High-performance open-width air beating and washing softening machine

Abstract

The invention relates to the technical field of air softening machines, in particular to a high-performance open-width air beating and washing softening machine which comprises a softening machine body and fabric, the softening machine body comprises a main machine box, and a front cloth storage switching device and a rear cloth storage switching device are arranged on the two sides of the main machine box respectively; a cloth feeding device is arranged at the outer end of the front cloth storage switching device in a matched mode, and a cloth discharging device is installed on the rear cloth storage switching device in a matched mode. A dehumidification and dust removal device and an air power system are arranged on the main case in a matched manner; the fabric is continuously treated through high-speed airflow, it is ensured that the fabric is evenly impacted and flapped by the airflow, and impurities in the fabric are effectively removed; meanwhile, under the condition that chemical auxiliaries are not needed, the soft effect and texture of the fabric are improved, the bulkiness and drapability of the fabric are improved, and damage to the fabric is reduced; and the observation window is arranged, so that possible problems can be conveniently found and handled in time, the production efficiency and the product quality are improved, and the operation safety is ensured.

Description

Technical Field

[0001] The invention relates to the technical field of air softening machines, in particular to a high-performance open-width air washing and softening machine. Background Art

[0002] With the continuous improvement of fabric quality requirements, fabrics need to not only achieve basic processes such as cleaning and dyeing during processing, but also have good hand feel and softness after processing. Traditional fabric cleaning mainly adopts simple soaking and mechanical stirring methods. Although this method can remove some dirt, it has limited effect on the removal of impurities closely attached to fabric fibers, and it is easy to cause fabric deformation and poor hand feel, especially for some high-end or specially treated fabrics; later, spray cleaning equipment was developed to clean by spraying cleaning liquid onto the surface of the fabric, but this method has the disadvantages of large water consumption and uneven cleaning. Traditional softening treatment is achieved by soaking the fabric in softener after washing, but this method will cause uneven distribution of softener, affect the consistency of softening effect, and cause great damage to the fabric; with the intensification of global competition in industries such as textiles, enterprises need to continuously improve production efficiency and product quality to enhance competitiveness. How to clean and finish fabrics more efficiently and complete the softening treatment of fabrics more gently has become a problem that needs to be solved in the development and application of modern industries. Summary of the invention

[0003] In order to solve some of the problems existing in the above-mentioned prior art, the present invention provides a high-performance flat-width air-beating washing and softening machine, which has solved the shortcomings existing in the prior art.

[0004] To achieve the above-mentioned purpose, the present invention provides a high-performance open-width air-beating softening machine, including a softening machine body and fabric, the softening machine body including a main case, and a front cloth storage switching device and a rear cloth storage switching device are respectively provided on both sides of the main case; the outer end of the front cloth storage switching device is provided with a cloth feeding device, and the rear cloth storage switching device is installed with a cloth discharging device; the main case is also provided with a dehumidification and dust removal device and an air power system.

[0005] As a further improvement of the present invention, in order to achieve stable support for the fabric and guide the fabric to enter the machine accurately; the cloth feeding device includes a column, and an upper beam is installed on the top of the column; a lower beam is arranged below the upper beam, and the lower beam is parallel to the upper beam; a transition roller and a cloth feeding roller are arranged at one end of the upper beam close to the front cloth storage switching device, and an auxiliary cloth feeding roller is arranged below the cloth feeding roller, and is connected to the lower beam through the auxiliary cloth feeding roller; a drying drum mechanism is also arranged between the upper beam and the lower beam; an inlet slide bar, an inlet double-widening roller and an inlet cloth tightening device are arranged at one end of the upper beam away from the front cloth storage switching device, and the inlet double-widening roller is arranged between the inlet slide bar and the inlet cloth tightening device; a tension frame is also arranged on the column, and a fabric pretreatment device is also arranged on the outer side of the column.

[0006] As a further improvement of the present invention, in order to control the lifting and lowering movement of the fabric and adjust the position of the fabric to facilitate subsequent washing, softening and pressing treatments of the fabric; the fabric pretreatment device includes a lifting trough, a lower expansion roller is arranged above the lifting trough, and a heavy pressing roller is arranged above the lower expansion roller; the fabric pretreatment device also includes a matching material barrel.

[0007] As a further improvement of the present invention, in order to smoothly lead the processed fabric out of the machine and swing it with a certain amplitude so that the fabric can be neatly stacked or wound, it is convenient for subsequent processing and packaging; the cloth discharging device includes a box body, a beating roller is arranged in the box body, and an exit cloth tightening device is arranged above the beating roller; a cloth tightening connecting rod is arranged on the exit cloth tightening device, and is installed on the box body through the cloth tightening connecting rod; a cloth tightening adjusting wheel is arranged on the end head of the cloth tightening connecting rod; an exit double-width expanding roller is arranged above the exit cloth tightening device, and an exit slide bar is also arranged above the exit double-width expanding roller; a cloth discharging beam frame is installed on the outside of the box body, and a cloth discharging roller is arranged on the cloth discharging beam frame; a cloth discharging frame is arranged on the cloth discharging roller, and a cloth swinging device is arranged at the lower end of the cloth discharging frame; an electrostatic elimination device is also arranged on the outside of the box body.

[0008] As a further improvement of the present invention, in order to control the movement speed and path of the fabric in a tension-free state, ensure that the fabric is evenly impacted and beaten by the airflow, and promote heat exchange while maintaining the texture and fluffiness of the fabric; the aerodynamic system includes an upwind fan, a downwind fan and a heating device; the two ends of the heating device are respectively provided with a drain valve connecting pipe and a steam membrane valve connecting pipe, and the ends of the drain valve connecting pipe and the steam membrane valve connecting pipe are respectively provided with drain valves and steam membrane valves, and a filtering device is also provided in the heating device.

[0009] As a further improvement of the present invention, in order to generate high-speed airflow, the fabric is sucked into the finishing channel to remove moisture, dust or other pollutants, thereby ensuring maximum cleaning efficiency while reducing energy consumption and operating noise; the main chassis includes an air nozzle, and a dust sweeping device is arranged inside the air nozzle; the dust sweeping device is cooperated with a dust collection and compression device.

[0010] As a further improvement of the present invention, in order to better store fabrics, adjust the speed and tension of fabric entry and output, and at the same time improve the feel of fabrics, increase the fluffiness and drape of fabrics, improve dimensional stability, and reduce damage to fabrics; the front fabric storage switching device includes a front fabric storage box and a rear fabric storage box; the front fabric storage box is provided with a front fabric storage fence and a front impact fence; the rear fabric storage box is provided with a rear fabric storage fence and a rear impact fence.

[0011] As a further improvement of the present invention, in order to maintain the dryness inside the main chassis, reduce the occurrence of condensation and extend the service life; the main chassis also includes a main chassis body, and the main chassis body is provided with ventilation holes; a plurality of ventilation holes are provided.

[0012] As a further improvement of the present invention, in order to monitor the internal working status of the machine and the processing of the fabric, it is also convenient to promptly discover and deal with possible problems, improve production efficiency and product quality, and ensure the safety of operation; the front observation window and the rear observation window are correspondingly arranged on the front cloth storage box and the rear cloth storage box, and the front observation window and the rear observation window are arranged in a rectangular shape as a whole, and transparent glass made of high-performance material is arranged inside the front observation window and the rear observation window.

[0013] The beneficial effects of the present invention are as follows: the fabric is continuously treated by high-speed airflow, ensuring that the fabric is evenly impacted and beaten by the airflow, and effectively removing impurities inside the fabric; at the same time, without using chemical additives, the softness and texture of the fabric are improved, the fluffiness and drape of the fabric are increased, and damage to the fabric is reduced; the provision of an observation window also facilitates timely discovery and handling of possible problems, thereby improving production efficiency and product quality and ensuring operational safety.

[0014] When the present invention is working, the fabric passes through the imported double-widening rollers, the imported sliding strips and the tension frame arranged on the column in sequence from the imported cloth tightening device, and enters the fabric pretreatment device, supports and adjusts the warp tension of the fabric, expands the fabric to eliminate wrinkles, ensures the flatness of the fabric, and guides the fabric to enter the machine smoothly, reducing the friction and wear of the fabric; the lifting trough is lifted and lowered, and the fabric is conveyed to the drying drum mechanism through the lower widening roller and under the pressure of the heavy rolling roller, and the drying drum mechanism performs preliminary drying on the fabric, and after drying, enters the front cloth storage switching device through the cloth feed roller and the auxiliary cloth feed roller, and the transition roller can lift the fabric; the front cloth storage fence arranged in the front cloth storage switching device plays a guiding and supporting role when the fabric enters, which helps to maintain the flat state of the fabric; the fabric is strongly collided with the front impact fence arranged in the front cloth storage switching device by the high-speed airflow to sort the fabric, thereby improving the softness and texture of the fabric and enhancing The fabric is added with fluffiness and drape; then the wind nozzle sucks the fabric into the finishing channel, and under the joint action of the dust sweeping device, upwind fan, downwind fan and heating device, removes moisture, dust or other pollutants and dries it, ensuring maximum cleaning efficiency while reducing energy consumption. The dust is collected and discharged through the dust collecting and compressing device; the treated fabric then enters the rear fabric storage fence, and is further acted upon by the rear impact fence to further improve the fabric's feel, softness, fluffiness and other characteristics; the front observation window and the rear observation window can be used to monitor the internal working status of the machine and the fabric processing, which also facilitates the timely discovery and handling of possible problems, thereby improving production efficiency and product quality and ensuring safe operation; the processed fabric is smoothly output by the fabric discharging rack, and the fabric is neatly stacked or wound through the fabric manipulation device provided at the lower end of the fabric discharging rack, which is convenient for subsequent processing and packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to facilitate the understanding of those skilled in the art, the present invention is further described below with reference to the accompanying drawings: Figure 1 It is the front view of the present invention.

[0016] Figure 2 It is a left side view of the present invention.

[0017] Figure 3 It is a top view of the present invention.

[0018] Figure 4 This is a structural diagram of the cloth feeding device.

[0019] Figure 5 This is a structural diagram of the cloth discharging device.

[0020] Among them, 1 cloth feeding device, 101 imported cloth tightener, 102 imported double widening rollers, 103 imported slide bar, 104 lifting trough, 105 lower widening roller, 106 heavy rolling roller, 107 drying drum mechanism, 108 transition roller, 109 cloth feeding roller, 110 auxiliary cloth feeding roller, 111 upper beam, 112 lower beam, 113 column, 2 front cloth storage switching device, 201 front cloth storage fence, 202 front impact fence, 203 front observation window, 204 front cloth storage box, 3 main box, 301 wind nozzle, 302 dust sweeping device, 303 dust collection and compression device, 304 main box, 305 air vent, 4 dehumidification and dust removal device, 5 rear cloth storage switching device, 501 rear Cloth storage fence, 502 rear impact fence, 503 rear observation window, 504 rear cloth storage box, 6 cloth discharging device, 601 beating roller, 602 outlet cloth tightener, 603 outlet double-widening roller, 604 outlet slide bar, 605 static elimination device, 606 cloth discharging roller, 607 cloth discharging rack, 608 cloth swinging device, 609 cloth discharging beam, 610 box, 611 cloth tightening connecting rod, 612 cloth tightening adjusting wheel, 7 air power system, 701 steam trap, 702 upwind fan, 703 downwind fan, 704 heating device, 705 steam membrane valve, 706 steam trap connecting pipe, 707 steam membrane valve connecting pipe, 708 filtering device, 8 fabric, 9 barrel. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the technical solution in this application, Figure 1-5 The present invention is further described. The following examples are only used to more clearly illustrate the technical solution of the present invention, and are not intended to limit the protection scope of the present invention.

[0022] like Figure 1-5A high-performance open-width air-beating softening machine shown in the figure comprises a softening machine body and a fabric 8, wherein the softening machine body comprises a main chassis 3, and a front cloth storage switching device 2 and a rear cloth storage switching device 5 are respectively arranged on both sides of the main chassis 3; a cloth feeding device 1 is arranged at the outer end of the front cloth storage switching device 2, and a cloth discharging device 6 is arranged on the rear cloth storage switching device 5; a dehumidifying and dust removing device 4 and an air power system 7 are also arranged on the main chassis 3; the cloth feeding device 1 comprises a column 113, and an upper beam 111 is installed at the top of the column 113; a lower beam 112 is arranged below the upper beam 111, and the lower beam 112 is parallel to the upper beam 111; a portion of the upper beam 111 close to the front cloth storage switching device 2 A transition roller 108 and a cloth feed roller 109 are arranged at the end, and an auxiliary cloth feed roller 110 is arranged below the cloth feed roller 109, and is connected to the lower beam frame 112 through the auxiliary cloth feed roller 110; a drying drum mechanism 107 is also arranged between the upper beam frame 111 and the lower beam frame 112; an imported slide bar 103, an imported double-widening roller 102 and an imported cloth tightening device 101 are arranged on the end of the upper beam frame 111 away from the front cloth storage switching device 2, and the imported double-widening roller 102 is arranged between the imported slide bar 103 and the imported cloth tightening device 101; a tension frame 114 is also arranged on the column 113, and a fabric pre-treatment device is also arranged on the outer side of the column 113; the fabric pre-treatment device includes a lifting trough 104, and the lifting trough A lower widening roller 105 is arranged above 104, and a heavy rolling roller 106 is arranged above the lower widening roller 105; the fabric pretreatment device also includes a material barrel 9 arranged in cooperation; the cloth discharging device 6 includes a box body 610, and a beating roller 601 is arranged in the box body 610, and an outlet cloth tightening device 602 is arranged above the beating roller 601; a cloth tightening connecting rod 611 is arranged on the outlet cloth tightening device 602, and is installed on the box body 610 through the cloth tightening connecting rod 611; a cloth tightening adjusting wheel 612 is arranged on the end of the cloth tightening connecting rod 611; an outlet double widening roller 603 is arranged above the outlet cloth tightening device 602, and an outlet slide bar 604 is also arranged above the outlet double widening roller 603; the outer side of the box body 610 A cloth discharging beam frame 609 is installed, on which a cloth discharging roller 606 is arranged; a cloth discharging frame 607 is arranged on the cloth discharging roller 606, and a cloth swinging device 608 is arranged at the lower end of the cloth discharging frame 607; a static electricity elimination device 605 is also arranged on the outer side of the box body 610; the air power system 7 includes an upwind fan 702, a downwind fan 703 and a heating device 704; the two ends of the heating device 704 are respectively provided with a steam trap connecting pipe 706 and a steam film valve connecting pipe 707, and the ends of the steam trap connecting pipe 706 and the steam film valve connecting pipe 707 are respectively provided with a steam trap 701 and a steam film valve 705; the heating device 704 is also provided with a filtering device 708;The main chassis 3 includes an air nozzle 301, and a dust sweeping device 302 is arranged in the air nozzle 301; a dust collecting and compressing device 303 is arranged on the dust sweeping device 302; the front cloth storage switching device 2 includes a front cloth storage box 204 and a rear cloth storage box 504; a front cloth storage fence 201 and a front impact fence 202 are arranged in the front cloth storage box 204; a rear cloth storage fence 501 and a rear impact fence 502 are arranged in the rear cloth storage box 504; the main chassis 3 includes an air nozzle 301, and a dust sweeping device 302 is arranged in the air nozzle 301; a dust collecting and compressing device 303 is arranged on the dust sweeping device 302; the front cloth storage switching device 2 includes a front cloth storage box 204 and a rear cloth storage box 504; a front cloth storage fence 201 and a front impact fence 202 are arranged in the front cloth storage box 204; a rear cloth storage fence 501 and a rear impact fence 502 are arranged in the rear cloth storage box 504; The box 3 also includes a main box body 304, and the main box body 304 is provided with a vent hole 305; the vent hole 305 is provided with a plurality of holes; the front cloth storage box body 204 and the rear cloth storage box body 504 are also provided with a front observation window 203 and a rear observation window 503, and the front observation window 203 and the rear observation window 503 are arranged in a rectangular shape as a whole, and transparent glass made of high-performance material is arranged in the front observation window 203 and the rear observation window 503. ;

[0023] When the present invention is working, the fabric 8 passes through the imported double-widening rollers 102, the imported slide bar 103 and the tension frame 114 set on the column 113 from the imported fabric tightening device 101 in sequence, and enters the fabric pretreatment device, which supports and adjusts the warp tension of the fabric, expands the fabric to eliminate wrinkles, ensures the flatness of the fabric, and guides the fabric to enter the machine smoothly, reducing the friction and wear of the fabric; the lifting trough 104 is lifted and lowered, and the fabric 8 is conveyed to the drying drum mechanism 107 through the lower widening roller 105 and under the pressing of the heavy rolling roller 106. The drying drum mechanism 107 performs preliminary drying on the fabric 8, and after drying, the fabric 8 enters the front fabric storage switching device 2 through the fabric feed roller 109 and the auxiliary fabric feed roller 110, and the transition roller 108 can lift the fabric 8; the front fabric storage fence 201 provided in the front fabric storage switching device 2 plays a guiding and supporting role when the fabric 8 enters, which helps to maintain the flat state of the fabric; the fabric 8 is strongly collided with the front impact fence 202 provided in the front fabric storage switching device 2 by the high-speed airflow to tidy the fabric 8, thereby improving the softness and texture of the fabric 8 , increasing the fluffiness and drape; then the wind nozzle 301 sucks the fabric 8 into the finishing channel, and under the joint action of the dust sweeping device 302, the upwind fan 702, the downwind fan 703, the heating device 704 and the filtering device 708, removes moisture, dust or other pollutants and dries it, ensuring maximum cleaning efficiency and reducing energy consumption at the same time. The dust is collected and discharged by the dust collecting and compressing device 303; the treated fabric 8 then enters the rear fabric storage fence 501, and is further improved in terms of the feel, softness, fluffiness and other characteristics of the fabric 8 by the action of the rear impact fence 502; the working state inside the machine and the processing of the fabric 8 can be monitored through the front observation window 203 and the rear observation window 503, and it is also convenient to timely discover and deal with possible problems, improve production efficiency and product quality, and ensure the safety of operation; the processed fabric 8 is smoothly output by the fabric output rack 607, and the fabric is neatly stacked or wound through the fabric manipulation device 608 arranged at the lower end of the fabric output rack 607, which is convenient for subsequent processing and packaging.

[0024] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present invention, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present invention.

Claims

1. A high-performance open-width air-beating softening machine, comprising a softening machine body and fabric (8), characterized in that: The softening machine body comprises a main case (3), and a front cloth storage switching device (2) and a rear cloth storage switching device (5) are respectively arranged on both sides of the main case (3); a cloth feeding device (1) is arranged in cooperation with the outer end of the front cloth storage switching device (2), and a cloth discharging device (6) is installed in cooperation with the rear cloth storage switching device (5); the main case (3) is also provided with a dehumidification and dust removal device (4) and an air power system (7).

2. A high-performance open-width air-beating washing and softening machine according to claim 1, characterized in that: The cloth feeding device (1) comprises a column (113), an upper beam (111) being mounted on the top of the column (113); a lower beam (112) being arranged below the upper beam (111), the lower beam (112) being parallel to the upper beam (111); a transition roller (108) and a cloth feeding roller (109) being arranged at one end of the upper beam (111) close to the front cloth storage switching device (2); an auxiliary cloth feeding roller (110) being arranged below the cloth feeding roller (109), and being connected to the lower beam (112) via the auxiliary cloth feeding roller (110). The upper beam (111) and the lower beam (112) are connected; a drying drum mechanism (107) is also arranged between the upper beam (111) and the lower beam (112); an inlet slide bar (103), an inlet double-widening roller (102) and an inlet cloth tightening device (101) are arranged at one end of the upper beam (111) away from the front cloth storage switching device (2); the inlet double-widening roller (102) is arranged between the inlet slide bar (103) and the inlet cloth tightening device (101); a tension frame (114) is also arranged on the column (113); and a fabric pre-treatment device is also arranged on the outer side of the column (113).

3. A high-performance open-width air-beating washing and softening machine according to claim 2, characterized in that: The fabric pretreatment device comprises a lifting trough (104), a lower width-expanding roller (105) is arranged above the lifting trough (104), and a heavy rolling roller (106) is arranged above the lower width-expanding roller (105); the fabric pretreatment device also comprises a material barrel (9) arranged in conjunction therewith.

4. A high-performance open-width air-beating washing and softening machine according to claim 1, characterized in that: The cloth discharging device (6) comprises a box (610), wherein a beating roller (601) is arranged in the box (610), and an outlet cloth tightening device (602) is arranged above the beating roller (601); a cloth tightening connecting rod (611) is arranged on the outlet cloth tightening device (602), and the cloth tightening connecting rod (611) is installed on the box (610); a cloth tightening adjusting wheel (612) is arranged at the end of the cloth tightening connecting rod (611); and a cloth tightening adjusting wheel (612) is arranged above the outlet cloth tightening device (602). An outlet double-width expansion roller (603) is provided, and an outlet slide bar (604) is also arranged above the outlet double-width expansion roller (603); a cloth discharging beam frame (609) is installed on the outer side of the box body (610), and a cloth discharging roller (606) is arranged on the cloth discharging beam frame (609); a cloth discharging frame (607) is arranged on the cloth discharging roller (606), and a cloth manipulation device (608) is arranged at the lower end of the cloth discharging frame (607); and a static electricity elimination device (605) is also arranged on the outer side of the box body (610).

5. A high-performance open-width air-beating washing and softening machine according to claim 1, characterized in that: The air power system (7) comprises an upwind fan (702), a downwind fan (703) and a heating device (704); a drain valve connecting pipe (706) and a steam membrane valve connecting pipe (707) are respectively provided at both ends of the heating device (704); a drain valve (701) and a steam membrane valve (705) are respectively provided at the ends of the drain valve connecting pipe (706) and the steam membrane valve connecting pipe (707); and a filtering device (708) is also provided in the heating device (704).

6. A high-performance open-width air-beating washing and softening machine according to claim 1, characterized in that: The main housing (3) comprises an air nozzle (301), wherein a dust sweeping device (302) is arranged inside the air nozzle (301); and a dust collecting and compressing device (303) is arranged in cooperation with the dust sweeping device (302).

7. A high-performance open-width air-beating washing and softening machine according to claim 1, characterized in that: The front cloth storage switching device (2) comprises a front cloth storage box (204) and a rear cloth storage box (504); a front cloth storage fence (201) and a front impact fence (202) are arranged in the front cloth storage box (204); and a rear cloth storage fence (501) and a rear impact fence (502) are arranged in the rear cloth storage box (504).

8. A high-performance open-width air-beating washing and softening machine according to claim 6, characterized in that: The mainframe case (3) further comprises a mainframe case body (304), and the mainframe case body (304) is provided with ventilation holes (305); a plurality of ventilation holes (305) are provided.

9. A high-performance open-width air-beating washing and softening machine according to claim 7, characterized in that: The front cloth storage box (204) and the rear cloth storage box (504) are also provided with a front observation window (203) and a rear observation window (503) respectively, and the front observation window (203) and the rear observation window (503) are arranged in a rectangular shape as a whole; transparent glass made of high-performance material is arranged inside the front observation window (203) and the rear observation window (503).

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