A dual-power turret turning and milling compound machine
By introducing blanking ports and crushing wheels into the turning and milling composite machine, the crushing and compacting of waste chips is solved, and the problem of waste chip accumulation is improved, and the processing efficiency and cutting head life are improved.
Patent Information
- Application Number
- CN202211198732.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2042-09-29
AI Technical Summary
In a turn-and-mill composite machine, waste chips generated during processing accumulate on the surface of the machine, increasing the difficulty of cleaning for the staff and may affect the processing efficiency.
A dual-powered turret turning and milling composite machine is designed, including blanking port, crushing wheel and compacting components. By crushing wheel and compacting waste chips, the partition plate divides the inner part of the car body into a filter area and a collection area to achieve Effective collection of waste chips and separation of coolant.
It effectively reduces the labor intensity of staff, reduces the impact of waste chips on the processing process, and improves the service life and processing efficiency of the cutting head.
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Figure CN115533610B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of turning and milling compound machines, in particular to a turning and milling compound machine with dual-power turrets. Background Art
[0002] Machining refers to the process of changing the shape, size or performance of a workpiece through a mechanical device; it can be divided into cutting and pressure processing according to the difference in processing methods; compound processing is one of the most popular processing technologies in the world in the field of mechanical processing and is an advanced manufacturing technology; compound processing is to realize several different processing technologies on a single machine tool; the most widely used and most difficult type of compound processing is turning-milling compound processing; a turning-milling compound machining center is equivalent to a combination of a CNC lathe and a machining center, and the power turret is an important component of turning-milling compound processing.
[0003] With the development of science and technology, turning and milling machines are also constantly developing and improving. Among them, power turret turning and milling machines are also widely used. In order to improve the processing efficiency of turning and milling machines, two power turrets are installed on the turning and milling machines, which effectively improves the work efficiency. At the same time, it will cause an increase in waste chips generated by the workpiece during the processing. The accumulation of waste chips on the surface of the machine body will affect the processing of components. The accumulation of waste chips on the machine body increases the difficulty of cleaning for the staff.
[0004] To this end, we propose a dual-power turret turning and milling machine. Summary of the invention
[0005] The object of the present invention is to provide a dual-power turret turning and milling compound machine capable of crushing and collecting machining waste chips, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a dual-power turret turning and milling compound machine, comprising a body and a blanking port, a first power slide rail is provided at an upper side edge of the body, second power slide rails are slidably provided at both ends of the first power slide rail, a turret is provided on the second power slide rail, a third power slide rail is provided on one side of the turret and located on the body, a dynamic spindle chuck is slidably provided on the third power slide rail, a fixed spindle chuck is provided at one end of the third power slide rail and located on the body, the blanking port is opened on the body and is located between the two third power slide rails, a material guide ramp is provided on one side of the blanking port, and a plurality of filtering holes are equidistantly provided on the material guide ramp, and two mutually meshing crushing wheels are provided on one side of the blanking port, one of the crushing wheels passes through the body and extends to the outside thereof to be connected to the output end of the motor.
[0007] Preferably, a partition plate is fixedly provided on one side of the material drop port and at the end of the material guide inclined plate, and the partition plate divides the interior of the vehicle body into a filtering area and a collecting area. The crushing wheel is installed on one side of the collecting area, and a compacting assembly is provided inside the collecting area. By adding a partition plate, the interior of the vehicle body can be divided into a filtering area and an opening and closing collecting area, so as to facilitate the separate collection of the coolant and waste chips after spraying during the processing.
[0008] Preferably, the compaction assembly includes a compaction plate arranged inside the collection area, guide rods are fixedly provided on both sides of the compaction plate, the other ends of the guide rods pass through the vehicle body and extend to the outside of the collection area and are fixedly connected to the connecting rods, and the compaction assembly is connected to the crushing wheel through a linkage assembly. The compaction assembly can compact the crushed waste chips, reduce space occupancy, and increase the collection amount.
[0009] Preferably, the linkage assembly includes a first gear fixedly arranged at both ends of one of the crushing wheels, a second gear is provided on one side of the first gear, the second gear and the first gear are meshedly connected by a toothed belt, a fixing pin is fixedly arranged on one side of the second gear, the fixing pin is slidably arranged inside the push groove, a U-shaped frame is fixedly arranged on one side of the push groove, the guide rod extends upward through the U-shaped frame and is connected to the connecting rod through a fixing member, the linkage assembly can realize the rotation of the crushing wheel while driving the compaction assembly to compact the waste chips synchronously.
[0010] Preferably, the fixing member includes a vertical plate fixed on the U-shaped frame, a plurality of threaded holes are opened on the vertical plate at equal distances, a fixing block is fixed on one side of the vertical plate and located on the side wall of the connecting rod, and a locking bolt matching the threaded hole is threaded on the fixing block, so as to be able to adjust the high speed of the guide rod.
[0011] Preferably, a filter assembly is provided inside the filter area, and the filter assembly includes a mounting frame installed inside the filter area, mounting grooves are equidistantly provided at both ends of the mounting frame, a filter plate, a sand layer, an activated carbon adsorption plate and a soda lime plate are sequentially provided inside the mounting grooves, and a spray assembly is provided on one side of the mounting frame, and the filter assembly can filter the coolant generated by the spray.
[0012] Preferably, the spray assembly includes a water pump arranged on one side of the vehicle body, one end of the water pump is connected with the filtering area through a water inlet pipe, the other end of the water pump is provided with a vertical pipe, the other end of the vertical pipe is connected with a horizontal pipe, both ends of the horizontal pipe are connected with a water outlet pipe, the other end of the water outlet pipe is provided with a nozzle, one side of the nozzle is fixedly connected to one side of the turret, and the spray assembly can cool down the heat generated by the friction between the cutter head and the component during processing to avoid damage to the cutter head due to high temperature.
[0013] Preferably, a take-in / put-out port is provided on one side of the mounting frame and located on the vehicle body, a sealing plate is fixedly provided at one end of the mounting frame, and a sealing gasket is fixedly provided on one side of the inner side of the sealing plate, so that the filter assembly on the mounting frame can be replaced and cleaned regularly.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The present invention optimizes the existing turning and milling machine. By providing a drop-off port on the vehicle body, the turning and milling machine can collect waste chips generated when processing components. The two crushing wheels can crush the collected and dropped waste chips under the drive of the motor, and then the compacting component presses them to reduce space occupancy, reduce the staff's cleaning of the vehicle body surface, and reduce the staff's labor intensity. The spray component can cool the cutter head on the turret, reduce the damage of the cutter head, and effectively increase the service life of the cutter head. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0017] Figure 2 is a side sectional view of the present invention;
[0018] Figure 3 It is a structural schematic diagram of the spray assembly in the present invention;
[0019] Figure 4 It is a schematic diagram of the structure of the filter assembly in the present invention;
[0020] Figure 5 It is a front view of the linkage assembly in the present invention;
[0021] Figure 6 It is a side view of the linkage assembly in the present invention;
[0022] Figure 7 for Figure 6 Enlarged view of point A in the middle
[0023] Figure 8 for Figure 6 Enlarged view of point B in the middle.
[0024] In the figure: 1-body; 2-first power slide rail; 3-second power slide rail; 4-turbine; 5-third power slide rail; 6-moving spindle chuck; 7-fixed spindle chuck; 8-feeding port; 9-material guide inclined plate; 10-filter hole; 11-crushing wheel; 12-motor; 13-separator; 14-filter area; 15-collection area; 16-compacting assembly; 17-compacting plate; 18-guide rod; 19-connecting rod; 20-linkage assembly; 21-first gear ; 22-second gear; 23-toothed belt; 24-fixing pin; 25-push groove; 26-U-shaped frame; 27-vertical plate; 28-threaded hole; 29-fixing block; 30-locking bolt; 31-mounting frame; 32-mounting groove; 33-filter plate; 34-sand and gravel layer; 35-activated carbon adsorption plate; 36-soda lime plate; 37-water pump; 38-water inlet pipe; 39-vertical pipe; 40-horizontal pipe; 41-water outlet pipe; 42-nozzle; 43-sealing plate. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] Example 1
[0027] See also Figure 1-Figure 4 A dual-power turret milling machine shown in the figure includes a body 1, a first power slide rail 2 is provided at the upper edge of the body 1, both ends of the first power slide rail 2 are slidably provided with a second power slide rail 3, a turret 4 is provided on the second power slide rail 3, a third power slide rail 5 is provided on one side of the turret 4 and located on the body 1, a dynamic spindle chuck 6 is slidably provided on the third power slide rail 5, and a fixed spindle chuck 7 is provided on one end of the third power slide rail 5 and located on the body 1;
[0028] See also Figure 2 The material drop port 8 shown in the figure is opened on the vehicle body 1 and is located between the two third power slide rails 5. A material guide ramp 9 is provided on one side of the material drop port 8, and a plurality of filter holes 10 are provided on the material guide ramp 9 at equal intervals. Two mutually meshing crushing wheels 11 are provided on one side of the material drop port 8, and one of the crushing wheels 11 penetrates the vehicle body 1 and extends to the outside thereof to be connected to the output end of the motor 12.
[0029] See also Figure 1-Figure 4A partition plate 13 is fixedly provided on one side of the drop port 8 and at the end of the guide ramp 9 as shown in the figure. The partition plate 13 divides the interior of the vehicle body 1 into a filtering area 14 and a collecting area 15. The crushing wheel 11 is installed on one side of the collecting area 15, and a compacting assembly 16 is provided inside the collecting area 15.
[0030] When processing a workpiece: first, place the component between the dynamic spindle chuck 6 and the fixed spindle chuck 7, and then move the dynamic spindle chuck 6 on the third power slide rail 5 to clamp the workpiece. During the processing, the turret 4 is moved on the vehicle body through the first power slide rail 2, and the turret 4 can be adjusted on the second power slide rail 3 to adjust the angle and position of the turret 4, which increases the convenience of adjustment.
[0031] During the processing, the waste chips dropped from the workpiece will fall into the drop port 8 on the vehicle body, and then slide between the two crushing wheels 11 through the guide ramp 9. The motor 12 is started, and the start of the motor 12 will drive the crushing wheels 11 to engage and rotate, so that the waste chips can be crushed. During the installation process, third gears are installed at both ends of the crushing wheel 11. The engagement between the third gears can drive the convenience of rotation between the two crushing wheels 11. The crushed waste chips will fall into the collection area 15 for collection, which can realize the collection of waste chips in the process of workpiece processing, increase the convenience of collection, avoid the staff from cleaning the vehicle body, and avoid the waste chips from affecting the processing of the workpiece.
[0032] Example 2
[0033] See also Figure 5-Figure 8 This embodiment further explains Example 1. A partition plate 13 is fixedly provided on one side of the material drop opening 8 and at the end of the material guide inclined plate 9. The partition plate 13 divides the interior of the vehicle body 1 into a filtering area 14 and a collecting area 15. The crushing wheel 11 is installed on one side of the collecting area 15. A compacting assembly 16 is provided inside the collecting area 15.
[0034] See also Figure 5 and Figure 6 The compacting assembly 16 shown in the figure includes a compacting plate 17 disposed inside the collecting area 15, guide rods 18 are fixedly disposed on both sides of the compacting plate 17, the other ends of the guide rods 18 penetrate the vehicle body 1 and extend to the outside of the collecting area 15 to be fixedly connected to the connecting rod 19, and the compacting assembly 16 is connected to the crushing wheel 11 through a linkage assembly 20;
[0035] See also Figure 5 , Figure 6 and Figure 8The linkage assembly 20 shown in the figure includes a first gear 21 fixedly arranged at both ends of one of the crushing wheels 11, a second gear 22 is arranged on one side of the first gear 21, the second gear 22 and the first gear 21 are meshed and connected via a toothed belt 23, a fixing pin 24 is fixedly arranged on one side of the second gear 22, the fixing pin 24 is slidably arranged inside a push groove 25, a U-shaped frame 26 is fixedly arranged on one side of the push groove 25, a guide rod 18 passes through the U-shaped frame 26 and extends upward and is connected to the connecting rod 19 via a fixing member.
[0036] See also Figure 6 and Figure 7 The fixing member shown in the figure includes a vertical plate 27 fixed on the U-shaped frame 26, and a plurality of threaded holes 28 are opened on the vertical plate 27 at equal distances. A fixing block 29 is fixed on one side of the vertical plate 27 and located on the side wall of the connecting rod 19, and a locking bolt 30 matching the threaded hole 28 is threaded on the fixing block 29.
[0037] In this embodiment, when the crushed waste is collected, the motor 12 is started to drive the crushing wheel 11 to crush the waste, and at the same time, the first gear 21 will be driven to rotate, and the first gear 21 will drive the second gear 22 to rotate through the toothed belt 23. The rotation of the second gear 22 can realize the synchronous movement of the fixed pin on one side, and the fixed pin 24 can push the push groove 25 while moving. A U-shaped frame 26 is provided above the push groove 25, and a guide rod 18 is provided on the U-shaped frame 26 to limit the U-shaped frame 26. At this time, the fixed pin 24 can push The push slot 25 moves up and down in the vertical direction, and the U-shaped frame 26 is driven to move up and down during the lifting and lowering movement of the push slot 25. When the U-shaped frame 26 is lifted and lowered, the U-shaped frame 26 and the connecting rod 19 can be fixedly installed through the vertical plate 27 and the fixing block 29 and the locking bolts 30 threadedly connected with the threaded holes 28, thereby driving the lifting and lowering movement of the guide rod 18. The reciprocating movement of the guide rod 18 in the vertical direction can drive the compacting plate 17 to compact the crushed waste chips inside the collection area 15, so that the waste chips can occupy the space of the collection area 15, which increases the convenience of collection.
[0038] At the same time, during the compaction process, by adjusting the position of the vertical plate 27 on the connecting rod 19, and then connecting and fixing the vertical plate 27 and the fixed block 29 with the locking bolt 30, the downward pressing height of the guide rod 18 can be adjusted, which increases the convenience of adjustment and can compact waste chips of different heights, increasing the convenience of adjustment during the compaction process.
[0039] Example 3
[0040] See also Figure 1-Figure 4This embodiment further explains other embodiments. A partition plate 13 is fixedly provided on one side of the drop port 8 and at the end of the guide ramp 9 in the figure. The partition plate 13 divides the interior of the vehicle body 1 into a filtering area 14 and a collecting area 15. The crushing wheel 11 is installed on one side of the collecting area 15. A compacting assembly 16 is provided inside the collecting area 15.
[0041] See also Figure 2-Figure 4 , a filter assembly is provided inside the filter area 14 shown in the figure, and the filter assembly includes a mounting frame 31 installed inside the filter area 14, and mounting grooves 32 are provided at equal distances at both ends of the mounting frame 31, and a filter plate 33, a sand and stone layer 34, an activated carbon adsorption plate 35 and a soda lime plate 36 are provided inside the mounting groove 32 in sequence, and a spray assembly is provided on one side of the mounting frame 31;
[0042] See also Figure 2 and Figure 3 The spray assembly shown in the figure includes a water pump 37 arranged on one side of the vehicle body 1, one end of the water pump 37 is connected to the filtering area 14 through a water inlet pipe 38, the other end of the water pump 37 is provided with a vertical pipe 39, the other end of the vertical pipe 39 is connected to a horizontal pipe 40, both ends of the horizontal pipe 40 are connected with a water outlet pipe 41, the other end of the water outlet pipe 41 is provided with a nozzle 42, and one side of the nozzle 42 is fixedly connected to one side of the turret 4.
[0043] See also Figure 3 and Figure 4 A take-in and put-out opening is provided on one side of the mounting frame 31 in the figure and located on the vehicle body 1 , a sealing plate 43 is fixedly provided at one end of the mounting frame 31 , and a sealing gasket is fixedly provided at one side of the inner side of the sealing plate 43 .
[0044] In the present embodiment, when the cutter head on the turret 4 processes the workpiece, the water pump 37 is started during the processing. The water pump 37 can deliver the coolant in the filter area 14 to the water pump 37 through the water inlet pipe 38, and then deliver the coolant to the nozzle 42 through the vertical pipe 39, the horizontal pipe 40 and the outlet pipe 41. The nozzle 42 sprays out to cool the cutter head on the turret 4, so as to cool the heat generated by the friction between the cutter head and the workpiece during processing, and avoid deformation of the cutter head caused by the high temperature and collision with the workpiece, thereby effectively improving the safety of the cutter head. The used coolant will flow into the guide ramp 9 through the drop port 8, and the filter holes 10 on the guide ramp 9 can filter the coolant. The coolant flows into the filter area 14, and then the filter plate 33, the sand and stone layer 34, the activated carbon adsorption plate 35 and the soda lime plate 36 on the mounting frame 31 are used to remove impurities, odors and acidic liquids in the coolant, thereby increasing the safety of the circulating use of the coolant.
[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dual-power turret turning and milling machine, It is characterized in that include: A body (1), wherein a first power slide rail (2) is provided at an upper side edge of the body (1), second power slide rails (3) are slidably provided at both ends of the first power slide rail (2), a turret (4) is provided on the second power slide rail (3), a third power slide rail (5) is provided on one side of the turret (4) and located on the body (1), a dynamic spindle chuck (6) is slidably provided on the third power slide rail (5), and a fixed spindle chuck (7) is provided at one end of the third power slide rail (5) and located on the body (1); A material drop opening (8) is provided on the vehicle body (1) and is located between the two third power slide rails (5); a material guide inclined plate (9) is provided on one side of the material drop opening (8); and a plurality of filter holes (10) are provided on the material guide inclined plate (9) at equal distances; two mutually meshing crushing wheels (11) are provided on one side of the material drop opening (8); one of the crushing wheels (11) penetrates the vehicle body (1) and extends to the outside thereof to be connected to the output end of the motor (12); A partition plate (13) is fixedly provided on one side of the material drop opening (8) and at the end of the material guide inclined plate (9), the partition plate (13) divides the interior of the vehicle body (1) into a filtering area (14) and a collecting area (15), the crushing wheel (11) is installed on one side of the collecting area (15), and a compacting assembly (16) is provided inside the collecting area (15); The compacting assembly (16) comprises a compacting plate (17) arranged inside the collecting area (15), guide rods (18) are fixedly arranged on both sides of the compacting plate (17), the other ends of the guide rods (18) penetrate the vehicle body (1) and extend to the outside of the collecting area (15) to be fixedly connected to the connecting rod (19), and the compacting assembly (16) is connected to the crushing wheel (11) via a linkage assembly (20); The linkage assembly (20) comprises a first gear (21) fixedly arranged at both ends of one of the crushing wheels (11); a second gear (22) is arranged on one side of the first gear (21); the second gear (22) and the first gear (21) are meshedly connected via a toothed belt (23); a fixing pin (24) is fixedly arranged on one side of the second gear (22); the fixing pin (24) is slidably arranged inside a push groove (25); a U-shaped frame (26) is fixedly arranged on one side of the push groove (25); the guide rod (18) passes through the U-shaped frame (26), extends upward, and is connected to the connecting rod (19) via a fixing member; The fixing member comprises a vertical plate (27) fixed on the U-shaped frame (26), a plurality of threaded holes (28) being provided on the vertical plate (27) at equal distances, a fixing block (29) being fixed on one side of the vertical plate (27) and located on the side wall of the connecting rod (19), and a locking bolt (30) matching the threaded hole (28) being threadedly provided on the fixing block (29).
2. A dual-power turret turning and milling compound machine according to claim 1, Features: A filter assembly is provided inside the filter area (14), the filter assembly comprising a mounting frame (31) mounted inside the filter area (14), mounting grooves (32) being equidistantly provided at both ends of the mounting frame (31), a filter plate (33), a sand and stone layer (34), an activated carbon adsorption plate (35) and a soda lime plate (36) being provided in sequence inside the mounting groove (32), and a spray assembly is provided on one side of the mounting frame (31).
3. A dual-power turret turning and milling compound machine according to claim 2, Features: The spray assembly comprises a water pump (37) arranged on one side of the vehicle body (1); one end of the water pump (37) is connected to the filtering area (14) through a water inlet pipe (38); the other end of the water pump (37) is provided with a vertical pipe (39); the other end of the vertical pipe (39) is connected to a horizontal pipe (40); both ends of the horizontal pipe (40) are connected with a water outlet pipe (41); the other end of the water outlet pipe (41) is provided with a spray head (42); one side of the spray head (42) is fixedly connected to one side of the turret (4).
4. A dual-power turret turning and milling compound machine according to claim 2, Features: A take-in and put-out opening is provided on one side of the mounting frame (31) and located on the vehicle body (1); a sealing plate (43) is fixedly provided on one end of the mounting frame (31); and a sealing pad is fixedly provided on one side of the interior of the sealing plate (43).
Citation Information
Cited By
Double-spindle turning and milling composite numerical control lathe
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