A vertical cement slurry spraying device and a paver with the device and its application
By designing the self-circulation system of the vertical cement slurry spraying device, the problems of uneven and agglomeration of cement slurry spraying in the prior art are solved, and uniform spraying and mixing of cement slurry is achieved, ensuring the adhesion and strength of the base structure .
Patent Information
- Application Number
- CN202010008391.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-06
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2040-01-06
AI Technical Summary
The existing vertical cement slurry spraying device requires the truck to pull independently, and the upper and lower road troughs are inconvenient, and the spraying and paving work cannot be carried out simultaneously, resulting in the cement slurry being blocked and solidified, affecting the adhesion and strength of the base structure.
A vertical cement slurry spraying device is designed, including a cement box that can be suspended from a paver and a vertical mud pump. Through a self-circulation system composed of pipes and hoses, the nozzles are distributed in different directions to form a vortex stirred cement slurry. Ensure even spray and mix to avoid clumping.
The uniform spraying and mixing of cement slurry is achieved, eliminating the time difference between spraying and paving, ensuring the adhesion and strength of the base structure, making it easier to install and use the device.
Smart Images

Figure CN111119010B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of highway construction equipment, and in particular relates to a vertical cement slurry spraying device, a paver with the device and applications thereof. Background Art
[0002] With the rapid development of highway construction in the current society, road reconstruction and expansion work occurs from time to time. Under the influence of this national condition, the splicing of new and old roads is particularly important. However, in the process of combining the new and old roadbeds, due to the limitations and differences of practice and various factors, some large and small problems will arise in the process of combining. Therefore, the docking of the new and old roadbeds is a very important task.
[0003] In order to prevent and reduce the gaps and various road surface failures at the junction of the new and old roadbeds, the "reverse excavation construction process" is usually adopted. This construction process requires "cement slurry" with a water-cement mixture ratio to bond and reinforce the joints to increase the overall structural strength between layers. At present, the work of brushing and spraying cement slurry on the roadbed steps is done manually, which is very inefficient and has problems such as uneven brushing, which brings certain troubles to the construction progress.
[0004] At present, cement slurry spraying machines have been used to replace manual spraying, such as the application document with application number 201820073938.X, which mainly realizes the function of spraying cement slurry through various structural combinations on the automobile body.
[0005] However, the above device has the following problems:
[0006] (1) It must be independently towed by a tire dump truck, which is a special vehicle for special use. The road trench depth of the "reverse excavation construction process" is about 670mm, and it is inconvenient for a tire dump sprayer to go up and down the road trench;
[0007] (2) There is a time lag after the dump truck sprays the cement slurry. When the paver spreads the cement slurry, it agglomerates and solidifies early, and the characteristics of the cement slurry cannot be well guaranteed. This affects the adhesion between the base structures and the structural strength of the roadbed. Summary of the invention
[0008] The embodiments of the present invention provide a vertical cement slurry spraying device and a paver having the same and their applications, the first purpose of which is to solve the problem that the existing vertical cement slurry spraying device must be independently towed by a truck, which makes it inconvenient to move up and down the road trough; the second purpose is to solve the problem that the existing spraying device and the paver cannot perform paving work synchronously, and there is a time difference that causes poor adhesion and low structural strength between the base structures.
[0009] In order to solve the above technical problems, the present invention provides a vertical cement slurry spraying device, which at least comprises a cement box that can be hung on the screed plate of a paver, a vertical mud pump is vertically installed in the cement box, the outlet of the vertical mud pump is connected in series with pipeline No. 1, pipeline No. 2, pipeline No. 3, pipeline No. 4, pipeline No. 5, pipeline No. 6, pipeline No. 7 and pipeline No. 8 in sequence, a valve No. 1 is connected in series between pipeline No. 3 and pipeline No. 4, a valve No. 3 is connected in series between pipeline No. 5 and pipeline No. 6, a connection point of pipeline No. 7 and pipeline No. 8 is connected in parallel to one end of pipeline No. 9, the other end of pipeline No. 9 is connected to a three-way valve, and two vertically connected channels of the three-way valve are connected to pipeline No. 10 and pipeline No. 11 respectively;
[0010] Pipeline No. 1, Pipeline No. 7, Pipeline No. 8, Pipeline No. 9, Pipeline No. 10 and Pipeline No. 11 are arranged in the cement box, and a plurality of first nozzles with different directions are installed on the pipe walls of Pipeline No. 7, Pipeline No. 8, Pipeline No. 9, Pipeline No. 10 and Pipe No. 11;
[0011] The No. Ⅰ valve is also connected to one end of the No. 1 hose, and a three-way valve is installed at the other end of the No. 1 hose. The other two valve ports of the three-way valve are connected to the No. Ⅳ valve and the No. Ⅴ valve respectively. The No. Ⅵ valve is connected to the No. 12 pipeline, the No. 12 pipeline is connected in series to the No. 13 pipeline, the No. 13 pipeline is connected in series to the No. 14 pipeline, the No. 14 pipeline is connected to one end of the No. 2 hose through the No. Ⅵ valve, and the other end of the No. 2 hose is connected to the connection between the No. 4 pipeline and the No. 5 pipeline;
[0012] The pipe walls of the No. 12 pipe, the No. 13 pipe and the No. 14 pipe are all equipped with a plurality of evenly spaced second nozzles, wherein the second nozzles on the No. 12 pipe and the No. 14 pipe face the side roadbed, and the second nozzle on the No. 13 pipe faces the middle roadbed;
[0013] Pipe No. 15, which can be hung on the top push frame of the paver, is connected between valve No. IV and valve No. VI, and pipe No. 15 is connected in parallel with pipe No. 13.
[0014] Furthermore, the connection between the No. 1 hose and the No. 3 pipe is connected to the No. 3 hose via the No. Ⅱ drain ball valve.
[0015] Preferably, the cement box is a closed box, and the top cover of the box is divided into two parts, one part is used for the top of the vertical mud pump to extend, the top of the vertical mud pump is a driving motor, and the other part is a detachable cover that can be opened or closed for adding cement slurry.
[0016] Furthermore, pipeline No. 1, pipeline No. 7, pipeline No. 8, pipeline No. 9, pipeline No. 10 and pipeline No. 11 are all vertically arranged in the cement box.
[0017] The present invention also protects a paver with a vertical cement slurry spraying device, which at least includes a body, a paver top push frame and a paver ironing plate are respectively provided at the front and rear of the body, a cement box is suspended and installed at the paver ironing plate through a suspension seat, a driving motor of a vertical mud pump is connected to a power device of the paver, a No. 15 pipe is suspended and installed at the paver top push frame through a mounting seat, the No. 15 pipe and the No. 13 pipe are parallel to each other and arranged along the width of the roadbed, and a plurality of second nozzles on the No. 13 pipe are all facing the middle roadbed in front;
[0018] The No. 1 hose and the No. 2 hose are both arranged along the length direction of the roadbed and are respectively located on both sides of the vehicle body. The several second nozzles on the No. 12 pipe and the several second nozzles on the No. 14 pipe are both facing the adjacent side roadbed.
[0019] Preferably, the suspension seat is a sheet-like structure or a hook-like structure fixed to the back of the cement box, and the sheet-like structure or the hook-like structure is attached to the back of the cement box and is hung on the screed of the paver.
[0020] Preferably, the mounting seat is a right angle iron with multiple through holes, one side plate of the right angle iron is connected to the No. 15 pipe through a flexible strip clamp passing through the through holes, and the other side plate of the right angle iron is fixed to the top push frame of the paver by bolts.
[0021] The present invention also protects the use of a paver with a vertical cement slurry spraying device, comprising the following steps:
[0022] S001. Non-spraying state:
[0023] Add cement slurry into the cement tank, close the drain ball valve No. II, valve No. V and valve No. VI, open other valves, start the paver, drive the motor to run and drive the vertical mud pump to run, the inlet of the vertical mud pump sucks the cement slurry in the cement tank, the cement slurry is discharged from the outlet of the vertical mud pump and flows through the No. 1 pipeline, the No. 2 pipeline and the No. 3 pipeline in sequence, and is divided into two paths at the outlet of the No. 3 pipeline, one path passes through the No. 1 hose, the No. 15 pipeline, and the No. 2 hose in sequence, and the other path passes through the No. 4 pipeline and merges with the No. 2 hose, and then flows through the No. 5 pipeline, the No. 6 pipeline, and the No. 7 pipeline in sequence after merging, and is divided into two paths at the outlet of the No. 7 pipeline, one path enters the No. 8 pipeline and is discharged, and the other path passes through the No. 9 pipeline, and is divided into two paths again at the outlet of the No. 9 pipeline, one path is discharged through the outlet of the No. 10 pipeline, and the other path is discharged through the outlet of the No. 11 pipeline, and at the same time, all the first nozzles spray cement slurry in all directions to form a vortex and are sucked by the inlet of the vertical mud pump, and the cycle is continued until the cement slurry in the cement tank is evenly mixed;
[0024] S002. Working status:
[0025] Continuously add cement slurry into the cement tank, close the drain ball valve No. Ⅱ and valve No. Ⅳ, open other valves, start the paver, drive the motor to run and drive the vertical mud pump to run, the inlet of the vertical mud pump sucks the cement slurry in the cement tank, the cement slurry is discharged from the outlet of the vertical mud pump and flows through pipeline No. 1, pipeline No. 2 and pipeline No. 3 in sequence, and is divided into two paths at the outlet of pipeline No. 3. One path passes through hose No. 1, pipeline No. 12, pipeline No. 13, pipeline No. 14 and hose No. 2 in sequence. The second nozzle on pipeline No. 13 sprays cement slurry directly on the middle roadbed, and the second nozzle on pipeline No. 12 and the one on pipeline No. 14 spray cement slurry directly on the middle roadbed. The second nozzle sprays cement slurry directly on the adjacent side roadbed, and the other one merges with the No. 2 hose through the No. 4 pipe, and then flows through the No. 5 pipe, the No. 6 pipe, and the No. 7 pipe in turn. At the outlet of the No. 7 pipe, it is divided into two ways, one way is sprayed through the first nozzle on the No. 8 pipe, and the other way is through the No. 9 pipe. At the outlet of the No. 9 pipe, it is divided into two ways again, one way is sprayed through the first nozzle on the No. 10 pipe, and the other way is sprayed through the first nozzle on the No. 11 pipe. At the same time, all the first nozzles spray cement slurry in all directions to form a vortex and are sucked into the inlet of the vertical mud pump, and the cycle continues until the spraying of cement slurry is completed;
[0026] S003. Cleaning status:
[0027] S301. Discharge the remaining mixture
[0028] Close valves III and IV, open other valves, start the paver, drive the motor to run and drive the vertical mud pump to run, the inlet of the vertical mud pump sucks cement slurry in the cement tank, the cement slurry is discharged from the outlet of the vertical mud pump and flows through pipelines No. 1, No. 2 and No. 3 in sequence, and is divided into three paths at the outlet of pipeline No. 3, one path is discharged through hose No. 3, another path enters pipeline No. 13 through hose No. 1 and pipeline No. 12 in sequence and sprays cement slurry through the second nozzle, and another path enters pipeline No. 13 through pipeline No. 4, hose No. 2 and pipeline No. 14 in sequence, and both paths spray cement slurry in pipeline No. 13 through the second nozzle, and the cycle continues until the cement slurry in the cement tank is emptied;
[0029] S302. Clean water discharge
[0030] Add clean water into the cement tank, open all valves, circulate the clean water in all pipes and spray the clean water through the first nozzle and the second nozzle to flush the cement tank and pipes, and repeat the cycle several times until the cleaning is completed.
[0031] The beneficial effects of the present invention are as follows:
[0032] (1) The vertical cement slurry spraying device can be installed on the paver to spray cement slurry on the roadbed while paving, avoiding the cement slurry from agglomerating and solidifying due to spraying before paving, eliminating the time difference between paving and spraying, and ensuring the adhesion of the base structure.
[0033] (2) The vertical cement slurry spraying device mainly includes a cement box. The pipeline inside the cement box extends out of the box, surrounds the paver once and returns to the cement box. The pipeline consists of a pipe and a hose. The hose can be bent according to the spraying position, and the position of the hose on the paver can be adjusted so that it fits the paver.
[0034] (3) There is a self-circulating pipe in the cement box, on which are installed several nozzles in different directions. The cement slurry is ejected from the nozzles to form a vortex, which continuously stirs the cement slurry to keep it evenly mixed and not sticky and solidified.
[0035] In order to make the above contents of the present invention more clearly understood, preferred embodiments are given below and described in detail in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a structural schematic diagram of a vertical cement slurry spraying device.
[0037] Figure 2 It is a structural schematic diagram of a vertical cement slurry spraying device in a non-spraying state.
[0038] Figure 3 It is a structural schematic diagram of a vertical cement slurry spraying device in working condition.
[0039] Figure 4 It is a structural schematic diagram of a vertical cement slurry spraying device in a cleaning state.
[0040] Figure 5 It is a structural schematic diagram of a paver with a vertical cement slurry spraying device.
[0041] Figure 6 It is a structural diagram of a cement box installed on a paver.
[0042] Figure 7 It is a schematic diagram of the connection between the top push frame of the paver and the vertical cement slurry spraying device.
[0043] Description of reference numerals:
[0044] 1. Cement tank; 2. Vertical slurry pump; 3. Paver screed; 4. Paver push frame; 5. Suspension seat; 6. Mounting seat; 7. Middle roadbed; 8. Side roadbed;
[0045] 901. Pipeline No. 1; 902. Pipeline No. 2; 903. Pipeline No. 3; 904. Pipeline No. 4; 905. Pipeline No. 5; 906. Pipeline No. 6; 907. Pipeline No. 7; 908. Pipeline No. 8; 909. Pipeline No. 9; 910. Pipeline No. 10; 911. Pipeline No. 11; 912. Pipeline No. 12; 913. Pipeline No. 13; 914. Pipeline No. 14; 915. Pipeline No. 15;
[0046] 1001. Valve No. Ⅰ; 1002. Drain ball valve No. Ⅱ; 1003. Valve No. Ⅲ; 1004. Valve No. Ⅳ; 1005. Valve No. Ⅴ; 1006. Valve No. Ⅵ;
[0047] 1101. First nozzle; 1102. Second nozzle;
[0048] 1201. Hose No. 1; 1202. Hose No. 2; 1203. Hose No. 3. DETAILED DESCRIPTION
[0049] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0050] It should be noted that, in the present invention, the top, bottom, left and right in the figure are deemed to be the top, bottom, left and right of the vertical cement slurry spraying device described in this specification.
[0051] The exemplary embodiments of the present invention are now described with reference to the accompanying drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to disclose the present invention in detail and completely and to fully convey the scope of the present invention to those skilled in the art. The terms used in the exemplary embodiments shown in the accompanying drawings are not intended to limit the present invention. In the accompanying drawings, the same units / elements are marked with the same reference numerals.
[0052] Unless otherwise specified, the terms (including technical terms) used herein have the commonly understood meanings to those skilled in the art. In addition, it is understood that the terms defined in commonly used dictionaries should be understood to have the same meanings as those in the context of the relevant fields, and should not be understood as idealized or overly formal meanings.
[0053] First embodiment:
[0054] The first embodiment of the present invention relates to a vertical cement slurry spraying device, referring to Figure 1, at least comprising a cement box 1 that can be suspended on the paving machine screed 3, a vertical mud pump 2 is vertically installed in the cement box 1, the outlet of the vertical mud pump 2 is connected in series with pipeline No. 1 901, pipeline No. 2 902, pipeline No. 3 903, pipeline No. 4 904, pipeline No. 5 905, pipeline No. 6 906, pipeline No. 7 907 and pipeline No. 8 908 in sequence, a valve No. I 1001 is connected in series between pipeline No. 3 903 and pipeline No. 4 904, a valve No. III 1003 is connected in series between pipeline No. 5 905 and pipeline No. 6 906, a connection point between pipeline No. 7 907 and pipeline No. 8 908 is connected in parallel to one end of pipeline No. 9 909, the other end of pipeline No. 909 is connected to a three-way valve, and two vertically connected channels of the three-way valve are connected to pipeline No. 10 910 and pipeline No. 11 911 respectively;
[0055] Pipeline No. 1 901, pipeline No. 7 907, pipeline No. 8 908, pipeline No. 909, pipeline No. 10 910 and pipeline No. 11 911 are arranged in cement box 1, wherein pipeline No. 7 907, pipeline No. 8 908, pipeline No. 909, pipeline No. 10 910 and pipeline No. 11 911 are all provided with a plurality of first nozzles 1101 in different directions on the pipe walls;
[0056] The No. Ⅰ valve 1001 is also connected to one end of the No. 1 hose 1201. A three-way valve is installed at the other end of the No. 1 hose 1201. The other two valve ports of the three-way valve are respectively connected to the No. Ⅳ valve 1004 and the No. Ⅴ valve 1005. The No. Ⅴ valve 1005 is connected to the No. 12 pipeline 912. The No. 12 pipeline 912 is connected in series to the No. 13 pipeline 913. The No. 13 pipeline 913 is connected in series to the No. 14 pipeline 914. The No. 14 pipeline 914 is connected to one end of the No. 2 hose 1202 through the No. Ⅵ valve 1006. The other end of the No. 2 hose 1202 is connected to the connection between the No. 4 pipeline 904 and the No. 5 pipeline 905.
[0057] The pipe wall of the No. 12 pipe 912, the pipe wall of the No. 13 pipe 913 and the pipe wall of the No. 14 pipe 914 are all installed with a plurality of evenly spaced second nozzles 1102, wherein the second nozzles 1102 on the No. 12 pipe 912 and the second nozzles 1102 on the No. 14 pipe 914 face the side roadbed 8, and the second nozzles 1102 on the No. 13 pipe 913 face the middle roadbed 7, as shown in FIG. Figure 5 As shown;
[0058] Pipeline No. 15 915 which can be hung on the top push frame 4 of the paver is connected between valve No. IV 1004 and valve No. VI 1006, and pipeline No. 15 915 is connected in parallel with pipeline No. 13 913.
[0059] The working principle or working process of the vertical cement slurry spraying device protected by this embodiment is as follows:
[0060] Reference Figure 5 and Figure 7 , install the vertical cement slurry spraying device on the paver, specifically, hang the cement box 1 on the paver ironing plate 3, hang the No. 15 pipe 915 on the paver top push frame 4, adjust the injection angle of each nozzle, ensure that the second nozzle 1102 on the No. 12 pipe 912 and the second nozzle 1102 on the No. 14 pipe 914 face the side roadbed 8, and the second nozzle 1102 on the No. 13 pipe 913 faces the middle roadbed 7, spray all roadbeds in all directions, and at the same time, ensure that the injection directions of the first nozzle 1101 in the cement box 1 are different.
[0061] Reference Figure 2 , non-spraying state: add cement slurry into cement tank 1, close No. II drain ball valve 1002, No. V valve 1005 and No. VI valve 1006, open other valves, start the paver, drive the motor to run and drive the vertical mud pump 2 to run, the inlet of the vertical mud pump 2 sucks the cement slurry in the cement tank 1, the cement slurry is discharged from the outlet of the vertical mud pump 2 and flows through pipeline No. 1 901, pipeline No. 2 902 and pipeline No. 3 903 in sequence, and is divided into two paths at the outlet of pipeline No. 3 903, one path passes through hose No. 1 1201, pipeline No. 15 915, and hose No. 2 1202 in sequence, and the other path passes through pipeline No. 4 904 and merges with hose No. 2 1202. After merging It flows through the No. 5 pipeline 905, the No. 6 pipeline 906, and the No. 7 pipeline 907 in sequence, and is divided into two paths at the outlet of the No. 7 pipeline 907, one path is sprayed out through the first nozzle 1101 on the No. 8 pipeline 908, and the other path is sprayed out through the No. 9 pipeline 909. At the outlet of the No. 9 pipeline 909, it is again divided into two paths, one path is sprayed out through the first nozzle 1101 on the No. 10 pipeline 910, and the other path is sprayed out through the first nozzle 1101 on the No. 11 pipeline 911. At the same time, all the first nozzles 1101 spray cement slurry in all directions to form vortices and are sucked into the inlet of the vertical mud pump 2, and the cycle continues until the cement slurry in the cement tank 1 is evenly mixed to prevent cement slurry from settling and clogging during shutdown;
[0062] Reference Figure 3Working status: continuously add cement slurry into cement tank 1, close No. Ⅱ drain ball valve 1002 and No. Ⅳ valve 1004, open other valves, start the paver, drive the motor to run and drive the vertical mud pump 2 to run, the inlet of the vertical mud pump 2 sucks the cement slurry in the cement tank 1, the cement slurry is discharged from the outlet of the vertical mud pump 2 and flows through the No. 1 pipeline 901, the No. 2 pipeline 902 and the No. 3 pipeline 903 in turn, and is divided into two paths at the outlet of the No. 3 pipeline 903. One path passes through the No. 1 hose 1201, the No. 12 pipeline 912, the No. 13 pipeline 913, the No. 14 pipeline 914, and the No. 2 hose 1202 in turn, among which the second nozzle 1102 on the No. 13 pipeline 913 sprays cement slurry directly on the middle roadbed 7, and the second nozzle 1102 on the No. 12 pipeline 912 and the No. 14 pipeline 903 spray cement slurry. The second nozzles 1102 on 914 spray cement slurry directly on the adjacent side roadbed 8, and the other one passes through the fourth pipe 904 to merge with the second hose 1202, and then flows through the fifth pipe 905, the sixth pipe 906, and the seventh pipe 907 in sequence, and is divided into two ways at the outlet of the seventh pipe 907, one way is sprayed through the first nozzle 1101 on the eighth pipe 908, and the other way passes through the ninth pipe 909, and is divided into two ways again at the outlet of the ninth pipe 909, one way is sprayed through the first nozzle 1101 on the tenth pipe 910, and the other way is sprayed through the first nozzle 1101 on the eleventh pipe 911. At the same time, all the first nozzles 1101 spray cement slurry in all directions to form a vortex and are sucked into the inlet of the vertical mud pump 2, and the cycle continues until the spraying of cement slurry is completed;
[0063] Reference Figure 4 , discharge the remaining mixture: close valve No. III 1003 and valve No. IV 1004, open other valves, start the paver, drive the motor to run and drive the vertical mud pump 2 to run, the inlet of the vertical mud pump 2 sucks the cement slurry in the cement tank 1, the cement slurry is discharged from the outlet of the vertical mud pump 2 and flows through the No. 1 pipeline 901, the No. 2 pipeline 902 and the No. 3 pipeline 903 in sequence, and is divided into two paths at the outlet of the No. 3 pipeline 903, one path enters the No. 13 pipeline 913 through the No. 1 hose 1201 and the No. 12 pipeline 912 in sequence and sprays out the cement slurry through the second nozzle 1102, and the other path enters the No. 13 pipeline 913 through the No. 4 pipeline 904, the No. 2 hose 1202 and the No. 14 pipeline 914 in sequence, and the two paths spray out the cement slurry in the No. 13 pipeline 913 through the second nozzle 1102, and the cycle continues until the cement slurry in the cement tank 1 is emptied;
[0064] Clean water drainage: add clean water into the cement tank 1, open all valves, circulate the clean water in all pipes and spray the clean water through the first nozzle 1101 and the second nozzle 1102 to flush the cement tank 1 and the pipes, and repeat multiple cycles until the cleaning is completed.
[0065] like Figure 1 or Figure 2 or Figure 3 As shown, a plurality of first nozzles 1101 are provided in the cement box 1, and the spraying directions of the plurality of first nozzles 1101 are different. The suction port and the discharge port of the vertical mud pump 2 are both located at the bottom. The first nozzles 1101 with different directions are combined with the discharge port at the bottom of the vertical mud pump 2, and the discharged cement slurry forms a vortex and sprays the inner wall of the cement box 1, thereby playing the role of mixing and stirring the cement slurry.
[0066] It should be noted that the vertical mud pump 2 does not need to be equipped with a separate power device, but instead uses the power device of the paver to provide power for the vertical mud pump 2 as a power source for pumping cement slurry.
[0067] All valves can be used together to adjust the cement slurry injection flow rate, adjust the flow direction of the cement slurry and the pipes it passes through, etc.
[0068] In particular, a certain proportion (the proportion is adjusted according to the needs of the site) of mud mixture needs to be manually poured into the cement box 1 in advance, and the cement slurry of the vertical cement slurry spraying device is cyclically sprayed, a part of the cement slurry is sprayed on the roadbed, and the remaining part of the cement slurry is returned to the cement box 1, and then sucked and sprayed out by the vertical mud pump 2 after being stirred and mixed, and the cycle is continuous. The remaining amount of cement slurry in the cement box 1 is observed, and cement slurry is added in time as needed to avoid uneven spraying caused by insufficient remaining amount.
[0069] In this embodiment, the vertical cement slurry spraying device is suspended on the paver, which is convenient for disassembly and installation, and the cement spraying function is carried out simultaneously with the pavement paving work, ensuring the interlayer adhesion between the paving material and the cement slurry, avoiding the cement slurry from clumping and solidifying caused by spraying first and then paving, and eliminating the time difference between paving and spraying.
[0070] Second implementation method:
[0071] Based on the first implementation, Figure 1 or Figure 2 or Figure 3 or Figure 4 As shown, the connection between the No. 1 hose 1201 and the No. 3 pipe 903 is connected to the No. 3 hose 1203 through the No. II drain ball valve 1002.
[0072] Normally, drain ball valve No. Ⅱ 1002 is in a normally closed state. Only in the cleaning state is drain ball valve No. Ⅱ 1002 in an open state. Specifically: close valve No. Ⅲ 1003 and valve No. Ⅳ 1004, open other valves, start the paver, drive the motor to run and drive vertical mud pump 2 to run, the inlet of vertical mud pump 2 sucks cement slurry in cement tank 1, the cement slurry is discharged from the outlet of vertical mud pump 2 and flows through pipeline No. 1 901, pipeline No. 2 902 and pipeline No. 3 903 in sequence, and in pipeline No. 3 The outlet of channel 903 is divided into three routes, one route is discharged through hose No. 3 1203, another route enters pipe No. 13 913 through hose No. 1201 and pipe No. 12 in sequence and sprays cement slurry through the second nozzle 1102, and another route enters pipe No. 13 913 through pipe No. 4 904, hose No. 2 1202 and pipe No. 14 914 in sequence, the two routes merge in pipe No. 13 913 and spray cement slurry through the second nozzle 1102, and the cycle continues until the cement slurry in the cement tank 1 is emptied.
[0073] In order to prevent objects from falling into the cement box 1 and causing contamination of the cement slurry, in the present embodiment, the cement box 1 is a closed box, and the top cover of the box is divided into two parts, one of which is used for the top of the vertical mud pump 2 to extend out, and the top of the vertical mud pump 2 is a driving motor. The driving motor is arranged outside the box to facilitate the starting of the vertical mud pump 2, and the other part is a detachable cover that can be opened or closed for adding cement slurry. The cover is opened, and cement slurry is added into the cement box 1 through the opening, and the remaining amount of cement slurry is observed.
[0074] Preferably, the No. 1 pipe 901, the No. 7 pipe 907, the No. 8 pipe 908, the No. 10 pipe 910 and the No. 11 pipe 911 are all vertically arranged in the cement box 1. This arrangement is an optimized arrangement made under the premise of considering the space size of the cement box 1, but is not limited thereto. In particular, the No. 7 pipe 907, the No. 8 pipe 908, the No. 9 pipe 909, the No. 10 pipe 910 and the No. 11 pipe 911 are equipped with first nozzles 1101 with different injection directions. The No. 9 pipe 909 arranged horizontally cooperates with the No. 7 pipe 907, the No. 8 pipe 908, the No. 10 pipe 910 and the No. 11 pipe 911 arranged vertically, so as to ensure that the injection directions of the first nozzles 1101 with different directions do not interfere with each other, and can all be ejected in all directions, so as to ensure that a vortex circulation can be formed.
[0075] Third embodiment:
[0076] This embodiment provides a paver with a vertical cement slurry spraying device, which includes at least a body, and a paver push frame 4 and a paver ironing plate 3 at the front and rear of the body, respectively. Figure 6As shown, the cement box 1 is suspended and installed at the paving machine screed plate 3 through the suspension seat 5, the driving motor of the vertical mud pump 2 (outside the cement box 1) is connected to the power device of the paving machine, and the No. 15 pipeline 915 is suspended and installed at the paving machine push frame 4 through the mounting seat 6 (refer to Figure 7 ), the fifteenth pipeline 915 and the thirteenth pipeline 913 are parallel to each other and arranged along the width of the roadbed, and the plurality of second nozzles 1102 on the thirteenth pipeline 913 are all facing the middle roadbed 7 in front;
[0077] Reference Figure 5 The No. 1 hose 1201 and the No. 2 hose 1202 are both arranged along the length direction of the roadbed and are respectively located on both sides of the vehicle body. The several second nozzles 1102 on the No. 12 pipe 912 and the several second nozzles 1102 on the No. 14 pipe 914 are both facing the adjacent side roadbed 8.
[0078] Preferably, the suspension seat 5 is a sheet-like structure or a hook-like structure fixed to the back of the cement box 1 , and the sheet-like structure or the hook-like structure is attached to the back of the cement box 1 and is hung on the paving machine screed 3 .
[0079] The mounting seat 6 is a right angle iron with a plurality of through holes, one side plate of the right angle iron is connected to the No. 15 pipe 915 via a flexible strip clamp passing through the through holes, and the other side plate of the right angle iron is fixed to the top push frame 4 of the paver by bolts.
[0080] The above is a preferred arrangement of the suspension seat 5 and the mounting seat 6, but is not limited thereto. Any structure that can suspend the vertical cement slurry spraying device on the paver can be used. It is worth mentioning that the vertical cement slurry spraying device can also be detachably installed on the paver or fixed to the paver or plugged into the paver. In order to facilitate installation and disassembly, the present embodiment preferably adopts a suspension method.
[0081] Fourth embodiment:
[0082] This embodiment protects the application of a paver with a vertical cement slurry spraying device, comprising the following steps:
[0083] S001. Non-spraying state:
[0084] Reference Figure 2, add cement slurry into cement tank 1, close No. II drain ball valve 1002, No. V valve 1005 and No. VI valve 1006, open other valves, start the paver, drive the motor to run and drive the vertical mud pump 2 to run, the inlet of the vertical mud pump 2 sucks the cement slurry in the cement tank 1, the cement slurry is discharged from the outlet of the vertical mud pump 2 and flows through pipeline No. 1 901, pipeline No. 2 902 and pipeline No. 3 903 in turn, and is divided into two paths at the outlet of pipeline No. 3 903, one path passes through hose No. 1 1201, pipeline No. 15 915, hose No. 2 1202 in turn, and the other path passes through pipeline No. 4 904 and merges with hose No. 2 1202 , after merging, it flows through the No. 5 pipeline 905, the No. 6 pipeline 906, and the No. 7 pipeline 907 in sequence, and is divided into two paths at the outlet of the No. 7 pipeline 907, one path is sprayed out through the first nozzle 1101 on the No. 8 pipeline 908, and the other path is sprayed out through the No. 9 pipeline 909. At the outlet of the No. 9 pipeline 909, it is again divided into two paths, one path is sprayed out through the first nozzle 1101 on the No. 10 pipeline 910, and the other path is sprayed out through the first nozzle 1101 on the No. 11 pipeline 911. At the same time, all the first nozzles 1101 spray cement slurry in all directions to form vortices and are sucked into the inlet of the vertical mud pump 2, and the cycle continues to keep the cement slurry in the cement tank 1 evenly mixed;
[0085] S002. Working status:
[0086] Reference Figure 3, continuously add cement slurry into cement tank 1, close No. II drain ball valve 1002 and No. IV valve 1004, open other valves, start the paver, drive the motor to run and drive the vertical mud pump 2 to run, the inlet of the vertical mud pump 2 sucks the cement slurry in the cement tank 1, the cement slurry is discharged from the outlet of the vertical mud pump 2 and flows through pipeline No. 1 901, pipeline No. 2 902 and pipeline No. 3 903 in sequence, and is divided into two paths at the outlet of pipeline No. 3 903, one path passes through hose No. 1201, pipeline No. 12, pipeline No. 13, pipeline No. 14 914, and hose No. 2 1202 in sequence, among which the second nozzle 1102 on pipeline No. 13 sprays cement slurry on the middle roadbed 7, and the second nozzle 1102 on pipeline No. 12 and pipeline No. 14 sprays cement slurry. The second nozzles 1102 on the pipe 908 spray cement slurry directly on the adjacent side roadbed 8, and the other way passes through the fourth pipe 904 to merge with the second hose 1202, and then flows through the fifth pipe 905, the sixth pipe 906, and the seventh pipe 907 in sequence, and is divided into two ways at the outlet of the seventh pipe 907, one way is sprayed through the first nozzle 1101 on the eighth pipe 908, and the other way passes through the ninth pipe 909, and is divided into two ways again at the outlet of the ninth pipe 909, one way is sprayed through the first nozzle 1101 on the tenth pipe 910, and the other way is sprayed through the first nozzle 1101 on the eleventh pipe 911. At the same time, all the first nozzles 1101 spray cement slurry in all directions to form a vortex and are sucked into the inlet of the vertical mud pump 2, and the cycle continues until the spraying of cement slurry is completed;
[0087] S003. Cleaning status:
[0088] S301. Discharge the remaining mixture
[0089] Reference Figure 4 , close valve No. III 1003 and valve No. IV 1004, open other valves, start the paver, drive the motor to run and drive the vertical mud pump 2 to run, the inlet of the vertical mud pump 2 sucks the cement slurry in the cement tank 1, the cement slurry is discharged from the outlet of the vertical mud pump 2 and flows through the No. 1 pipeline 901, the No. 2 pipeline 902 and the No. 3 pipeline 903 in sequence, and is divided into three paths at the outlet of the No. 3 pipeline 903, one path is discharged through the No. 3 hose 1203, the other path enters the No. 13 pipeline 913 through the No. 1 hose 1201 and the No. 12 pipeline 912 in sequence and sprays the cement slurry through the second nozzle 1102, and another path enters the No. 13 pipeline 913 through the No. 4 pipeline 904, the No. 2 hose 1202 and the No. 14 pipeline 914 in sequence, the two paths merge in the No. 13 pipeline 913 and spray the cement slurry through the second nozzle 1102, and the cycle continues until the cement slurry in the cement tank 1 is emptied;
[0090] S302. Clean water discharge
[0091] Add clean water into the cement box 1, open all valves, circulate the clean water in all pipes and spray the clean water through the first nozzle 1101 and the second nozzle 1102 to flush the cement box 1 and the pipes, and repeat multiple cycles until the cleaning is completed.
[0092] In summary, the vertical cement slurry spraying device and the paver with the device and their applications protected by the present invention are mainly composed of a cement box. The pipeline in the cement box extends out of the box, surrounds the paver once and returns to the cement box. The pipeline is composed of a pipe and a hose. The hose can be bent according to the spraying position, and the position of the hose on the paver can be adjusted to fit the paver. The vertical cement slurry spraying device can be installed on the paver to spray cement slurry on the roadbed while paving, avoiding cement slurry agglomeration and solidification caused by spraying first and then paving, eliminating the time difference between paving and spraying, and ensuring the adhesion of the base structure. There is a self-circulating pipeline in the cement box, and a number of nozzles in different directions are installed on the self-circulating pipeline. The cement slurry is ejected from the nozzle to form a vortex, which continuously stirs the cement slurry to keep the cement slurry mixed evenly and not sticky and solidified.
[0093] Those skilled in the art will appreciate that the above-mentioned embodiments are specific examples for implementing the present invention, and in actual applications, various changes may be made thereto in form and detail without departing from the spirit and scope of the present invention.
Claims
1. A vertical cement slurry spraying device, characterized in that: The invention comprises at least a cement box (1) which can be suspended on a paving machine screed plate (3), wherein a vertical mud pump (2) is vertically installed in the cement box (1), and an outlet of the vertical mud pump (2) is connected in series with a No. 1 pipeline (901), a No. 2 pipeline (902), a No. 3 pipeline (903), a No. 4 pipeline (904), a No. 5 pipeline (905), a No. 6 pipeline (906), a No. 7 pipeline (907) and a No. 8 pipeline (908) in sequence, wherein the No. 3 pipeline (903) and the No. 4 pipeline (904) are connected in series with each other. A valve No. 1 (1001) is connected in series between the No. 5 pipeline (905) and the No. 6 pipeline (906), a valve No. 3 (1003) is connected in series between the No. 7 pipeline (907) and the No. 8 pipeline (908), the connection point of the No. 7 pipeline (907) and the No. 8 pipeline (908) is connected in parallel to one end of the No. 9 pipeline (909), the other end of the No. 9 pipeline (909) is connected to a three-way valve, and two vertically connected channels of the three-way valve are respectively connected to the No. 10 pipeline (910) and the No. 11 pipeline (911); The No. 1 pipeline (901), No. 7 pipeline (907), No. 8 pipeline (908), No. 9 pipeline (909), No. 10 pipeline (910) and No. 11 pipeline (911) are arranged in the cement box (1), wherein the walls of the No. 7 pipeline (907), No. 8 pipeline (908), No. 9 pipeline (909), No. 10 pipeline (910) and No. 11 pipeline (911) are all equipped with a plurality of first nozzles (1101) in different directions; The valve No. Ⅰ (1001) is also connected to one end of the hose No. 1 (1201), a three-way valve is installed at the other end of the hose No. 1 (1201), the other two valve ports of the three-way valve are respectively connected to the valve No. Ⅳ (1004) and the valve No. Ⅴ (1005), the valve No. Ⅴ (1005) is connected to the pipe No. 12 (912), the pipe No. 12 (912) is connected in series to the pipe No. 13 (913), the pipe No. 13 (913) is connected in series to the pipe No. 14 (914), the pipe No. 14 (914) is connected to one end of the hose No. 2 (1202) through the valve No. Ⅵ (1006), and the other end of the hose No. 2 (1202) is connected to the connection between the pipe No. 4 (904) and the pipe No. 5 (905); The pipe wall of the No. 12 pipe (912), the pipe wall of the No. 13 pipe (913) and the pipe wall of the No. 14 pipe (914) are all installed with a plurality of evenly spaced second nozzles (1102), wherein the second nozzles (1102) on the No. 12 pipe (912) and the second nozzles (1102) on the No. 14 pipe (914) face the side roadbed (8), and the second nozzles (1102) on the No. 13 pipe (913) face the middle roadbed (7); A No. 15 pipeline (915) that can be hung on the top push frame (4) of the paver is connected between the No. IV valve (1004) and the No. VI valve (1006), and the No. 15 pipeline (915) is connected in parallel with the No. 13 pipeline (913); The connection between the No. 1 hose (1201) and the No. 3 pipe (903) is connected to the No. 3 hose (1203) via a No. II drain ball valve (1002); The No. 1 pipeline (901), the No. 7 pipeline (907), the No. 8 pipeline (908), the No. 10 pipeline (910) and the No. 11 pipeline (911) are all vertically arranged in the cement box (1).
2. The vertical cement slurry spraying device according to claim 1, characterized in that: The cement box (1) is a closed box body, and the top cover of the box body is divided into two parts, one part is used for the top of the vertical mud pump (2) to extend out, the top of the vertical mud pump (2) is a driving motor, and the other part is a detachable cover that can be opened or closed and is used for adding cement slurry.
3. A paver with the vertical cement slurry spraying device according to claim 1 or 2, comprising at least a body, with a paver push frame (4) and a paver ironing plate (3) at the front and rear of the body, respectively, characterized in that: A cement box (1) is suspended and installed at the screed plate (3) of the paver through a suspension seat (5); a driving motor of a vertical mud pump (2) is connected to a power device of the paver; a No. 15 pipe (915) is suspended and installed at the top push frame (4) of the paver through a mounting seat (6); the No. 15 pipe (915) and the No. 13 pipe (913) are parallel to each other and are arranged along the width of the roadbed; and a plurality of second nozzles (1102) on the No. 13 pipe (913) are all facing the middle roadbed (7) in front; The No. 1 hose (1201) and the No. 2 hose (1202) are both arranged along the length direction of the roadbed and are respectively located on both sides of the vehicle body, and the plurality of second nozzles (1102) on the No. 12 pipe (912) and the plurality of second nozzles (1102) on the No. 14 pipe (914) are both facing the adjacent side roadbed (8).
4. The paver with a vertical cement slurry spraying device as claimed in claim 3, characterized in that: The hanging seat (5) is a sheet-like structure or a hook-like structure fixed to the back of the cement box (1); the sheet-like structure or the hook-like structure is attached to the back of the cement box (1) and is hung on the paving machine screed (3).
5. The paver with a vertical cement slurry spraying device as claimed in claim 3, characterized in that: The mounting seat (6) is a right angle iron with a plurality of through holes, one side plate of the right angle iron is connected to the No. 15 pipe (915) via a flexible strip clamp passing through the through holes, and the other side plate of the right angle iron is fixed to the top push frame (4) of the paver via bolts.
6. An application of a paver with a vertical cement slurry spraying device as claimed in claim 3, characterized in that: The following steps are involved: S001. Non-spraying state: Add cement slurry into the cement tank (1), close the drain ball valve No. II (1002), valve No. V (1005) and valve No. VI (1006), open other valves, start the paver, drive the motor to run and drive the vertical mud pump (2) to run, the inlet of the vertical mud pump (2) sucks the cement slurry in the cement tank (1), the cement slurry is discharged from the outlet of the vertical mud pump (2) and flows through the No. 1 pipeline (901), the No. 2 pipeline (902) and the No. 3 pipeline (903) in sequence, and is divided into two paths at the outlet of the No. 3 pipeline (903), one path passes through the No. 1 hose (1201), the No. 15 pipeline (915), the No. 2 hose (1202) in sequence, and the other path passes through the No. 4 pipeline (915). 04) merges with the second hose (1202), and then flows through the fifth pipe (905), the sixth pipe (906), and the seventh pipe (907) in sequence. At the outlet of the seventh pipe (907), it is divided into two paths, one of which enters the eighth pipe (908) and is discharged, and the other path passes through the ninth pipe (909). At the outlet of the ninth pipe (909), it is divided into two paths again, one of which is discharged through the outlet of the tenth pipe (910) and the other is discharged through the outlet of the eleventh pipe (911). At the same time, all the first nozzles (1101) spray cement slurry in all directions to form a vortex and are sucked into the inlet of the vertical mud pump (2), and the cycle continues until the cement slurry in the cement tank (1) is evenly mixed; S002. Working status: Cement slurry is continuously added to the cement tank (1), the drain ball valve No. II (1002) and valve No. IV (1004) are closed, the other valves are opened, the paver is started, the motor is driven to run and the vertical mud pump (2) is driven to run, the cement slurry in the cement tank (1) is sucked into the inlet of the vertical mud pump (2), and the cement slurry is discharged from the outlet of the vertical mud pump (2) and flows through the No. 1 pipeline (901), the No. 2 pipeline (902) and the No. 3 pipeline (903) in sequence, and is divided into two paths at the outlet of the No. 3 pipeline (903), one path passes through the No. 1 hose (1201), the No. 12 pipeline (912), the No. 13 pipeline (913), the No. 14 pipeline (914), and the No. 2 hose (1202) in sequence, wherein the second nozzle (1102) on the No. 13 pipeline (913) sprays cement slurry directly onto the middle roadbed (7), and the second nozzle (1102) on the No. 12 pipeline (912) and the No. 14 pipeline ( The second nozzles (1102) on the pipes (914) spray cement slurry onto the adjacent side roadbeds (8), and the other one passes through the pipe (904) No. 4 to merge with the hose (1202). After merging, the second one passes through the pipe (905), the pipe (906), and the pipe (907) in sequence. At the outlet of the pipe (907), the second nozzles (1102) on the pipe (914) spray cement slurry onto the adjacent side roadbeds (8). The second one passes through the pipe (904) No. 4 to merge with the hose (1202). After merging, the second one passes through the pipe (905), the pipe (906), and the pipe (907) in sequence. At the outlet of the pipe (907), the second one passes through the pipe (909) No. 9 to split into two more ways. One passes through the first nozzle (1101) on the pipe (910) No. 10 to spray, and the other passes through the first nozzle (1101) on the pipe (911) No. 11 to spray. At the same time, all the first nozzles (1101) spray cement slurry in all directions to form a vortex and are sucked into the inlet of the vertical mud pump (2). The cycle continues until the spraying of cement slurry is completed. S003. Cleaning status: S301. Discharge the remaining mixture Close valves III (1003) and IV (1004), open other valves, start the paver, drive the motor to run and drive the vertical mud pump (2) to run, the inlet of the vertical mud pump (2) sucks the cement slurry in the cement tank (1), the cement slurry is discharged from the outlet of the vertical mud pump (2) and flows through pipeline No. 1 (901), pipeline No. 2 (902) and pipeline No. 3 (903) in sequence, and is divided into three paths at the outlet of pipeline No. 3 (903), one of which is discharged through hose No. 3 (1203) One of the two routes passes through the first hose (1201) and the twelfth pipe (912) in sequence and enters the thirteenth pipe (913) and sprays out cement slurry through the second nozzle (1102); and another route passes through the fourth pipe (904), the second hose (1202) and the fourteenth pipe (914) in sequence and enters the thirteenth pipe (913). The two routes merge in the thirteenth pipe (913) and spray out cement slurry through the second nozzle (1102), and the cycle continues until the cement slurry in the cement tank (1) is emptied; S302. Clean water discharge Add clean water into the cement box (1), open all valves, and allow the clean water to circulate in all pipes and be sprayed through the first nozzle (1101) and the second nozzle (1102) to flush the cement box (1) and pipes. Repeat this cycle several times until the cleaning is complete.
Citation Information
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