A beam yard planning design and production scheduling system

Abstract

The present invention discloses a beam yard planning, design and production scheduling system, comprising a data end, a server end and a client end. The data end collects data through a data interface, and transmits the collected data to the server end, and the server end and the client end perform data interaction. The present invention constructs a three-dimensional visualization model with BIM+GIS technology, integrates production data of equipment such as intelligent tensioning, intelligent grouting, and intelligent spraying through IOT technology, stores and integrates production data information in the whole life cycle management process of the beam yard through a database, and realizes smooth dissemination and exchange of business data information of the whole life cycle of beam manufacturing and storage racks through server calling and processing data, so as to make information traceable, easy to share and easy to extract, improve the automation and intelligence level of the beam yard, reduce labor input, and create an efficient and intelligent beam yard.

Description

Technical Field

[0001] The invention relates to the field of beam yard management, and in particular to a beam yard planning, design and production scheduling system. Background Art

[0002] As a medium-sized or large-scale temporary project of infrastructure projects, beam yards have long cycles, multiple specialties, and complicated processes. Their management and control level has a crucial impact on project quality, construction period, and even cost. At present, the construction management mode of beam yards in China is relatively extensive, and the level of intelligence is not high. As a result, traditional beam yards are prone to insufficient detail in the planning stage of the frame matching table, mismatch between the on-site management ledger and the plan, serious problems of abnormal beam stacking, and the operation of beam yards still requires a large amount of manual process control, and production data needs to be manually counted, recorded, analyzed, fed back, and tracked.

[0003] In the process of beam yard production, it is difficult to trace the source, and the information transmission efficiency is low and distorted. However, the key factors for beam yards from the planning and design stage to mass production are scientific layout and production scheduling. In view of this, how to make full use of site conditions, analyze effective data in the production process, realize orderly integration and linkage of data, and promote orderly and efficient connection between tasks and processes are practical problems that need to be solved urgently in the current beam yard management model. Summary of the invention

[0004] A beam yard planning, design and production scheduling system is proposed to explore a more refined, convenient and intelligent management mode of the beam yard, and it is committed to achieving the orderly integration of data flow and information flow in the beam yard and the orderly connection between production tasks and construction processes, and seeking to build a modern beam yard with a higher level of intelligence and stronger adaptability, which has great engineering and practical significance.

[0005] To achieve the above purpose, the present invention uses the following technical solutions:

[0006] A beam yard planning, design and production scheduling system includes a data end, a server end and a client end. The data end collects data through a data interface and transmits the collected data to the server end, and the server end and the client end perform data interaction.

[0007] The client builds a three-dimensional visualization model based on BIM+GIS technology and collects production data of various equipment based on IOT technology; the client includes a user login module, a beam field pedestal planning and design module, a production plan arrangement module, a plane scheduling management module, a work order distribution module, a production statistics analysis module and a system management module; the user login module includes an account input unit and a password input unit for user login;

[0008] The server end includes a data receiving and parsing module and a database. The data receiving and parsing module receives data transmitted by the data end and stores it in the database. The client end can call the database data and store the client data in the database.

[0009] The data terminal collects equipment production data through IOT technology, including BIM data, GIS data, elevation data, sensor data, box girder production data, and manually input data.

[0010] Preferably, the beam yard pedestal planning and design module includes an input unit, pedestal quantity calculation, and pedestal layout analysis;

[0011] The beam type input unit is used to input beam type data, including newly added beam type data, newly added area data, and newly added process type data; the newly added beam type data includes beam type number, beam type code, beam type name, input time, and addition and deletion operation data; the newly added area data includes area code data, area name data, and edit / delete operation data; the newly added process type data includes process type data, process property data, and edit / delete operation data;

[0012] The pedestal quantity calculation unit is used for pedestal calculation, including the calculation and analysis of the number of beam-making pedestals and the number of beam-storage pedestals; the calculation and analysis of the number of beam-making pedestals includes the total number of single-beam types, the occupancy time of a single pedestal, the total beam-making period, and the effective efficacy ratio; the calculation and analysis of the number of beam-storage pedestals includes the number of beam-making pedestals, the occupancy time of a single beam-storage pedestal, and the production cycle of each beam;

[0013] The pedestal layout analysis unit is used for pedestal layout form analysis, including pedestal longitudinal arrangement, transverse arrangement, 2-2 parallel type, 1-2-1 type, Chinese-shaped, and straight-shaped form analysis; the longitudinal arrangement is used for beam yards with complex terrain conditions and a small number of beams, and it restricts the process operation of the beam yard, has a small beam storage capacity, and is inconvenient for beam transportation. From the perspective of process connection and economic benefit analysis, large beam yards should try not to adopt this form; the transverse arrangement is used for lateral movement and storage perpendicular to the longitudinal axis of the beam, and is suitable for beam yards with a large beam storage scale; the 2-2 type is suitable for large beam yards, and the steel bar binding jig is set in the middle of the beam manufacturing area, close to the steel bar processing plant, to reduce the transportation distance of semi-finished steel bars and improve efficiency, but the transportation of box beams from the beam manufacturing area to the steel bar binding jig corresponding to the beam storage pedestal will increase the operating time of the beam mover. The parallel arrangement of two beam manufacturing pedestals can reduce the moving time of the placing machine and greatly reduce the number of consecutive beams. The handover time of the box girder casting process; the 1-2-1 type layout is applicable to both large and small beam yards, each beam-making pedestal corresponds to a beam storage pedestal, and the beam body can be directly transported to the corresponding beam storage area after the formwork is removed, and the beam moving machine has high operating efficiency; the "P" type is suitable for large beam yards, each beam-making pedestal corresponds to a beam storage pedestal, which is convenient for the beam moving machine to directly transport the beam from the beam-making pedestal to the beam storage pedestal. A steel bar binding pedestal is set next to every two beam-making pedestals, and the steel bar entering the mold speed is faster, but because the binding pedestals are relatively scattered, it is time-consuming and laborious to transport the semi-finished steel bars from the steel bar processing yard to the site, and the on-site civilized construction is poor; the "I" type is suitable for beam yards with low pressure on the beam-making period, which can reduce the investment in formwork. The ratio of the bottom formwork to the side formwork of the beam-making pedestal is 2:1, that is, two beam-making pedestals share one set of side formworks, and the side formworks adopt track sliding, but this layout increases the installation and commissioning acceptance time after the side membrane is in place during the process alternation, and increases the occupation period of the beam-making pedestal.

[0014] Preferably, the production plan arrangement module includes an input management unit, a plan management unit, a process time management unit, and a plan adjustment unit;

[0015] The input management unit is used to input parameters affecting production plan arrangement and time requirements, including bridge name, span structure, pier number, beam erection sequence number, beam type, beam number, beam status, quantity, etc.;

[0016] The planning management unit is used for production planning, including beam making plan management, beam storage plan management, and beam erection plan management; the beam making plan management is used for the management of single beam making time parameters in the beam yard, including work site name, span structure, pier number, beam erection sequence number, beam type, beam number, beam erection date, beam erection process time, finished beam time, latest start time of beam making, planned beam making completion time, moving into the beam storage pedestal, planned beam making start time, pouring concrete, time interval, pedestal position, and process time; the beam storage plan management is used for the storage and scheduling of each box beam, pedestal number, pedestal type, pedestal quantity, pedestal layering, beam making time, and beam storage time; the beam erection plan management is used for the erection basis of each box beam, including erection mileage, number of beam erection holes, transportation distance, efficacy, number of span changes, number of span changes, beam erection time, and beam erection direction;

[0017] The process time management unit is used for the control of each production process of prefabricated box beams, including process entry, process sorting, process addition, and process analysis; the process entry is used to enter the sorting number, beam type, process name, process type, construction period, and edit / delete operation data; the process sorting is used to enter the steel bar binding, formwork cleaning, steel cage hoisting, installation of inner and end molds, installation of embedded parts, inspection, pouring concrete, equal strength, end mold removal, strand threading, pre-tensioning, inner mold removal, equal strength, initial tensioning, beam shifting, final tensioning, grouting, end sealing, and waterproofing material application; the process addition is used to enter the sorting number, process name, and edit / delete operation data; the process analysis is used to record the planned time and actual time of each process for comparative analysis;

[0018] The plan adjustment unit is used to compare and analyze the preliminary plan of beam manufacturing, beam storage and beam erection with the actual construction process to see whether the plan is consistent with the actual situation, record the actual parameters through work order distribution, and feed them back into the production plan of each box beam for automatic adjustment.

[0019] Preferably, the plane scheduling management module includes a plane layout unit, a pedestal status unit, and a scheduling management unit;

[0020] The plane layout unit is used to present the plane layout form of the beam manufacturing area and the beam storage area of ​​the beam yard and the number of pedestals;

[0021] The pedestal status unit is used to present the current status, beam body number, and pedestal number of each box girder on the beam manufacturing pedestal and the beam storage pedestal, and display the status in different colors;

[0022] The dispatching management unit matches the actual box girder dynamics according to the manufacturing and storage rack plan, and guides the scheduling of beam storage and beam erection in the beam yard.

[0023] Preferably, the work order dispatching module includes a work order dispatching unit and a process early warning unit;

[0024] The work order dispatching unit manages each process in the production plan, enters the basic information of the management personnel and the corresponding process flow instructions in the background, realizes the dispatch of each process, issues tasks, receives tasks, confirms the end time and records the production data of the single box girder;

[0025] The process warning unit sets a warning threshold according to the planned process time and the actual construction time as a basis for reminding and adjusting the production plan.

[0026] Preferably, the production statistics analysis module includes a production progress statistics unit, a manufacturing and storage rack balance sheet analysis unit, a data tracing unit, an equipment data statistics unit, and a material management unit;

[0027] The production progress statistics unit is used to view the current number of manufacturing and storage racks and production progress information;

[0028] The said production and storage rack balance table analysis unit is used for data graph and table statistical analysis unit for analyzing actual and planned comparison analysis to form a production and storage rack matching data table;

[0029] The data tracing unit is used to perform search and reset function operations according to the beam number, beam type number, start time, and end time to view the beam number, beam type number, pedestal type, beam type, beam length, lateral position, start time, end time, status, and operation;

[0030] The equipment data statistics unit is used for IOT technology statistics of on-site equipment production data, including intelligent tensioning unit, intelligent grouting unit, intelligent spray maintenance unit, appearance inspection unit, and static load test unit; the intelligent tensioning unit is used to search, reset, and export three functional operations according to the equipment working status and tensioning elongation to view the equipment working status, tensioning elongation, tensioning loading force, tensioning speed, holding time, and time data; the intelligent grouting unit is used to search, reset, and export three functional operations according to parameters such as inlet pressure, outlet pressure, inlet flow, and outlet flow to view the inlet pressure, outlet pressure, inlet flow, and outlet flow. The equipment operation status, mixer speed, filling degree, and time data; the intelligent spray maintenance unit is used to query and operate according to the selected work order status. The work order status includes initialization, spraying, spraying end, and abnormality. The beam number, pedestal number, work order status, call return description, spraying start time, spraying end time, construction period, and start / stop operation can be checked; the appearance inspection unit is used to perform dimensional inspection on the appearance of each finished beam based on the photographic measurement and recognition technology; the static load test unit is used to load the fully automatic static load test system, and perform a deflection-span ratio test analysis every 60 beams, automatically record the test process data, and can view the analysis;

[0031] The material management unit is used for on-site material management, including material entry, material exit, and inventory management; the material entry and material exit both include a search block, a reset block, a new block, and an export block; the search block is used to perform a search function based on the material name, entry time, rules, quantity, and person in charge parameters, and can query the material name, entry time, specifications, quantity, person in charge, photos, test reports, related information, notes, and operations; the reset block is used to reset the selected parameters; the new block is used to add the selected parameters; the export block is used to export the selected parameters; the inventory management unit is used to search and reset the inventory based on the name data and specification data.

[0032] Preferably, the system management module includes a department management unit, a personnel management unit, a resource authority management unit, and a parameter management unit;

[0033] The department management unit is used to perform a query function according to the application name and role name, and the query information includes the platform, role name, role description, status, details / modification / disable / deletion / assignment of permission operations;

[0034] The personnel management unit is used to enter personnel names and query personnel detailed information, including personnel names, project names, department names, job titles, and edit / prohibit / delete operations;

[0035] The resource permission management unit is used to perform query functions according to the application name and permission name, and perform resource operations on the application name, permission name, permission description, parent permission, status, details / prohibition / deletion / binding;

[0036] The parameter management unit includes a beam making plan parameter configuration block, a plan parameter configuration block, and a parameter configuration block; the beam making plan parameter configuration block, the plan configuration block, and the parameter configuration block are all used to add and edit data; the beam making plan configuration block is used to add and edit the estimated daily production number and date data; the plan parameter configuration block is used to add and edit the number of days required for beam erection, the start date of beam making, and add date data; the parameter configuration block is used to add and edit the maximum inventory value, the number of days for beam storage, parameter values, and add date data.

[0037] After adopting the above scheme, the present invention has the following advantages:

[0038] (1) The present invention constructs a three-dimensional visualization model with BIM+GIS technology, integrates the production data of equipment such as intelligent tensioning, intelligent grouting, and intelligent spraying through IOT technology, stores and integrates the production data information in the whole life cycle management process of the beam yard through the database, and realizes the smooth dissemination and exchange of business data information of the whole life cycle of beam manufacturing and storage racks through server calls and data processing, so that information can be traced, shared, and extracted, thereby improving the automation and intelligence level of the beam yard, reducing labor input, and creating an efficient and intelligent beam yard.

[0039] (2) The production scheduling and dispatching of the system of the present invention are more reasonable, and a dynamic production dispatching strategy can be formulated to achieve online and offline integration and linkage, thereby increasing the practicality and rationality of the system. Specifically, considering some uncontrollable factors in the actual production of the beam body, the functions of manual adjustment and intervention are set up. For example, the plan may be delayed or advanced due to reasons such as raw material supply, land acquisition and relocation, and changes in laws and regulations, making the original plan insufficient for guiding the subsequent construction. At this time, the current basic data can be manually adjusted, and the system will automatically re-formulate the subsequent construction plan to guide the next step of construction and speed up the construction progress. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0041] Figure 1 It is a component module diagram of a beam yard planning and design and production scheduling system of the present invention.

[0042] Figure 2 It is a composition diagram of a beam yard pedestal planning and design module of a beam yard planning and design and production scheduling system of the present invention.

[0043] Figure 3 It is a production plan arrangement module composition diagram of a beam yard planning and design and production scheduling system of the present invention.

[0044] Figure 4 It is a composition diagram of a plane scheduling management module of a beam yard planning and design and production scheduling system of the present invention.

[0045] Figure 5 It is a composition diagram of a work order dispatching module of a beam yard planning and design and production scheduling system of the present invention.

[0046] Figure 6 It is a production statistics analysis module composition diagram of a beam yard planning and design and production scheduling system of the present invention.

[0047] Figure 7 It is a system management module composition diagram of a beam yard planning and design and production scheduling system of the present invention. DETAILED DESCRIPTION

[0048] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0049] Example

[0050] Combined with Figure 1 ,This embodiment discloses a beam yard planning design and production scheduling system, including a data end, a server end and a client end, the data end collects data through a data interface, and transmits the collected data to the server end, and the server end and the client end perform data interaction;

[0051] The client builds a 3D visualization model based on BIM+GIS technology and collects production data of each device based on IOT technology; the client includes a user login module, a beam field pedestal planning and design module, a production plan arrangement module, a plane scheduling management module, a work order distribution module, a production statistics analysis module and a system management module; the user login module includes an account input unit and a password input unit for user login;

[0052] The server side includes a data receiving and parsing module and a database. The data receiving and parsing module receives data transmitted by the data side and stores it in the database. The client side can call the database data and store the client data in the database.

[0053] The data end collects equipment production data through IOT technology, including BIM data, GIS data, elevation data, sensor data, box girder production data, and manually input data.

[0054] Combined with Figure 2 ,The beam yard pedestal planning and design module includes an input unit, a pedestal quantity calculation unit, and a pedestal layout analysis unit;

[0055] The beam type input unit is used to input beam type data, including newly added beam type data, newly added area data, and newly added process type data; newly added beam type data includes beam type number, beam type code, beam type name, input time, and add / delete operation data; newly added area data includes area code data, area name data, and edit / delete operation data; newly added process type data includes process type data, process property data, and edit / delete operation data;

[0056] The pedestal quantity calculation unit is used for pedestal calculation, including the calculation and analysis of the number of beam-making pedestals and the number of beam-storage pedestals; the calculation and analysis of the number of beam-making pedestals includes the total number of single-beam types, the occupancy time of a single pedestal, the total beam-making period, and the proportion of effective efficacy; the calculation and analysis of the number of beam-storage pedestals includes the number of beam-making pedestals, the occupancy time of a single beam-storage pedestal, and the production cycle of each beam;

[0057] The pedestal layout analysis unit is used for pedestal layout analysis, including pedestal longitudinal arrangement, transverse arrangement, 2-2 parallel type, 1-2-1 type, Chinese-shaped, and straight-shaped form analysis; the longitudinal arrangement is used in beam yards with complex terrain conditions and a small number of beams, and it restricts the process operation of the beam yard, has a small beam storage capacity, and is inconvenient for beam transportation. From the perspective of process connection and economic benefit analysis, large beam yards should try not to adopt this form; the transverse arrangement is used for lateral movement and storage perpendicular to the longitudinal axis of the beam, and is suitable for beam yards with a large beam storage scale; the 2-2 type is suitable for large beam yards, and the steel bar binding jig is set in the middle of the beam manufacturing area, close to the steel bar processing yard, to reduce the transportation distance of semi-finished steel bars and improve efficiency, but the transportation of box beams from the beam manufacturing area to the steel bar binding jig corresponding to the beam storage pedestal will increase the operating time of the beam mover. The parallel arrangement of two beam manufacturing pedestals can reduce the moving time of the placing machine and greatly reduce the continuous operation of two box beams. The handover time of beam casting process; 1-2-1 type layout is applicable to both large and small beam yards, each beam-making pedestal corresponds to a beam storage pedestal, and the beam can be directly moved to the corresponding beam storage area after the formwork is removed, and the beam moving machine has high operating efficiency; the "pin" type is suitable for large beam yards, each beam-making pedestal corresponds to a beam storage pedestal, which is convenient for the beam moving machine to directly move from the beam-making pedestal to the beam storage pedestal. A steel bar binding pedestal is set next to every two beam-making pedestals, and the steel bar entering the mold speed is faster, but because the binding pedestals are relatively scattered, it is time-consuming and labor-intensive to transport the semi-finished steel bars from the steel bar processing yard to the site, and the on-site civilized construction is poor; the "I" type is suitable for beam yards with low pressure on the beam-making period, which can reduce the investment in formwork. The ratio of the bottom formwork to the side formwork of the beam-making pedestal is 2:1, that is, two beam-making pedestals share one set of side formworks, and the side formwork adopts track sliding, but this layout increases the installation and commissioning acceptance time after the side membrane is in place during the process alternation, and increases the occupancy period of the beam-making pedestal.

[0058] Combined with Figure 3 ,The production planning arrangement module includes an input management unit, a planning management unit, a process time management unit, and a planning adjustment unit;

[0059] The input management unit is used to input parameters and time requirements affecting production plan arrangement, including bridge name, span structure, pier number, beam erection sequence number, beam type, beam number, beam status, quantity, etc.

[0060] The planning management unit is used for production planning, including beam making plan management, beam storage plan management, and beam erection plan management; beam making plan management is used for the management of single beam making time parameters in the beam yard, including work site name, span structure, pier number, beam erection sequence number, beam type, beam number, beam erection date, beam erection process time, finished beam time, latest start time of beam making, planned beam making completion time, moving into the beam storage pedestal, planned beam making start time, pouring concrete, time interval, pedestal position, and process time; beam storage plan management is used for the storage and scheduling of each box beam, pedestal number, pedestal type, pedestal quantity, pedestal layering, beam making time, and beam storage time; beam erection plan management is used for the erection basis of each box beam, including erection mileage, number of beam erection holes, transportation distance, efficacy, number of span changes, number of span changes, beam erection time, and beam erection direction;

[0061] The process time management unit is used to control each production process of prefabricated box girders, including process entry, process sorting, process addition, and process analysis; process entry is used to enter the sorting number, beam type, process name, process type, construction period, and edit / delete operation data; process sorting is used to enter steel bar binding, formwork cleaning, steel cage hoisting, installation of inner and end molds, installation of embedded parts, inspection, pouring concrete, equal strength, end mold removal, strand threading, pre-tensioning, inner mold removal, equal strength, initial tensioning, beam shifting, final tensioning, grouting, end sealing, and waterproofing material application; process addition is used to enter the sorting number, process name, and edit / delete operation data; process analysis is used to record the planned time and actual time of each process for comparative analysis;

[0062] The plan adjustment unit is used to compare and analyze the preliminary plans for beam manufacturing, beam storage, and beam erection with the actual construction process to see whether the plans are consistent with the actual situation. The actual parameters are recorded through work order dispatch and fed back into the production plans of each box girder for automatic adjustment.

[0063] Combined with Figure 4 ,The plane scheduling management module includes a plane layout unit, a pedestal status unit, and a scheduling management unit;

[0064] The plane layout unit is used to present the plane layout form and the number of pedestals of the beam manufacturing area and beam storage area of ​​the beam yard;

[0065] The pedestal status unit is used to present the current status, beam body number, and pedestal number of each box girder on the beam manufacturing pedestal and beam storage pedestal, and display the status in different colors;

[0066] The dispatching management unit matches the actual box girder dynamics according to the manufacturing and storage plan, and guides the scheduling of beam storage and beam erection in the beam yard.

[0067] Combined with Figure 5 ,The work order dispatching module includes a work order dispatching unit and a process early warning unit;

[0068] The work order dispatching unit manages each process in the production plan, enters the basic information of the management personnel and the corresponding process flow instructions in the background, realizes the dispatch of each process, releases tasks, receives tasks, confirms the end time and records the production data of single box beams;

[0069] The process warning unit sets warning thresholds based on the planned process time and actual construction time as a basis for reminders and adjustments to production plans.

[0070] Combined with Figure 6 The production statistics and analysis module includes the production progress statistics unit, the manufacturing and storage rack balance sheet analysis unit, the data tracing unit, the equipment data statistics unit, and the material management unit;

[0071] The production progress statistics unit is used to view the current number of manufacturing and storage racks and production progress information;

[0072] The balance sheet analysis unit for the manufacturing and storage rack is used for data charts and tables. The statistical analysis unit is used for analysis of the actual and planned comparisons to form a matching data table for the manufacturing and storage rack;

[0073] The data tracing unit is used to perform search and reset functions according to the beam number, beam type number, start time, and end time to view the beam number, beam type number, pedestal type, beam type, beam length, lateral position, start time, end time, status, and operation;

[0074] The equipment data statistics unit is used for IOT technology statistics of on-site equipment production data, including intelligent tensioning unit, intelligent grouting unit, intelligent spray maintenance unit, appearance inspection unit, and static load test unit; the intelligent tensioning unit is used to search, reset, and export three functional operations according to the working status of the equipment and the tensioning elongation, to view the equipment working status, tensioning elongation, tensioning loading force, tensioning speed, holding time, and time data; the intelligent grouting unit is used to search, reset, and export three functional operations according to parameters such as inlet pressure, outlet pressure, inlet flow, and outlet flow, to view the inlet pressure, outlet pressure, inlet flow, and outlet flow. Equipment operation status, mixer speed, filling degree, time data; the intelligent spray maintenance unit is used to query and operate according to the selected work order status. The work order status includes initialization, spraying, spraying end, and abnormal. The beam number, pedestal number, work order status, call return description, spraying start time, spraying end time, construction period, and start / stop operation can be checked; the appearance inspection unit is used to perform dimensional inspection on the appearance of each finished beam based on the photo measurement and recognition technology; the static load test unit is used to load the fully automatic static load test system, and conduct a deflection-span ratio test analysis every 60 beams, automatically record the test process data, and can view the analysis;

[0075] The material management unit is used for on-site material management, including material entry, material exit, and inventory management; both material entry and material exit include search block, reset block, new block, and export block; the search block is used to perform search functions based on material name, entry time, rules, quantity, and person in charge parameters, and can query material name, entry time, specifications, quantity, person in charge, photos, test reports, related information, notes, and operations; the reset block is used to reset the selected parameters; the new block is used to add the selected parameters; the export block is used to export the selected parameters; the inventory management unit is used to search and reset inventory based on name data and specification data.

[0076] Combined with Figure 7 ,The system management module includes department management unit, personnel management unit, resource authority management unit, and parameter management unit;

[0077] The department management unit is used to perform query functions based on application names and role names. The query information includes the platform, role name, role description, status, details / modify / disable / delete / assign permission operations;

[0078] The personnel management unit is used to enter personnel names and query personnel details, including personnel name, project name, department name, job title, edit / prohibit / delete operations;

[0079] The resource permission management unit is used to perform query functions according to the application name and permission name, and perform operations on the application name, permission name, permission description, parent permission, status, details / prohibition / deletion / binding resources;

[0080] The parameter management unit includes the beam making plan parameter configuration block, the plan parameter configuration block, and the parameter configuration block; the beam making plan parameter configuration block, the plan configuration block, and the parameter configuration block are all used to add and edit data. The beam making plan configuration block is used to add and edit the estimated daily production number and date data; the plan parameter configuration block is used to add and edit the number of days required for beam erection, the start date of beam making, and add date data; the parameter configuration block is used to add and edit the maximum inventory value, the number of days for beam storage, parameter values, and add date data.

[0081] The present invention and its implementation modes are described above. Such description is not restrictive. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall fall within the protection scope of the present invention.

Claims

1. A beam yard planning, design and production scheduling system, characterized in that: It includes a data end, a server end and a client end. The data end collects data through a data interface and transmits the collected data to the server end, and the server end and the client end perform data interaction; The client builds a three-dimensional visualization model based on BIM+GIS technology and collects production data of various equipment based on IOT technology; the client includes a user login module, a beam field pedestal planning and design module, a production plan arrangement module, a plane scheduling management module, a work order distribution module, a production statistics analysis module and a system management module; the user login module includes an account input unit and a password input unit for user login; The server end includes a data receiving and parsing module and a database. The data receiving and parsing module receives data transmitted by the data end and stores it in the database. The client end can call the database data and store the client data in the database. The data terminal collects equipment production data through IOT technology, including BIM data, GIS data, elevation data, sensor data, box girder production data, and manually input data; The beam yard pedestal planning and design module includes an input unit, a pedestal quantity calculation unit, and a pedestal layout analysis unit; The input unit is used to input beam type data, including newly added beam type data, newly added area data, and newly added process type data; the newly added beam type data includes beam type number, beam type code, beam type name, input time, and addition and deletion operation data; the newly added area data includes area code data, area name data, and edit / delete operation data; the newly added process type data includes process type data, process property data, and edit / delete operation data; The pedestal quantity calculation unit is used for pedestal calculation, including the calculation and analysis of the number of beam-making pedestals and the number of beam-storage pedestals; the calculation and analysis of the number of beam-making pedestals includes the total number of single-beam types, the occupancy time of a single pedestal, the total beam-making period, and the effective efficacy ratio; the calculation and analysis of the number of beam-storage pedestals includes the number of beam-making pedestals, the occupancy time of a single beam-storage pedestal, and the production cycle of each beam; The pedestal layout analysis unit is used for pedestal layout form analysis, including pedestal longitudinal arrangement, transverse arrangement, 2-2 parallel type, 1-2-1 type, Chinese-shaped, and straight type analysis; the longitudinal arrangement is used for beam yards with complex terrain conditions and a small number of beams, and it restricts the process operation of the beam yard, has a small beam storage capacity, and is inconvenient for beam transportation. From the perspective of process connection and economic benefit analysis, large beam yards should try not to adopt this form; the transverse arrangement is used for lateral movement and storage perpendicular to the longitudinal axis of the beam, and is suitable for beam yards with a large beam storage scale; the 2-2 parallel type is suitable for large beam yards, and the steel bar binding jig is set in the middle of the beam manufacturing area, close to the steel bar processing plant, to reduce the transportation distance of semi-finished steel bars and improve efficiency, but the transportation of box beams from the beam manufacturing area to the steel bar binding jig corresponding to the beam storage pedestal will increase the operating time of the beam mover. The parallel arrangement of two beam manufacturing pedestals can reduce the moving time of the placing machine and greatly reduce the continuous operation of two beams. The handover time of the pouring process of a box girder; the 1-2-1 type layout is applicable to both large and small beam yards, each beam-making pedestal corresponds to a beam storage pedestal, and the beam body can be directly transported to the corresponding beam storage area after the formwork is removed, and the beam moving machine has high operating efficiency; the "pin" type is suitable for large beam yards, each beam-making pedestal corresponds to a beam storage pedestal, which is convenient for the beam moving machine to directly transport from the beam-making pedestal to the beam storage pedestal, and a steel bar binding pedestal is set next to every two beam-making pedestals, and the steel bar entering the mold speed is faster, but because the binding pedestals are relatively scattered, it is time-consuming and labor-intensive to transport the semi-finished steel bars from the steel bar processing yard to the site, and the on-site civilized construction is poor; the "I" type is suitable for beam yards with low pressure on the beam-making period, which can reduce the investment in formwork. The ratio of the bottom formwork to the side formwork of the beam-making pedestal is 2:1, that is, two beam-making pedestals share one set of side formworks, and the side formworks adopt track sliding, but this layout form increases the installation and commissioning acceptance time after the side membrane is in place during the process alternation, and increases the occupation period of the beam-making pedestal; The production plan arrangement module includes an input management unit, a plan management unit, a process time management unit, and a plan adjustment unit; The input management unit is used to input parameters affecting production plan arrangement and time requirements, including bridge name, span structure, pier number, beam erection sequence number, beam type, beam number, beam status, quantity, etc.; The planning management unit is used for production planning, including beam making plan management, beam storage plan management, and beam erection plan management; the beam making plan management is used for the management of single beam making time parameters in the beam yard, including work site name, span structure, pier number, beam erection sequence number, beam type, beam number, beam erection date, beam erection process time, finished beam time, latest start time of beam making, planned beam making completion time, moving into the beam storage pedestal, planned beam making start time, pouring concrete, time interval, pedestal position, and process time; the beam storage plan management is used for the storage and scheduling of each box beam, pedestal number, pedestal type, pedestal quantity, pedestal layering, beam making time, and beam storage time; the beam erection plan management is used for the erection basis of each box beam, including erection mileage, number of beam erection holes, transportation distance, efficacy, number of span changes, number of span changes, beam erection time, and beam erection direction; The process time management unit is used for the control of each production process of prefabricated box beams, including process entry, process sorting, process addition, and process analysis; the process entry is used to enter the sorting number, beam type, process name, process type, construction period, and edit / delete operation data; the process sorting is used to enter the steel bar binding, formwork cleaning, steel cage hoisting, installation of inner and end molds, installation of embedded parts, inspection, pouring concrete, equal strength, end mold removal, strand threading, pre-tensioning, inner mold removal, equal strength, initial tensioning, beam shifting, final tensioning, grouting, end sealing, and waterproofing material application; the process addition is used to enter the sorting number, process name, and edit / delete operation data; the process analysis is used to record the planned time and actual time of each process for comparative analysis; The plan adjustment unit is used to compare and analyze the preliminary plan of beam manufacturing, beam storage and beam erection with the actual construction process to see whether the plan is consistent with the actual situation, record the actual parameters through work order distribution, and feed back to the production plan of each box beam for automatic adjustment; The plane scheduling management module includes a plane layout unit, a pedestal status unit, and a scheduling management unit; The plane layout unit is used to present the plane layout form of the beam manufacturing area and the beam storage area of ​​the beam yard and the number of pedestals; The pedestal status unit is used to present the current status, beam body number, and pedestal number of each box girder on the beam manufacturing pedestal and the beam storage pedestal, and display the status in different colors; The dispatching management unit matches the actual box girder dynamics according to the manufacturing and storage rack plan, and guides the scheduling of beam storage and beam erection in the beam yard; The production statistics analysis module includes a production progress statistics unit, a manufacturing and storage rack balance sheet analysis unit, a data tracing unit, an equipment data statistics unit, and a material management unit; The production progress statistics unit is used to view the current number of manufacturing and storage racks and production progress information; The said production and storage rack balance table analysis unit is used for data graph and table statistical analysis unit for analyzing actual and planned comparison analysis to form a production and storage rack matching data table; The data tracing unit is used to perform search and reset function operations according to the beam number, beam type number, start time, and end time to view the beam number, beam type number, pedestal type, beam type, beam length, lateral position, start time, end time, status, and operation; The equipment data statistics unit is used for IOT technology statistics of on-site equipment production data, including intelligent tensioning unit, intelligent grouting unit, intelligent spray maintenance unit, appearance inspection unit, and static load test unit; the intelligent tensioning unit is used to search, reset, and export three functional operations according to the equipment working status and tensioning elongation to view the equipment working status, tensioning elongation, tensioning loading force, tensioning speed, holding time, and time data; the intelligent grouting unit is used to search, reset, and export three functional operations according to parameters such as inlet pressure, outlet pressure, inlet flow, and outlet flow to view the inlet pressure, outlet pressure, inlet flow, and outlet flow. The equipment operation status, mixer speed, filling degree, and time data; the intelligent spray maintenance unit is used to query and operate according to the selected work order status. The work order status includes initialization, spraying, spraying end, and abnormality. The beam number, pedestal number, work order status, call return description, spraying start time, spraying end time, construction period, and start / stop operation can be checked; the appearance inspection unit is used to perform dimensional inspection on the appearance of each finished beam based on the photographic measurement and recognition technology; the static load test unit is used to load the fully automatic static load test system, and perform a deflection-span ratio test analysis every 60 beams, automatically record the test process data, and can view the analysis; The material management unit is used for on-site material management, including material entry, material exit, and inventory management; the material entry and material exit both include a search block, a reset block, a new block, and an export block; the search block is used to perform a search function based on the material name, entry time, rules, quantity, and person in charge parameters, and can query the material name, entry time, specifications, quantity, person in charge, photos, test reports, related information, notes, and operations; the reset block is used to reset the selected parameters; the new block is used to add the selected parameters; the export block is used to export the selected parameters; the inventory management is used to search and reset the inventory based on the name data and specification data.

2. A beam yard planning, design and production scheduling system according to claim 1, characterized in that: The work order dispatching module includes a work order dispatching unit and a process early warning unit; The work order dispatching unit manages each process in the production plan, enters the basic information of the management personnel and the corresponding process flow instructions in the background, realizes the dispatch of each process, issues tasks, receives tasks, confirms the end time and records the production data of the single box girder; The process warning unit sets a warning threshold according to the planned process time and the actual construction time as a basis for reminding and adjusting the production plan.

3. A beam yard planning, design and production scheduling system according to claim 1, characterized in that: The system management module includes a department management unit, a personnel management unit, a resource authority management unit, and a parameter management unit; The department management unit is used to perform a query function according to the application name and role name, and the query information includes the platform, role name, role description, status, details / modification / disable / deletion / assignment of permission operations; The personnel management unit is used to enter personnel names and query personnel detailed information, including personnel names, project names, department names, job titles, and edit / prohibit / delete operations; The resource permission management unit is used to perform query functions according to the application name and permission name, and perform resource operations on the application name, permission name, permission description, parent permission, status, details / prohibition / deletion / binding; The parameter management unit includes a beam making plan parameter configuration block, a plan parameter configuration block, and a parameter configuration block; the beam making plan parameter configuration block, the plan configuration block, and the parameter configuration block are all used to add and edit data; the beam making plan configuration block is used to add and edit the estimated daily production number and date data; the plan parameter configuration block is used to add and edit the number of days required for beam erection, the start date of beam making, and add date data; the parameter configuration block is used to add and edit the maximum inventory value, the number of days for beam storage, parameter values, and add date data.

Images