A device for automatically conveying and placing dough bags
By designing automatic conveying and dispensing material bag equipment for dough cakes, the problem of manual dispensing material bags being easily missed or missed in the existing technology is solved, and the precise delivery and automated production of material bags are realized, and the product pass rate and production efficiency are improved. .
Patent Information
- Application Number
- CN202111212537.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-10-19
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2041-10-19
AI Technical Summary
In the existing bread packaging production lines, manual feeding of materials is prone to missed or misplaced, which affects the product qualification rate, and it is difficult for automatic conveying lines to achieve accurate separation and delivery of materials.
Design a material packing equipment for automatic conveying and dispensing of dough cakes, including a material packing conveyor and a material packing delivery device. The material pack delivery device consists of a delivery rack, conveying mechanism, flattening mechanism, sorting and distributing mechanism, feeding and conveying mechanism and return mechanism. Through these components, the material packs are transported one by one, interval, flattening, sorting and precise delivery.
It realizes the precise delivery of material bags in the automatic production line of dough cakes, improves the pass rate of products, reduces manual errors, and improves production efficiency.
Smart Images

Figure CN113815931B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of noodle cake packaging, and in particular to a device for automatically conveying and placing noodle cake material packages. Background Art
[0002] The existing noodle packaging production line mainly transports the noodles one by one, manually puts the corresponding material bags on the noodles, and then realizes the automatic packaging function through the packaging bag.
[0003] When the material packages are manually placed, it is easy to miss or misplace them, which will affect the qualified rate of the products. In addition, it is difficult to effectively separate the material packages one by one and achieve accurate placement through the existing automatic conveyor line.
[0004] Therefore, it is necessary for us to improve such a structure to overcome the above-mentioned defects. Summary of the invention
[0005] The purpose of the present invention is to provide a device for automatically conveying and placing material bags on dough cakes, so as to achieve the goal of automatically placing material bags on the dough cakes one by one while automatically conveying the dough cakes for packaging, thereby improving the degree of automation of the dough cake production equipment.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions: a device for automatically conveying and placing material bags of dough cakes, comprising a dough cake conveyor for conveying dough cakes one by one, and a material bag placing device for placing the conveyed material bags one by one on the upper surface of the dough cakes;
[0007] The material bag delivery device includes a delivery rack located above the dough conveyor, a conveying mechanism for receiving and delivering material bags, a flattening mechanism for flattening the material bags, a sorting and delivery mechanism for sorting the material bags, a material receiving and conveying mechanism for delivering the material bags to the corresponding dough, and a reflux mechanism for receiving material bags that have not been sorted out by the sorting and delivery mechanism and delivering the material bags to the conveying mechanism.
[0008] The present invention is further configured as follows: the conveying mechanism includes a storage hopper arranged on the delivery rack and used to receive material bags, a feeding conveyor belt located directly below the storage hopper, a vibrating spreader for receiving material bags conveyed by the feeding conveyor belt, an elevator for conveying material bags one by one and at intervals, an accelerating conveyor belt for receiving material bags conveyed by the elevator, and a sorting conveyor belt for receiving material bags conveyed by the accelerating conveyor belt and conveying the material bags to the sorting delivery mechanism directly below; the elevator is provided with a lifting conveyor belt, and a plurality of protrusions are provided on the surface of the lifting conveyor belt, which resist against the feeding bags and drive the material bags to move upward in an inclined manner.
[0009] The present invention is further configured as follows: the flattening mechanism is located directly above the accelerating conveyor belt or directly above the sorting conveyor belt, the flattening mechanism includes a flattening frame fixed to the delivery frame, and a flattening roller rotatably connected to the flattening frame, an elastic pad is provided on the surface of the flattening roller, and a gap is left between the flattening roller and the upper surface of the accelerating conveyor belt or the sorting conveyor belt for the flattened material packages to pass through.
[0010] The present invention is further configured as follows: the sorting and delivery mechanism includes a sorting rack, an industrial camera arranged on the sorting rack and located directly above the sorting conveyor belt, a sorting robot arranged on the delivery rack and placing the material packages on the sorting conveyor belt on the receiving conveying mechanism, a receiving component for receiving the material packages transported by the sorting robot, and a replenishing component arranged on the sorting rack and used to replenish the material packages to the receiving conveying mechanism. The sorting robots are configured as one or more.
[0011] The present invention is further configured as follows: the receiving assembly includes a receiving frame fixed to the sorting frame, two receiving plates connected to the delivery frame in a sliding manner towards each other and receiving material bags, a servo motor arranged on the sorting frame and driving the two receiving plates to move, and two connecting rods respectively arranged between the corresponding receiving plates and the output ends of the servo motors, the rotating axis of the output ends of the servo motors is arranged vertically, the receiving plates are provided with a plurality of material stripping grooves, and the receiving frame is provided with a plurality of gear rods respectively penetrated through the corresponding material stripping grooves and limiting the material bags from moving synchronously with the receiving plates, after the receiving plates move in the opposite direction, the material bags fall from between the two receiving plates to the material receiving and conveying mechanism and are conveyed by the material receiving and conveying mechanism; the feeding assembly includes a feeding conveyor belt rotatably connected to the sorting frame, a feeding motor arranged on the sorting frame and driving the feeding conveyor belt to rotate, the feeding conveyor belt is located directly above the material receiving and conveying mechanism, and the material bags conveyed by the feeding conveyor belt fall to the material receiving and conveying mechanism.
[0012] The present invention is further configured as follows: the material receiving and conveying mechanism includes a material guiding channel connected to the sorting rack and arranged vertically or obliquely, a delivery conveyor belt arranged on the delivery rack and used to convey the material packages carried by the sorting robot, and a partition plate arranged on the delivery conveyor belt and separating the material packages, the delivery conveyor belt is arranged in an L shape, and a horizontal section of the delivery conveyor belt is parallel to the sorting conveyor belt and is used for the sorting robot to deliver the material packages, a section of the delivery conveyor belt is arranged obliquely or vertically and passes through the material guiding channel, the partition plate is attached to the inner wall of the material guiding channel and keeps the material packages separated, and the dough conveyor is provided with a placement component for receiving the conveyed material packages by the delivery conveyor belt and placing the material packages on the surface of the dough.
[0013] The present invention is further configured as follows: the placing component is arranged on a placing rack of the dough conveyor, a horizontal guide plate is arranged on the placing rack and used to receive material bags, an arc-shaped guide plate is arranged on the placing rack and supplies material bags to move the horizontal guide plate by a delivery conveyor belt, a driving conveyor belt is rotatably connected to the placing rack and is located directly above the horizontal guide plate, and a plurality of shifting plates are evenly arranged on the driving conveyor belt and shift the material bags relative to the horizontal guide plate, and the spacing between two adjacent shifting plates is consistent with the spacing between two adjacent partition plates.
[0014] The present invention is further configured as follows: the reflux mechanism comprises a reflux conveyor belt located below the sorting conveyor belt and used for receiving the material bags conveyed by the sorting conveyor belt, and a reflux elevator used for conveying the material bags on the reflux conveyor belt to the storage hopper.
[0015] The present invention is further configured as follows: the dough cake conveyor includes a conveyor frame, a dough cake conveyor belt for conveying dough cakes one by one, an assembly conveyor chain for conveying dough cakes and bottom boxes, and a bottom box conveying mechanism for conveying bottom boxes one by one to the assembly conveyor chain and for the dough cakes to fall onto the bottom box; the conveyor frame is provided with a slide plate for the bottom box to slide; the assembly conveyor chain is provided with a lever for moving the bottom box, the lever protrudes from the upper surface of the slide plate, and the slide plate is located below the dough cake conveyor belt; the dough cakes conveyed by the dough cake conveyor belt fall onto the bottom box corresponding to the position of the slide plate; the material bag delivered by the material bag delivery device falls on the dough cakes loaded into the bottom box.
[0016] The present invention is further configured as follows: the bottom box conveying mechanism includes a bottom box feeding rack arranged on a conveying frame and for feeding bottom boxes to be stacked vertically, a bottom box pushing assembly for pushing bottom boxes one by one, the assembly conveyor belt extends to the bottom of the bottom box feeding rack, and the bottom box pushing assembly removes the bottom box at the bottom of the bottom box feeding rack and drops it onto the assembly conveyor belt. The bottom box pushing assembly includes a plurality of vertically arranged pushing shafts arranged on both sides of the bottom box feeding rack, a pushing column arranged on the pushing shaft, a threaded groove opened on the side wall of the pushing column and for the edge of the bottom box to be inserted, and a driving structure arranged on the feeding rack and driving a plurality of pushing columns to rotate synchronously.
[0017] In summary, the present invention has the following beneficial effects:
[0018] The delivery rack is set on the floor above the dough conveyor. When in use, the material bags are placed on the conveying mechanism, and are transported one by one at intervals through the conveying mechanism. When the material bags enter the flattening mechanism, the flattening mechanism flattens the material bags so that the internal distribution materials such as vegetables are flattened, which is convenient for the suction cups of the subsequent process to absorb; then the material bags are sorted by the sorting delivery mechanism, that is, some material bags are transported one by one to the material receiving and conveying mechanism, and then the material bags are delivered one by one to the dough conveyed by the dough conveyor through the material receiving and conveying mechanism. In addition, the part that is not transported in time enters the reflux mechanism and flows back to the conveying mechanism through the reflux mechanism. In addition, the dough is made by the corresponding production equipment and transported to the dough conveyor one by one at intervals. After the material bags are delivered, they are packaged by the corresponding packaging equipment.
[0019] The feeding conveyor belt, vibrating spreader, elevator, accelerating conveyor belt and sorting conveyor belt are connected in sequence to realize the transportation of material bags. In addition, the vibrating spreader is used to realize the dispersed transportation of material bags. In addition, the corresponding convex blocks of the lifting conveyor belt are used to drive the material bags to be lifted to the accelerating conveyor belt one by one, so that the material bags are transported at intervals.
[0020] During use, when the material bag follows the accelerating conveyor belt or the sorting conveyor belt to move to the flattening roller position, the flattening roller and the corresponding accelerating conveyor belt or the sorting conveyor belt squeeze the over-bulged material bag to make the material bag flat, which is convenient for the material bag to enter the sorting and delivery mechanism position for sorting. After the industrial camera detects that the material bag has entered the position, the sorting robot absorbs the corresponding material bag and places the material bag on the material receiving and conveying mechanism, and then enters the dough conveyor through the material receiving and conveying mechanism.
[0021] When the sorting robot places the material bag on the delivery conveyor belt and separates the adjacent material bags through the partition plate, and the material bag follows the delivery conveyor belt into the material guide channel, the partition plate is used to prevent the material bag from falling quickly. When the material bag is discharged from the conveyor belt and slides from the material guide channel along the arc guide plate to the horizontal guide plate position; then the conveyor belt and the paddle plate are driven by the placement of a motor to rotate. When the paddle plate follows the movement of the driving conveyor belt, the material bag is moved synchronously and dropped onto the dough, thereby achieving accurate delivery of the material bag; in addition, the distance between two adjacent paddle plates is consistent with the distance between two adjacent partition plates, that is, when a material bag slides along the arc guide plate, the material bag is moved in time through the paddle plate.
[0022] The bottom boxes are conveyed to the slide position one by one through the bottom box conveying mechanism, and the bottom boxes are driven to move synchronously by assembling the conveyor chain and the lever. When the bottom box moves to just below the dough conveyor belt, the dough conveyed by the dough conveyor belt falls into the bottom box, thereby realizing the loading of the dough into the bottom box. The material package is then moved by the lever and falls onto the dough to complete the placement of the material package. After that, it enters the packaging machine for automatic packaging.
[0023] Several bottom boxes are stacked and placed vertically on the feeding rack. When the bottom boxes are conveyed one by one, the pushing shaft and the pushing column are driven to rotate synchronously through the driving structure, and the edge of the bottom box at the lowest position is stuck in the thread groove. When the pushing column rotates, the thread groove moves spirally and drives the bottom box to move downward. When the edge of the bottom box is separated from the thread groove, it falls to the assembly conveyor chain, so that the bottom boxes fall to the assembly conveyor chain one by one, and then are conveyed to the dough conveyor belt position through the assembly conveyor chain for the dough to be placed. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the present invention;
[0025] Figure 2 is a schematic diagram of the conveying mechanism in the present invention;
[0026] Figure 3 It is a partial structural schematic diagram of the present invention;
[0027] Figure 4 yes Figure 3 A magnified view of part A;
[0028] Figure 5 yes Figure 3 A magnified view of part B;
[0029] Figure 6 yes Figure 3 Magnified view of the C section;
[0030] Figure 7 is a schematic diagram of the sorting mechanism;
[0031] Figure 8 It is a schematic diagram of the receiving component and the feeding component.
[0032] The corresponding parts indicated by the numbers in the figure are: 1. Delivery rack; 2. Storage hopper; 3. Feeding conveyor belt; 4. Vibrating spreader; 5. Elevator; 6. Accelerating conveyor belt; 7. Sorting conveyor belt; 8. Flattening rack; 9. Flattening roller; 10. Sorting robot; 11. Material guide channel; 12. Delivery conveyor belt; 13. Partition plate; 14. Placement rack; 15. Horizontal guide plate; 16. Curved guide plate; 17. Driving conveyor belt; 18. Paddle plate; 20. Paddle slot; 21. Reflux conveyor belt; 22. Return Flow elevator; 23, conveyor frame; 24, dough conveyor belt; 25, assembly conveyor chain; 26, slide plate; 27, lever; 28, bottom box feeding rack; 29, push shaft; 30, push column; 31, thread groove; 32, driving structure; 33, lifting conveyor belt; 34, bump; 35, sorting rack; 36, receiving rack; 37, receiving plate; 38, servo motor; 39, connecting rod; 40, stripping chute; 41, gear lever; 42, feeding conveyor belt; 43, feeding motor; 44, lever block. DETAILED DESCRIPTION
[0033] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with illustrations and specific embodiments.
[0034] like Figures 1 to 8 As shown, the present invention provides an automatic dough cake conveying and material bag delivery device, comprising a dough cake conveyor for conveying dough cakes one by one, and a material bag delivery device for delivering the conveyed material bags one by one onto the upper surface of the dough cake.
[0035] The material bag delivery device includes a delivery rack 1 located above the dough conveyor, a conveying mechanism for receiving and delivering material bags, a flattening mechanism for flattening the material bags, a sorting delivery mechanism for sorting the material bags, a material receiving and conveying mechanism for delivering the material bags to the corresponding dough, and a reflux mechanism for receiving material bags that have not been sorted out by the sorting delivery mechanism and delivering the material bags to the conveying mechanism. In this embodiment, the delivery rack 1 is set on the upper floor of the dough conveyor. When in use, the material bags are placed on the conveying mechanism, and are transported one by one in intervals through the conveying mechanism. When the material bags enter the flattening mechanism position, the flattening mechanism flattens the material bags so that the materials such as vegetables inside the material bags are flattened, which is convenient for the suction cups of the subsequent process to absorb; then the material bags are sorted by the sorting delivery mechanism, that is, some of the material bags are transported one by one to the material receiving and conveying mechanism, and then the material bags are delivered one by one to the dough conveyed by the dough conveyor through the material receiving and conveying mechanism. In addition, the part that is not transported in time enters the reflux mechanism and flows back to the conveying mechanism through the reflux mechanism. In addition, after the dough is made by the corresponding production equipment and transported to the dough conveyor one by one, and after the material package is put into the dough, it is packaged by the corresponding packaging equipment.
[0036] The conveying mechanism includes a storage hopper 2 arranged on the delivery rack 1 and used to receive the material bags, a feeding conveyor belt 3 located directly below the storage hopper 2, a vibrating material spreader 4 for receiving the material bags conveyed by the feeding conveyor belt 3, an elevator 5 for realizing one-by-one and interval conveying of the material bags, an accelerating conveyor belt 6 for receiving the material bags conveyed by the elevator 5, and a sorting conveyor belt 7 for receiving the material bags conveyed by the accelerating conveyor belt 6 and conveying the material bags to the sorting delivery mechanism directly below; the elevator 5 is provided with a lifting conveyor belt 33, and the surface of the lifting conveyor belt 33 is provided with a number of protrusions 34 that contact the feeding bag and drive the material bag to move up. The feeding conveyor belt 3, the vibrating material spreader 4, the elevator 5, the accelerating conveyor belt 6, and the sorting conveyor belt 7 are connected in sequence to realize the conveying of the material bags, and the vibrating material spreader 4 is used to realize the dispersed conveying of the material bags, and the corresponding protrusions 34 of the lifting conveyor belt 33 are used to realize the lifting of the material bags to the accelerating conveyor belt 6 one by one, so as to achieve the interval conveying of the material bags.
[0037] In this embodiment, a partition plate 13 can be set in the storage hopper 2 to achieve the scattering of material bags in the storage hopper 2 in two directions, and the feeding conveyor belt 3, the vibrating spreader 4, the elevator 5, the acceleration conveyor belt 6, the sorting conveyor belt 7, the flattening mechanism, the sorting and delivery mechanism, the material receiving and conveying mechanism, and the dough conveyor are all arranged in two groups to achieve the simultaneous conveying of the corresponding scattered material bags.
[0038] The flattening mechanism can be arranged to be located directly above the accelerating conveyor belt 6 or directly above the sorting conveyor belt 7. The flattening mechanism includes a flattening frame 8 fixed to the delivery frame 1, a flattening roller 9 rotatably connected to the flattening frame 8, an elastic pad is arranged on the surface of the flattening roller 9, and the flattening roller 9 is arranged horizontally. A gap is left between the flattening roller 9 and the upper surface of the accelerating conveyor belt 6 or the sorting conveyor belt 7 for the flattened material bag to pass through. When the material bag follows the accelerating conveyor belt 6 or the sorting conveyor belt 7 to move to the flattening roller 9 position, the flattening roller 9 and the corresponding accelerating conveyor belt 6 or the sorting conveyor belt 7 squeeze the over-bulged material bag, so that the material bag is in a flat state, which is convenient for the material bag to enter the sorting delivery mechanism position for sorting.
[0039] The return mechanism includes a return conveyor belt 21 located below the sorting conveyor belt 7 and used to receive the material bags conveyed by the sorting conveyor belt 7, and a return elevator 22 used to convey the material bags on the return conveyor belt 21 to the storage hopper 2. When in use, the material bags on the sorting conveyor belt 7 that are taken away by the sorting robot 10 fall to the return conveyor belt 21, and move to the return elevator 22 along the return conveyor belt 21, and enter the storage hopper 2 again through the return elevator 22, so as to facilitate re-transportation.
[0040] The sorting and delivery mechanism includes a sorting rack 35, an industrial camera arranged on the sorting rack 35 and located directly above the sorting conveyor belt 7, a sorting robot 10 arranged on the delivery rack 1 and placing the material bag on the sorting conveyor belt 7 on the receiving conveying mechanism, a receiving component for receiving the material bag carried by the sorting robot, and a replenishing component arranged on the sorting rack 35 and used for replenishing the material bag to the receiving conveying mechanism, wherein the industrial camera is located on the sorting rack 35 near the material bag entry end, the sorting robot 10 can be provided with corresponding suction cups for sucking the material bags, the suction cups can be provided with three and can suck three material bags at the same time, and the sorting robot 10 is provided with one or two. The receiving assembly includes a receiving frame 36 fixed to the sorting frame 35, two receiving plates 37 connected to the delivery frame in a sliding manner to receive the material bags, and a servo motor 38 arranged on the sorting frame 35 to drive the two receiving plates 37 to move. The sliding direction of the receiving plates 37 is horizontal and perpendicular to the moving direction of the material bag sorting conveyor belt 7, and the length of the receiving plates 37 can receive two material bags at the same time. In this embodiment, the rotation axis of the output end of the servo motor 38 is vertically arranged, and a connecting rod 39 is arranged between each receiving plate 37 and the output end of the servo motor 38. The connecting rod 39 is horizontally arranged and the two ends are respectively hinged to the corresponding receiving plate 37 and the output end of the servo motor 38. After the output end of the servo motor 38 rotates a certain angle, the connecting rod 39 drives the two receiving plates 37 to move synchronously toward or in the opposite direction. In order to facilitate the material bag to fall from the receiving plate 37, the receiving plate 37 is provided with a plurality of stripping grooves 40, and the receiving frame 36 is provided with a plurality of gear rods 41 respectively penetrating the corresponding stripping grooves 40 and limiting the material bag to move synchronously with the receiving plate 37. After the receiving plate 37 moves in the opposite direction, the material bag falls between the two receiving plates 37 to the material receiving conveying mechanism and is conveyed by the material receiving conveying mechanism. The feeding assembly includes a feeding conveying belt 42 rotatably connected to the sorting frame 35, and a feeding motor 43 arranged on the sorting frame 35 and driving the feeding conveying belt 42 to rotate. The feeding conveying belt 42 is located directly above the material receiving conveying mechanism, and the material bag conveyed by the feeding conveying belt 42 falls to the material receiving conveying mechanism. When the material bag follows the sorting conveyor belt into the sorting and delivery mechanism, after the industrial camera detects the material bag entering the position, the sorting robot 10 absorbs the corresponding material bag and places the material bag on the receiving plate 37, and the sorting robot 10 can absorb two material bags at the same time and place them on the receiving plate 37. When it is necessary to put the material bag into the material receiving and conveying mechanism, the servo motor 38 drives the two receiving plates 37 to move in the opposite direction, so that the two material bags fall and the material bag is delivered; and when there is a missing material bag when the material receiving and conveying mechanism conveys the material bag, the replenishing motor 43 drives the replenishing conveyor belt 42 to transport the material bag to the missing position of the material receiving and conveying mechanism. After the replenishing conveyor belt 42 outputs the material bag, the sorting robot 10 can pick up the material bag and place it at the corresponding position of the replenishing conveyor belt 42 to complete the replenishment. The photoelectric sensor can also be used to sense the missing material bag of the replenishing conveyor belt 42, and the material bag can be replenished by the sorting robot 10.In addition, the material replenishing component is used to replenish the material receiving and conveying mechanism, so as to avoid the situation of empty packages at the corresponding positions in the material receiving and conveying mechanism, that is, the situation of no corresponding material packages, so as to reduce the empty package rate of the material receiving and conveying mechanism from about 2% to about 5 / 1000, thereby improving the qualified rate of the packaged products.
[0041] The receiving and conveying mechanism includes a material guide channel 11 connected to the sorting rack 35 and arranged vertically or obliquely, a delivery conveyor belt 12 arranged on the delivery rack 1 and used to convey the material bags output by the receiving component, and a partition plate 13 arranged on the delivery conveyor belt 12 to separate the material bags, and the material bags are divided into a plurality of chambers by the partition plate. The delivery conveyor belt 12 is arranged in an L shape, and a horizontal section of the delivery conveyor belt 12 is parallel to the sorting conveyor belt 7, and the delivery conveyor belt 12 is located directly below the receiving plate 37 and the feeding conveyor belt 42. A vertical section of the delivery conveyor belt 12 is arranged through the material guide channel 11, and the L-shaped bending position of the delivery conveyor belt 12 is arranged in an arc shape or a polygonal shape. The partition plate 13 is attached to the inner wall of the material guide channel 11 and keeps the material bags separated. The dough conveyor is provided with a placement component for receiving the conveyed material bags of the delivery conveyor belt 12 and placing the material bags on the dough surface. The placing component is arranged on the placing rack 14 of the dough conveyor, a horizontal guide plate 15 is arranged on the placing rack 14 and used to receive the material bag, an arc guide plate 16 is arranged on the placing rack 14 and supplies the material bag to move the horizontal guide plate 15 by the feeding conveyor belt 12, a driving conveyor belt 17 is rotatably connected to the placing rack 14 and is located directly above the horizontal guide plate 15, and a plurality of paddles 18 are evenly arranged on the driving conveyor belt 17 and paddle the material bag relative to the horizontal guide plate 15. The distance between two adjacent paddles 18 is consistent with the distance between two adjacent partition plates 13, and the horizontal guide plate 15 is provided with a paddle groove 20 for the paddle plate 18 to penetrate, and the length direction of the paddle groove 20 is parallel to the moving direction of the driving conveyor belt 17. The corresponding photoelectric sensor of the sorting rack 35 is used for sensing. When it is sensed that the chamber corresponding to the delivery conveyor belt for the material package to be delivered moves to just below the receiving plate 37, the receiving plate 37 opens and the material package falls into the corresponding chamber of the delivery conveyor belt 12, and the material package follows the delivery conveyor belt 12 into the material guide channel 11, and the partition plate 13 is used to prevent the material package from falling quickly; and after the delivery conveyor belt 12 receives the material package dropped from the receiving plate 37 and continues to move, the photoelectric sensor behind it can be used to detect again whether there is a material package in the chamber it has entered. When a material package is missing, the material package is transported to the chamber of the missing material package through the replenishing conveyor belt 42. When the material bag is discharged from the conveyor belt and slides from the material guide channel 11 along the arc guide plate 16 to the position of the horizontal guide plate 15; when the paddle plate 18 follows the movement of the driving conveyor belt 17, the material bag is moved synchronously and dropped onto the dough, so as to achieve accurate delivery of the material bag; in addition, the distance between two adjacent paddle plates 18 is consistent with the distance between two adjacent partition plates 13, that is, when a material bag slides along the arc guide plate 16, the material bag is moved in time through the paddle plate 18.
[0042] Many existing cakes are non-fried cakes. After the cakes are made, the process of transporting and conveying them out of the factory easily causes the cakes to scatter. The cakes need to be installed in the bottom box to prevent the cakes from scattering later. The edge of the bottom box is generally provided with a folded edge. The cake conveyor includes a conveyor frame 23, a cake conveyor belt 24 rotatably connected to the conveyor frame 23 and used to drive the cakes to move relative to the conveyor frame 23, an assembly conveyor chain 25 for conveying cakes and bottom boxes, and a bottom box conveying mechanism for conveying bottom boxes one by one to the assembly conveyor chain 25 and for the cakes to fall into the bottom box. The cake conveyor belt 24 is located directly above the cakes and is provided with a toggle block 44 for toggling the cakes to move. The conveyor frame 23 is provided with a driving motor for driving the assembly conveyor chain to rotate, and one of the driven shaft ends of the assembly conveyor chain 25 is connected to the driving shaft end of the dough conveyor belt 24 through a synchronous belt, and at the same time, one of the driven shaft ends of the assembly conveyor chain 25 is connected to the driving shaft end of the delivery conveyor belt 12 through a synchronous belt, and one of the driven shaft ends of the assembly conveyor chain 25 is connected to the driving shaft end of the driving conveyor belt 17 through a synchronous belt, so that when the assembly conveyor chain 25 moves, it drives the dough conveyor belt 24, the driving conveyor belt 17 and the delivery conveyor belt 12 to move synchronously at the same speed, thereby achieving that a material bag can be delivered in time for each dough moved.
[0043] The conveyor frame 23 is provided with a slide plate 26 for the bottom box to slide, and the slide plate 26 can also be set as a conveyor belt structure. Two slide plates 26 are set and are symmetrically arranged. The two slide plates 26 are both in contact with the lower surface of the dough. The assembly conveyor chain 25 is provided with a lever 27 for moving the bottom box. The lever 27 is passed between the two slide plates 26 and protrudes from the upper surface of the slide plate 26. The slide plate 26 is located below the dough conveyor belt 24. The dough conveyed by the dough conveyor belt 24 falls to the bottom box corresponding to the position of the slide plate 26; the material bag released by the material bag releasing device falls on the dough loaded in the bottom box. When in use, the bottom boxes are conveyed one by one to the position of the slide plate 26 through the bottom box conveying mechanism, and the bottom boxes are driven to move synchronously by assembling the conveying chain 25 and the lever 27. When the bottom box moves to just below the dough conveyor belt 24, the dough conveyed by the dough conveyor belt 24 falls into the bottom box, thereby realizing the loading of the dough into the bottom box. Then, the material package is moved by the lever plate 18 and falls onto the dough to complete the placement of the material package, and then enters the packaging machine for automatic packaging.
[0044] The assembly conveyor chain 25 extends to the bottom of the bottom box conveying mechanism, that is, the assembly conveyor chain 25 moves from the bottom of the bottom box conveying mechanism to the bottom of the output end of the dough conveyor belt 24, and then moves to the position of the corresponding dough packaging mechanism. The bottom box conveying mechanism includes a bottom box feeding rack 28 arranged on the conveyor frame 23 and for the bottom boxes to be stacked vertically, and a bottom box pushing assembly that pushes the bottom boxes one by one. The bottom box pushing assembly removes the bottom box at the bottom of the bottom box feeding rack 28 and drops it to the position of the assembly conveyor chain 25 and is driven by the assembly conveyor chain 25. The bottom box pushing assembly includes a plurality of vertically arranged pushing shafts 29 arranged on both sides of the bottom box feeding rack 28, a pushing column 30 arranged on the pushing shaft 29, a threaded groove 31 opened on the side wall of the pushing column 30 and for the bottom box edge to be stuck, and a driving structure 32 arranged on the feeding rack and driving a plurality of pushing racks to rotate synchronously. The driving structure 32 can be a driving motor, and the driving motor is synchronously connected to a plurality of pushing shafts 29. When in use, several bottom boxes are stacked and placed vertically on the feeding rack 28. When the bottom boxes are conveyed one by one, the pushing shaft 29 and the pushing column 30 are driven to rotate synchronously through the driving structure 32, and the edge of the bottom box located at the lowest position is stuck in the thread groove 31. When the pushing column 30 rotates, the thread groove 31 moves spirally and drives the bottom box to move downward. When the edge of the bottom box disengages from the thread groove 31, it falls to the assembly conveyor chain 25, so that the bottom boxes fall to the assembly conveyor chain 25 one by one, and then are conveyed to the position of the dough conveyor belt 24 through the assembly conveyor chain 25 for the dough to be placed.
[0045] In this document, the directions or positional relationships indicated by terms such as "up", "down", "front", "back", "left", "right", "top", "bottom", "inside", "outside", "vertical", and "horizontal" are based on the directions or positional relationships shown in the accompanying drawings and are only for the clarity of expressing the technical solutions and the convenience of description, and therefore should not be understood as limitations of the present invention.
[0046] In this document, the terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of elements other than those listed and may also include additional elements not expressly listed.
[0047] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A device for automatically conveying and placing dough bags, characterized in that: It includes a dough conveyor for conveying dough cakes one by one, and a material bag placing device for placing the conveying material bags one by one on the upper surface of the dough cake; The material bag delivery device comprises a delivery rack (1) located above the dough conveyor, a conveying mechanism for receiving and delivering material bags, a flattening mechanism for flattening the material bags, a sorting delivery mechanism for sorting the material bags, a receiving and conveying mechanism for delivering the material bags to the corresponding dough, and a reflux mechanism for receiving material bags that have not been sorted out by the sorting delivery mechanism and delivering the material bags to the conveying mechanism; The sorting and placing mechanism comprises a sorting rack (35), an industrial camera arranged on the sorting rack (35) and located directly above the sorting conveyor belt (7), a sorting robot (10) arranged on the placing rack (1) and placing the material bag on the sorting conveyor belt (7) on the material receiving and conveying mechanism, a receiving component for receiving the material bag carried by the sorting robot, and a material replenishing component arranged on the sorting rack (35) and used for replenishing the material bag to the material receiving and conveying mechanism, wherein the sorting robot (10) is arranged in one or more forms; The material receiving and conveying mechanism comprises a material guiding channel (11) connected to the sorting frame (35) and arranged vertically or obliquely, a delivery conveyor belt (12) arranged on the delivery frame (1) and used to convey the material bags carried by the sorting robot (10), and a partition plate (13) arranged on the delivery conveyor belt (12) and separating the material bags. The delivery conveyor belt (12) is arranged in an L-shape, and a horizontal section of the delivery conveyor belt (12) is parallel to the sorting conveyor belt (7) and is used for the sorting robot (10) to deliver the material bags. A section of the delivery conveyor belt (12) is arranged obliquely or vertically and passes through the material guiding channel (11). The partition plate (13) is attached to the inner wall of the material guiding channel (11) and keeps the material bags separated. The dough conveyor is provided with a placement component for receiving the conveyed material bags of the delivery conveyor belt (12) and placing the material bags on the surface of the dough.
2. The device for automatically conveying and placing dough bags according to claim 1 is characterized in that: The conveying mechanism comprises a storage hopper (2) arranged on a delivery rack (1) and used for receiving material bags, a feeding conveyor belt (3) located directly below the storage hopper (2), a vibrating spreader (4) used for receiving material bags conveyed by the feeding conveyor belt (3), an elevator (5) used for conveying material bags one by one and at intervals, an accelerating conveyor belt (6) used for receiving material bags conveyed by the elevator (5), and a sorting conveyor belt (7) used for receiving material bags conveyed by the accelerating conveyor belt (6) and conveying the material bags to directly below the sorting delivery mechanism; the elevator (5) is provided with an elevator conveyor belt (33), and a surface of the elevator conveyor belt (33) is provided with a plurality of protrusions (34) that abut against the material bags and drive the material bags to tilt upward.
3. The automatic bread delivery and material bag delivery device according to claim 2 is characterized in that: The flattening mechanism is located just above the accelerating conveyor belt (6) or just above the sorting conveyor belt (7), and comprises a flattening frame (8) fixed to the delivery frame (1), and a flattening roller (9) rotatably connected to the flattening frame (8), wherein an elastic pad is arranged on the surface of the flattening roller (9), and a gap is reserved between the flattening roller (9) and the upper surface of the accelerating conveyor belt (6) or the sorting conveyor belt (7) for the flattened material package to pass through.
4. The device for automatically conveying and placing dough bags according to claim 1 is characterized in that: The receiving assembly comprises a receiving frame (36) fixed to the sorting frame (35), two receiving plates (37) connected to the delivery frame in a sliding manner and receiving the material bags, a servo motor (38) arranged on the sorting frame (35) and driving the two receiving plates (37) to move, and two connecting rods (39) respectively arranged between the corresponding receiving plates (37) and the output end of the servo motor (38), wherein the rotation axis of the output end of the servo motor (38) is arranged vertically, the receiving plate (37) is provided with a plurality of stripping grooves (40), and the receiving frame (36) is provided with a plurality of shifting rods (41) respectively penetrating the corresponding stripping grooves (40) and limiting the material bags from moving synchronously with the receiving plate (37), and after the receiving plate (37) moves in the opposite direction, the material bags fall from between the two receiving plates (37) to the material receiving and conveying mechanism and are conveyed by the material receiving and conveying mechanism; The feeding assembly comprises a feeding conveyor belt (42) rotatably connected to the sorting frame (35), and a feeding motor (43) arranged on the sorting frame (35) and driving the feeding conveyor belt (42) to rotate. The feeding conveyor belt (42) is located directly above the material receiving and conveying mechanism, and the material bags conveyed by the feeding conveyor belt (42) fall onto the material receiving and conveying mechanism.
5. The device for automatically conveying and placing dough bags according to claim 1 is characterized in that: The placing assembly is arranged on a placing rack (14) of the dough conveyor, a horizontal guide plate (15) arranged on the placing rack (14) and used to receive a material bag, an arc-shaped guide plate (16) arranged on the placing rack (14) and used to supply the material bag to move the horizontal guide plate (15) by a delivery conveyor belt (12), a driving conveyor belt (17) rotatably connected to the placing rack (14) and located directly above the horizontal guide plate (15), and a plurality of shifting plates (18) evenly arranged on the driving conveyor belt (17) and used to shift the material bag relative to the horizontal guide plate (15), wherein the spacing between two adjacent shifting plates (18) is consistent with the spacing between two adjacent partition plates (13).
6. The device for automatically conveying and placing dough bags according to claim 1 is characterized in that: The reflux mechanism comprises a reflux conveyor belt (21) located below the sorting conveyor belt (7) and used for receiving the material bags conveyed by the sorting conveyor belt (7), and a reflux elevator (22) used for conveying the material bags on the reflux conveyor belt (21) to the storage hopper (2).
7. The device for automatically conveying and placing dough bags according to claim 1 is characterized in that: The dough cake conveyor comprises a conveyor frame (23), a dough cake conveyor belt (24) for driving the dough cakes to move relative to the conveyor frame (23), an assembly conveyor chain (25) for conveying the dough cakes and bottom boxes, and a bottom box conveying mechanism for conveying the bottom boxes one by one to the assembly conveyor chain (25) and allowing the dough cakes to fall onto the bottom boxes. The conveyor frame (23) is provided with a slide plate (26) for the bottom boxes to slide, and the assembly conveyor chain (25) is provided with a lever (27) for moving the bottom boxes, the lever (27) protruding from the upper surface of the lever plate (26), and the lever plate (26) is located below the dough cake conveyor belt (24), and the dough cakes conveyed by the dough cake conveyor belt (24) fall onto the bottom boxes corresponding to the position of the lever plate (26); the material bag dropped by the material bag dropping device falls on the dough cakes placed in the bottom box.
8. The device for automatically conveying and placing dough bags according to claim 7 is characterized in that: The bottom box conveying mechanism comprises a bottom box feeding rack (28) arranged on a conveying frame (23) and for feeding bottom boxes to be stacked vertically, and a bottom box pushing assembly for pushing the bottom boxes one by one, the assembly conveying chain (25) extending to the bottom of the bottom box feeding rack (28), and the bottom box pushing assembly taking the bottom box located at the bottom of the bottom box feeding rack (28) and dropping it onto the assembly conveying chain (25); The bottom box pushing assembly comprises a plurality of pushing shafts (29) which are arranged vertically on both sides of a bottom box feeding frame (28), a pushing column (30) which is arranged on the pushing shaft (29), a threaded groove (31) which is opened on the side wall of the pushing column (30) and into which the edge of the bottom box is inserted, and a driving structure (32) which is arranged on the bottom box feeding frame (28) and drives the plurality of pushing columns (30) to rotate synchronously.
Citation Information
Patent Citations
Equipment for automatically conveying flour cakes and putting flour cakes into material bags
CN216709744U
Cited By
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