A chamfering device for automobile motor magnetic shoe processing and a method of using the same
By using the matching and automatic locking mechanism of the drive part and the rotating disc in the polishing device of the magnetic tiles of the automobile motor, the problems of low efficiency and poor accuracy of the traditional device are solved, and a more efficient and accurate polishing and chamfering treatment of the magnetic tiles are achieved.
Patent Information
- Application Number
- CN202410096803.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-01-24
AI Technical Summary
When the traditional grinding chamfering processing device grinds the magnetic tiles of the automobile motor, it is inefficient and the clamping parts are easily loose, which affects the processing accuracy.
Through the cooperation of the drive part and the rotating disc, the 180-degree position switching of the magnetic tiles of the automobile motor is realized, allowing the magnetic tiles to be replaced during the grinding process, and the clamping components are prevented from loosening through the automatic locking mechanism.
It improves the grinding efficiency of the magnetic tiles of the automobile motor and enhances the processing accuracy, avoiding movement caused by loose clamping components.
Smart Images

Figure CN117840844B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of magnetic shoe processing equipment, and in particular to a device for processing and chamfering a magnetic shoe of an automobile motor and a method for using the device. Background Art
[0002] With the continuous development of the automobile industry, the demand for automobile motor magnetic tiles and the technical requirements for magnetic tiles are getting higher and higher. Therefore, magnetic tiles are faced with the requirements of improving magnetic properties and improving shape and size accuracy at the same time, and the latter is guaranteed by grinding and chamfering processing equipment. When processing and chamfering automobile motor magnetic tiles, grinding and chamfering processing devices are required, such as magnetic tile grinders, which are one of the chamfering processing devices.
[0003] When the traditional grinding and chamfering processing device grinds and chamfers the motor magnet, it is necessary to first fix the automobile motor magnet to the clamping part (fixture) on the grinding machine, and then grind and chamfer it with a grinding roller (grinding wheel). During the grinding process, the staff needs to wait until the automobile motor magnet is polished before they can disassemble and replace it, and cannot replace it while grinding, thereby reducing the grinding efficiency of the automobile motor magnet. In addition, during the grinding process, the clamping screw on the clamping part is easily loosened due to force, causing the automobile motor magnet to move, affecting the processing accuracy of the automobile motor magnet. Summary of the invention
[0004] The disclosed embodiment relates to a device for processing and chamfering an automobile motor magnet and a method for using the device. Through the cooperation of a driving part and a rotating disk, after a rear automobile motor magnet is polished and chamfered, the driving part can drive the rotating disk, two clamping parts and two automobile motor magnets to rotate 180 degrees, so that the positions of the two automobile motor magnets are switched. Then, the L-shaped transparent baffle is closed, and the polishing and chamfering operation is continued on the current rear automobile motor magnet through the polishing and chamfering mechanism. In the process, the staff can remove and replace the polished automobile motor magnet in front, thereby improving the polishing efficiency of the chamfering device for the automobile motor magnet.
[0005] In a first aspect, the present disclosure provides a device for processing and chamfering a magnetic shoe of an automobile motor and a method for using the device, which specifically comprises a grinder; a shell cover is installed on the top of the grinder, and a lifting mechanism is provided at the upper end of the shell cover; a grinding and chamfering mechanism is installed at the bottom of the lifting mechanism; a fixing plate is fixedly installed on the front side of the grinder, and the front end surface of the fixing plate is rotatably connected to a vertical rotating shaft, and a rotating disk is fixedly installed on the upper end of the vertical rotating shaft; a clamping part is installed on both the front and rear sides of the upper end surface of the rotating disk, and each clamping part clamps a magnetic shoe of an automobile motor; two strip grooves are provided on the upper end surface of the rotating disk; a driving part is installed at the bottom of the grinder, and the driving part is used to drive the rotating disk to rotate; an automatic locking mechanism is provided on the right side of the bottom of the lifting mechanism.
[0006] In at least some embodiments, a groove is provided on the left side of the upper end surface of the grinding machine, and a dust collection box is slidably connected to the inside of the groove.
[0007] In at least some embodiments, a controller is installed on the front side of the left end of the shell cover, and the controller is connected to a double foot switch through a wire; a first electric cylinder is installed in the middle of the front side of the top end of the shell cover, and the telescopic rod of the first electric cylinder is fixedly connected to an L-shaped transparent baffle; the left and right sides of the L-shaped transparent baffle are slidably connected to a slide rail, and the two slide rails are fixedly installed on the front end surface of the shell cover.
[0008] In at least some embodiments, the lifting mechanism includes a lifting frame, a connecting slide rod, a lifting plate, a second electric cylinder and a strip slide groove; the upper part of the lifting frame is fixedly connected to the lifting plate through four connecting slide rods, and the four connecting slide rods pass through the top surface of the shell cover; the second electric cylinder is fixedly installed on the top of the shell cover, and the telescopic rod of the second electric cylinder is fixedly connected to the bottom surface of the lifting plate; a strip slide groove is opened on the front and rear side surfaces inside the lifting frame.
[0009] - tached to said driving mechanism, a floating feeder mounted on said camming platform, said cam being arranged on a track with the support of a cam and being arranged on a track with the support of a camshaft.
[0010] In at least some embodiments, the clamping part includes a vertical fixed plate, a transverse guide rod, a clamping screw, a clamping block, a limit gear and an arc-shaped clamping groove. The number of the vertical fixed plates is two, and the two vertical fixed plates are fixedly installed at the edge of the upper end surface of the rotating disk. Four transverse guide rods are fixedly connected to the opposite surfaces of the two vertical fixed plates, and two clamping blocks are slidably connected to the outside of the four transverse guide rods. Arc-shaped clamping grooves are provided on the upper sides of the opposite surfaces of the two clamping blocks, and the arc-shaped clamping grooves are used to clamp the automobile motor magnet; a clamping screw is rotatably connected between the two vertical fixed plates, and two reverse threads are symmetrically provided on the outside of the clamping screw, and the clamping screw is respectively connected to the two clamping blocks through the two reverse threads; a limit gear is fixedly installed on one end of the outside of the clamping screw.
[0011] In at least some embodiments, the driving part includes a third electric cylinder, a driving rack, a transmission gear, an L-shaped driving plate and a guide slide rod. The third electric cylinder is fixedly installed at the bottom of the grinder, and the telescopic rod of the third electric cylinder is fixedly connected to the L-shaped driving plate, and the driving rack is fixedly installed on the L-shaped driving plate; the transmission gear is fixedly installed at the lower end of the vertical rotating shaft, and the transmission gear is meshed with the driving rack; the right side of the L-shaped driving plate is fixedly connected to the guide slide rod, and the outside of the guide slide rod is slidably connected to a slide cylinder, and the slide cylinder is fixedly connected to the right side of the third electric cylinder; when the telescopic rod of the third electric cylinder is extended forward to the limit position, the driving rack will drive the transmission gear to rotate clockwise one hundred and eighty degrees.
[0012] In at least some embodiments, the automatic locking mechanism includes a rectangular slide, a rectangular sliding block, a clamping tooth and a limit block. The rectangular slide is fixedly installed on the right side of the bottom of the lifting frame through a U-shaped bracket, and a rectangular sliding block is slidably connected inside the rectangular slide. Two clamping teeth are arranged at the lower end of the rectangular sliding block. A rectangular opening begins on the right end face of the rectangular slide, and a limit block is arranged on the right end face of the rectangular sliding block passing through the rectangular opening. When the grinding and chamfering mechanism is in the grinding state, the lower ends of the two clamping teeth are in close contact with the upper side of the outer peripheral surface of the limit gear.
[0013] In at least some embodiments, a blowing part is also included, and the number of the blowing parts is two, and one of the blowing parts is installed in the rectangular opening on the right side of the shell cover, and the other blowing part is installed in the rectangular opening on the L-shaped transparent baffle; the blowing part includes a blowing hood and an air inlet pipe opening, an air inlet pipe opening is arranged on the outside of the blowing hood, and a dustproof net is installed on the outer end of the air inlet pipe opening; a fan is installed inside the blowing hood.
[0014] The invention discloses a method for using a device for processing and chamfering a magnetic shoe of an automobile motor, comprising the following steps: when grinding and chamfering a large number of magnetic shoes of automobile motors, firstly, two magnetic shoes of automobile motors are clamped and fixed to two clamping parts respectively; then, a telescopic rod of a second electric cylinder is controlled to retract downward by a controller, thereby driving a lifting plate, a connecting slide bar, a lifting frame, a grinding and chamfering mechanism and an automatic locking mechanism to move linearly downward, until a grinding roller in the grinding and chamfering mechanism reaches a suitable grinding height, the telescopic rod of the second electric cylinder can be controlled to stop operating; then, the telescopic rod of a first electric cylinder is controlled to extend downward by a controller, thereby driving an L-shaped transparent baffle to move linearly downward, until the L-shaped transparent baffle is completely closed; then, a grinding motor is started by a controller, thereby driving a driving pulley, a driven pulley and a grinding roller to rotate, and then a driving motor is started by a controller, so that the driving motor drives a reciprocating screw to rotate, and then the screw nut drives a reciprocating sliding seat and a grinding roller to move back and forth left and right under the action of a spiral groove on the reciprocating screw, thereby completing the grinding and chamfering operation of the magnetic shoe of the automobile motor.
[0015] The present invention provides a device for processing and chamfering a magnetic shoe of an automobile motor and a method for using the device, which has the following beneficial effects:
[0016] Through the cooperation of the driving part and the rotating disk, after the rear automobile motor magnet is polished and chamfered, the driving part can drive the rotating disk, the two clamping parts and the two automobile motor magnets to rotate 180 degrees, so that the positions of the two automobile motor magnets are switched, and then the L-shaped transparent baffle is closed at this time, and then the polishing and chamfering operation on the current rear automobile motor magnet is continued through the polishing and chamfering mechanism. In this process, the staff can remove and replace the polished automobile motor magnet in front, thereby improving the polishing efficiency of the chamfering processing device for the automobile motor magnet.
[0017] By providing an automatic locking mechanism, before the grinding roller reaches a suitable grinding height, the lower ends of the two clamping teeth can be in close contact with the upper side of the outer circumferential surface of the limit gear, thereby effectively locking the limit gear and the clamping screw, avoiding loosening of the clamping screw and the clamping block, and avoiding movement of the automobile motor magnet, thereby improving the processing accuracy of the automobile motor magnet.
[0018] Through the arrangement of the two blowing sections, when it is necessary to clean the dust on the grinding machine, the fans in the two blowing sections can be started through the controller, so that the dust on the upper end surface of the grinding machine and the upper end surface of the rotating disk can be blown into the dust collecting box. After cleaning, the fans inside the two blowing hoods are turned off, and finally the dust collecting box can be pulled out of the groove and poured out, thereby improving the convenience of the chamfering processing device when cleaning dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0020] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0021] In the attached picture:
[0022] Figure 1 A schematic diagram showing the structure of the first perspective of the present application is shown;
[0023] Figure 2 A schematic diagram showing the structure of the second viewing angle of the present application is shown;
[0024] Figure 3 A schematic diagram of the structure of the present application in a split state is shown;
[0025] Figure 4 A schematic diagram of the structure of the grinder and the housing after being disassembled is shown;
[0026] Figure 5 A schematic diagram showing the structure of the lifting mechanism and the automatic locking mechanism of the present application is shown;
[0027] Figure 6 A schematic diagram of the structure of the lifting frame and the grinding and chamfering mechanism of the present application after being disassembled is shown;
[0028] Figure 7 The schematic diagram of the structure of the rotating disk, the clamping part and the driving part of the present application is shown;
[0029] Figure 8 It shows a schematic structural diagram of the clamping part of the present application in a disassembled state;
[0030] Fig. 9 The structure diagram of the rotating disk and the driving part of the present application is shown;
[0031] Fig.10 The schematic diagram of the structure of the blowing hood of the present application is shown;
[0032] Fig.11 A schematic diagram of the structure of a partial cross-section of the shell cover of the present application is shown;
[0033] Fig.12 This application shows Fig.11 Schematic diagram of the structure with a partial enlargement at point A in the middle.
[0034] Reference numerals list
[0035] Grinding machine; 101, fixed plate; 102, dust collecting box; 103, groove; 2, shell cover; 201, controller; 202, double foot switch; 203, first electric cylinder; 204, L-shaped transparent baffle; 205, slide rail; 3, lifting mechanism; 301, lifting frame; 302, connecting slide rod; 303, lifting plate; 304, second electric cylinder; 305, strip slide; 4, grinding chamfering mechanism; 401, reciprocating sliding seat; 402, grinding roller; 403, grinding motor; 404, driving motor; 405, reciprocating screw rod; 406, screw rod nut; 407, strip slide; 5, rotating disk; 501, vertical rotating shaft; 502, strip groove; 6, clamping part; 601, vertical fixing plate; 602, horizontal guide rod; 603, clamping screw; 604, clamping block; 605, limiting gear; 606, arc-shaped clamping groove; 7, automobile motor magnet; 8, driving part; 801, third electric cylinder; 802, driving rack; 803, transmission gear; 804, L-shaped driving plate; 805, guide slide bar; 9, blowing part; 901, blowing hood; 902, air inlet pipe; 10, automatic locking mechanism; 1001, rectangular slide; 1002, rectangular sliding block; 1003, top tightening tooth; 1004, limiting block. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] Example 1: Please refer to Figures 1 to 12 :
[0038] The present invention proposes a device for processing and chamfering a magnetic shoe of an automobile motor and a method for using the device, comprising a grinder 1; a shell cover 2 is installed on the top of the grinder 1, and a lifting mechanism 3 is arranged on the upper end of the shell cover 2; a grinding and chamfering mechanism 4 is installed on the bottom of the lifting mechanism 3; a fixing plate 101 is fixedly installed on the front side of the grinder 1, and a vertical rotating shaft 501 is rotatably connected to the front end surface of the fixing plate 101, and a rotating disk 5 is fixedly installed on the upper end of the vertical rotating shaft 501; a clamping part 6 is installed on both the front and rear sides of the upper end surface of the rotating disk 5, and each clamping part 6 clamps a magnetic shoe 7 of an automobile motor; two strip grooves 502 are arranged on the upper end surface of the rotating disk 5; a driving part 8 is installed on the bottom of the grinder 1, and the driving part 8 is used to drive the rotating disk 5 to rotate; an automatic locking mechanism 10 is arranged on the right side of the bottom of the lifting mechanism 3; a groove 103 is opened on the left side of the upper end surface of the grinder 1, and a dust collection box 102 is slidably connected inside the groove 103 for collecting grinding dust.
[0039] A controller 201 is installed on the front side of the left end of the shell cover 2, and the controller 201 is connected to a double foot switch 202 through a wire; a first electric cylinder 203 is installed in the middle of the front side of the top end of the shell cover 2, and the telescopic rod of the first electric cylinder 203 is fixedly connected to an L-shaped transparent baffle 204; a slide rail 205 is slidably connected to the left and right sides of the L-shaped transparent baffle 204, and the two slide rails 205 are fixedly installed on the front end surface of the shell cover 2 for guiding the L-shaped transparent baffle 204.
[0040] The lifting mechanism 3 includes a lifting frame 301, a connecting slide bar 302, a lifting plate 303, a second electric cylinder 304 and a strip slide groove 305. The upper part of the lifting frame 301 is fixedly connected to the lifting plate 303 through four connecting slide bars 302, and the four connecting slide bars 302 pass through the top surface of the shell cover 2; the second electric cylinder 304 is fixedly installed on the top of the shell cover 2, and the telescopic rod of the second electric cylinder 304 is fixedly connected to the bottom surface of the lifting plate 303; a strip slide groove 305 is opened on the front and rear side surfaces inside the lifting frame 301, and the setting of the lifting mechanism 3 is used to move up and down with the grinding and chamfering mechanism 4.
[0041] The grinding and chamfering mechanism 4 includes a reciprocating sliding seat 401, a grinding roller 402, a grinding motor 403, a driving motor 404, a reciprocating screw 405, a screw nut 406 and a strip slider 407. The reciprocating sliding seat 401 is slidably connected to the inner side of the lifting frame 301, and a strip slider 407 is provided on both the front and rear sides of the reciprocating sliding seat 401, and the two strip sliders 407 are respectively slidably connected to the two strip slide grooves 305; the bottom of the reciprocating sliding seat 401 is rotatably connected to the grinding roller 402, and the front end of the rotating shaft of the grinding roller 402 is fixedly installed with a driven pulley; the reciprocating sliding seat 401 is slidably connected to the inner side of the lifting frame 301, and the reciprocating sliding seat 401 is provided with a strip slider 407 on both the front and rear sides, and the two strip sliders 407 are respectively slidably connected to the two strip slide grooves 305; the bottom of the reciprocating sliding seat 401 is rotatably connected to the grinding roller 402, and the front end of the rotating shaft of the grinding roller 402 is fixedly installed with a driven pulley; A grinding motor 403 is fixedly installed on the top of the moving seat 401, and a driving pulley is fixedly installed on the front end of the rotating shaft of the grinding motor 403, and the driving pulley is connected to the driven pulley through a belt; the driving motor 404 is fixedly installed on the right side of the upper end surface of the lifting frame 301, and a reciprocating screw 405 is fixedly installed on the left end of the rotating shaft of the driving motor 404; the outside of the reciprocating screw 405 is connected to a screw nut 406 through a spiral groove, and the screw nut 406 is fixed on the upper end surface of the reciprocating sliding seat 401; the setting of the grinding and chamfering mechanism 4 is used to chamfer the magnetic shoe 7 of the automobile motor.
[0042] The clamping part 6 includes a vertical fixing plate 601, a transverse guide rod 602, a clamping screw 603, a clamping block 604, a limit gear 605 and an arc-shaped clamping groove 606. The number of the vertical fixing plates 601 is two, and the two vertical fixing plates 601 are fixedly installed at the edge of the upper end surface of the rotating disk 5. The opposite surfaces of the two vertical fixing plates 601 are fixedly connected with four transverse guide rods 602, and the four transverse guide rods 602 are externally slidably connected with two clamping blocks 604. The upper sides of the opposite surfaces of the two clamping blocks 604 are Both are provided with arc-shaped clamping grooves 606, which are used to clamp the automobile motor magnetic shoe 7; a clamping screw 603 is rotatably connected between the two vertical fixing plates 601, and the outside of the clamping screw 603 is symmetrically provided with two reverse threads, and the clamping screw 603 is respectively connected to the two clamping blocks 604 through the two reverse threads; a limiting gear 605 is fixedly installed at one end of the outside of the clamping screw 603; the setting of the clamping part 6 is used to clamp and fix the automobile motor magnetic shoe 7.
[0043] The driving part 8 includes a third electric cylinder 801, a driving rack 802, a transmission gear 803, an L-shaped driving plate 804 and a guide slide 805. The third electric cylinder 801 is fixedly installed at the bottom of the grinding machine 1, and the telescopic rod of the third electric cylinder 801 is fixedly connected to the L-shaped driving plate 804, and the driving rack 802 is fixedly installed on the L-shaped driving plate 804; the transmission gear 803 is fixedly installed at the lower end of the vertical rotating shaft 501, and the transmission gear 803 is meshed with the driving rack 802; the right side of the L-shaped driving plate 804 is fixedly connected to the guide slide 805, and the outside of the guide slide 805 is slidably connected to a slide cylinder, which is fixedly connected to the right side of the third electric cylinder 801; when the telescopic rod of the third electric cylinder 801 is extended forward to the limit position, the driving rack 802 will rotate one hundred and eighty degrees clockwise with the transmission gear 803; the setting of the driving part 8 is used to realize the switching of the positions of the two clamping parts 6.
[0044] The automatic locking mechanism 10 includes a rectangular slide 1001, a rectangular sliding block 1002, a tightening tooth 1003 and a limit block 1004. The rectangular slide 1001 is fixedly mounted on the right side of the bottom of the lifting frame 301 through a U-shaped bracket, and a rectangular sliding block 1002 is slidably connected inside the rectangular slide 1001. Two tightening teeth 1003 are arranged at the lower end of the rectangular sliding block 1002. A rectangular opening is provided at the right end face of the rectangular slide 1001, and a rectangular sliding block 1002 is arranged at the right end face. There is a limit block 1004 that passes through the rectangular opening; when the grinding and chamfering mechanism 4 is in the grinding state, the lower ends of the two clamping teeth 1003 are in close contact with the upper side of the outer peripheral surface of the limit gear 605; by providing an automatic locking mechanism 10, the limit gear 605 and the clamping screw 603 can be effectively locked during the grinding process of the grinding roller 402, thereby avoiding the loosening of the clamping screw 603 and the clamping block 604, and avoiding the movement of the automobile motor magnetic shoe 7.
[0045] Embodiment 2, based on embodiment 1, as Figure 1 , Figure 3 and Fig.10 As shown, it also includes a blowing part 9, the number of the blowing parts 9 is two, and one of the blowing parts 9 is installed in the rectangular opening on the right side of the shell cover 2, and the other blowing part 9 is installed in the rectangular opening on the L-shaped transparent baffle 204; the blowing part 9 includes a blowing hood 901 and an air inlet pipe opening 902, the air inlet pipe opening 902 is arranged on the outside of the blowing hood 901, and a dustproof net is installed on the outer end of the air inlet pipe opening 902; a fan is installed inside the blowing hood 901 for conveying external air to the inside of the blowing hood 901; a blowing hole is opened on a side of the blowing hood 901 away from the air inlet pipe opening 902; the fan inside the blowing hood 901, the third electric cylinder 801, the second electric cylinder 304, and the first electric cylinder 203 are all electrically connected to the controller 201 Connection; through the setting of the blowing part 9, when it is necessary to clean the dust on the grinder 1, the fans in the two blowing parts 9 can be started through the controller 201, and then the wind is blown to the inside of the shell cover 2 through the blowing holes on the blowing hood 901, and at this time, the front blowing hood 901 blows the dust on the rear side of the upper end surface of the rotating disk 5 to the rear side of the upper end surface of the grinder 1, and the right blowing hood 901 blows the dust on the rear side of the upper end surface of the grinder 1 and the rear side of the upper end surface of the rotating disk 5 to the inside of the dust collecting box 102. After cleaning, the fans inside the two blowing hoods 901 are turned off, and finally the dust collecting box 102 is pulled out from the inside of the groove 103 and poured out, thereby improving the convenience of the chamfering processing device when cleaning dust.
[0046] The present invention discloses a method for using a device for processing and chamfering automobile motor magnetic tiles, comprising the following steps: when grinding and chamfering a large number of automobile motor magnetic tiles 7, firstly, two automobile motor magnetic tiles 7 are clamped and fixed to two clamping parts 6 respectively; then, the telescopic rod of the second electric cylinder 304 is controlled by the controller 201 to retract downward, thereby moving the lifting plate 303, the connecting slide rod 302, the lifting frame 301, the grinding and chamfering mechanism 4 and the automatic locking mechanism 10 downward in a straight line, until the grinding roller 402 in the grinding and chamfering mechanism 4 reaches a suitable grinding height, the telescopic rod of the second electric cylinder 304 can be controlled to stop operating; then, the lifting plate 303, the connecting slide rod 302, the lifting frame 301, the grinding and chamfering mechanism 4 and the automatic locking mechanism 10 are controlled to retract downward in a straight line, and then the grinding roller 402 in the grinding and chamfering mechanism 4 reaches a suitable grinding height, and then the telescopic rod of the second electric cylinder 304 is controlled to stop operating; then, the lifting plate 303, the connecting slide rod 302, the lifting frame 301, the grinding and chamfering mechanism 4 and the automatic locking mechanism 10 are controlled to retract downward in a straight line, and then ... The device 201 controls the telescopic rod of the first electric cylinder 203 to extend downward, thereby driving the L-shaped transparent baffle 204 to move linearly downward until the L-shaped transparent baffle 204 is completely closed; then the grinding motor 403 is started through the controller 201, thereby driving the active pulley, the driven pulley and the grinding roller 402 to rotate, and then the driving motor 404 is started through the controller 201, so that the driving motor 404 drives the reciprocating screw 405 to rotate, and then the screw nut 406 drives the reciprocating sliding seat 401 and the grinding roller 402 to move back and forth left and right under the action of the spiral groove on the reciprocating screw 405, thereby completing the grinding and chamfering operation of the automobile motor magnetic shoe 7.
[0047] The working principle of this embodiment is as follows: when grinding and chamfering a large number of automobile motor magnets 7, firstly, two automobile motor magnets 7 are clamped and fixed to the two clamping parts 6 respectively, and then the telescopic rod of the second electric cylinder 304 is controlled to retract downward by the controller 201, thereby moving the lifting plate 303, the connecting slide rod 302, the lifting frame 301, the grinding and chamfering mechanism 4 and the automatic locking mechanism 10 downward in a straight line, until the grinding roller 402 in the grinding and chamfering mechanism 4 reaches a suitable grinding height, the telescopic rod of the second electric cylinder 304 can be controlled to stop operating, and before the grinding roller 402 reaches a suitable grinding height, the lower ends of the two tightening teeth 1003 are in close contact with the upper side of the outer peripheral surface of the limit gear 605, so that the limit gear 605 and the clamping screw 603 are effectively locked, thereby preventing the clamping screw 603 and the clamping block 604 from loosening.
[0048] Then, the controller 201 controls the telescopic rod of the first electric cylinder 203 to extend downward, thereby moving the L-shaped transparent baffle 204 downward in a straight line until the L-shaped transparent baffle 204 is completely closed. When the L-shaped transparent baffle 204 is completely closed, the lower end of the L-shaped transparent baffle 204 is inserted into a strip-shaped groove 502 on the rear side of the upper end surface of the rotating disk 5, thereby sealing the front side of the housing cover 2.
[0049] Then, the grinding motor 403 is started through the controller 201, thereby driving the active pulley, the driven pulley and the grinding roller 402 to rotate, and then the driving motor 404 is started through the controller 201, so that the driving motor 404 drives the reciprocating screw 405 to rotate, and then the screw nut 406 drives the reciprocating sliding seat 401 and the grinding roller 402 to move back and forth left and right under the action of the spiral groove on the reciprocating screw 405, thereby completing the grinding and chamfering operation of the automobile motor magnetic shoe 7.
[0050] When the rear automobile motor magnet 7 is chamfered, the staff can control the telescopic rod of the first electric cylinder 203 to retract upward through the controller 201, thereby moving the L-shaped transparent baffle 204 upward in a straight line to open the L-shaped transparent baffle 204. Then, the staff will step on the double foot switch 202 with their feet to control the telescopic rod of the third electric cylinder 801 to extend. When the telescopic rod of the third electric cylinder 801 is extended forward to the limit position, the driving rack 802 will drive the transmission gear 803 to rotate 180 degrees clockwise, and then the rotating disk 5, the two clamping parts 6 and the two automobile motor magnets 7 will be rotated 180 degrees through the vertical rotating shaft 501, so that the positions of the two automobile motor magnets 7 are switched, and then At this time, the L-shaped transparent baffle 204 is closed, and the grinding and chamfering operation is continued on the current rear automobile motor magnet 7 through the grinding and chamfering mechanism 4; after the rear automobile motor magnet 7 is ground and chamfered, the staff can step on the other switch of the double foot switch 202 with their feet to control the retraction movement of the telescopic rod of the third electric cylinder 801. When the telescopic rod of the third electric cylinder 801 is retracted to the extreme position, the driving rack 802 will drive the transmission gear 803 to rotate counterclockwise by 180 degrees, and then the vertical rotating shaft 501 will drive the rotating disk 5, the two clamping parts 6 and the two automobile motor magnets 7 to rotate by 180 degrees, so that the positions of the two automobile motor magnets 7 are switched again, and such reciprocating operation can improve production efficiency.
[0051] In this article, there are a few points to note:
[0052] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0053] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0054] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A device for processing and chamfering magnetic bearings of automobile motors, comprising a grinder (1); a housing (2) is mounted on the top of the grinder (1), and a lifting mechanism (3) is arranged on the upper end of the housing (2); the device is characterized in that: A grinding and chamfering mechanism (4) is installed at the bottom of the lifting mechanism (3); a fixing plate (101) is fixedly installed on the front side of the grinding machine (1), and the front end surface of the fixing plate (101) is rotatably connected to a vertical rotating shaft (501), and a rotating disk (5) is fixedly installed on the upper end of the vertical rotating shaft (501); a clamping portion (6) is installed on both the front and rear sides of the upper end surface of the rotating disk (5), and each clamping portion (6) clamps a motor magnet (7); two strip-shaped grooves (502) are provided on the upper end surface of the rotating disk (5); a driving portion (8) for driving the rotating disk (5) to rotate is installed at the bottom of the grinding machine (1); an automatic locking mechanism (10) is provided on the right side of the bottom of the lifting mechanism (3); The clamping portion (6) comprises a vertical fixing plate (601), a transverse guide rod (602), a clamping screw (603), a clamping block (604), a limit gear (605) and an arc-shaped clamping groove (606). The number of the vertical fixing plates (601) is two, and the two vertical fixing plates (601) are fixedly mounted on the edge of the upper end surface of the rotating disk (5). Four transverse guide rods (602) are fixedly connected to the opposite surfaces of the two vertical fixing plates (601), and the four transverse guide rods (602) are externally slidably connected to two The clamping blocks (604) are provided with arc-shaped clamping grooves (606) for clamping the automobile motor magnet (7) on the upper sides of the opposing surfaces of the two clamping blocks (604); a clamping screw (603) is rotatably connected between the two vertical fixing plates (601), and the clamping screw (603) is provided with two reverse threads on the outside in a bilaterally symmetrical shape, and the clamping screw (603) is respectively connected to the two clamping blocks (604) through the two reverse threads; a limit gear (605) is fixedly installed on one end of the outside of the clamping screw (603); The automatic locking mechanism (10) comprises a rectangular slide (1001), a rectangular sliding block (1002), a tightening tooth (1003) and a limit block (1004); the rectangular slide (1001) is fixedly mounted on the right side of the bottom of the lifting frame (301) via a U-shaped bracket, and a rectangular sliding block (1002) is slidably connected inside the rectangular slide (1001), and two tightening teeth (1003) are arranged at the lower end of the rectangular sliding block (1002); a rectangular opening is arranged at the beginning of the right end face of the rectangular slide (1001), and a limit block (1004) penetrating the rectangular opening is arranged at the right end face of the rectangular sliding block (1002); when the grinding and chamfering mechanism (4) is in a grinding state, the lower ends of the two tightening teeth (1003) are in close contact with the upper side of the outer peripheral surface of the limit gear (605); The driving unit (8) comprises a third electric cylinder (801), a driving rack (802), a transmission gear (803), an L-shaped driving plate (804) and a guide slide bar (805); the third electric cylinder (801) is fixedly mounted on the bottom of the grinding machine (1); the telescopic rod of the third electric cylinder (801) is fixedly connected to the L-shaped driving plate (804); and the driving rack (802) is fixedly mounted on the L-shaped driving plate (804); the transmission gear (803) is fixedly mounted At the lower end of the vertical rotating shaft (501), the transmission gear (803) is meshed with the driving rack (802); a guide slide bar (805) is fixedly connected to the right side of the L-shaped driving plate (804), and a slide barrel fixed to the right side of the third electric cylinder (801) is slidably connected outside the guide slide bar (805); when the telescopic rod of the third electric cylinder (801) is extended forward to the limit position, the driving rack (802) will rotate 180 degrees clockwise with the transmission gear (803).
2. The device for processing and chamfering the magnetic shoe of an automobile motor according to claim 1, characterized in that: The left side of the upper end surface of the grinding machine (1) is provided with a groove (103), and a dust collection box (102) is slidably connected inside the groove (103).
3. The device for processing and chamfering the magnetic shoe of an automobile motor according to claim 1, characterized in that: A controller (201) is installed on the front side of the left end of the housing (2), and the controller (201) is connected to a double foot switch (202) via a wire; a first electric cylinder (203) is installed in the middle of the front side of the top end of the housing (2), and the telescopic rod of the first electric cylinder (203) is fixedly connected to an L-shaped transparent baffle (204); a slide rail (205) is slidably connected to both left and right sides of the L-shaped transparent baffle (204), and the two slide rails (205) are fixedly installed on the front side of the housing (2).
4. The device for processing and chamfering the magnetic shoe of an automobile motor according to claim 3, characterized in that: The lifting mechanism (3) comprises a lifting frame (301), a connecting slide bar (302), a lifting plate (303), a second electric cylinder (304) and a strip slide groove (305); the upper portion of the lifting frame (301) is fixedly connected to the lifting plate (303) via four connecting slide bars (302), and the four connecting slide bars (302) penetrate the top surface of the shell cover (2); the second electric cylinder (304) is fixedly mounted on the top of the shell cover (2), and the telescopic rod of the second electric cylinder (304) is fixedly connected to the bottom surface of the lifting plate (303); and a strip slide groove (305) is provided on both the front and rear side surfaces of the inner side of the lifting frame (301).
5. The device for processing and chamfering the magnetic shoe of an automobile motor according to claim 4, characterized in that: The grinding and chamfering mechanism (4) comprises a reciprocating sliding seat (401), a grinding roller (402), a grinding motor (403), a driving motor (404), a reciprocating screw (405), a screw nut (406) and a strip slider (407); the reciprocating sliding seat (401) is slidably connected to the inner side of the lifting frame (301), and a strip slider (407) is provided on both the front and rear sides of the reciprocating sliding seat (401), and the two strip sliders (407) are slidably connected to the two strip slide grooves (305) respectively; the bottom of the reciprocating sliding seat (401) is rotatably connected to the grinding roller (402), and the grinding A driven pulley is fixedly mounted on the front end of the rotating shaft of the grinding roller (402); a grinding motor (403) is fixedly mounted on the top of the reciprocating sliding seat (401), and a driving pulley is fixedly mounted on the front end of the rotating shaft of the grinding motor (403), and the driving pulley is connected to the driven pulley through a belt; the driving motor (404) is fixedly mounted on the right side of the upper end surface of the lifting frame (301), and a reciprocating screw rod (405) is fixedly mounted on the left end of the rotating shaft of the driving motor (404); the reciprocating screw rod (405) is connected to a screw nut (406) fixed to the upper end surface of the reciprocating sliding seat (401) through a spiral groove on the outside.
6. The device for processing and chamfering the magnetic shoe of an automobile motor according to claim 1, characterized in that: It also includes a blowing part (9), the number of the blowing parts (9) is two, one of the blowing parts (9) is installed in the rectangular opening on the right side of the shell cover (2), and the other blowing part (9) is installed in the rectangular opening on the L-shaped transparent baffle (204); the blowing part (9) includes a blowing cover (901) and an air inlet pipe opening (902), the air inlet pipe opening (902) is arranged on the outside of the blowing cover (901), and a dustproof net is installed at the outer end of the air inlet pipe opening (902); a fan is installed inside the blowing cover (901).
7. The method for using the device for processing and chamfering the magnetic shoe of an automobile motor according to claim 5, characterized in that: The following steps are involved: 1) When grinding and chamfering a large number of automobile motor magnets (7), firstly, two automobile motor magnets (7) are clamped and fixed to two clamping parts (6) respectively; 2) Then, the controller (201) controls the telescopic rod of the second electric cylinder (304) to retract downward, thereby causing the lifting plate (303), the connecting slide rod (302), the lifting frame (301), the grinding and chamfering mechanism (4) and the automatic locking mechanism (10) to move linearly downward until the grinding roller (402) in the grinding and chamfering mechanism (4) reaches a suitable grinding height, and then the telescopic rod of the second electric cylinder (304) is controlled to stop operating; 3) Subsequently, the controller (201) controls the telescopic rod of the first electric cylinder (203) to extend downward, thereby moving the L-shaped transparent baffle (204) downward in a straight line until the L-shaped transparent baffle (204) is completely closed; 4) Then, the grinding motor (403) is started through the controller (201), thereby driving the driving pulley, the driven pulley and the grinding roller (402) to rotate, and then the driving motor (404) is started through the controller (201), so that the driving motor (404) drives the reciprocating screw (405) to rotate, and then the screw nut (406) drives the reciprocating sliding seat (401) and the grinding roller (402) to move back and forth under the action of the spiral groove on the reciprocating screw (405), thereby completing the grinding and chamfering operation of the automobile motor magnet (7).
Citation Information
Patent Citations
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