Continuous granulator
Through the cooperation of the forming drive assembly and the roll assembly of the continuous pellet machine, the reciprocating rolling of raw materials is achieved, which solves the impact wear and energy consumption problems caused by the change of the rotation direction of the rotating drum in the prior art, improves the processing efficiency and large-scale equipment change.
Patent Information
- Application Number
- CN202411582023.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2024-12-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing swing pelletizers generate impact forces due to inertia when forcibly changing the rotation direction of the rotating drum, resulting in equipment damage and increased energy consumption, and low manufacturing efficiency.
Design a continuous pellet machine to achieve reciprocating rolling of raw materials without changing the movement direction of the rolling roll assembly, avoiding impact wear caused by frequent rotation, and conveying the assembly and fastening mechanism to achieve tightening and moving of the filter, reducing impact force transmission and energy consumption.
It effectively reduces impact wear of the roll assembly, improves processing efficiency, reduces energy consumption, and improves the scale-up and manufacturing efficiency of the equipment through continuous processing and filter management.
Smart Images

Figure CN119075825A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of granulation equipment, in particular to a continuous granulator. Background Art
[0002] In the pharmaceutical, food and chemical industries, it is often necessary to process wet powder raw materials into granular finished products or semi-finished products. This process is currently basically carried out by a swing granulator.
[0003] For example, Chinese patent CN218981462U discloses a swing type pellet machine, which drives a rotating drum to rotate back and forth through a driving member, and reciprocates and rolls the raw materials on the filter screen, so that the raw materials are forced to pass through the filter screen to form the desired particles.
[0004] The swing pellet machine adjusts the forward and reverse directions of the rotating drum through the driving part to achieve reciprocating pushing and grinding of the raw materials; however, when the rotating direction of the rotating drum is forcibly changed, the rotating drum will generate impact force due to inertia (when the rotating drum changes from forward rotation to reverse rotation, the rotating drum has a continuous forward rotation impact force due to inertia when the forward rotation stops), and the impact force will be transmitted to the working chassis and related driving parts. After long-term use, it is easy to damage the supporting stability of the working chassis, and at the same time, it will cause stress damage to related driving parts, causing damage to the equipment; thus making it difficult to scale up the device; In addition, the forced change of the rotating direction of the rotating drum requires the rotating rolling speed to be accelerated in the reverse direction. Frequent deceleration and acceleration consumes a lot of energy. At the same time, there are stop gaps when the equipment alternates between forward and reverse rotation, which affects manufacturing efficiency.
[0005] Based on this, the present invention designs a continuous granulator to solve the above problems. Summary of the invention
[0006] In view of the above-mentioned shortcomings of the prior art, the present invention provides a continuous granulator.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: A continuous pellet machine comprises a machine case, a processing box fixedly mounted on the upper front side of the machine case, and a discharge hopper fixedly mounted on the middle of the front side of the machine case; The molding mechanism is installed in the machine box and the processing box; the molding mechanism includes a molding drive assembly and a roller assembly, the roller assembly is installed in the processing box, and the molding drive assembly for driving the roller assembly to rotate is installed in the machine box; A filter conveying mechanism is installed on the front side of the chassis; the filter conveying mechanism includes a conveying component and a blowing mechanism. A conveying component for conveying the filter is installed on the front side of the chassis, and a blowing mechanism is installed on the front side of the chassis; a fastening mechanism for fastening the filters on both sides of the processing box is installed in the filter conveying mechanism and the chassis.
[0008] Furthermore, the forming drive assembly includes a driving motor, a reducer and a belt transmission assembly. The driving motor is fixedly installed in the chassis, and the reducer is fixedly installed in the chassis; the belt transmission assembly is installed in the chassis; the output shaft of the driving motor is fixedly connected to the power input shaft of the reducer, the power output shaft of the reducer is fixedly connected to the power input end of the belt transmission assembly, and the power output end of the belt transmission assembly is connected to the roller assembly.
[0009] Furthermore, the roller assembly includes a rotating frame, a fixed roller, a rotating roller, a gear ring and a reverse speed-up gear set. The rotating frame is composed of two rotating disks and a central axis fixedly installed between the two rotating disks. The rotating disk of the rotating frame is rotatably connected to the processing box; the power output end of the belt drive assembly is fixedly connected to the rotating frame; fixed rollers are fixedly installed in a circular array with equal intervals between the two rotating disks of the rotating frame, and rotating rollers are rotatably installed in a circular array with equal intervals between the two rotating disks of the rotating frame; the gear ring is fixedly installed in the chassis, and the center of the gear ring coincides with the rotation center of the roller assembly; a reverse speed-up gear set for driving the rotating roller to reverse is installed on the rotating frame.
[0010] Furthermore, the reverse speed-up gear set includes a first gear, a second gear and a third gear; the rotating roller passes through the rotating frame at one end close to the chassis and is fixedly connected to the first gear, and the second gear and the third gear are rotatably installed on the rotating disk of the rotating frame, the first gear is meshed with the second gear, the second gear is meshed with the third gear, and the third gear is meshed with the ring gear.
[0011] Furthermore, the conveying assembly includes a mounting frame, a feed roller, a winding roller, a guide roller and a shaping roller. The two mounting frames are symmetrically fixedly installed on the front side of the chassis. The feed roller driven by a servo motor is installed in the left mounting frame, and the winding roller driven by a servo motor is installed in the right mounting frame; the guide roller is rotatably installed in the mounting frame; the shaping rollers are symmetrically arranged on the bottom of the processing box; the inner ends of the shaping rollers are provided with threads, and the lower side of the processing box is provided with a threaded groove that matches the socket on the lower side of the processing box; the inner ends of the shaping rollers pass through the socket on the lower side of the processing box and are threadedly connected to the threaded groove on the lower side of the processing box.
[0012] Furthermore, the blowing mechanism includes a mounting shell, a blow pipe, a cover shell and an inclined bucket. The mounting shell is fixedly mounted on the front side of the chassis, and a plurality of blow pipes for blowing out the slag between the pores of the filter screen are evenly and evenly fixedly mounted inside the mounting shell. A cover shell is fixedly mounted on the bottom of the mounting shell, and the cover shell is arranged outside the blow pipe; the air inlet of the blow pipe is connected to an air pump that generates a high-pressure airflow through a hose, and the air outlet of the blow pipe is aligned with the filter screen between the guide roller and the winding roller on the right side; the inclined bucket is fixedly mounted on the chassis, the inclined bucket is located on the lower side of the filter screen, the upper end feed port of the inclined bucket is aligned with the cover shell, and the discharge port of the inclined bucket is clamped with a collection box for collecting slag.
[0013] Furthermore, the fastening mechanism includes a fastening component, a pressing component and an unlocking component, the two groups of fastening components are symmetrically installed in the chassis and the mounting frame, the two groups of pressing components are symmetrically installed in the chassis and the mounting frame, and an unlocking component is installed in the chassis for synchronously unlocking the two groups of fastening components and the pressing component.
[0014] Furthermore, the fastening assembly includes a first fastening roller, a second fastening roller, a ratchet, a pawl, a spring, a mounting block and a rotating sleeve roller. The first fastening roller is rotatably mounted in the mounting frame, the inner end of the second fastening roller is provided with a thread, the mounting frame is provided with a socket and a thread groove for matching the installation of the second fastening roller, the inner end of the second fastening roller passes through the socket on the mounting frame and is threadedly connected with the thread groove on the mounting frame; the middle section of the second fastening roller is rotatably mounted with a rotating sleeve roller; the inner end of the first fastening roller passes through the mounting frame and the chassis and is fixedly connected with the ratchet; one end of the pawl is rotatably mounted in the chassis, the other end of the pawl is clamped with the ratchet, the middle part of the pawl is fixedly connected to one end of the spring, and the other end of the spring is fixedly mounted in the chassis; the rotating end of the pawl is fixedly connected to one end of the mounting block.
[0015] Furthermore, the pressing assembly includes a tripod, a pressure roller, a support roller, a mounting rod, an unlocking rod and a movable slot, and two tripods are provided; a pressure roller is fixedly installed between the tripods, a support roller is rotatably installed between the tripods, and the tripod is rotatably installed on the mounting rod; the mounting rod is fixedly installed on the mounting frame through end threads; a movable slot is provided on the mounting frame and the chassis; the tripod close to the chassis is fixedly connected to one end of the unlocking rod, and the other end of the unlocking rod passes through the movable slot.
[0016] Furthermore, the unlocking assembly includes a fixed rod, a hook plate, a connecting rod, a clearance groove and an unlocking drive module, the other end of the mounting block is fixedly connected to one end of the fixed rod, and the other end of the fixed rod is fixedly installed with a hook plate for driving the unlocking rod to move; one end of the connecting rod is provided with a clearance groove, and the other end of the mounting block is limitedly slidably connected to the clearance groove; the unlocking drive module is installed in the chassis; the unlocking drive module includes a moving block and an electric push rod, the electric push rod is fixedly installed in the chassis, the output end of the electric push rod is fixedly installed with a moving block, and the other ends of the two connecting rods are respectively rotatably connected to the ends of the moving block.
[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The forming drive assembly drives the roller assembly to rotate, and the raw materials on the filter screen are reciprocatedly pushed and rolled by the roller assembly. The raw materials pass through the filter screen into particles under the cooperation of the roller assembly and the filter screen, and fall into the lower collecting bucket through the discharge funnel; in this process, the forming drive assembly and the roller assembly cooperate, so that the roller assembly can reciprocate and roll the raw materials on the filter screen without changing the overall movement direction of the roller assembly, thereby avoiding frequent changes in the rotation direction of the roller assembly, and effectively reducing the impact wear caused by frequent rotation; the device can be large-scaled, thereby improving the processing efficiency; 2. During processing, there is no gap between forward and reverse rotation, and processing can be carried out continuously, thereby effectively improving processing efficiency; at the same time, during operation, the running direction of the roller assembly and its structural parts is continuous, and there is no need for reciprocating rotation, so there is no need for frequent acceleration and deceleration, which can reduce the energy consumption required for operation and achieve energy-saving effects; 3. The filter is driven to move by the conveying assembly, and the filter is fastened in cooperation with the fastening mechanism; the fastening mechanism fastens the filter on both sides of the processing box to prevent the impact force of the roller assembly on the filter on the lower side of the processing box from being directly transmitted to the conveying assembly; after a period of use, the filter between the processing box and the discharge funnel is stretched, so that the filter between the processing box and the discharge funnel is no longer tensioned, and the filter is rolled up by the conveying assembly at this time, so that the filter between the processing box and the discharge funnel is kept tensioned; at the same time, when the filter between the processing box and the discharge funnel is blocked or when processing different raw materials, the fastening mechanism can be released from the filter on both sides of the processing box, and then the filter is driven to move by the conveying assembly, so that the unused filter is moved between the processing box and the discharge funnel, and the blocked filter is rolled up to the left, so as to facilitate the replacement of the filter, thereby avoiding the residual raw materials in the filter being mixed into the new raw materials when processing different raw materials; and the raw materials in the pores of the filter are blown out and collected by the blowing mechanism before rolling up. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 A three-dimensional continuous pellet machine of the present invention Figure 1 ; Figure 2 A front view of a continuous pellet machine of the present invention; Figure 3 It is a right side view of a continuous pellet machine of the present invention; Figure 4 For along Figure 3 BB cut away part of the three-dimensional Figure 1 ; Figure 5 For along Figure 3 AA cuts away part of the stereogram; Figure 6 For along Figure 3 A three-dimensional image of CC with part removed; Figure 7 For along Figure 3 BB cut away part of the three-dimensional Figure 2 ; Figure 8 for Figure 6 The enlarged view of point D in the middle; Fig. 9 for Figure 7 Enlarged view of point E in the middle; Fig.10 It is a schematic diagram of the pressure roller and its connection structure; Fig.11 It is a schematic diagram of the rotating roller and its connection structure.
[0020] The numbers in the figure represent: 11. Chassis; 12. Processing box; 13. Discharging hopper; 3. Forming mechanism; 31. Forming drive assembly; 311. Driving motor; 312. Speed reducer; 313. Belt drive assembly; 32. Roller assembly; 321. Rotating frame; 322. Fixed roller; 323. Rotating roller; 324. First gear; 325. Second gear; 326. Third gear; 327. Gear ring; 4. Filter; 5. Filter conveying mechanism; 51. Conveying assembly; 511. Mounting frame; 512. Feeding roller; 513. Winding roller; 514. Guide roller; 515. Forming roller; 52. Blowing mechanism; 521. Mounting shell; 522, blowpipe; 523, cover shell; 524, inclined bucket; 525, collection box; 6, fastening mechanism; 61, fastening assembly; 611, first fastening roller; 612, second fastening roller; 613, ratchet; 614, pawl; 615, spring; 616, mounting block; 617, rotating sleeve roller; 62, pressing assembly; 621, tripod; 622, pressure roller; 623, supporting roller; 624, mounting rod; 625, unlocking rod; 626, moving slot; 63, unlocking assembly; 631, fixing rod; 632, hook plate; 633, connecting rod; 634, moving block; 635, electric push rod; 636, clearance slot. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.
[0023] Embodiment 1: In some embodiments, please refer to the drawings of the specification Figure 1-Figure 6 , a continuous pellet machine, comprising a chassis 11, a processing box 12 fixedly mounted on the upper front side of the chassis 11, and a discharge hopper 13 fixedly mounted on the middle of the front side of the chassis 11; The molding mechanism 3 is installed in the chassis 11 and the processing box 12; the molding mechanism 3 includes a molding drive assembly 31 and a roller assembly 32, the roller assembly 32 is installed in the processing box 12, and the molding drive assembly 31 for driving the roller assembly 32 to rotate is installed in the chassis 11; the filter screen 4 passing through between the processing box 12 and the discharge funnel 13 is wrapped on the lower side of the roller assembly 32; A filter conveying mechanism 5 is installed on the front side of the chassis 11; the filter conveying mechanism 5 includes a conveying component 51 and a blowing mechanism 52. A conveying component 51 for conveying the filter 4 is installed on the front side of the chassis 11, and a blowing mechanism 52 is installed on the front side of the chassis 11; a fastening mechanism 6 for fastening the filter 4 on both sides of the processing box 12 is installed in the filter conveying mechanism 5 and the chassis 11.
[0024] In this embodiment, when the continuous pellet machine is working normally, a collection bucket for collecting materials is set at the lower side of the discharge funnel 13, and the forming drive component 31 drives the roller assembly 32 to rotate; the raw material is put into the processing box 12 from the feed port, and the raw material enters the processing box 12 and is broken up by the roller assembly 32, and then falls between the roller assembly 32 and the filter screen 4 at the lower side of the processing box 12, and the raw material on the filter screen 4 is reciprocated and rolled by the roller assembly 32, and the raw material passes through the filter screen 4 in cooperation with the roller assembly 32 and the filter screen 4 into granules, and falls into the lower collecting bucket through the discharge funnel 13; in this process, the raw material is formed by the forming drive component 31 and the roller assembly 32. The cooperation of the roller assembly 32 enables the roller assembly 32 to reciprocate and roll the raw materials on the filter screen 4 without changing the overall movement direction of the roller assembly 32, thereby avoiding frequent changes in the rotation direction of the roller assembly 32, thereby effectively reducing the impact wear caused by frequent forward and reverse rotations; and during processing, there is no forward and reverse alternating gap, and processing can be carried out continuously, thereby effectively improving the processing efficiency; at the same time, during the operation, the running direction of the roller assembly 32 and its structural parts is continuous, and there is no need for reciprocating rotation, so there is no need for frequent acceleration and deceleration, thereby reducing the energy consumption required for operation and achieving energy-saving effects; The filter screen 4 is driven to move by the conveying assembly 51, and the filter screen 4 is fastened in cooperation with the fastening mechanism 6; the fastening mechanism 6 fastens the filter screens 4 on both sides of the processing box 12 to prevent the impact force of the roller assembly 32 on the filter screen 4 at the lower side of the processing box 12 from being directly transmitted to the conveying assembly 51; after a period of use, the filter screen 4 between the processing box 12 and the discharge funnel 13 is stretched, so that the filter screen 4 between the processing box 12 and the discharge funnel 13 is no longer tensioned, and at this time, the filter screen 4 is rolled up by the conveying assembly 51, so that the filter screen 4 between the processing box 12 and the discharge funnel 13 is The net 4 is kept taut; at the same time, when the filter screen 4 between the processing box 12 and the discharge funnel 13 is blocked or when processing different raw materials, the fastening mechanism 6 can be released to the filter screen 4 on both sides of the processing box 12, and then the filter screen 4 is driven to move by the conveying component 51, so that the unused filter screen 4 is moved to between the processing box 12 and the discharge funnel 13, and the blocked filter screen 4 is rolled up to the left side, so as to avoid the residual raw materials in the filter screen 4 from being mixed with the new raw materials when processing different raw materials; and before rolling up, the raw materials in the pores of the filter screen 4 are blown out and collected by the blowing mechanism 52.
[0025] Embodiment 2: In some embodiments, Figure 1-Figure 7 and Fig.11As shown, as a preferred embodiment of the present invention, the forming drive assembly 31 includes a driving motor 311, a reducer 312 and a belt transmission assembly 313, the driving motor 311 is fixedly installed in the chassis 11, the reducer 312 is fixedly installed in the chassis 11; the belt transmission assembly 313 is installed in the chassis 11; the output shaft of the driving motor 311 is fixedly connected to the power input shaft of the reducer 312, the power output shaft of the reducer 312 is fixedly connected to the power input end of the belt transmission assembly 313, and the power output end of the belt transmission assembly 313 is connected to the roller assembly 32; The roller assembly 32 includes a rotating frame 321, a fixed roller 322, a rotating roller 323, a gear ring 327 and a reverse speed-up gear set. The rotating frame 321 is composed of two rotating disks and a central shaft fixedly installed between the two rotating disks. The rotating disk of the rotating frame 321 is rotatably connected to the processing box 12; the power output end of the belt transmission assembly 313 is fixedly connected to the rotating frame 321; the fixed rollers 322 are fixedly installed in a circular array with equal spacing between the two rotating disks of the rotating frame 321, and the rotating rollers 323 are rotatably installed in a circular array with equal spacing between the two rotating disks of the rotating frame 321; the gear ring 327 is fixedly installed in the chassis 11, and the center of the gear ring 327 coincides with the rotation center of the roller assembly 32; the rotating frame 321 is equipped with a reverse speed-up gear set for driving the rotating roller 323 to reverse. The power input end and the power output end of the belt transmission assembly 313 are both pulleys; The fixed rollers 322 and the rotating rollers 323 are arranged alternately on the rotating frame 321; The transmission ratio of the reverse speed-up gear set is less than 1; The reverse speed-up gear set includes a first gear 324, a second gear 325 and a third gear 326; the end of the rotating roller 323 close to the chassis 11 passes through the rotating frame 321 and is fixedly connected to the first gear 324, and the second gear 325 and the third gear 326 are rotatably mounted on the rotating disk of the rotating frame 321, the first gear 324 is meshed with the second gear 325, the second gear 325 is meshed with the third gear 326, and the third gear 326 is meshed with the ring gear 327; The conveying assembly 51 includes a mounting frame 511, a feed roller 512, a winding roller 513, a guide roller 514 and a shaping roller 515. The two mounting frames 511 are symmetrically fixedly mounted on the front side of the chassis 11. The left mounting frame 511 is equipped with a feed roller 512 driven by a servo motor, and the right mounting frame 511 is equipped with a winding roller 513 driven by a servo motor; the mounting frame 511 is rotatably equipped with a guide roller 514; the shaping rollers 515 are symmetrically arranged at the bottom of the processing box 12; the inner ends of the shaping rollers 515 are provided with threads, and the lower side of the processing box 12 is provided with a thread groove that matches the socket for installing the shaping rollers 515; the inner ends of the shaping rollers 515 pass through the socket on the lower side of the processing box 12 and are threadedly connected with the thread groove on the lower side of the processing box 12; The blowing mechanism 52 includes a mounting shell 521, a blow pipe 522, a cover shell 523 and an inclined bucket 524. The mounting shell 521 is fixedly mounted on the front side of the chassis 11. A plurality of blow pipes 522 for blowing out the slag between the pores of the filter screen 4 are evenly and evenly fixedly mounted inside the mounting shell 521 at equal intervals. A cover shell 523 is fixedly mounted on the bottom of the mounting shell 521, and the cover shell 523 is covered outside the blow pipe 522. The air inlet of the blow pipe 522 is connected to an air pump that generates a high-pressure airflow through a hose, and the air outlet of the blow pipe 522 is aligned with the filter screen 4 between the guide roller 514 and the winding roller 513 on the right side. The inclined bucket 524 is fixedly mounted on the chassis 11, the inclined bucket 524 is located on the lower side of the filter screen 4, the upper end feed port of the inclined bucket 524 is aligned with the cover shell 523, and the discharge port of the inclined bucket 524 is clamped with a collecting box 525 for collecting slag.
[0026] In this embodiment, when the forming mechanism 3 and the filter conveying mechanism 5 are working normally, the driving motor 311 reduces the speed through the speed reducer 312, and then drives the rotating frame 321 to revolve around the center of the rotating frame 321 through the belt transmission assembly 313. The rotation of the rotating frame 321 drives the fixed roller 322 and the rotating roller 323 to revolve. The rotation of the rotating roller 323 drives the first gear 324, the second gear 325 and the third gear 326 to revolve. During this process, the third gear 326 is meshed with the ring gear 327, and the ring gear 327 drives the third gear 326 to rotate. The third gear 326 drives the second gear 325 to rotate. The second gear 325 drives the first gear 324 to rotate. The rotation direction of the third gear 326 and the first gear 324 is opposite to the revolution direction of the rotating frame 321. The first gear 324 rotates to drive the rotating roller 323 to rotate, and the rotation direction of the rotating roller 323 is opposite to the revolution direction of the rotating frame 321; and through the cooperation of the ring gear 327, the third gear 326, the second gear 325 and the first gear 324, the linear speed of the first gear 324 is greater than the linear speed of the rotating frame 321, so that when the rotating frame 321 drives the fixed roller 322 to push and grind the raw materials along the revolution direction, the rotating roller 323 drives the raw materials to be pushed and grinded in the opposite direction; thereby, it is not necessary to frequently change the movement direction of the rotating frame 321, and the reciprocating pushing and grinding of the raw materials is achieved through the cooperation of the fixed roller 322, the rotating roller 323, the first gear 324, the second gear 325, the third gear 326 and the ring gear 327; thereby avoiding impact wear caused by frequent positive and reverse rotations; The feed roller 512 unwinds the filter screen 4, and the winding roller 513 drives the filter screen 4 to be wound up. The filter screen 4 is supported and guided by the shaping roller 515 at the bottom of the processing box 12, so that the filter screen 4 between the shaping rollers 515 is wrapped around the lower side of the fixed grinding roller 322 and the rotating grinding roller 323; when replacing the filter screen 4, the filter screen 4 is wound up by the winding roller 513, and the raw materials in the pores of the filter screen 4 are blown downward by a high-pressure airflow through the blow pipe 522, and the blown-down raw materials are collected by the collecting box 525 through the inclined bucket 524.
[0027] Embodiment 3: In some embodiments, Figure 1-Figure 10 As shown, as a preferred embodiment of the present invention, the fastening mechanism 6 includes a fastening assembly 61, a pressing assembly 62 and an unlocking assembly 63, two sets of fastening assemblies 61 are symmetrically installed in the chassis 11 and the mounting frame 511, two sets of pressing assemblies 62 are symmetrically installed in the chassis 11 and the mounting frame 511, and an unlocking assembly 63 for synchronously unlocking the two sets of fastening assemblies 61 and the pressing assembly 62 is installed in the chassis 11; The fastening assembly 61 includes a first fastening roller 611, a second fastening roller 612, a ratchet 613, a pawl 614, a spring 615, a mounting block 616 and a rotating sleeve roller 617. The first fastening roller 611 is rotatably mounted in the mounting frame 511. The inner end of the second fastening roller 612 is provided with a thread. The mounting frame 511 is provided with a socket and a thread groove for matching the installation of the second fastening roller 612. The inner end of the second fastening roller 612 passes through the socket on the mounting frame 511 and is screwed into the thread groove on the mounting frame 511. The second fastening roller 612 is rotatably mounted with a rotating sleeve roller 617 in the middle section; the inner end of the first fastening roller 611 passes through the mounting frame 511 and the chassis 11 and is fixedly connected to the ratchet 613; one end of the pawl 614 is rotatably mounted in the chassis 11, the other end of the pawl 614 is engaged with the ratchet 613, the middle part of the pawl 614 is fixedly connected to one end of the spring 615, and the other end of the spring 615 is fixedly mounted in the chassis 11; the rotating end of the pawl 614 is fixedly connected to one end of the mounting block 616; The pressing assembly 62 includes a tripod 621, a pressure roller 622, a support roller 623, a mounting rod 624, an unlocking rod 625 and a moving groove 626. Two tripods 621 are provided; a pressure roller 622 is fixedly installed between the tripods 621, a support roller 623 is rotatably installed between the tripods 621, and the tripods 621 are rotatably installed on the mounting rod 624; the mounting rod 624 is fixedly installed on the mounting frame 511 through end threads; a moving groove 626 is provided on the mounting frame 511 and the chassis 11; the tripod 621 close to the chassis 11 is fixedly connected to one end of the unlocking rod 625, and the other end of the unlocking rod 625 passes through the moving groove 626; The unlocking assembly 63 includes a fixed rod 631, a hook plate 632, a connecting rod 633, a clearance groove 636 and an unlocking drive module. The other end of the mounting block 616 is fixedly connected to one end of the fixed rod 631, and the other end of the fixed rod 631 is fixedly installed with a hook plate 632 for driving the unlocking rod 625 to move; one end of the connecting rod 633 is provided with a clearance groove 636, and the other end of the mounting block 616 is limitedly slidably connected to the clearance groove 636; the unlocking drive module is installed in the chassis 11; The unlocking drive module includes a moving block 634 and an electric push rod 635. The electric push rod 635 is fixedly installed in the chassis 11. The moving block 634 is fixedly installed at the output end of the electric push rod 635. The other ends of the two connecting rods 633 are rotatably connected to the ends of the moving block 634 respectively.
[0028] After the filter screen 4 transported by the feed roller 512 is guided by the left guide roller 514, it passes between the first fastening roller 611 and the rotating sleeve roller 617 on the left, and is pressed by the first fastening roller 611 and the rotating sleeve roller 617. Then the filter screen 4 bypasses the lower side of the pressure roller 622 and the support roller 623, and then the filter screen 4 passes between the two shaping rollers 515 and the bottom of the processing box 12 in turn. Then the filter screen 4 bypasses the pressure roller 622 and the support roller 623 on the right, passes between the first fastening roller 611 and the rotating sleeve roller 617, bypasses the guide roller 514 on the right, and is finally wound up by the winding roller 513.
[0029] In this embodiment, the filter screen 4 is clamped by the first fastening roller 611 and the rotating sleeve roller 617, and the winding roller 513 is wound to tighten the filter screen 4. The tension of the filter screen 4 pushes the support roller 623 to the side, and the support roller 623 drives the tripod 621 to rotate around the center of the mounting rod 624. The rotation of the tripod 621 drives the pressure roller 622 to rotate, so that the pressure roller 622 is pressed against the first fastening roller 611; at the same time, the ratchet 614 is inserted into the gear teeth of the ratchet wheel 613 under the push of the spring 615, so that the ratchet wheel 613 can only rotate in one direction, so that the first fastening roller 611 fixedly connected to the ratchet wheel 613 can only rotate in one direction; so that when the fixed grinding roller 322 and the rotating grinding roller 323 cooperate with the filter screen 4 to push and grind the raw materials, the processing box 12 The force generated by the filter screen 4 on the lower side pulls the second fastening roller 612, and the second fastening roller 612 cannot rotate under the cooperation of the ratchet 613, the pawl 614 and the spring 615, thereby preventing the force generated by the filter screen 4 on the lower side of the processing box 12 from being directly transmitted to the feeding roller 512 and the winding roller 513, causing impact on the feeding roller 512 and the winding roller 513; and the structure composed of the ratchet 613, the pawl 614 and the spring 615 has a slight reverse rotation, and when the filter screen 4 is tensioned, the first fastening roller 611 is pressed by the pressing roller 622, thereby compensating for the slight reverse rotation of the structure composed of the ratchet 613, the pawl 614 and the spring 615, so that the filter screen 4 between the first fastening rollers 611 on both sides is more tightened; After being used for a period of time, the filter screen 4 is deformed, so that the filter screen 4 between the first fastening rollers 611 is no longer tensioned, and the pressure roller 622 no longer presses the first fastening roller 611. At this time, the structure composed of the ratchet 613, the pawl 614 and the spring 615 prevents the first fastening roller 611 from rotating to one side, thereby cooperating with the rotating sleeve roller 617 to press the filter screen 4, and also prevents the force generated by the filter screen 4 on the lower side of the processing box 12 from being directly transmitted to the feeding roller 512 and the winding roller 513, causing impact on the feeding roller 512 and the winding roller 513; and at this time, the winding roller 513 drives the filter screen 4 to be wound, and the filter screen 4 drives the first fastening roller 611 to rotate, so that the filter screen 4 between the first fastening rollers 611 on both sides is tensioned again, and the pressure roller 622 presses the filter screen 4 on the first fastening roller 611; When the filter screen 4 at the lower side of the processing box 12 needs to be replaced, if it is blocked or deformed, in order to facilitate replacement, the electric push rod 635 is started to drive the moving block 634 to move downward, and the moving block 634 drives the connecting rods 633 on both sides to move a distance, and then the ends of the slots 636 contact the mounting blocks 616 to drive the mounting blocks 616 on both sides to move, and the mounting blocks 616 drive the pawl 614 to rotate, so that the pawl 614 is disengaged from the ratchet 613, and the spring 615 is stretched; in this process, the movement of the mounting block 616 drives the fixing rod 631 to move, and the fixing rod 631 moves through the hook plate 632 at the end to drive the unlocking rod 6 25 moves, the unlocking rod 625 moves and drives the tripod 621 to rotate around the center of the mounting rod 624, thereby driving the pressure roller 622 and the support roller 623 to rotate, so that the pressure roller 622 is separated from the first fastening roller 611, so that the filter 4 can be quickly rolled up; after the filter 4 on the lower side of the processing box 12 is replaced, the electric push rod 635 drives the moving block 634 to reset, and the moving block 634 drives the connecting rod 633 to move a distance, and the giving groove 636 is no longer in contact with the mounting block 616, and the spring 615 is reset, driving the mounting block 616 and the pawl 614 to reset, so that the pawl 614 is stuck in the ratchet 613.
[0030] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A continuous pellet machine, comprising a machine box (11), a processing box (12) fixedly mounted on the upper front side of the machine box (11), and a discharge hopper (13) fixedly mounted on the middle part of the front side of the machine box (11), Features: A forming mechanism (3) is installed in the machine box (11) and the processing box (12); the forming mechanism (3) comprises a forming drive assembly (31) and a roller assembly (32); the roller assembly (32) is installed in the processing box (12); and a forming drive assembly (31) for driving the roller assembly (32) to rotate is installed in the machine box (11); A filter conveying mechanism (5) is installed on the front side of the chassis (11); the filter conveying mechanism (5) comprises a conveying assembly (51) and a blowing mechanism (52); a conveying assembly (51) for conveying a filter (4) is installed on the front side of the chassis (11); and a blowing mechanism (52) is installed on the front side of the chassis (11); a fastening mechanism (6) for fastening the filter (4) on both sides of the processing box (12) is installed in the filter conveying mechanism (5) and the chassis (11); The molding drive assembly (31) comprises a drive motor (311), a reducer (312) and a belt drive assembly (313); the drive motor (311) is fixedly mounted in the chassis (11); the reducer (312) is fixedly mounted in the chassis (11); and the belt drive assembly (313) is mounted in the chassis (11); The output shaft of the driving motor (311) is fixedly connected to the power input shaft of the reducer (312), the power output shaft of the reducer (312) is fixedly connected to the power input end of the belt transmission assembly (313), and the power output end of the belt transmission assembly (313) is connected to the roller assembly (32); The roller assembly (32) comprises a rotating frame (321), a fixed roller (322), a rotating roller (323), a gear ring (327) and a reverse speed-up gear set. The rotating frame (321) is composed of two rotating disks and a central shaft fixedly installed between the two rotating disks. The rotating disk of the rotating frame (321) is rotationally connected to the processing box (12); the power output end of the belt transmission assembly (313) is fixedly connected to the rotating frame (321); fixed rollers (322) are fixedly installed at equal intervals in a circular array between the two rotating disks of the rotating frame (321); rotating rollers (323) are rotationally installed at equal intervals in a circular array between the two rotating disks of the rotating frame (321); the gear ring (327) is fixedly installed in the chassis (11), and the center of the gear ring (327) coincides with the rotation center of the roller assembly (32); and a reverse speed-up gear set for driving the rotating roller (323) to reverse is installed on the rotating frame (321).
2. The continuous pellet machine according to claim 1, It is characterized in that The reverse speed-up gear set comprises a first gear (324), a second gear (325) and a third gear (326); an end of the rotating roller (323) close to the chassis (11) passes through the rotating frame (321) and is fixedly connected to the first gear (324); a second gear (325) and a third gear (326) are rotatably mounted on a rotating disk of the rotating frame (321); the first gear (324) is meshedly connected to the second gear (325); the second gear (325) is meshedly connected to the third gear (326); and the third gear (326) is meshedly connected to a gear ring (327).
3. The continuous pellet machine according to claim 2, It is characterized in that The conveying assembly (51) comprises a mounting frame (511), a feeding roller (512), a winding roller (513), a guide roller (514) and a shaping roller (515); the two mounting frames (511) are symmetrically fixedly mounted on the front side of the chassis (11); the left mounting frame (511) is provided with a feeding roller (512) driven by a servo motor, and the right mounting frame (511) is provided with a winding roller (513) driven by a servo motor; the mounting frame (511) is rotatably provided with a guide roller (514); the bottom of the processing box (12) is symmetrically provided with shaping rollers (515); the inner ends of the shaping rollers (515) are provided with threads, and the lower side of the processing box (12) is provided with a thread groove that matches the insertion hole for installing the shaping rollers (515); the inner ends of the shaping rollers (515) pass through the insertion hole on the lower side of the processing box (12) and are threadedly connected to the thread groove on the lower side of the processing box (12).
4. The continuous pellet machine according to claim 3, It is characterized in that The material blowing mechanism (52) comprises a mounting shell (521), a blow pipe (522), a cover shell (523) and an inclined bucket (524); the mounting shell (521) is fixedly mounted on the front side of the chassis (11); a plurality of blow pipes (522) for blowing out material residues between the pores of the filter screen (4) are evenly and evenly fixedly mounted in the mounting shell (521); a cover shell (523) is fixedly mounted on the bottom of the mounting shell (521); and the cover shell (523) is arranged outside the blow pipe (522); the blow pipe The air inlet of (522) is connected to an air pump that generates a high-pressure airflow through a hose, and the air outlet of the blowpipe (522) is aligned with the filter screen (4) between the right guide roller (514) and the winding roller (513); the inclined bucket (524) is fixedly mounted on the chassis (11), the inclined bucket (524) is located at the lower side of the filter screen (4), the upper end feed port of the inclined bucket (524) is aligned with the cover shell (523), and the discharge port of the inclined bucket (524) is clamped with a collection box (525) for collecting slag.
5. The continuous pellet machine according to claim 4, It is characterized in that The fastening mechanism (6) comprises a fastening assembly (61), a pressing assembly (62) and an unlocking assembly (63); the two sets of fastening assemblies (61) are symmetrically mounted in the chassis (11) and the mounting frame (511); the two sets of pressing assemblies (62) are symmetrically mounted in the chassis (11) and the mounting frame (511); and an unlocking assembly (63) for synchronously unlocking the two sets of fastening assemblies (61) and the pressing assembly (62) is mounted in the chassis (11).
6. The continuous pellet machine according to claim 5, It is characterized in that The fastening assembly (61) comprises a first fastening roller (611), a second fastening roller (612), a ratchet (613), a pawl (614), a spring (615), a mounting block (616) and a rotating sleeve roller (617); the first fastening roller (611) is rotatably mounted in the mounting frame (511); the inner end of the second fastening roller (612) is provided with a thread; the mounting frame (511) is provided with a socket and a thread groove for matching the second fastening roller (612); the inner end of the second fastening roller (612) passes through the socket on the mounting frame (511) and is screwed to the thread groove on the mounting frame (511). The second fastening roller (612) is rotatably mounted with a rotating sleeve roller (617) in the middle section; the inner end of the first fastening roller (611) passes through the mounting frame (511) and the chassis (11) and is fixedly connected to the ratchet (613); one end of the pawl (614) is rotatably mounted in the chassis (11), the other end of the pawl (614) is engaged with the ratchet (613), the middle part of the pawl (614) is fixedly connected to one end of a spring (615), and the other end of the spring (615) is fixedly mounted in the chassis (11); the rotating end of the pawl (614) is fixedly connected to one end of a mounting block (616).
7. The continuous pellet machine according to claim 6, It is characterized in that The pressing assembly (62) comprises a tripod (621), a pressure roller (622), a support roller (623), a mounting rod (624), an unlocking rod (625) and a movable groove (626). Two tripods (621) are provided; a pressure roller (622) is fixedly mounted between the tripods (621); a support roller (623) is rotatably mounted between the tripods (621); the tripod (621) is rotatably mounted on the mounting rod (624); the mounting rod (624) is fixedly mounted on the mounting frame (511) through end threads; the movable groove (626) is provided on the mounting frame (511) and the chassis (11); the tripod (621) close to the chassis (11) is fixedly connected to one end of the unlocking rod (625), and the other end of the unlocking rod (625) passes through the movable groove (626).
8. The continuous pellet machine according to claim 7, It is characterized in that The unlocking assembly (63) comprises a fixed rod (631), a hook plate (632), a connecting rod (633), a clearance groove (636) and an unlocking drive module. The other end of the mounting block (616) is fixedly connected to one end of the fixed rod (631), and the other end of the fixed rod (631) is fixedly mounted with a hook plate (632) for driving the unlocking rod (625) to move. One end of the connecting rod (633) is provided with a clearance groove (636), and the other end of the mounting block (616) is limitedly slidably connected to the clearance groove (636). The unlocking drive module is mounted in the chassis (11). The unlocking drive module comprises a moving block (634) and an electric push rod (635). The electric push rod (635) is fixedly mounted in the chassis (11), and the output end of the electric push rod (635) is fixedly mounted with the moving block (634), and the other ends of the two connecting rods (633) are respectively rotatably connected to the ends of the moving block (634).
Citation Information
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