Automatic temperature control type waste gas adsorption equipment for preparing emulsifier

By introducing dynamic flow and automatic screening and regeneration mechanisms into the exhaust gas adsorption equipment, the problems of local saturation and frequent maintenance of activated carbon are solved, the adsorption efficiency and service life of activated carbon are improved, and the operating cost is reduced.

CN119113699AInactive Publication Date: 2024-12-13SUICHANG MUYUAN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411483217.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional activated carbon adsorption equipment is prone to local saturation after use for a period of time, resulting in a decrease in adsorption efficiency and frequent maintenance. Replacing activated carbon requires shutdown operation, affecting work efficiency.

Method used

An automatic temperature-controlled waste gas adsorption device for emulsifier preparation is designed. By setting up a collection tank, a material separation mechanism and a material lifting assembly, the dynamic flow of activated carbon in the filter rack is achieved, local saturation is avoided, and it is connected through the screen and the screen. The channel and desorption device automatically screens and reactivates carbon particles to ensure their continuous utilization.

Benefits of technology

It improves the overall adsorption efficiency, extends the service life of activated carbon, reduces the equipment maintenance frequency and operating costs, and ensures the uniformity and efficiency of waste gas treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of waste gas treatment, in particular to automatic temperature control type waste gas adsorption equipment for preparing an emulsifier, the automatic temperature control type waste gas adsorption equipment comprises a filter box, a gas inlet and a gas outlet, a plurality of filter screen frames are arranged in the filter box, and the filter screen frames are filled with granular activated carbon; a feeding pipe and a discharging pipe are respectively arranged at the top and the bottom of the filter screen frame; a collecting tank is arranged at the bottom of the filter box; a material distributing mechanism is arranged at the top of the filtering box; by arranging the collecting tank, the material distributing mechanism and the material lifting assembly, dynamic flowing of activated carbon in the filter screen frame is achieved, and when activated carbon in a local area reaches a saturated state, the activated carbon is moved to the collecting tank through the material discharging pipe and then lifted to the top of the filter box through the material lifting assembly; by means of the mode, local saturation is avoided, the overall adsorption efficiency is improved, and the service life of the activated carbon is prolonged.
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Description

Technical Field

[0001] The invention relates to the technical field of waste gas treatment, and in particular to an automatic temperature-controlled waste gas adsorption device for preparing an emulsifier. Background Art

[0002] Waste gas purification mainly refers to the work of treating industrial waste gases such as dust particles, flue gas, odorous gases, and toxic and harmful gases generated in industrial sites. Common waste gas purifications include factory smoke waste gas purification, workshop dust waste gas purification, organic waste gas purification, waste gas odor purification, acid and alkali waste gas purification, and chemical waste gas purification.

[0003] Some particulate matter in industrial waste gas is difficult to completely filter out through traditional physical filtration methods. For example, carbon monoxide particles need to be passed into a high-temperature environment and burned with air to form carbon dioxide before they can be discharged. The method of isolating carbon monoxide from waste gas generally uses activated carbon blocks for adsorption filtration.

[0004] In traditional equipment that uses activated carbon blocks as adsorption materials, the activated carbon blocks will reach saturation after a period of use and will be unable to effectively adsorb. Replacement and desorption tasks require the removal or replacement of the activated carbon blocks, and the entire equipment may need to be stopped for operation, which not only affects work efficiency but also makes operation inconvenient.

[0005] Chinese patent CN116785884B discloses an activated carbon adsorption device that is easy to load activated carbon. The design uses multiple linearly arranged filter frames to gradually replace the contaminated activated carbon. The device is characterized in that only the filter frame with the most serious pollution near the air inlet needs to be taken out, and the subsequent filter frame automatically moves to the left to replace the original position, and then the new filter frame is placed in the rightmost position. Although this design reduces the frequency of replacing activated carbon each time, it still has the following defects:

[0006] 1. Partial replacement limits the overall adsorption efficiency. The filter frames in the patent are replaced one by one. Although this reduces the frequent replacement of all frames, when the subsequent filter frames gradually replace the front row, they will still be affected by the previous pollutants, and the adsorption efficiency is difficult to maintain balance;

[0007] 2. Local saturation of activated carbon cannot be avoided: Even if a linear replacement method is adopted, the activated carbon will still be locally saturated after a period of use, resulting in frequent maintenance and inevitable equipment downtime. Summary of the invention

[0008] In view of the above problems, an automatic temperature-controlled waste gas adsorption equipment prepared by an emulsifier is provided. By arranging a collecting tank, a material distribution mechanism and a material lifting component, the dynamic flow of activated carbon in the filter frame is realized. When the activated carbon in the local area reaches a saturated state, the activated carbon can be moved to the collecting tank through the discharge pipe, and then lifted to the top of the filter box through the material lifting component, and evenly distributed to the filter frame by the material distribution mechanism. This dynamic flow mechanism not only avoids local saturation and improves the overall adsorption efficiency, but also extends the service life of the activated carbon, reduces the frequency of equipment maintenance, and reduces operating costs.

[0009] In order to solve the problems of the prior art, the present invention provides an automatic temperature-controlled waste gas adsorption device prepared by an emulsifier, comprising a filter box and an air inlet and an air outlet respectively arranged at both ends of the filter box, the interior of the filter box is provided with a plurality of filter frames arranged equidistantly along its length direction, and the plurality of filter frames are filled with granular activated carbon; the top and bottom of the filter frame are respectively provided with a feed pipe and a discharge pipe passing through the filter box; the bottom of the filter box is provided with a collecting trough for collecting the activated carbon discharged from the filter frame; the top of the filter box is provided with a dividing mechanism for uniformly feeding the plurality of filter frames; a lifting assembly is provided on the side of the filter box, the lifting assembly is located between the collecting trough and the dividing mechanism, and the lifting assembly is provided with a function of driving the activated carbon in the collecting trough to move to the dividing mechanism.

[0010] Preferably, a vibrating screen is provided in the collecting tank, and a discharge assembly for driving the scrapped activated carbon particles out of the collecting tank is provided below the screen. The discharge assembly includes a rotatable first spiral blade and a first rotary drive motor for driving the rotation of the first spiral blade.

[0011] Preferably, a pushing head capable of reciprocatingly sliding along the axial direction of the discharge pipe is provided in the discharge pipe, the pushing head is transmission-connected to the first spiral blade, and the pushing head is a conical structure.

[0012] Preferably, a driving shaft that can slide along the axial direction of the pushing head is provided in the collecting tank, the bottoms of all the pushing heads are sleeved on the driving shaft, a rotatable turntable is provided below the driving shaft, the turntable is transmission connected to the first spiral blade, a fixed shaft parallel to the axis of the turntable is provided on the edge of the turntable, and a connecting rod is provided between the fixed shaft and the driving shaft.

[0013] Preferably, first guide rods are provided on the four end corners of the screen in the collecting trough, the screen is sleeved on the four first guide rods and slidably cooperates with them, the first guide rods are sleeved with first elastic parts, the screen is elastically connected to the collecting trough through the first elastic parts, and both ends of the screen are provided with connecting ears sleeved on the drive shaft.

[0014] Preferably, a connecting channel is provided on the side wall of the collecting tank, the connecting channel is connected to the material lifting assembly, and a desorption device for heating and desorbing the activated carbon particles after screening by the sieve is provided at the bottom of the connecting channel, and the desorption device includes multiple electric heating tubes.

[0015] Preferably, the material lifting assembly includes a mounting cylinder vertically arranged beside the filter box, a second spiral blade that can rotate is arranged inside the mounting cylinder, a second rotary drive motor that can drive the second spiral blade to rotate is arranged at the top of the mounting cylinder, and a unloading channel for connecting to the material distribution mechanism is also arranged at the top of the mounting cylinder.

[0016] Preferably, the material distribution mechanism includes a mounting frame, a vibration motor and four second guide rods arranged on the top of the filter box, each second guide rod is provided with a second elastic member, the mounting frame is sleeved on the second guide rod, and the mounting frame is elastically connected to the filter box through the second elastic member, the vibration motor is located below the mounting frame, the mounting frame is transmission-connected to the vibration motor, a flat feeding channel is provided on the mounting frame, a plurality of feeding pipes are provided on the feeding channel, and the number of the feeding pipes is the same as the number of the feed pipes and corresponds one to one.

[0017] Preferably, a feed cover and a discharge cover are respectively provided between the feed pipe and the discharge pipe and the filter frame, a plurality of partition plates equidistantly distributed along the width direction of the filter frame are provided in the feed cover, and the discharge cover is a funnel-shaped structure.

[0018] Preferably, a plurality of partition bars arranged in a rectangular shape are provided in the filter frame.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The present invention realizes the dynamic flow of activated carbon in the filter frame by arranging a collecting tank, a material distribution mechanism and a material lifting component. When the activated carbon in the local area reaches a saturated state, the activated carbon can be moved to the collecting tank through the discharge pipe, and then lifted to the top of the filter box through the material lifting component, and evenly distributed to the filter frame by the material distribution mechanism. This dynamic flow mechanism not only avoids local saturation and improves the overall adsorption efficiency, but also extends the service life of the activated carbon, reduces the frequency of equipment maintenance, and reduces operating costs.

[0021] 2. The present invention provides a screen, a connecting channel, a desorption device and a vibration component. The equipment can automatically screen the activated carbon particles, remove debris and invalid particles, and desorb the activated carbon through an electric heating tube to regenerate it. In this process, the qualified activated carbon particles after screening are returned to the filter box through the lifting component to ensure the continuous utilization of the activated carbon particles. The setting of the vibration component makes the activated carbon particles evenly distributed in the filter frame to avoid accumulation or blockage. This automated process reduces manual intervention, improves the system operation efficiency, and ensures the uniformity and efficiency of exhaust gas treatment.

[0022] 3. The present invention sets partition strips inside the filter frame to form a grid structure, ensuring that the airflow passes through each small grid evenly and fully contacts the activated carbon. This not only improves the adsorption efficiency, but also prevents the phenomenon that the airflow only passes through a part of the area, avoids the accumulation of activated carbon and the extrusion of particles. The design of the feed cover and the discharge cover ensures that the activated carbon is evenly distributed during the entry and exit process, reducing losses, ensuring smooth transportation of particles, and avoiding accumulation and blockage. These settings together ensure that the equipment maintains high-efficiency exhaust gas treatment capabilities during long-term operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of an automatic temperature-controlled waste gas adsorption device prepared by an emulsifier.

[0024] Figure 2 This is a schematic cross-sectional structure of an automatic temperature-controlled waste gas adsorption device prepared by an emulsifier. Figure 1 .

[0025] Figure 3 It is a three-dimensional cross-sectional structural diagram of an automatic temperature-controlled waste gas adsorption device prepared by an emulsifier.

[0026] Figure 4 This is a schematic cross-sectional structure of an automatic temperature-controlled waste gas adsorption device prepared by an emulsifier. Figure 2 .

[0027] Figure 5 It is a schematic diagram of the three-dimensional structure inside the filter box of an automatic temperature-controlled exhaust gas adsorption device prepared by an emulsifier.

[0028] Figure 6 It is a three-dimensional structural schematic diagram of a filter frame in an automatic temperature-controlled exhaust gas adsorption device prepared by an emulsifier.

[0029] Figure 7 It is a schematic diagram of the three-dimensional structure inside the filter frame of an automatic temperature-controlled exhaust gas adsorption device prepared by an emulsifier.

[0030] Figure 8 It is a three-dimensional structural schematic diagram of a collection tank and a desorption device in an automatic temperature-controlled waste gas adsorption device prepared by an emulsifier.

[0031] Fig. 9 It is a schematic diagram of the three-dimensional structure of a collection tank in an automatic temperature-controlled waste gas adsorption device prepared by an emulsifier.

[0032] Fig.10 It is a schematic diagram of the three-dimensional structure inside the collection tank of an automatic temperature-controlled waste gas adsorption device prepared by an emulsifier.

[0033] The numbers in the figure are:

[0034] 1. Filter box; 11. Air inlet; 12. Air outlet; 13. Collecting tank; 131. Screen; 1311. First guide rod; 1312. First elastic member; 1313. Connecting ear; 132. Discharge assembly; 1321. First spiral blade; 1322. First rotary drive motor; 133. Drive shaft; 134. Turntable; 1341. Fixed shaft; 135. Connecting rod; 136. Connecting channel; 137. Desorption device; 1371. Electric heating tube; 14. Distributing mechanism ; 141. Second guide rod; 1411. Second elastic member; 142. Mounting frame; 1421. Vibration motor; 143. Feeding channel; 1431. Feeding pipe; 15. Lifting assembly; 151. Second spiral blade; 152. Second rotary drive motor; 153. Mounting cylinder; 154. Discharging channel; 2. Filter rack; 21. Feeding pipe; 211. Feeding cover; 2111. Partition plate; 22. Discharging pipe; 221. Pushing head; 222. Discharging cover; 23. Partition strip. DETAILED DESCRIPTION

[0035] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0036] like Figures 1 to 5 As shown: an automatic temperature-controlled waste gas adsorption device for emulsifier preparation, comprising a filter box 1 and an air inlet 11 and an air outlet 12 respectively arranged at both ends of the filter box 1, the interior of the filter box 1 is provided with a plurality of filter frames 2 arranged equidistantly along its length direction, and the plurality of filter frames 2 are filled with granular activated carbon; the top and bottom of the filter frames 2 are respectively provided with a feed pipe 21 and a discharge pipe 22 passing through the filter box 1; the bottom of the filter box 1 is provided with a collecting tank 13 for collecting the activated carbon discharged from the filter frame 2; the top of the filter box 1 is provided with a dividing mechanism 14 for uniformly feeding the plurality of filter frames 2; a lifting component 15 is provided on the side of the filter box 1, the lifting component 15 is located between the collecting tank 13 and the dividing mechanism 14, and the lifting component 15 is provided with a function of driving the activated carbon in the collecting tank 13 to move to the dividing mechanism 14.

[0037] Most of the existing activated carbon filter frames 2 are fixed structures, which makes them have limitations when adsorbing exhaust gas. When used for a long time, the local adsorption saturation of the filter frame 2 will affect the overall equipment's treatment efficiency and effect on exhaust gas. Through the arrangement of the collecting tank 13, the material distribution mechanism 14 and the material lifting component 15, when the activated carbon is saturated, the activated carbon in the filter frame 2 can be moved to the collecting tank 13 through the discharge pipe 22, and the discharged activated carbon is transported to the material lifting component 15 through the collecting tank 13. When passing through, the material lifting component 15 drives the activated carbon to rise, and finally moves to the top of the filter box 1. The activated carbon is evenly placed into each filter frame 2 through the material distribution mechanism 14 on the top of the filter box 1, thereby realizing the flow of activated carbon in the filter frame 2. The activated carbon can avoid local saturation failure through dynamic flow, extend the service life of the activated carbon, reduce the maintenance frequency of the equipment, and reduce the burden on the staff. At the same time, the activated carbon can increase the contact area between it and the exhaust gas through the flow, significantly improving the adsorption efficiency, so that the equipment can more comprehensively treat harmful components in the exhaust gas.

[0038] like Figures 1 to 5 , Figures 8 to 10 As shown: a vibrating screen 131 is provided in the collecting tank 13, and a discharge assembly 132 for driving the scrapped activated carbon particles to be discharged from the collecting tank 13 is provided below the screen 131. The discharge assembly 132 includes a rotatable first spiral blade 1321 and a first rotating drive motor 1322 for driving the first spiral blade 1321 to rotate.

[0039] Since some of the activated carbon particles will be crushed during use, and the crushed activated carbon will affect the use effect of the activated carbon and easily cause the filter frame 2 to be blocked, when the activated carbon particles on the filter frame 2 are saturated, they are transported to the collection tank 13 through the discharge pipe 22, and the screen 131 in the collection tank 13 starts to work by vibration, and the smaller, broken or scrapped activated carbon is separated from the complete particles by vibration. Those particles that are not damaged or can still be used will not pass through the holes of the screen 131, and will be stored on the filter frame 2 or continue to remain in the system for standby use, while the broken or invalid activated carbon particles will fall to the bottom of the collection tank 13, and these activated carbon particles will be cleaned up by the discharge assembly 132, and the first rotary drive motor 1322 is started, and the output shaft of the first rotary drive motor 1322 drives the first spiral blade 1321 connected to it to rotate, and the first spiral blade 1 The rotation of 321 drives the activated carbon particles at the bottom of the collecting tank 13 to move until the unusable activated carbon particles are discharged from the collecting tank 13. The setting of the screen 131 allows the activated carbon particles to be screened and put back into each filter frame 2 to achieve recycling, ensuring that the activated carbon used in the system is always in good condition and can give full play to its adsorption capacity, thereby improving the overall efficiency of exhaust gas treatment, extending the service life of the activated carbon, and reducing the need for frequent replacement of activated carbon, thereby saving material costs. The vibrating screen 131 can timely screen out the crushed activated carbon particles to prevent these small particles from continuing to be recycled in the system, avoiding possible blockage in the equipment or reduced filtration efficiency. The cooperation of the vibrating screen 131 and the first spiral blade 1321 realizes automatic cleaning and discharge of scrapped activated carbon particles, reduces the frequency of manual cleaning and maintenance, and reduces operating costs.

[0040] like Figures 2 to 7 , Fig. 9 and Fig.10 As shown: a pusher head 221 capable of reciprocatingly sliding along the axial direction of the discharge pipe 22 is arranged in the discharge pipe 22, the pusher head 221 is transmission-connected with the first spiral blade 1321, and the pusher head 221 is a conical structure.

[0041] When the first rotary drive motor 1322 is started, the first spiral blade 1321 begins to rotate, and at the same time, the push head 221 reciprocates along the axial direction of the discharge pipe 22 as the first spiral blade 1321 rotates. During the reciprocating linear motion of the push head 221, the conical push head 221 applies thrust to the activated carbon particles in the discharge pipe 22, gradually pushing the particles into the filter frame 2. This movement can effectively prevent the particles from accumulating and clogging in the pipeline, ensuring that the particles can smoothly pass through the discharge pipe 22 and reach the predetermined position, thereby ensuring the smooth discharge process. Due to the conical structure of the push head 221 The resistance between the activated carbon particles and the particles can be reduced, and the fluidity of the particles can be increased by reciprocating pushing, so that the discharge process is more efficient, and there will be no local backlog or residue of particles, ensuring that the particles in the discharge pipe 22 are evenly pushed forward. The reciprocating motion of the pusher head 221 can automatically clean the particles in the pipe, reducing the frequency of manual intervention and maintenance. The reciprocating motion of the pusher head 221 can also indirectly push the activated carbon particles in the filter frame 2, so that the particles are in a dynamic flow state, thereby increasing the active surface area of ​​the particles, improving the adsorption effect of activated carbon on exhaust gas, and extending the service life of the equipment.

[0042] like Figures 2 to 5 , Fig. 9 and Fig.10 As shown: a driving shaft 133 that can slide along the axial direction of the pushing head 221 is arranged in the collecting tank 13, and the bottoms of all the pushing heads 221 are sleeved on the driving shaft 133, and a rotatable turntable 134 is arranged below the driving shaft 133, and the turntable 134 is transmission-connected to the first spiral blade 1321, and a fixed shaft 1341 parallel to its axis is arranged on the edge of the turntable 134, and a connecting rod 135 is arranged between the fixed shaft 1341 and the driving shaft 133.

[0043] When the first rotary drive motor 1322 is started, the first spiral blade 1321 starts to rotate, and the rotation of the first spiral blade 1321 drives the rotation of the turntable 134, and the rotation of the turntable 134 drives its fixed shaft 1341 to rotate around its axis, and the movement of the fixed shaft 1341 drives the operation of the connecting rod 135, and the movement of the driving shaft 133 drives the multiple pusher heads 221 to synchronously perform linear reciprocating motion, thereby ensuring that the multiple pusher heads 221 can work in a coordinated manner and avoid multiple The mutual interference between the push heads 221 improves the working stability and uniformity of the system. The multiple push heads 221 can apply a uniform driving force to the activated carbon particles in each filter frame 2 through reciprocating motion, which helps to improve the discharge efficiency. The activated carbon particles will not be discharged smoothly due to local backlog or blockage, thereby improving the overall discharge efficiency of the system. Since the push heads 221 can dynamically adjust the flow state of the activated carbon particles, the saturation and failure problems of local activated carbon are effectively avoided, the service life of the activated carbon is extended, and the maintenance frequency of the system is reduced.

[0044] like Figures 2 to 5 , Fig. 9 and Fig.10 As shown: first guide rods 1311 are provided on the four end corners of the screen 131 in the collecting tank 13, the screen 131 is sleeved on the four first guide rods 1311 and slidably cooperates with them, the first guide rods 1311 are sleeved with first elastic members 1312, the screen 131 is elastically connected to the collecting tank 13 through the first elastic members 1312, and both ends of the screen 131 are provided with connecting ears 1313 sleeved on the driving shaft 133.

[0045] The movement of the driving shaft 133 can drive the connecting ear 1313 connected thereto, and the connecting ear 1313 drives the screen 131 to slide along the first guide rod 1311, thereby realizing the vibration of the screen 131. The vibration of the screen 131 can screen out the crushed particles in the activated carbon particles, so as to more flexibly adapt to the discharge of waste materials, so that the screen 131 can evenly distribute the force during the discharge or screening process, thereby avoiding the accumulation or blockage of materials and ensuring the uniformity and efficiency of screening. The first elastic member 1312 is provided to play a buffering role. When the screen 131 is subjected to pressure or vibration, part of the force can be absorbed by the elastic member to prevent the screen 131 from being damaged. At the same time, when the external force disappears, the elastic member can automatically reset the screen 131 to maintain the normal working position of the screen 131. Through the provision of the first guide rod 1311, the screen 131 can slide along a predetermined trajectory, thereby increasing the flexibility of the screen 131. During the vibration or screening process, the position of the screen 131 can be flexibly adjusted to ensure that the waste particles can pass through smoothly, thereby extending the service life of the equipment and improving the efficiency of waste treatment; the sliding setting of the screen 131 prevents the activated carbon from easily stacking or clogging when passing through the screen 131.

[0046] like Figures 2 to 5 and Figure 8 As shown: a connecting channel 136 is provided on the side wall of the collecting tank 13, the connecting channel 136 is connected to the material lifting assembly 15, and a desorption device 137 for heating and desorbing the activated carbon particles screened by the screen 131 is provided at the bottom of the connecting channel 136, and the desorption device 137 includes a plurality of electric heating tubes 1371.

[0047] By setting a connecting channel 136 on the side wall of the collecting tank 13, qualified activated carbon particles after screening by the screen 131 can enter the lifting component 15 through the connecting channel 136. The connecting channel 136 not only plays the role of material transportation, but also provides a passage for the subsequent heating and desorption treatment steps. Through the setting of the desorption device 137, by evenly arranging a plurality of electric heating tubes 1371 at the bottom of the connecting channel 136, when the activated carbon particles pass through this area, the electric heating tubes 1371 can heat them, so that the waste gas or organic matter adsorbed in the activated carbon can be volatilized, thereby realizing the desorption and regeneration of the activated carbon particles. The heated activated carbon particles can continue to be transported back to the filtration system through the lifting component 15 to achieve reuse.

[0048] By setting the desorption device 137, the used activated carbon particles can be regenerated and the waste gas components adsorbed therein can be desorbed, which not only prolongs the service life of the activated carbon particles, but also reduces the need for frequent replacement of activated carbon, greatly reducing the operating cost of the equipment. During the operation of the equipment, the adsorption capacity of the activated carbon will decrease when it is saturated. By restoring the adsorption performance of the activated carbon particles, the waste gas treatment efficiency of the entire equipment can be avoided from being affected by the failure of local activated carbon. By combining the desorption device 137 with the connecting channel 136, the material lifting component 15, etc., the whole process of screening, conveying, heating, desorption and reuse of the activated carbon particles can be automatically completed. This automated design improves the working efficiency of the system and reduces human intervention.

[0049] like Figures 1 to 4 As shown: the material lifting component 15 includes a mounting cylinder 153 which is vertically arranged beside the filter box 1, a second spiral blade 151 which can rotate is arranged inside the mounting cylinder 153, a second rotary drive motor 152 which can drive the second spiral blade 151 to rotate is arranged at the top of the mounting cylinder 153, and a discharge channel 154 which is connected to the material distribution mechanism 14 is also arranged at the top of the mounting cylinder 153.

[0050] When the activated carbon particles enter the bottom of the installation cylinder 153 through the collecting tank 13 or the connecting channel 136, the second rotary drive motor 152 is started, and the output shaft of the second rotary drive motor 152 will drive the second spiral blade 151 connected thereto, and the activated carbon particles are transported to the top of the cylinder wall filter box 1 of the installation cylinder 153 in the vertical direction through the rotation of the second spiral blade 151. In this process, the activated carbon particles are gradually brought to the top of the installation cylinder 153 through spiral motion, and a discharge channel 154 connected to the distribution mechanism 14 is provided at the top of the installation cylinder 153, and the activated carbon particles enter the distribution mechanism 14 through the discharge channel 154, and the distribution mechanism 14 then evenly distributes the activated carbon particles to the filter frame 2 to complete the whole cycle.

[0051] The activated carbon particles are automatically transported from the bottom to the top through the rotation of the second spiral blade 151 of the lifting component 15 without human intervention, thereby realizing automatic transportation and recycling of the activated carbon, which greatly improves the working efficiency and automation of the system.

[0052] Through the continuous conveying of the lifting component 15, the activated carbon particles can participate in the adsorption and regeneration cycle multiple times, which not only prolongs the service life of the activated carbon, but also improves resource utilization, reduces maintenance costs and consumables. The rotation of the second spiral blade 151 can stably convey the activated carbon particles, avoid excessive damage or friction loss of the activated carbon particles during the conveying process, and ensure the integrity and adsorption effect of the activated carbon.

[0053] like Figures 1 to 5As shown: the material distribution mechanism 14 includes a mounting frame 142, a vibration motor 1421 and four second guide rods 141 arranged on the top of the filter box 1, each second guide rod 141 is provided with a second elastic member 1411, the mounting frame 142 is sleeved on the second guide rod 141, and the mounting frame 142 is elastically connected to the filter box 1 through the second elastic member 1411, the vibration motor 1421 is located below the mounting frame 142, the mounting frame 142 is transmission-connected to the vibration motor 1421, a flat feeding channel 143 is provided on the mounting frame 142, and a plurality of feeding pipes 1431 are provided on the feeding channel 143, and the number of the feeding pipes 1431 is the same as the number of the feeding pipes 21 and corresponds one to one.

[0054] Each guide rod is sleeved with a second elastic member 1411 to ensure that the mounting frame 142 can be elastically moved or vibrated within a certain range. By starting the vibration motor 1421, the mounting frame 142 is driven to vibrate by the vibration motor 1421, so that the mounting frame 142 produces uniform vibration. This vibration can promote the activated carbon particles to flow evenly in the feeding channel 143, so that the activated carbon particles can be evenly fed into each filter frame 2, thereby preventing particle accumulation or blockage. Through the setting of the flat feeding channel 143, its structure helps to evenly distribute the activated carbon particles to each feeding pipe 1431. The number of feeding pipes 1431 corresponds to the number of feeding pipes 21. Each feeding pipe 1431 feeds the activated carbon particles into different filter frames 2 through the feeding pipe 21.

[0055] By driving the mounting frame 142 to vibrate through the vibration motor 1421, the activated carbon particles can be evenly distributed in the feeding channel 143, which can avoid the phenomenon of local accumulation of activated carbon particles due to gravity or other factors, and ensure the uniform amount of activated carbon in each filter frame 2. The vibration effect not only helps to evenly distribute the particles, but also avoids the blockage of activated carbon due to friction, static electricity or other reasons during the transportation process, thereby ensuring the smooth operation of the equipment. Evenly distributing activated carbon particles to each filter frame 2 can effectively increase the contact area with the exhaust gas, further improve the adsorption efficiency of activated carbon, and enhance the overall exhaust gas treatment capacity of the equipment. The second guide rod 141 and the elastic member are connected to ensure that no excessive mechanical stress is generated during the vibration process. At the same time, it also provides a certain stability to prevent the mounting frame 142 from being displaced too much, thereby protecting the normal operation of the equipment.

[0056] like Figures 2 to 7 A feed cover 211 and a discharge cover 222 are respectively arranged between the feed pipe 21 and the discharge pipe 22 and the filter frame 2. A plurality of partition plates 2111 equidistantly distributed along the width direction of the filter frame 2 are arranged in the feed cover 211, and the discharge cover 222 is a funnel-shaped structure.

[0057] The activated carbon particles are evenly guided to different areas of the filter frame 2 through multiple partitions 2111 arranged inside the feed cover 211. When the activated carbon particles are transported to the feed cover 211 through the feed pipe 21, the partitions 2111 will distribute these particles to multiple small channels to ensure that each part of the filter frame 2 can receive the same amount of activated carbon particles. This can avoid the activated carbon from being concentrated in a certain place of the filter frame 2, ensure that the entire filter frame 2 evenly adsorbs the exhaust gas, improve the adsorption efficiency of the activated carbon, and make the exhaust gas treatment more balanced.

[0058] By setting the discharge cover 222 as a funnel-shaped structure, the activated carbon particles can be effectively gathered and smoothly guided into the discharge pipe 22, thereby reducing the loss or scattering of activated carbon particles during the discharge process, reducing the possibility of particle residue or clogging the discharge pipe 22, and ensuring the smoothness of the discharge process.

[0059] By setting the feed hood 211 and the discharge hood 222, the activated carbon particles can be effectively distributed and recovered during the feeding and discharging processes, reducing particle losses and lowering operating costs. In addition, the feed hood 211 and the discharge hood 222 have simple structures and are easy to maintain and clean. Operators can quickly deal with possible faults or accumulation problems, ensuring long-term and efficient operation of the equipment.

[0060] like Figures 2 to 7 As shown: a plurality of partition bars 23 arranged in a rectangular shape are arranged in the filter frame 2.

[0061] By setting a plurality of rectangular dividing strips 23 arranged in a row inside the filter frame 2, the dividing strips 23 divide the filter frame 2 into a plurality of small grids to form a grid-like structure. Each small grid can accommodate a certain amount of activated carbon particles. The function of the dividing strips 23 is to provide an orderly layout for the interior of the filter frame 2 to avoid uneven accumulation of activated carbon inside the filter frame 2, thereby ensuring that the airflow can pass through each small grid evenly and fully contact the activated carbon, avoiding the airflow from concentrating only through a part of the area, thereby improving the adsorption efficiency of the entire equipment. The dividing strips 23 can also effectively prevent the activated carbon particles from excessively accumulating or moving due to the impact of the airflow during operation, so that the activated carbon always maintains an orderly arrangement, avoiding mutual squeezing between particles, and extending the service life of the activated carbon. The activated carbon particles can also be guided to flow regularly in the filter frame 2, and local adsorption saturation or accumulation will not occur due to disordered flow, thereby better realizing the dynamic replacement and regeneration of the activated carbon.

[0062] The above embodiments only express one or several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.

Claims

1. An automatic temperature-controlled waste gas adsorption device for preparing an emulsifier, comprising a filter box (1) and an air inlet (11) and an air outlet (12) respectively arranged at two ends of the filter box (1), characterized in that: A plurality of filter frames (2) are arranged at equal intervals along the length direction of the filter box (1), and each of the plurality of filter frames (2) is filled with granular activated carbon; The top and bottom of the filter frame (2) are respectively provided with a feed pipe (21) and a discharge pipe (22) penetrating through the filter box (1); A collecting tank (13) for collecting activated carbon discharged from the filter frame (2) is provided at the bottom of the filter box (1); A material distribution mechanism (14) for evenly feeding a plurality of filter screen frames (2) is provided on the top of the filter box (1); A material lifting component (15) is arranged on the side of the filter box (1), and the material lifting component (15) is located between the collecting tank (13) and the material distribution mechanism (14). The material lifting component (15) is used to drive the activated carbon in the collecting tank (13) to move into the material distribution mechanism (14).

2. The automatic temperature control type waste gas adsorption equipment prepared by an emulsifier according to claim 1, characterized in that: A vibrating screen (131) is provided in the collection tank (13), and a discharge assembly (132) for driving the discarded activated carbon particles to be discharged from the collection tank (13) is provided below the screen (131). The discharge assembly (132) comprises a rotatable first spiral blade (1321) and a first rotary drive motor (1322) for driving the first spiral blade (1321) to rotate.

3. The automatic temperature control type waste gas adsorption equipment prepared by an emulsifier according to claim 2, characterized in that: A pushing head (221) capable of reciprocatingly sliding along the axial direction of the discharge pipe (22) is arranged in the discharge pipe (22). The pushing head (221) is transmission-connected to the first spiral blade (1321), and the pushing head (221) is a conical structure.

4. The automatic temperature-controlled waste gas adsorption equipment prepared by an emulsifier according to claim 3, characterized in that: A driving shaft (133) capable of sliding along the axis direction of the pushing head (221) is arranged in the collecting tank (13); the bottoms of all the pushing heads (221) are sleeved on the driving shaft (133); a rotatable turntable (134) is arranged below the driving shaft (133); the turntable (134) is transmission-connected to the first spiral blade (1321); a fixed shaft (1341) parallel to the axis of the turntable (134) is arranged on the edge of the turntable (134); a connecting rod (135) is arranged between the fixed shaft (1341) and the driving shaft (133).

5. The automatic temperature-controlled waste gas adsorption equipment prepared by an emulsifier according to claim 4, characterized in that: First guide rods (1311) are provided at the four end corners of the screen (131) in the collecting trough (13); the screen (131) is sleeved on the four first guide rods (1311) and slidably cooperates with them; first elastic members (1312) are sleeved on the first guide rods (1311); the screen (131) is elastically connected to the collecting trough (13) via the first elastic members (1312); and connecting ears (1313) sleeved on the driving shaft (133) are provided at both ends of the screen (131).

6. The automatic temperature control type waste gas adsorption equipment prepared by an emulsifier according to claim 2, characterized in that: A connecting channel (136) is provided on the side wall of the collecting tank (13), the connecting channel (136) is in communication with the material lifting assembly (15), and a desorption device (137) for heating and desorbing the activated carbon particles screened by the screen (131) is provided at the bottom of the connecting channel (136), the desorption device (137) comprising a plurality of electric heating tubes (1371).

7. The automatic temperature-controlled waste gas adsorption equipment prepared by an emulsifier according to any one of claims 1 to 6, characterized in that: The material lifting assembly (15) comprises a mounting cylinder (153) arranged in a vertical state beside the filter box (1); a second spiral blade (151) capable of rotating is arranged inside the mounting cylinder (153); a second rotary drive motor (152) capable of driving the second spiral blade (151) to rotate is arranged at the top of the mounting cylinder (153); and a discharge channel (154) for connecting to the material distribution mechanism (14) is also arranged at the top of the mounting cylinder (153).

8. The automatic temperature-controlled waste gas adsorption equipment prepared by an emulsifier according to any one of claims 1 to 6, characterized in that: The material distribution mechanism (14) comprises a mounting frame (142), a vibration motor (1421) and four second guide rods (141) arranged on the top of the filter box (1), each second guide rod (141) is provided with a second elastic member (1411), the mounting frame (142) is sleeved on the second guide rod (141), and the mounting frame (142) is elastically connected to the filter box (1) through the second elastic member (1411), the vibration motor (1421) is located below the mounting frame (142), the mounting frame (142) is transmission-connected to the vibration motor (1421), a flat feeding channel (143) is provided on the mounting frame (142), and a plurality of feeding pipes (1431) are provided on the feeding channel (143), and the number of the feeding pipes (1431) is the same as the number of the feeding pipes (21) and corresponds one to one.

9. The automatic temperature-controlled waste gas adsorption equipment prepared by an emulsifier according to any one of claims 1 to 6, characterized in that: A feed cover (211) and a discharge cover (222) are respectively arranged between the feed pipe (21) and the discharge pipe (22) and the filter frame (2); a plurality of partition plates (2111) are arranged in the feed cover (211) and are distributed at equal intervals along the width direction of the filter frame (2); and the discharge cover (222) is a funnel-shaped structure.

10. The automatic temperature-controlled waste gas adsorption equipment prepared by an emulsifier according to any one of claims 1 to 6, characterized in that: A plurality of partition bars (23) arranged in a rectangular shape are arranged in the filter frame (2).

Citation Information

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