A contact network trolley with high-precision measurement function

By designing a high-precision contact network trolley and using automated acquisition and image processing technology, the problem of contact network monitoring relies on manual inspection is solved, and intelligent monitoring and efficient detection of contact network are realized, ensuring the accuracy of the detection results.

CN118753325BActive Publication Date: 2024-12-06CENTURAY TECH CO LTD
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Patent Information

Application Number
CN202411236874.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2024-12-06
Estimated Expiration
2044-09-04

AI Technical Summary

Technical Problem

In the prior art, the monitoring of contact networks relies on manual inspection, resulting in a long inspection cycle and poor effect, and the inability to realize intelligent monitoring of contact networks.

Method used

A contact net trolley with high-precision measurement function was designed, adopting the body structure and roller-type load-bearing structure, and installing a high-speed CCD linear array camera, a linear array laser source, a touch control panel and a mileage encoder to pass automatic data Acquisition and image processing and analysis software realizes intelligent monitoring of the contact network, uses porous rollers and air guide mechanism to avoid interference from rail debris, and realizes automatic lubrication and wind-generating sweeping.

Benefits of technology

It realizes automatic monitoring and efficient detection of the contact network, generates scientific data reports, improves detection efficiency, reduces manual intervention, and ensures the accuracy of the detection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a contact network trolley with high-precision measurement function, and relates to the field of contact network detection technology. In the present invention, a high-speed CCD linear array camera, a linear array laser source, a touch control panel and a mileage encoder are respectively installed on the equipment mounting frame, the touch control panel is fixedly installed on the grip of the equipment mounting frame, and image processing and analysis software is installed inside the touch control panel, a purge flow channel connected to the air guide mechanism is arranged inside the first roller assembly, a purge flow channel connected to the air guide mechanism is arranged inside the second roller assembly, and a wind-generating impeller is fixed at one end of the wind control shaft. The present invention adopts a touch control panel for operation, and the data is automatically saved and has a historical data analysis function, which provides a scientific guidance basis for the maintenance of the railway, and can realize automatic identification and automatic recording of the hanging string point, and can automatically generate data reports without manual data recording, so as to realize the detection of contact network geometric parameters at walking speed.
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Description

Technical Field

[0001] The invention belongs to the technical field of contact network detection, and in particular relates to a contact network trolley with a high-precision measurement function. Background Art

[0002] The overhead contact network is an electrical device installed in the railway network. Once a fault occurs in the overhead contact network equipment, the train will stop running, which will lead to the serious consequence of interruption of the entire railway transportation. Therefore, monitoring of the overhead contact network equipment is particularly important.

[0003] The contact network is a high-voltage transmission line that is erected in a zigzag shape above the rails in an electrified railway and provides current for the pantograph. It is the main structure of the railway electrification project and is a special form of transmission line erected above the railway line to supply power to electric locomotives. The contact network consists of contact suspension, support devices, positioning devices, pillars and foundations.

[0004] In the prior art, personnel and vehicles are usually arranged to inspect the contact network at the railway window to obtain the operating data of the contact network, and the detected operating data is used to determine whether the operating status of the contact network is normal. However, this monitoring method mainly relies on manual analysis and judgment, and there are problems such as long inspection cycle and poor inspection effect, and it is impossible to realize intelligent monitoring of the contact network. To this end, we provide a contact network trolley with high-precision measurement function to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a contact network trolley with high-precision measurement function, which solves the problems in the above-mentioned background technology through the specific structural design of the vehicle body structure and the roller-type bearing structure.

[0006] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The present invention is a contact network trolley with high-precision measurement function, comprising a vehicle body structure and a roller-type bearing structure installed at the bottom of the vehicle body structure, and the roller-type bearing structure rolls along the rails; wherein the vehicle body structure comprises an equipment mounting frame, and a high-speed CCD linear array camera, a linear array laser source, a touch-type control panel and a mileage encoder are respectively installed on the equipment mounting frame, and the touch-type control panel is fixedly installed on the handle of the equipment mounting frame, and image processing and analysis software is installed inside the touch-type control panel.

[0008] The roller-type bearing structure includes a first bearing mechanism installed on the rear side of the vehicle body structure and a second bearing mechanism installed on the front side of the vehicle body structure, an air-guiding mechanism is installed between the first bearing mechanism and the second bearing mechanism; the first bearing mechanism includes a U-shaped bearing frame, two first roller assemblies are symmetrically installed on the U-shaped bearing frame, the first roller assembly is rotatably installed on the U-shaped bearing frame, and a purge flow channel connected to the air-guiding mechanism is arranged inside the first roller assembly; the second bearing mechanism includes a U-shaped bearing frame, two second roller assemblies are symmetrically installed on the U-shaped bearing frame, the second roller assembly is rotatably installed on the U-shaped bearing frame, and a purge flow channel connected to the air-guiding mechanism is arranged inside the second roller assembly, two wind-generating control shafts are symmetrically rotatably arranged between the two U-shaped bearing frames, the wind-generating control shaft rotates synchronously with the second roller assembly, and one end of the wind-generating control shaft is fixedly installed with a wind-generating impeller located on the inner side of the air-guiding mechanism.

[0009] The present invention is further configured such that the vehicle body structure also includes two roller mounting covers symmetrically arranged below the equipment mounting frame, the roller mounting covers are fixedly connected to the equipment mounting frame, and two first reinforcement plates located between the roller mounting covers are fixedly installed at the bottom of the equipment mounting frame.

[0010] The present invention is further configured such that the first bearing mechanism and the second bearing mechanism both further include a lubrication component, and the lubrication component is symmetrically mounted in the mounting opening on the U-shaped bearing frame; wherein the lubrication component includes a hollow lubrication box, and two limit rings are symmetrically and fixedly arranged inside the hollow lubrication box, and a plurality of guide ports located between the two limit rings are provided on the inner wall of the hollow lubrication box, and a guide cavity is provided inside the guide port; a lubricant storage cavity and an extrusion reflux cavity are respectively provided inside the hollow lubrication box, and the guide cavity is connected to the lubricant storage cavity through a guide channel, and the lubricant storage cavity is arranged close to the inner side of the U-shaped bearing frame, and a plurality of discharge holes located between the two limit rings are provided on the inner wall of the hollow lubrication box.

[0011] The present invention is further configured such that the first roller assembly and the second roller assembly both include porous rollers adapted to the rails, the porous rollers are located on the inner side of a roller mounting cover, a hollow shaft body connected to an inner cavity of the porous roller is fixedly provided on one side of the porous roller, the hollow shaft body on the first roller assembly is rotatably fitted in the corresponding hollow lubrication box, the hollow shaft body on the second roller assembly is rotatably fitted in the corresponding hollow lubrication box, the circumferential side surfaces of the hollow shaft body on the first roller assembly are respectively provided with a first reciprocating spiral groove and a second reciprocating spiral groove, the first reciprocating spiral groove is located on the inner side of a corresponding U-shaped carrier frame, the second reciprocating spiral groove is located on the outer side of the corresponding U-shaped carrier frame, and the hollow shaft body is rotatably fitted with the corresponding roller mounting cover.

[0012] The present invention is further configured such that the first bearing mechanism also includes a reflux control component; wherein the reflux control component includes a first reflux plate that is slidably fitted inside a corresponding extrusion reflux cavity, one side of the first reflux plate is connected to a first movable ring located outside the hollow lubrication box through a first fixed rod, a sliding fit is formed between the first fixed rod and the hollow lubrication box, and an elastic element is arranged between the first movable ring and the corresponding hollow lubrication box.

[0013] The present invention is further configured such that the first bearing mechanism also includes two lubrication conveying components symmetrically arranged inside the U-shaped bearing frame; wherein the lubrication conveying component includes a support frame, and second movable rings are fixedly arranged at both ends of the support frame, and a guide protrusion that slides in the first reciprocating spiral groove is fixed on the inner wall of the second movable ring corresponding to the first roller assembly, and an extrusion conveying plate is slidably arranged inside the lubricant storage chamber, and the extrusion conveying plate and the second movable ring are connected by a second fixed rod, and the second fixed rod and the corresponding hollow lubrication box are penetrated and slidably fitted.

[0014] The present invention is further configured such that the second bearing mechanism also includes a wind control component symmetrically arranged on both sides of the corresponding U-shaped bearing frame; wherein the wind control component includes a second reinforcement plate fixedly arranged between the two U-shaped bearing frames, the first reinforcement plate is fixedly installed between the two U-shaped bearing frames, the wind control shaft is rotatably arranged on the second reinforcement plate, a first pulley is fixedly installed at the end of the wind control shaft away from the wind generating impeller, a second pulley is fixedly installed on the hollow shaft body of the second roller assembly, and the first pulley and the second pulley are connected by a transmission belt.

[0015] The present invention is further configured such that the wind control component also includes a reciprocating frame slidably mounted on the wind control shaft, the reciprocating frame slidably mounted between the two hollow shafts, a guide protrusion slidably matched with the second reciprocating spiral groove is fixed in one of the through openings on the reciprocating frame, a third fixed rod slidably matched with the corresponding hollow lubrication box is fixed at another through opening on the reciprocating frame, and a second return plate slidably matched in the extrusion reflux chamber is fixed at one end of the third fixed rod.

[0016] The present invention is further configured such that the air guide mechanism includes two groups of symmetrically arranged suspension plates, each group of suspension plates is fixedly installed on the top of the corresponding U-shaped support frame, an air guide duct is fixedly installed between the two groups of suspension plates, wind collecting scoops are connected to the opposite sides of the air guide duct, and the wind generating impeller is arranged inside the corresponding wind collecting scoop.

[0017] The present invention has the following beneficial effects:

[0018] The present invention adopts a touch-type control panel for operation. The collected data is automatically saved and can be directly exported through a U disk. It has a historical data analysis function, providing a scientific guidance basis for railway maintenance. At the same time, it can realize automatic recognition and automatic recording of hanging string points, and can automatically generate data reports after the detection is completed without manual recording of data. It can realize the detection of contact network geometric parameters at walking speed, and achieve high detection efficiency without manual point detection, thereby realizing intelligent monitoring of the contact network.

[0019] In the process of the porous roller rolling forward along the rail, the lubricant storage chamber is pressurized so that the lubricant therein enters the extrusion reflux chamber along the guide channel, and a part of the lubricant entering the extrusion reflux chamber enters the discharge hole. The rotation of the hollow shaft body causes the lubricant in the discharge hole to be evenly dispersed on the peripheral surface of the hollow shaft body, thereby achieving lubrication treatment between the hollow shaft body and the contact surface of the hollow lubrication box. The present application cleverly utilizes the kinetic energy of the trolley during its forward movement to achieve automatic lubrication of the contact surface between the hollow shaft body and the hollow lubrication box.

[0020] The present invention can effectively convert the kinetic energy of the second roller assembly in the rolling process into the rotational kinetic energy of the wind control shaft through the joint action of the first pulley, the second pulley and the transmission belt. In the process of pushing the trolley forward along the rail, the rotation of the wind control shaft is used to drive the wind-generating impeller to rotate, so that the generated air flow enters the interior of the air guide duct along the wind collecting bucket, and then enters the porous roller through each purge flow channel, and is discharged through the air holes on the side of the porous roller to purge the rails, effectively preventing debris on the rails from interfering with the smooth movement of the porous roller, so as to improve the accuracy of the contact network detection results. There is no need to set up a separate power structure for the rotation control of the wind control shaft, thereby realizing efficient use of the kinetic energy during the forward movement of the trolley.

[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0023] Figure 1 The schematic diagram is a structural diagram of a contact network trolley with high-precision measurement function.

[0024] Figure 2 It is a structural schematic diagram of the vehicle body structure in the present invention.

[0025] Figure 3 It is a structural schematic diagram of the roller type bearing structure in the present invention.

[0026] Figure 4 for Figure 3 Bottom view of the structure.

[0027] Figure 5 It is a structural schematic diagram of the first bearing mechanism in the present invention.

[0028] Figure 6 It is a schematic structural diagram of the second supporting mechanism in the present invention.

[0029] Figure 7 It is a schematic diagram of the structure of the lubrication component in the present invention.

[0030] Figure 8 It is a structural schematic diagram of the lubrication delivery component in the present invention.

[0031] Fig. 9 It is a schematic diagram of the structure of the reflux control component in the present invention.

[0032] Fig.10 It is a schematic structural diagram of the first roller assembly in the present invention.

[0033] Fig.11 It is a structural schematic diagram of the wind control component in the present invention.

[0034] Fig.12 It is a structural schematic diagram of the air guide mechanism in the present invention.

[0035] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0036] 1-body structure, 101-equipment mounting frame, 102-touch control panel, 103-roller mounting cover, 104-first reinforcement plate, 2-roller bearing structure, 3-first bearing mechanism, 31-U-shaped bearing frame, 32-first roller assembly, 321-porous roller, 322-hollow shaft, 323-first reciprocating spiral groove, 324-second reciprocating spiral groove, 33-backflow control assembly, 331-first backflow plate, 332-first fixing rod, 333-first moving ring, 334-elastic element, 34-lubricating conveying assembly, 341-support frame, 342-second moving ring, 343-guide convex part, 344-extrusion conveying plate, 345-first Two fixed rods, 4-second bearing mechanism, 41-second roller assembly, 42-wind control assembly, 420-wind control shaft, 421-wind impeller, 422-second reinforcement plate, 423-first pulley, 424-second pulley, 425-transmission belt, 426-reciprocating frame, 427-third fixed rod, 428-second return plate, 5-wind guide mechanism, 501-suspension plate, 502-wind guide duct, 503-wind gathering bucket, 6-lubrication assembly, 601-hollow lubrication box, 602-limiting ring, 603-flow guide port, 604-flow guide cavity, 605-lubricant storage cavity, 606-extrusion return cavity, 607-flow guide channel, 608-discharge hole. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] For specific embodiment 1, please refer to Figure 1-12The present invention is a contact network trolley with high-precision measurement function, comprising a vehicle body structure 1 and a roller-type bearing structure 2 installed at the bottom of the vehicle body structure 1, and the roller-type bearing structure 2 rolls along the rail; wherein the vehicle body structure 1 comprises an equipment mounting frame 101, and two roller mounting covers 103 are symmetrically arranged below the equipment mounting frame 101, and the roller mounting covers 103 are fixedly connected to the equipment mounting frame 101, and two first reinforcement plates 104 located between the roller mounting covers 103 are fixedly installed at the bottom of the equipment mounting frame 101, and the equipment A high-speed CCD linear array camera, a linear array laser source, a touch control panel 102 and a mileage encoder are respectively installed on the mounting frame 101. The touch control panel 102 is fixedly installed on the handle of the equipment mounting frame 101 to facilitate the operation of the touch control panel 102 when the trolley is moving forward, and image processing and analysis software is installed inside the touch control panel 102. The present application uses a trolley as a carrier, and utilizes a high-speed CCD linear array camera, a linear array laser source for illumination, and image processing and analysis software to achieve non-contact continuous detection of contact network parameters.

[0039] This application uses a sampling interval of 1.5 mm and dedicated image processing and analysis software to measure conductor wear and generate a "one-pole-one-file" data report. It also comes with parameter detection such as pillar side limits, track gauge and track superelevation. The mileage encoder triggers the high-speed CCD linear array camera to collect data, achieve equidistant sampling and depict the contact line height curve.

[0040] This application uses laser triangulation and a high-precision 3D camera (high-speed CCD linear array camera) to achieve high-precision measurement of conductor height. It also uses unique Sham lens technology to achieve ultra-large-range measurement of conductor height. It uses a hybrid acquisition technology of 2D and 3D images to measure wear while measuring conductor height.

[0041] The roller bearing structure 2 includes a first bearing mechanism 3 installed at the rear side of the vehicle body structure 1 and a second bearing mechanism 4 installed at the front side of the vehicle body structure 1. An air guide mechanism 5 is installed between the first bearing mechanism 3 and the second bearing mechanism 4. The air guide mechanism 5 is used to sweep away debris on the surface of the rails during the forward movement of the trolley, thereby effectively avoiding vibration caused by the presence of debris during the movement of the trolley, thereby affecting the detection accuracy of the contact network trolley on the contact network;

[0042] The first bearing mechanism 3 includes a U-shaped bearing frame 31, on which two first roller assemblies 32 are symmetrically mounted, the first roller assembly 32 is rotatably mounted on the U-shaped bearing frame 31, and a purge flow channel connected to the air guide mechanism 5 is arranged inside the first roller assembly 32; the second bearing mechanism 4 includes a U-shaped bearing frame 31, on which two second roller assemblies 41 are symmetrically mounted, the second roller assembly 41 is rotatably mounted on the U-shaped bearing frame 31, and a purge flow channel connected to the air guide mechanism 5 is arranged inside the second roller assembly 41 The two U-shaped carrier frames 31 have two wind control shafts 420 that are symmetrically rotatable, and the wind control shafts 420 rotate synchronously with the second roller assembly 41. One end of the wind control shaft 420 is fixedly installed with a wind impeller 421 located on the inner side of the air guide mechanism 5. When the trolley moves forward, the wind impeller 421 is driven to rotate. During the rotation of the wind impeller 421, the air flow generated enters the interior of the air guide mechanism 5, and is dispersed to each blowing channel along the air guide mechanism 5 to achieve the blowing treatment of the rails.

[0043] In this embodiment of the present invention, the first bearing mechanism 3 and the second bearing mechanism 4 both further include a lubrication assembly 6, which is symmetrically mounted in the mounting opening on the U-shaped bearing frame 31; wherein the lubrication assembly 6 includes a hollow lubrication box 601, two limit rings 602 are symmetrically fixedly arranged inside the hollow lubrication box 601, a plurality of guide ports 603 located between the two limit rings 602 are opened on the inner wall of the hollow lubrication box 601, and a guide cavity 604 is opened inside the guide port 603, and the specific structure is as follows: Figure 7 As shown; a lubricant storage chamber 605 and an extrusion reflux chamber 606 are respectively arranged inside the hollow lubrication box 601, the guide chamber 604 is connected to the lubricant storage chamber 605 through a guide channel 607, the lubricant storage chamber 605 is arranged close to the inner side of the U-shaped carrier frame 31, and a plurality of discharge holes 608 located between two limit rings 602 are opened on the inner wall of the hollow lubrication box 601; the two limit rings 602 are close to each other to ensure the space size of the lubricant storage chamber 605 and the extrusion reflux chamber 606, and a lubricant addition port (with a control valve function) connected to the lubricant storage chamber 605 is provided on the hollow lubrication box 601. After a certain amount of lubricant is added to the lubricant storage chamber 605 through the lubricant addition port, the lubricant storage chamber 605 is pressurized so that the lubricant therein enters the extrusion reflux chamber 606 along the guide channel 607, and a part of the lubricant entering the extrusion reflux chamber 606 enters the discharge hole 608.

[0044] In this embodiment of the present invention, the first roller assembly 32 and the second roller assembly 41 both include a porous roller 321 adapted to the rail, the porous roller 321 is located inside the roller mounting cover 103, and a hollow shaft body 322 connected to its inner cavity is fixedly provided on one side of the porous roller 321 (the cavity interconnected between the porous roller 321 and the hollow shaft body 322 is the purge flow channel), the hollow shaft body 322 on the first roller assembly 32 is rotatably matched inside the corresponding hollow lubrication box 601 (the cavity interconnected between the porous roller 321 and the hollow shaft body 322 is the purge flow channel), and the hollow shaft body 322 on the second roller assembly 41 is rotatably matched inside the corresponding hollow lubrication box 601. 01, when the porous roller 321 rolls forward along the rail, the lubricant in the discharge hole 608 is evenly dispersed to the side surface of the hollow shaft 322 through the rotation of the hollow shaft 322, thereby achieving lubrication treatment between the contact surface of the hollow shaft 322 and the hollow lubrication box 601, and the side surfaces of the hollow shaft 322 on the first roller assembly 32 are respectively provided with a first reciprocating spiral groove 323 and a second reciprocating spiral groove 324, the first reciprocating spiral groove 323 is located on the inner side of the corresponding U-shaped carrier frame 31, and the second reciprocating spiral groove 324 is located on the outer side of the corresponding U-shaped carrier frame 31, and the hollow shaft 322 and the corresponding roller mounting cover 103 are rotated to cooperate with each other.

[0045] In this embodiment of the present invention, the first bearing mechanism 3 also includes a reflux control component 33; wherein the reflux control component 33 includes a first reflux plate 331 that is slidably fitted inside the corresponding extrusion reflux chamber 606, one side of the first reflux plate 331 is connected to a first movable ring 333 located outside the hollow lubrication box 601 through a first fixed rod 332, the first fixed rod 332 and the hollow lubrication box 601 are slidably fitted, an elastic element 334 is provided between the first movable ring 333 and the corresponding hollow lubrication box 601, and the first reflux plate 331 in the initial state is against the corresponding limit ring 602, and the elastic element 334 is in a self-locking state. When the lubricant in the lubricant storage chamber 605 is controlled to enter the extrusion reflux chamber 606 along the guide channel 607, as the lubricant entering the extrusion reflux chamber 606 gradually increases, a thrust is generated on the first reflux plate 331, causing the first reflux plate 331 to move toward the outside of the U-shaped carrier frame 31, thereby causing the lubricant in the lubricant storage chamber 605 to gradually transfer to the extrusion reflux chamber 606. During this process, the elastic element 334 is gradually stretched. When the lubricant in the lubricant storage chamber 605 is completely discharged, the first reflux plate 331 just rests against the inner wall of the extrusion reflux chamber 606 away from the limiting ring 602.

[0046] In this embodiment of the present invention, the first bearing mechanism 3 also includes two lubrication delivery components 34 symmetrically arranged inside the U-shaped bearing frame 31; wherein the lubrication delivery component 34 includes a support frame 341, and the two ends of the support frame 341 are fixedly provided with a second movable ring 342, and the inner wall of the second movable ring 342 corresponding to the first roller assembly 32 is fixed with a guide protrusion 343 that slides in the first reciprocating spiral groove 323 (the reciprocating spiral groove provided on the hollow shaft 322 is similar to the function of the reciprocating screw rod), and the lubricant storage chamber 605 is slidably provided with a The extrusion conveying plate 344 is in an initial state against the corresponding limit ring 602. The extrusion conveying plate 344 and the second movable ring 342 are connected by a second fixed rod 345. The second fixed rod 345 and the corresponding hollow lubrication box 601 are in sliding cooperation. In the process of pushing the trolley forward along the rail, the rolling of the porous roller 321 drives the corresponding hollow shaft 322 to rotate. In the process of the hollow shaft 322 on the first roller assembly 32 rotating, the guide protrusion 343 and the first reciprocating spiral groove are connected. The cooperation relationship between the lubricant conveying assembly 34 and the lubricant conveying assembly 34 is such that the entire lubricant conveying assembly 34 moves toward the center of the U-shaped carrier 31. In this process, the lubricant conveying plate 344 moves away from the limit ring 602 and squeezes the lubricant in the lubricant storage chamber 605. Under the action of the squeezing force, the lubricant enters the extrusion reflux chamber 606 along the guide channel 607, and a part of the lubricant entering the extrusion reflux chamber 606 enters the discharge hole 608 for lubrication of the hollow shaft body 322. As the lubricant entering the extrusion reflux chamber 606 gradually The increase will generate thrust on the first return plate 331, so that the first return plate 331 moves toward the outside of the U-shaped carrier 31, and then the lubricant in the lubricant storage chamber 605 is gradually transferred to the extrusion return chamber 606. In this process, the elastic element 334 is gradually stretched. When the extrusion conveying plate 344 just abuts against the inner wall of the lubricant storage chamber 605 away from the limit ring 602, the lubricant in the lubricant storage chamber 605 is completely discharged, and the first return plate 331 just abuts against the inner wall of the extrusion return chamber 606 away from the limit ring 602;

[0047] As the hollow shaft 322 continues to rotate in the same direction, when the entire lubrication conveying assembly 34 moves away from the center of the U-shaped carrier 31, the first return plate 331 gradually moves towards the direction close to the limit ring 602 under the elastic restoring force of the elastic element 334 until it rests against the corresponding limit ring 602 again. In this process, the lubricant in the extrusion reflux chamber 606 is squeezed by the first return plate 331, so that the lubricant therein flows back to the lubricant storage chamber 605 along the guide port 603, the guide chamber 604 and the guide channel 607 in turn, and the extrusion conveying plate 344 moves away from the center of the U-shaped carrier 31 until it rests against the corresponding limit ring 602 again (i.e., the reset is completed). By repeating the above movement process, continuous lubrication operation can be achieved between the contact surface of the hollow shaft 322 and the hollow lubrication box 601.

[0048] Specific embodiment 2, on the basis of specific embodiment 1, the second bearing mechanism 4 also includes a wind control component 42 symmetrically arranged on both sides of the corresponding U-shaped bearing frame 31; wherein the wind control component 42 includes a second reinforcement plate 422 fixedly arranged between the two U-shaped bearing frames 31, the first reinforcement plate 104 is fixedly installed between the two U-shaped bearing frames 31, the wind control shaft 420 is rotatably arranged on the second reinforcement plate 422, and the end of the wind control shaft 420 away from the wind impeller 421 is fixedly installed with a first pulley 423, and the second roller A second pulley 424 is fixedly mounted on the hollow shaft body 322 of the wheel assembly 41, and the first pulley 423 is connected to the second pulley 424 by a transmission belt 425. Through the joint action of the first pulley 423, the second pulley 424 and the transmission belt 425, the kinetic energy of the second roller assembly 41 during the rolling process can be effectively converted into the rotational kinetic energy of the wind control shaft 420. There is no need to set up a separate power structure for the rotation control of the wind control shaft 420, thereby realizing efficient use of the kinetic energy during the forward movement of the trolley.

[0049] In this embodiment of the present invention, the wind control component 42 also includes a reciprocating frame 426 slidably mounted on the wind control shaft 420, the reciprocating frame 426 is slidably mounted between the two hollow shaft bodies 322, a guide protrusion 343 slidably matched with the second reciprocating spiral groove 324 is fixed in one of the through openings on the reciprocating frame 426, a third fixed rod 427 slidably matched with the corresponding hollow lubrication box 601 is fixed at another through opening on the reciprocating frame 426, a second return plate 428 slidably matched in the extrusion return chamber 606 is fixed at one end of the third fixed rod 427, the second return plate 428 in the initial state is against the corresponding limit ring 602, and in the process of the lubricant entering the extrusion return chamber 606, a thrust is generated on the first return plate 331, so that the first return plate 331 moves toward the outside of the U-shaped carrier frame 31, and in this process, the movement of the first movable ring 333 drives the elastic element 334 to be gradually stretched, The cooperation relationship between the guide protrusion 343 and the second reciprocating spiral groove 324 enables the reciprocating frame 426 to move synchronously with the first moving ring 333 toward the outside of the U-shaped carrier frame 31. When the extrusion conveying plate 344 just abuts against the inner wall of the lubricant storage chamber 605 away from the limit ring 602, the lubricant in the lubricant storage chamber 605 is completely discharged, and the first return plate 331 just abuts against the inner wall of the extrusion return chamber 606 away from the limit ring 602. The flow plate 428 also just rests against the inner wall of the extrusion reflux chamber 606 away from the limit ring 602. In the process of the elastic element 334 retracting to drive the first movable ring 333 to reset, the reciprocating movable frame 426 that is always in contact with the first movable ring 333 and keeps synchronous movement can ensure the squeezing force of the lubricant in the lubricant storage chamber 605 during the resetting process of the first reflux plate 331, so that the lubricant in the extrusion reflux chamber 606 can completely flow back into the lubricant storage chamber 605.

[0050] In this embodiment of the present invention, the air guide mechanism 5 includes two symmetrically arranged groups of suspension plates 501, each group of suspension plates 501 is fixedly installed on the top of the corresponding U-shaped carrier frame 31, and an air guide duct 502 is fixedly installed between the two groups of suspension plates 501. Wind collecting buckets 503 are connected to the opposite sides of the air guide duct 502, and the wind generating impeller 421 is arranged inside the corresponding wind collecting bucket 503; in the process of pushing the trolley forward along the rail, the rotation of the wind control shaft 420 is used to drive the wind generating impeller 421 to rotate, so that the generated air flow enters the interior of the air guide duct 502 along the wind collecting bucket 503, and then enters the porous roller 321 through each purge flow channel, and is discharged through the air holes on the side of the porous roller 321 to purge the rails, thereby effectively preventing the debris on the rails from interfering with the smooth movement of the porous roller 321, so as to improve the accuracy of the contact network detection results.

[0051] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0052] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A contact network trolley with high-precision measurement function, characterized in that: It comprises a vehicle body structure (1) and a roller-type bearing structure (2) installed at the bottom of the vehicle body structure (1), wherein the roller-type bearing structure (2) moves in a rolling manner along the rails; The vehicle body structure (1) comprises an equipment mounting frame (101), on which a high-speed CCD linear array camera, a linear array laser source, a touch-type control panel (102) and a mileage encoder are respectively mounted, the touch-type control panel (102) is fixedly mounted on a handle of the equipment mounting frame (101), and image processing and analysis software is installed inside the touch-type control panel (102); The roller-type bearing structure (2) comprises a first bearing mechanism (3) installed on the rear side of the vehicle body structure (1) and a second bearing mechanism (4) installed on the front side of the vehicle body structure (1), and an air guide mechanism (5) is installed between the first bearing mechanism (3) and the second bearing mechanism (4); The first bearing mechanism (3) comprises a U-shaped bearing frame (31), two first roller assemblies (32) are symmetrically mounted on the U-shaped bearing frame (31), the first roller assemblies (32) are rotatably mounted on the U-shaped bearing frame (31), and a purge flow channel connected to the air guide mechanism (5) is arranged inside the first roller assembly (32); The second bearing mechanism (4) comprises a U-shaped bearing frame (31), two second roller assemblies (41) are symmetrically mounted on the U-shaped bearing frame (31), the second roller assembly (41) is rotatably mounted on the U-shaped bearing frame (31), a purge flow channel connected to the air guide mechanism (5) is arranged inside the second roller assembly (41), two air generation control shafts (420) are symmetrically rotatably arranged between the two U-shaped bearing frames (31), the air generation control shafts (420) rotate synchronously with the second roller assembly (41), and an air generation impeller (421) located inside the air guide mechanism (5) is fixedly mounted on one end of the air generation control shaft (420); The vehicle body structure (1) further comprises two roller mounting covers (103) symmetrically arranged below the equipment mounting frame (101), the roller mounting covers (103) being fixedly connected to the equipment mounting frame (101), and two first reinforcement plates (104) located between the roller mounting covers (103) are fixedly mounted on the bottom of the equipment mounting frame (101); The first bearing mechanism (3) and the second bearing mechanism (4) both further include a lubrication assembly (6), wherein the lubrication assembly (6) is symmetrically mounted in a mounting opening on the U-shaped bearing frame (31); The lubrication assembly (6) comprises a hollow lubrication box (601), two limit rings (602) are symmetrically fixedly arranged inside the hollow lubrication box (601), a plurality of guide ports (603) located between the two limit rings (602) are opened on the inner wall of the hollow lubrication box (601), and a guide cavity (604) is opened inside the guide port (603); The hollow lubrication box (601) is provided with a lubricant storage chamber (605) and an extrusion return chamber (606) respectively. The flow guide chamber (604) is connected to the lubricant storage chamber (605) via a flow guide channel (607). The lubricant storage chamber (605) is arranged close to the inner side of the U-shaped support frame (31). The inner wall of the hollow lubrication box (601) is provided with a plurality of discharge holes (608) located between the two limit rings (602); The first roller assembly (32) and the second roller assembly (41) both comprise a porous roller (321) adapted to the rail, the porous roller (321) being located inside the roller mounting cover (103), a hollow shaft (322) in communication with an inner cavity of the porous roller (321) being fixedly disposed on one side of the porous roller (321), the hollow shaft (322) on the first roller assembly (32) being rotatably engaged in the interior of a corresponding hollow lubrication box (601), and the hollow shaft (322) on the second roller assembly (41) being in communication with the inner cavity of the porous roller (321). ) is rotationally engaged inside a corresponding hollow lubrication box (601), a first reciprocating spiral groove (323) and a second reciprocating spiral groove (324) are respectively provided on the peripheral side surface of the hollow shaft body (322) on the first roller assembly (32), the first reciprocating spiral groove (323) is located on the inner side of the corresponding U-shaped carrier frame (31), and the second reciprocating spiral groove (324) is located on the outer side of the corresponding U-shaped carrier frame (31), and the hollow shaft body (322) and the corresponding roller mounting cover (103) are rotationally engaged; The air guide mechanism (5) comprises two groups of symmetrically arranged suspension plates (501), each group of suspension plates (501) being fixedly mounted on the top of a corresponding U-shaped support frame (31), an air guide duct (502) being fixedly mounted between the two groups of suspension plates (501), wind collecting scoops (503) being arranged in communication on opposite sides of the air guide duct (502), and the wind generating impeller (421) being arranged inside the corresponding wind collecting scoop (503).

2. The contact network trolley with high-precision measurement function according to claim 1 is characterized in that: The first bearing mechanism (3) further comprises a reflux control assembly (33); wherein the reflux control assembly (33) comprises a first reflux plate (331) slidably fitted inside a corresponding extrusion reflux chamber (606); one side of the first reflux plate (331) is connected to a first movable ring (333) located outside the hollow lubrication box (601) via a first fixed rod (332); a slidably fitted connection is formed between the first fixed rod (332) and the hollow lubrication box (601); and an elastic element (334) is provided between the first movable ring (333) and the corresponding hollow lubrication box (601).

3. The contact network trolley with high-precision measurement function according to claim 2 is characterized in that: The first bearing mechanism (3) further comprises two lubrication conveying assemblies (34) symmetrically arranged inside the U-shaped bearing frame (31); wherein the lubrication conveying assembly (34) comprises a support frame (341), both ends of the support frame (341) are fixedly provided with second movable rings (342), the inner wall of the second movable ring (342) corresponding to the first roller assembly (32) is fixed with a guide protrusion (343) slidably engaged in the first reciprocating spiral groove (323), an extrusion conveying plate (344) is slidably arranged inside the lubricant storage chamber (605), the extrusion conveying plate (344) and the second movable ring (342) are connected via a second fixed rod (345), and the second fixed rod (345) and the corresponding hollow lubrication box (601) are slidably engaged through each other.

4. The contact network trolley with high-precision measurement function according to claim 3 is characterized in that: The second bearing mechanism (4) further comprises a wind control assembly (42) symmetrically arranged on both sides of the corresponding U-shaped bearing frame (31); The wind control assembly (42) comprises a second reinforcement plate (422) fixedly arranged between the two U-shaped support frames (31); the first reinforcement plate (104) is fixedly arranged between the two U-shaped support frames (31); the wind control shaft (420) is rotatably arranged on the second reinforcement plate (422); a first pulley (423) is fixedly arranged at the end of the wind control shaft (420) away from the wind impeller (421); a second pulley (424) is fixedly arranged on the hollow shaft (322) of the second roller assembly (41); and the first pulley (423) and the second pulley (424) are connected via a transmission belt (425).

5. The contact network trolley with high-precision measurement function according to claim 4 is characterized in that: The wind control component (42) also includes a reciprocating frame (426) slidably mounted on the wind control shaft (420), the reciprocating frame (426) slidably mounted between the two hollow shafts (322), a guide protrusion (343) slidably engaged with the second reciprocating spiral groove (324) is fixed in one of the through openings on the reciprocating frame (426), a third fixed rod (427) slidably engaged with the corresponding hollow lubrication box (601) is fixed at another through opening on the reciprocating frame (426), and a second return plate (428) slidably engaged in the extrusion return chamber (606) is fixed at one end of the third fixed rod (427).

Citation Information

Patent Citations

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