A device for preparing fish protein amino acid water-soluble fertilizer and a method for using the same

By designing the segment cutting and crushing mechanism, combined with the steam blasting machine treatment, the problem of difficult fish bones is solved, the fertility and preparation efficiency of fish protein fertilizers are improved, and the efficient preparation of fish protein amino acid water-soluble fertilizers are achieved.

CN118878361BActive Publication Date: 2025-01-10SANYA RES INST OF CHINESE ACAD OF TROPICAL AGRI +1
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411397360.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-01-10
Estimated Expiration
2044-10-09

AI Technical Summary

Technical Problem

During the crushing process, the existing fish protein water-soluble fertilizer is difficult to crush due to the hardness of the fish bones, which causes the fertilizer fertility to be incompletely evaporated, affecting the application effect.

Method used

A device including a segment cutting mechanism, a pulverizing assembly and an enzymatic treatment mechanism is designed. The segmented fish meat is cut through interlaced pressing wheels and cutters, and the steam blasting machine is used to crush it, combined with an enzymatic treatment to improve the pulverization accuracy and efficiency.

Benefits of technology

It realizes effective crushing of fish bones, improves the fertility of fish protein fertilizers, ensures the complete utilization of fertilizers, and improves the efficiency and accuracy of the preparation process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118878361B_ABST
    Figure CN118878361B_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of fish protein fertilizer processing. The invention discloses a device for preparing fish protein amino acid water-soluble fertilizer and a method for using the device. The device comprises a base and a conveyor, and also comprises a feeding mechanism, a segmenting mechanism, a crushing component and an enzymatic hydrolysis treatment mechanism. The feeding mechanism comprises a feeding platform and a baffle. Two baffles are provided. The two baffles are respectively provided on the front and rear sides of the feeding platform. The segmenting mechanism is provided so that the fish meat is cut into blocks of uniform size before crushing, so that the fish bones can be crushed during crushing. The feeding mechanism and the intermittent power mechanism are provided so that the fish meat can be directly unloaded after being segmented to improve the operation efficiency. The deep crushing mechanism is provided so that the dispersed fish meat and fish bones can be gathered during the crushing of the fish meat. The friction between the blade and the fish meat and fish bones can be increased during crushing, so that the crushing accuracy can be improved and the raw materials can be fully enzymatically hydrolyzed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of fish protein fertilizer processing, in particular to a device for preparing fish protein amino acid water-soluble fertilizer and a use method thereof. Background Art

[0002] Fish protein amino acid water-soluble fertilizer is an organic fertilizer based on fish or fish by-products, rich in amino acids and nutrients required by various plants. The preparation process of fish protein water-soluble fertilizer includes crushing, enzymolysis, extraction and filtration;

[0003] In the preparation process of existing fish protein water-soluble fertilizers, the raw materials are directly crushed. Most of the fish raw materials are marine fish. Since the content of calcium salts in the bones of marine fish is relatively high, the bones of marine fish become hard. During the crushing process, the hard fish bones cannot be crushed and cannot be fully decomposed during the enzymatic hydrolysis process, resulting in fragments and residues. In addition, the fertility of the fish protein fertilizer cannot be completely volatilized, which is not conducive to the application of the fish protein fertilizer. Therefore, it is necessary to improve it. Summary of the invention

[0004] The purpose of the present invention is to provide a device for preparing fish protein amino acid water-soluble fertilizer and a method for using the device to solve the problems raised in the above background technology. To achieve the above purpose, the present invention provides the following technical solutions: including a base and a conveyor, and also including a feeding mechanism, a cutting mechanism, a crushing assembly and an enzymatic treatment mechanism, a material receiving pipe is arranged below the crushing assembly, and the middle part of the material receiving pipe is connected to a steam blasting machine;

[0005] The unloading mechanism comprises an unloading platform and a baffle, wherein two baffles are provided, and the two baffles are respectively arranged at the front and rear sides of the unloading platform;

[0006] The cutting mechanism comprises a pressing plate, which is slidably connected to the unloading table, a motor 1 is fixedly installed on one side of the top of the pressing plate, a rotating shaft 1 is rotatably installed on the output end of the motor 1, and the end of the rotating shaft 1 away from the motor 1 is rotatably connected to the pressing plate, and a pressing wheel 1 and a pressing wheel 2 are equidistantly arranged on the rotating shaft, and the pressing wheel 1 and the pressing wheel 2 are both elliptical in shape, and a plurality of spring rods are arranged on both sides of the bottom of the pressing plate, and a plurality of cross-cutting knives and vertical cutting knives are slidably connected to the spring rods, and the vertical cutting knives are located on the inner side of the cross-cutting knife, and the tops of the cross-cutting knives and the vertical cutting knives are both slidably connected to the pressing plate, and the top of the cross-cutting knife contacts with the pressing wheel 1, and the tops of the vertical cutting knives contact with the pressing wheel 2, and the bottom of the pressing plate is symmetrically provided with grooves, and the cutting mechanism is used for cutting the fish into pieces of uniform size;

[0007] The crushing assembly includes a second motor fixedly mounted on the side end of the unloading platform, a second rotating shaft is rotatably mounted on the output end of the second motor, a deep crushing mechanism is fixedly connected to the front of the unloading platform, a worm is fixedly connected to the end of the second rotating shaft away from the second motor, and the end of the worm away from the second rotating shaft is rotatably connected to the side end of the unloading platform, intermittent power mechanisms are arranged on both sides of the unloading platform, a discharging mechanism is arranged below the deep crushing mechanism, a worm wheel is meshed with the side of the worm wheel, and the worm wheel is rotatably mounted on the top of the side end of the unloading platform.

[0008] Preferably, the unloading mechanism also includes a guide groove opened on the side of the unloading platform, a stopper is arranged on the inner side of the guide groove, the outside of the stopper is fixedly connected to a mounting plate, the mounting plate is fixedly connected to the outer wall of the unloading platform, the two sides of the stopper are rotatably connected to rotating rods, the two rotating rods are meshed with toothed belts, the two sides of the surface of the toothed belt are fixedly connected with clamps, and the ends of the two baffles are movably clamped in the clamps.

[0009] Preferably, a swing plate is fixedly connected to the end of the baffle, and the swing plate is intermittently in contact with the mounting plate. The swing plate is used to make one of the baffles swing, and a gear 1 is fixedly connected to one of the rotating rods, and a counterweight bar is fixedly connected to the bottom of the baffle.

[0010] Preferably, the intermittent power mechanism includes gear 2 fixedly connected to rotating shaft 2, the side of gear 2 is meshed with a missing gear group, the top of the missing gear group is meshed with gear 3, the side of the missing gear group close to the unloading platform is fixedly connected to a fan gear, and the side of gear 3 away from the unloading platform is fixedly connected to a cam.

[0011] Preferably, the missing gear set and gear three are both rotatably connected to the unloading platform, and a missing surface wheel is fixedly connected to one side of the surface of gear two.

[0012] Preferably, the deep crushing mechanism includes a crushing box, the second rotating shaft passes through the interior of the crushing box, a feeding port is opened on the top of the crushing box, a sliding rod is slidably connected to the side of the top of the crushing box opposite to the feeding port, and a hanging rod is fixedly connected to the end of the sliding rod.

[0013] Preferably, a center blade is fixedly connected to the middle of the rotating shaft 2, a plurality of variable pitch blades are movably connected to both sides of the rotating shaft 2, an adjustment ring is fixedly connected to the bottom of the sliding rod, the adjustment ring is movably sleeved on the side of the variable pitch blade, a hinge is movably connected to the variable pitch blade on one side relative to the adjustment ring, and the hinge is rotatably connected to the rotating shaft 2 at one end away from the variable pitch blade.

[0014] Preferably, the discharging mechanism includes a sealing plate slidably mounted on the bottom of the crushing box, a telescopic rod is slidably connected to one side of the sealing plate, a hook rod and a contact head are fixedly mounted on the top of the telescopic rod, a protrusion is fixedly connected to the side of the crushing box, and the discharging mechanism also includes a hook head fixedly mounted on the second surface of the gear, and the function of the discharging mechanism is to open the sealing plate when the hook head contacts the hook rod.

[0015] Preferably, the enzymatic hydrolysis treatment mechanism includes a base, the top of the base is rotatably connected to a turntable, enzymatic hydrolysis tanks are movably placed around the turntable, a track is fixedly installed on the side of the base, a slope groove is opened on the track, a slide is slidably connected in the slope groove, two nozzles are fixedly installed on the slide, hoses are installed at the bottom of the two nozzles, one end of the hose away from the nozzle is connected to the tank body, the sides of the turntable are respectively fixedly connected with abutments, a baffle is fixedly connected to the slide near the turntable, and the baffle is movably contacted with four abutments.

[0016] Preferably, a method for using a device for preparing a fish protein amino acid water-soluble fertilizer comprises the following steps:

[0017] S1: When in use, the fish is conveyed to the top of the unloading platform by the conveyor, and the fish falls from the opening at the top of the unloading platform, and the baffle plate close to the top side of the unloading platform is lifted, so that the fish slides down along the slope set on the unloading platform. When it reaches between the two baffle plates, the lifted baffle plate is lowered, and then the motor 1 and the motor 2 are started to work. When the motor 2 is working, the two gears 2 are respectively driven to rotate through the rotating shaft 2. When the gear 2 rotates, the missing gear set is driven to rotate. When the missing gear set rotates, it intermittently meshes with the gear 3, and drives the gear 3 to rotate during the meshing process, and the cam is rotated synchronously. When the top of the cam rotates upward, the pressing plate is lifted up, and when it rotates downward, the pressing plate slides down. When the motor 1 is working, the rotating shaft 1 rotates, and the pressing wheel 1 and the pressing wheel 2 fixedly installed on the rotating shaft 1 press down the vertical cutting knife and the horizontal cutting knife respectively when rotating. The vertical cutting knife and the horizontal cutting knife move downward alternately, cut the fish meat into sections, and the fish meat is cut into pieces of uniform size. In this process, the spring installed on the spring rod is compressed;

[0018] S2: When the top of the cam rotates upward, the segmenting mechanism is lifted up, and the segmenting of the fish meat is completed. The top of the cam is located in the groove. When the missing gear set continues to rotate, the fan gear meshes with gear one and drives gear one to rotate. Gear one drives the toothed belt to roll through two rotating rods, so that the two clamps drive the two baffles to move respectively. When one of the baffles close to gear one moves, the swing plate fixedly connected at its end is blocked by the bottom of the mounting plate, so that the bottom of this baffle deflects upward, and the fish segment is directly pushed into the crushing box by the other baffle. In the process of the cut fish segment entering the crushing box, another portion of fish to be cut slides down along the inclined surface of the unloading table, and drives gear one to rotate through the fan gear, so that the two baffles exchange positions, and the cut fish segment is pushed into the crushing box, and the fish to be cut is placed between the two baffles. The fan gear follows the rotation of the missing gear set, and then when it is disconnected from the meshing with gear one, the missing gear set meshes with gear three again, and the cam rotates downward, and the segmenting mechanism moves down to perform the segmenting operation again;

[0019] S3: After the fish pieces enter the crushing box, the hanging rod is in close contact with the notched wheel. When the second gear rotates, the notched wheel presses against the hanging rod to make it move laterally, so that the sliding rod drives several adjusting rings to move. In this process, the hinge is retracted and the variable pitch blade moves laterally during rotation, so that the distance between each variable pitch blade is equidistantly reduced, so that the fish meat can be gathered in the process of crushing the fish meat, and the degree of fish meat crushing is improved. When the notched wheel continues to rotate, the hinge opens, and the distance between the blades increases. After the second gear rotates one circle, the hook head contacts the hook rod and opens the sealing plate, and the crushed fish meat falls from the crushing box. When passing through the receiving pipe, the steam blaster explodes the fish meat. During the opening of the sealing plate, the contact head contacts the inclined surface of the protrusion, so that the telescopic rod gradually extends outward, and the hook rod gradually separates from the hook head. After separation, the telescopic rod is automatically retracted, and the sealing plate automatically falls and resets under the action of gravity;

[0020] S4: The rotation of the sub-turntable is meshed by the worm and the worm wheel, and is driven by the pulley set. When the sub-turntable rotates, the abutment plate abuts against the baffle rod and drives the slide to slide in the slope groove. When the slide moves, the two nozzles spray water and enzymatic hydrolysis raw materials into the nearest enzymatic hydrolysis tank. The hose has a certain extension length. The slide gradually moves up while sliding along the slope groove. Then the spraying operation is completed, the height of the slide rises, so that the baffle rod and the abutment plate are disengaged, and then the slide slides down along the slope groove to reset. When the enzymatic hydrolysis tank is directly below the crushing box, the fish meat falling from the crushing box is caught.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. In the present invention, the segmenting mechanism is provided, and the staggered pressing wheels 1 and 2 intermittently press down the vertical cutting knife and the horizontal cutting knife respectively when rotating, so that the fish meat is cut into pieces of uniform size before being crushed, and the fish bones are easily crushed during crushing;

[0023] 2. In the present invention, through the provided unloading mechanism and intermittent power mechanism, after the fish meat is cut into sections, the missing gear set rotates, driving the cam to lift the pressing plate, and then the fan gear meshes with gear one and drives it to rotate, so that the two pressing plates unload the cut fish meat and move the fish meat to be cut into sections to the cutting area, and then the missing gear meshes with gear three again, so that the pressing plate slides down to perform the cutting operation again, and the fish meat is directly unloaded after being cut into sections to improve the operation efficiency;

[0024] 3. In the present invention, by setting up a deep crushing mechanism, during the fish meat crushing process, the two slide bars slide toward the middle of the crushing box, and the distance between the variable pitch blades is shortened by the adjusting ring during the rotation of the variable pitch blades, so that the scattered fish meat and fish bones can be gathered, and the friction between the blades and the fish meat and fish bones can be increased during crushing, so that the crushing accuracy can be improved, which is convenient for the full enzymatic hydrolysis of the raw materials, and the decomposition of the raw materials after crushing can be achieved through the steam blasting machine.

[0025] 4. In the present invention, through the discharging mechanism, after the gear 2 rotates one circle, the hook rod hooks the hook head, so that the sealing plate is opened, and the crushed raw materials fall into the enzymatic hydrolysis tank for automatic filling. After the filling is completed, the hook rod and the hook head are automatically separated, so that the discharging mechanism is automatically reset.

[0026] 5. In the present invention, through the set enzymatic hydrolysis treatment mechanism, the two nozzles move synchronously with the enzymatic hydrolysis tank, and through the opened slope groove, after the injection is completed, the position of the baffle rod is higher than the position of the stop plate, and the baffle rod returns to the initial position along the slope groove after the stop plate is separated. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 It is a schematic diagram of the top view structure of the present invention;

[0029] Figure 3 It is a schematic diagram of the related structures of the unloading platform and the pressing plate of the present invention;

[0030] Figure 4 It is a structural schematic diagram of the segment cutting mechanism of the present invention;

[0031] Figure 5 It is a schematic diagram of the related structures of the cross-cutting knife, the vertical cutting knife and the groove of the present invention;

[0032] Figure 6 It is a schematic diagram of the unfolded structure of the cross-cutting knife and the vertical cutting knife of the present invention;

[0033] Figure 7 For the present invention Figure 3 Schematic diagram of the enlarged structure of the A area in the middle;

[0034] Figure 8 It is a schematic diagram of the relevant structure of the material unloading mechanism of the present invention;

[0035] Fig. 9 It is a front view structural schematic diagram of the crushing assembly of the present invention;

[0036] Fig.10 It is a structural schematic diagram of the intermittent power mechanism of the present invention;

[0037] Fig.11 It is a schematic diagram of the unfolded structure of the intermittent power mechanism of the present invention;

[0038] Fig.12 For the present invention Fig.10 Schematic diagram of the enlarged structure of the middle B area;

[0039] Fig.13 It is a structural schematic diagram of the deep crushing mechanism of the present invention;

[0040] Fig.14 It is a schematic diagram of the cutaway structure of the crushing box of the present invention;

[0041] Fig.15 It is a schematic diagram of the installation structure of the center blade, the variable pitch blade and the rotating shaft of the present invention;

[0042] Fig.16 For the present invention Fig.15 Schematic diagram of the enlarged structure of the middle C area;

[0043] Fig.17 It is a schematic diagram of the unfolded structure of the variable pitch blade and the adjustment ring of the present invention;

[0044] Fig.18 It is a structural schematic diagram of the enzymatic hydrolysis treatment mechanism of the present invention;

[0045] Fig.19 It is a schematic diagram of the installation structure of the stopper and the stop rod of the present invention.

[0046] In the figure: 1, base; 2, conveyor; 3, unloading mechanism; 301, unloading platform; 302, baffle; 303, guide groove; 304, block; 306, mounting plate; 307, rotating rod; 308, toothed belt; 309, clamp; 310, swing plate; 311, gear 1; 312, counterweight bar; 4, cutting mechanism; 401, pressing plate; 402, motor 1; 403, rotating shaft 1; 404, pressing wheel 1; 405, pressing wheel 2; 406, spring rod; 407, cross-cutting knife; 408, vertical cutting knife; 409, groove; 5, crushing assembly; 501, motor 2; 502, rotating shaft 2; 503, deep crushing mechanism; 5031, crushing box; 5032, unloading port; 5033, sliding rod; 5034, hanging rod; 5035, center blade; 5036 , variable pitch blade; 5037, adjustment ring; 5038, hinge; 504, worm; 505, intermittent power mechanism; 5051, gear 2; 5052, missing gear set; 5053, gear 3; 5054, fan gear; 5055, cam; 5056, missing face wheel; 506, discharging mechanism; 5061, sealing plate; 5062, telescopic rod; 5063, hook rod; 506 4. Contact head; 5065. Bump; 5066. Hook head; 507. Worm gear; 6. Enzymatic hydrolysis treatment mechanism; 601. Base; 602. Turntable; 603. Enzymatic hydrolysis tank; 604. Track; 605. Slope groove; 606. Slide; 607. Nozzle; 608. Hose; 609. Tank body; 610. Abutment; 611. Stop rod; 7. Material receiving pipe; 8. Steam blasting machine. DETAILED DESCRIPTION

[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.

[0048] See also Figures 1 to 19 The present invention provides a technical solution: comprising a base 1 and a conveyor 2, further comprising a feeding mechanism 3, a segmenting mechanism 4, a crushing assembly 5 and an enzymatic treatment mechanism 6, a material receiving pipe 7 is arranged below the crushing assembly 5, and a steam explosion machine 8 is connected to the middle of the material receiving pipe 7;

[0049] Embodiment 1;

[0050] The unloading mechanism 3 includes an unloading platform 301 and a baffle 302. Two baffles 302 are provided. The two baffles 302 are respectively arranged on the front and rear sides of the unloading platform 301. The unloading mechanism 3 also includes a guide groove 303 opened on the side of the unloading platform 301. A stopper 304 is arranged on the inner side of the guide groove 303. The outside of the stopper 304 is fixedly connected with a mounting plate 306. The mounting plate 306 is fixedly connected to the outer wall of the unloading platform 301. The two sides of the stopper 304 are rotatably connected with a rotating rod 307. The two rotating rods 307 are connected to the unloading platform 301. A toothed belt 308 is meshed on the rod 307, and clamps 309 are fixedly connected to both sides of the surface of the toothed belt 308. The ends of the two baffles 302 are movably clamped in the clamps 309. The ends of the baffles 302 are fixedly connected to swing plates 310, which are in intermittent contact with the mounting plate 306. The swing plate 310 is used to make one of the baffles 302 swing. A gear 1 311 is fixedly connected to one of the rotating rods 307, and a counterweight bar 312 is fixedly connected to the bottom of the baffle 302.

[0051] The cutting mechanism 4 includes a pressing plate 401, which is slidably connected to the unloading platform 301. A motor 402 is fixedly installed on one side of the top of the pressing plate 401. A rotating shaft 403 is rotatably installed on the output end of the motor 402. The end of the rotating shaft 403 away from the motor 402 is rotatably connected to the pressing plate 401. A pressing wheel 404 and a pressing wheel 405 are equidistantly arranged on the rotating shaft. Both pressing wheels 404 and 405 are elliptical. A plurality of pressing wheels are arranged on both sides of the bottom of the pressing plate 401. A spring rod 406, on which a plurality of crosscutters 407 and vertical cutters 408 are slidably connected, and the vertical cutters 408 are located on the inner side of the crosscutters 407, and the tops of the crosscutters 407 and the vertical cutters 408 are both slidably connected to the pressing plate 401, the top of the crosscutters 407 contacts the first pressing wheel 404, and the top sides of the vertical cutters 408 contact the second pressing wheel 405, and the bottom of the pressing plate 401 is symmetrically provided with grooves 409, and the segmenting mechanism 4 is used to cut the fish into even-sized pieces;

[0052] The crushing assembly 5 includes a motor 501 fixedly mounted on the side end of the unloading platform 301, a rotating shaft 502 is rotatably mounted on the output end of the motor 501, a depth crushing mechanism 503 is fixedly connected to the front of the unloading platform 301, a worm 504 is fixedly connected to the end of the rotating shaft 502 away from the motor 501, and the end of the worm 504 away from the rotating shaft 502 is rotatably connected to the side end of the unloading platform 301, and intermittent power mechanisms 505 are arranged on both sides of the unloading platform 301. A discharging mechanism 506 is provided below the crushing mechanism 503. The intermittent power mechanism 505 includes a second gear 5051 fixedly connected to the second rotating shaft 502. A missing gear set 5052 is meshed on the side of the second gear 5051. A third gear 5053 is meshed on the top of the missing gear set 5052. A fan gear 5054 is fixedly connected to a side of the missing gear set 5052 close to the unloading platform 301. A cam 5055 is fixedly connected to a side of the gear 3 5053 away from the unloading platform 301.

[0053] In this embodiment, Figure 3 and Figure 4 As shown, the pressure wheel 1 404 and the pressure wheel 2 405 are arranged alternately and perpendicular to each other. Fig.10 As shown, the missing gear set 5052 is composed of two gears, one of which is meshed with the second gear 5051, and the surface of the other is divided into four parts, two of which are provided with teeth and the other two parts are without teeth, so that the missing gear set 5052 is intermittently meshed with the third gear 5053, as shown in FIG. Fig.11 As shown, the fan gear 5054 is installed on the back side of one of the gear sets 5052 without teeth, and is used to drive the gear 1 311 to rotate after the fish meat is cut;

[0054] Embodiment 2:

[0055] The missing gear set 5052 and the gear three 5053 are both rotatably connected to the unloading platform 301, and a missing face wheel 5056 is fixedly connected to one side of the surface of the gear two 5051. The deep crushing mechanism 503 includes a crushing box 5031, and the rotating shaft 502 runs through the inside of the crushing box 5031. A discharge port 5032 is opened on the top of the crushing box 5031. A sliding rod 5033 is slidably connected to the side of the top of the crushing box 5031 opposite to the discharge port 5032. The end of the sliding rod 5033 is fixedly connected to a hanging Rod 5034, a central blade 5035 is fixedly connected to the middle of the second rotating shaft 502, and a plurality of variable pitch blades 5036 are movably connected to both sides of the second rotating shaft 502, and an adjusting ring 5037 is fixedly connected to the bottom of the sliding rod 5033, and the adjusting ring 5037 is movably sleeved on the side of the variable pitch blade 5036, and a hinge 5038 is movably connected to the variable pitch blade 5036 on one side of the adjusting ring 5037, and the hinge 5038 is rotatably connected to the second rotating shaft 502 at one end away from the variable pitch blade 5036;

[0056] The discharging mechanism 506 includes a sealing plate 5061 slidably mounted on the bottom of the crushing box 5031, a telescopic rod 5062 is slidably connected to one side of the sealing plate 5061, a hook rod 5063 and a contact head 5064 are fixedly mounted on the top of the telescopic rod 5062, a convex block 5065 is fixedly connected to the side of the crushing box 5031, and the discharging mechanism 506 also includes a hook head 5066 fixedly mounted on the surface of the gear 2 5051. The function of the discharging mechanism 506 is to open the sealing plate 5061 when the hook head 5066 contacts the hook rod 5063;

[0057] In this embodiment, Fig.11 As shown, the notch wheel 5056 has two symmetrical notches, so that the surface of the notch wheel 5056 has protrusions and inclined surfaces, which are used to drive the hanging rod 5034 to move back and forth during the rotation process. Fig.12 As shown, a spring is fixedly connected to the side of the telescopic rod 5062, and the other end of the spring is fixed to the outside of the sealing plate 5061. The spring is in a contracted state and is used to reset the telescopic rod 5062. Fig.13 and Fig.14 As shown, the slide bar 5033 is connected to the top of the crushing box 5031 through a spring, and the spring is in a stretched state. The top of the crushing box 5031 is symmetrically provided with slots for moving the adjustment ring 5037, as shown in FIG. Figure 1 and Figure 2 As shown, after the fish meat is crushed, the fish meat falls from the crushing box 5031 through the material receiving pipe 7, and the steam blasting machine 8 applies steam to the material receiving pipe 7. The steam transported in the steam blasting machine penetrates into the fish meat tissue, and the steam molecules are released instantly, so that the internal energy of the steam is converted into mechanical energy and acts on the cell layers of the biomass tissue, thereby achieving the decomposition of the raw material;

[0058] Embodiment three;

[0059] The enzymatic treatment mechanism 6 includes a base 601, the top of the base 601 is rotatably connected to a sub-turntable 602, and an enzymatic treatment tank 603 is movably placed around the sub-turntable 602. A track 604 is fixedly installed on the side of the base 601, and a slope groove 605 is opened on the track 604. A slide 606 is slidably connected in the slope groove 605. Two nozzles 607 are fixedly installed on the slide 606. A hose 608 is installed at the bottom of the two nozzles 607. The end of the hose 608 away from the nozzle 607 is connected to a tank body 609. The sides of the sub-turntable 602 are respectively fixedly connected with abutments 610, and a stopper 611 is fixedly connected to the slide 606 near the sub-turntable 602. The stopper 611 is movably contacted with the four stoppers 610 respectively. A worm gear 507 is meshed on the side of the worm 504, and the worm gear 507 is rotatably installed on the top of the side end of the unloading platform 301.

[0060] In this embodiment, Fig.18 and Fig.19As shown, the side of the slide 606 is slidably connected to the side wall of the track 604, so as to keep the slide 606 stable when it rises. When the blocking rod 611 is driven by the abutment 610, its top contacts the abutment 610, so as to facilitate automatic reset after the raw materials are injected. The two tanks 609 are respectively filled with enzymatic raw materials and water.

[0061] The use method and advantages of the present invention: The device and the use method for preparing the fish protein amino acid water-soluble fertilizer, the working process is as follows:

[0062] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 , Fig.12 , Fig.13 , Fig.14 , Fig.15 , Fig.16 , Fig.17 , Fig.18 , Fig.19 As shown:

[0063] S1: When in use, the fish is conveyed to the top of the unloading platform 301 by the conveyor 2, and the fish falls from the opening at the top of the unloading platform 301. The baffle 302 close to the top of the unloading platform 301 is lifted up, so that the fish slides down along the slope set on the unloading platform 301. When the fish reaches between the two baffles 302, the lifted baffle 302 is lowered, and then the motor 1 402 and the motor 2 501 are started to work. When the motor 2 501 is working, the two gears 2 5051 are driven to rotate through the rotating shaft 2 502 respectively. When the gear 2 5051 rotates, it drives the missing gear set 5052 to rotate. When the missing gear set 5052 rotates, it rotates with the gear 3 5053 Intermittent meshing, and in the process of meshing, the gear three 5053 is driven to rotate, and the cam 5055 is rotated synchronously. When the top of the cam 5055 rotates upward, the pressing plate 401 is lifted up, and when it rotates downward, the pressing plate 401 slides down. When the motor 1 402 is working, the rotating shaft 1 403 rotates, and the pressing wheel 1 404 and the pressing wheel 2 405 fixedly installed on the rotating shaft 1 403 press down the vertical cutting knife 408 and the horizontal cutting knife 407 respectively when rotating. The vertical cutting knife 408 and the horizontal cutting knife 407 move downward alternately to cut the fish into pieces of uniform size. In this process, the spring installed on the spring rod 406 is compressed;

[0064] S2: When the top of the cam 5055 rotates upward, the cutting mechanism 4 is lifted up, and the cutting of the fish meat is completed. The top of the cam 5055 is located in the groove 409. When the missing gear set 5052 continues to rotate, the fan gear 5054 meshes with the gear 1 311 and drives the gear 1 311 to rotate. The gear 1 311 drives the toothed belt 308 to roll through the two rotating rods 307, so that the two clamps 309 respectively drive the two baffles 302 to move. When one of the baffles 302 close to the gear 1 311 moves, the swing plate 310 fixedly connected at its end is blocked by the bottom of the mounting plate 306, so that the bottom of the baffle 302 deflects upward, and the fish meat is cut into pieces by the other baffle. The first baffle plate 302 is directly pushed into the crushing box 5031. When the cut fish pieces enter the crushing box 5031, another portion of fish to be cut slides down along the inclined surface of the unloading platform 301, and the fan gear 5054 drives the gear 1 311 to rotate, so that the two baffle plates 302 are interchanged, and the cut fish pieces are pushed into the crushing box 5031, and the fish to be cut is placed between the two baffle plates 302. The fan gear 5054 follows the rotation of the missing gear set 5052, and then disconnects from the meshing with the gear 1 311, and the missing gear set 5052 re-engages with the gear 3 5053, and the cam 5055 rotates downward, and the segmentation mechanism 4 moves downward to perform the segmentation operation again;

[0065] S3: After the fish pieces enter the crushing box 5031, the hanging rod 5034 is in close contact with the notched wheel 5056. When the gear 2 5051 rotates, the notched wheel 5056 presses against the hanging rod 5034 to make it move laterally, so that the slide bar 5033 drives several adjustment rings 5037 to move. In this process, the hinge 5038 is retracted and the variable pitch blade 5036 moves laterally during rotation, so that the distance between each variable pitch blade 5036 is equidistantly reduced, so that the fish meat can be gathered in the process of crushing the fish meat, and the degree of crushing the fish meat is improved. When the notched wheel 5056 continues to rotate, the hinge 5038 opens, and the blade 5036 is rotated. The distance between the plates increases. After the gear 2 5051 rotates one circle, the hook head 5066 contacts the hook rod 5063 and opens the sealing plate 5061. The crushed fish meat falls from the crushing box 5031. When passing through the material receiving pipe 7, the steam blasting machine 8 performs explosion treatment on the fish meat. During the opening process of the sealing plate 5061, the contact head 5064 contacts the inclined surface of the protrusion 5065, so that the telescopic rod 5062 gradually extends outward, and the hook rod 5063 gradually separates from the hook head 5066. After separation, the telescopic rod 5062 automatically retracts, and the sealing plate 5061 automatically falls and resets under the action of gravity.

[0066] S4: The rotation of the sub-turntable 602 is meshed through the worm 504 and the worm wheel 507, and is driven by the pulley set. When the sub-turntable 602 rotates, the abutment 610 abuts against the baffle 611, and drives the slide 606 to slide in the slope groove 605. When the slide 606 moves, the two nozzles 607 spray water and enzymolysis raw materials into the nearest enzymolysis tank 603. The hose 608 has a certain extension length. The slide 606 gradually moves up while sliding along the slope groove 605. Then the injection operation is completed, the height of the slide 606 rises, so that the baffle 611 is disengaged from the abutment 610, and then the slide 606 slides down along the slope groove 605 to reset. When the enzymolysis tank 603 is directly below the crushing box 5031, the fish meat falling from the crushing box 5031 is caught.

[0067] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A device for preparing fish protein amino acid water-soluble fertilizer, comprising a base (1) and a conveyor (2), characterized in that: It also comprises a feeding mechanism (3), a cutting mechanism (4), a crushing assembly (5) and an enzymatic treatment mechanism (6); a material receiving pipe (7) is arranged below the crushing assembly (5); and a steam explosion machine (8) is connected to the middle of the material receiving pipe (7); The unloading mechanism (3) comprises an unloading platform (301) and a baffle (302), wherein two baffles (302) are provided, and the two baffles (302) are respectively provided on the front and rear sides of the unloading platform (301), and the unloading mechanism (3) further comprises a guide groove (303) provided on the side of the unloading platform (301), a baffle (304) is provided on the inner side of the guide groove (303), the outside of the baffle (304) is fixedly connected to a mounting plate (306), the mounting plate (306) is fixedly connected to the outer wall of the unloading platform (301), and the two sides of the baffle (304) are rotatably connected to rotating rods (307), and the two baffles (307) are provided on the inner side of the guide groove (303). The rotating rod (307) is meshed with a toothed belt (308), and clamps (309) are fixedly connected to both sides of the surface of the toothed belt (308). The ends of the two baffles (302) are movably clamped in the clamps (309). The ends of the baffles (302) are fixedly connected with swing plates (310), and the swing plates (310) are intermittently in contact with the mounting plate (306). The swing plates (310) are used to make one of the baffles (302) swing. A gear 1 (311) is fixedly connected to one of the rotating rods (307), and a counterweight bar (312) is fixedly connected to the bottom of the baffle (302); The cutting mechanism (4) comprises a pressing plate (401), wherein the pressing plate (401) is slidably connected to the unloading platform (301), a motor 1 (402) is fixedly mounted on one side of the top of the pressing plate (401), a rotating shaft 1 (403) is rotatably mounted on the output end of the motor 1 (402), an end of the rotating shaft 1 (403) away from the motor 1 (402) is rotatably connected to the pressing plate (401), a pressing wheel 1 (404) and a pressing wheel 2 (405) are equidistantly arranged on the rotating shaft, the pressing wheel 1 (404) and the pressing wheel 2 (405) are both elliptical in shape, and a plurality of pressing wheels are arranged on both sides of the bottom of the pressing plate (401). a spring rod (406), wherein a plurality of cross-cutting knives (407) and vertical cutting knives (408) are slidably connected to the spring rod (406), and the vertical cutting knives (408) are located on the inner side of the cross-cutting knives (407). The tops of the cross-cutting knives (407) and the vertical cutting knives (408) are both slidably connected to the pressing plate (401). The top of the cross-cutting knife (407) contacts the first pressing wheel (404), and the two sides of the top of the vertical cutting knife (408) contact the second pressing wheel (405). The bottom of the pressing plate (401) is symmetrically provided with grooves (409). The cutting mechanism (4) is used to cut the fish into pieces of uniform size. The crushing assembly (5) comprises a second motor (501) fixedly mounted on a side end of a material unloading platform (301); a second rotating shaft (502) is rotatably mounted on an output end of the second motor (501); a deep crushing mechanism (503) is fixedly connected to the front of the material unloading platform (301); a worm (504) is fixedly connected to one end of the second rotating shaft (502) away from the second motor (501); an end of the worm (504) away from the second rotating shaft (502) is rotatably connected to the side end of the material unloading platform (301); intermittent power mechanisms (505) are arranged on both sides of the material unloading platform (301); a discharging mechanism (506) is arranged below the deep crushing mechanism (503); a worm wheel (507) is meshed with a side surface of the worm wheel (504); and the worm wheel (507) is rotatably mounted on the top of the side end of the material unloading platform (301); The deep crushing mechanism (503) comprises a crushing box (5031), the second rotating shaft (502) penetrates the interior of the crushing box (5031), a feeding port (5032) is provided at the top of the crushing box (5031), a sliding rod (5033) is slidably connected to the side of the top of the crushing box (5031) opposite to the feeding port (5032), a hanging rod (5034) is fixedly connected to the end of the sliding rod (5033), and a central blade (5034) is fixedly connected to the middle of the second rotating shaft (502). 35), a plurality of variable pitch blades (5036) are movably connected to both sides of the second rotating shaft (502), an adjusting ring (5037) is fixedly connected to the bottom of the sliding rod (5033), the adjusting ring (5037) is movably sleeved on the side of the variable pitch blade (5036), a hinge (5038) is movably connected to the variable pitch blade (5036) on one side relative to the adjusting ring (5037), and the hinge (5038) is rotatably connected to the second rotating shaft (502) at one end away from the variable pitch blade (5036); The intermittent power mechanism (505) comprises a second gear (5051) fixedly connected to a second rotating shaft (502); a missing gear set (5052) is meshed on the side of the second gear (5051); a third gear (5053) is meshed on the top of the missing gear set (5052); a fan gear (5054) is fixedly connected to a side of the missing gear set (5052) close to the unloading platform (301); a cam (5055) is fixedly connected to a side of the gear set (5053) away from the unloading platform (301); the missing gear set (5052) and the third gear (5053) are both rotationally connected to the unloading platform (301); and a missing surface wheel (5056) is fixedly connected to one side of the surface of the second gear (5051).

2. The device for preparing fish protein amino acid water-soluble fertilizer according to claim 1, characterized in that: The discharging mechanism (506) comprises a sealing plate (5061) slidably mounted on the bottom of the crushing box (5031); a telescopic rod (5062) is slidably connected to one side of the sealing plate (5061); a hook rod (5063) and a contact head (5064) are respectively fixedly mounted on the top of the telescopic rod (5062); a convex block (5065) is fixedly connected to the side of the crushing box (5031); the discharging mechanism (506) further comprises a hook head (5066) fixedly mounted on the surface of the second gear (5051); the function of the discharging mechanism (506) is to open the sealing plate (5061) when the hook head (5066) contacts the hook rod (5063).

3. The device for preparing fish protein amino acid water-soluble fertilizer according to claim 1, characterized in that: The enzymatic treatment mechanism (6) comprises a base (601), the top of the base (601) is rotatably connected to a sub-turntable (602), the sub-turntable (602) is movably provided with an enzymatic treatment tank (603), a track (604) is fixedly installed on the side of the base (601), a slope groove (605) is provided on the track (604), a slide table (606) is slidably connected in the slope groove (605), and a slide table (606) is fixedly installed on the slide table (606). There are two nozzles (607), and a hose (608) is installed at the bottom of the two nozzles (607). The end of the hose (608) away from the nozzle (607) is connected to a tank body (609). The sides of the sub-turntable (602) are respectively fixedly connected with abutments (610). A blocking rod (611) is fixedly connected to the sliding table (606) near the sub-turntable (602), and the blocking rod (611) is movably contacted with the four abutments (610).

4. The method for using the device for preparing fish protein amino acid water-soluble fertilizer according to claim 3, characterized in that: The steps include: S1: When in use, the fish is conveyed to the top of the unloading platform (301) by the conveyor (2), and the fish falls from the opening at the top of the unloading platform (301). The baffle plate (302) close to the top side of the unloading platform (301) is lifted, so that the fish slides down along the slope set on the unloading platform (301). When the fish reaches between the two baffle plates (302), the lifted baffle plate (302) is lowered, and then the motor 1 (402) and the motor 2 (501) are started. When the motor 2 (501) is working, the two gears 2 (5051) are driven to rotate through the rotating shaft 2 (502). When the gear 2 (5051) rotates, it drives the missing gear set (5052) to rotate. When the missing gear set (5052) rotates, it rotates with the gear 3 (505 3) intermittent meshing, and during the meshing process, the gear 3 (5053) is driven to rotate, and the cam (5055) is caused to rotate synchronously. When the top end of the cam (5055) rotates upward, the pressing plate (401) is lifted up, and when it rotates downward, the pressing plate (401) slides downward. When the motor 1 (402) is working, the rotating shaft 1 (403) rotates, and the pressing wheel 1 (404) and the pressing wheel 2 (405) fixedly mounted on the rotating shaft 1 (403) respectively press down the vertical cutting knife (408) and the horizontal cutting knife (407) when rotating. The vertical cutting knife (408) and the horizontal cutting knife (407) respectively move downward alternately to cut the fish into pieces of uniform size. In this process, the spring mounted on the spring rod (406) is compressed; S2: When the top of the cam (5055) rotates upward, the cutting mechanism (4) is lifted up, and the fish meat is cut into segments. The top of the cam (5055) is located in the groove (409). When the gear set (5052) continues to rotate, the fan gear (5054) meshes with the gear one (311) and drives the gear one (311) to rotate. The gear one (311) drives the toothed belt (308) to roll through the two rotating rods (307), so that the two clamps (309) respectively drive the two baffles (302) to move. When one of the baffles (302) close to the gear one (311) moves, the swing plate (310) fixedly connected at its end is blocked by the bottom of the mounting plate (306), so that the bottom of the baffle (302) deflects upward, and the fish meat is cut into segments. Another baffle (302) is directly pushed into the crushing box (5031). When the cut fish pieces enter the crushing box (5031), another portion of fish to be cut slides down along the inclined surface of the unloading platform (301), and the fan gear (5054) drives the gear one (311) to rotate, so that the two baffles (302) are interchanged, and the cut fish pieces are pushed into the crushing box (5031), and the fish to be cut is placed between the two baffles (302). The fan gear (5054) follows the rotation of the missing gear set (5052), and then disconnects from the meshing with the gear one (311). The missing gear set (5052) re-engages with the gear three (5053), and the cam (5055) rotates downward, and the segmentation mechanism (4) moves downward to perform the segmentation operation again; S3: After the fish pieces enter the crushing box (5031), the hanging rod (5034) and the notched wheel (5056) are in close contact. When the gear 2 (5051) rotates, the notched wheel (5056) presses against the hanging rod (5034) to make it move laterally, so that the slide bar (5033) drives the plurality of adjustment rings (5037) to move. During this process, the hinge (5038) is retracted and the variable pitch blades (5036) move laterally during rotation, so that the distance between each variable pitch blade (5036) is equidistantly reduced, so that the fish meat can be gathered during the fish meat crushing process, and the degree of fish meat crushing is improved. When the notched wheel (5056) continues to rotate, the hinge (5038) opens, and the blades are moved laterally. The distance between the two ends of the fish meat increases. After the second gear (5051) rotates one circle, the hook head (5066) contacts the hook rod (5063) and causes the sealing plate (5061) to open. The crushed fish meat falls from the crushing box (5031). When passing through the material receiving pipe (7), the steam explosion machine (8) performs explosion processing on the fish meat. When the sealing plate (5061) is opened, the contact head (5064) contacts the inclined surface of the protrusion (5065), causing the telescopic rod (5062) to gradually extend outward, and the hook rod (5063) gradually separates from the hook head (5066). After separation, the telescopic rod (5062) is automatically retracted, and the sealing plate (5061) automatically falls and resets under the action of gravity; S4: The rotation of the sub-turntable (602) is driven by the meshing of the worm (504) and the worm wheel (507) through the pulley assembly. When the sub-turntable (602) rotates, the stopper (610) abuts against the stopper (611) and drives the slide (606) to slide in the slope groove (605). When the slide (606) moves, the two nozzles (607) spray water and enzymolysis raw materials into the nearest enzymolysis tank (603), and the hose (608) ) has a certain extension length, the slide (606) gradually moves upward while sliding along the slope groove (605), and then the injection operation is completed, the height of the slide (606) rises, so that the blocking rod (611) and the stopper (610) are separated, and then the slide (606) slides downward along the slope groove (605) to reset, and when the enzymatic hydrolysis tank (603) is directly below the crushing box (5031), the fish meat falling from the crushing box (5031) is caught.

Citation Information

Patent Citations

  • Enzymolysis device for polypeptide production

    CN110938540A

  • Loading device of improving automatic degree of guide vane processing

    CN111301952A