Fan coil wind wheel machining device
Through the fin adjustment and extrusion mechanism of the fan coil wind wheel processing device, the problems of inconsistent angles and position offset of the wind wheel fins are solved, the welding efficiency and accuracy are improved, the scope of application is expanded, and the welding quality is ensured.
Patent Information
- Application Number
- CN202411446463.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the welding process of fan coil wind wheel fins, due to the inconsistent fin angle, the welding efficiency and poor accuracy, and the existing angle plug-in templates are narrow in scope, which can easily cause fin position deviation and lead to welding defective products. .
A fan coil wind wheel processing device is designed, including a fin adjustment mechanism and a fin extrusion mechanism. The fin angle is precisely adjusted and installed by lifting sliders, rotating components and motor drives to ensure uniform distribution of fins and Correct position.
The efficiency and accuracy of the angle adjustment of the wind wheel fins is improved, the scope of application is expanded, the quality of the wind wheel welding is ensured, the position deviation of the fin is avoided, and the welding effect is enhanced.
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Figure CN119115406A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wind wheel processing, and more specifically, to a wind wheel processing device for a fan coil unit. Background Art
[0002] The fan coil impeller, referred to as the impeller, is a rotating component installed inside the fan coil unit. When the fan coil unit is working, the impeller rotates under the drive of the motor, generating air flow, sucking in the indoor air and exchanging heat through the coil unit, and then sending out the conditioned air, thereby achieving indoor temperature regulation and air circulation.
[0003] The fan coil impeller is usually composed of three parts: a lower ring, fins and an upper ring, and the lower ring, fins and upper ring are welded together. Since the rotation of the fins is required to realize air circulation, the fins are set at an angle, but the inclination angles of the fins inside different fan coil impellers are different. Therefore, when welding the fins, it is necessary to arrange several fins at a certain inclination angle so that their bottoms are evenly welded to the lower ring, and their tops are evenly welded to the upper ring. Since it is necessary to arrange several fins at the same inclination angle before welding, this increases the difficulty of welding. If the angle is measured and marked and then the fins are welded one by one, the efficiency is low. If several fins are limited by a pre-made angle plug-in template, although several fins can be well arranged at the same inclination angle, the pre-made angle plug-in template can only weld a specific angle and a specific fin thickness, which will result in a narrow scope of application.
[0004] At the same time, when the fins are being plugged in, the fins may not be properly plugged in, causing the fins to be offset from the upper ring or the lower ring, resulting in the welded fan coil impeller becoming a defective product.
[0005] Based on this, the present invention designs a fan coil unit wind wheel processing device. Summary of the invention
[0006] In order to overcome the deficiencies of the prior art, the present invention provides a fan coil unit wind wheel processing device, which has the advantages of being easy to uniformly adjust the angle of the fins and having a wide range of applications.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fan coil unit wind wheel processing device, comprising a lower ring bearing mechanism, an upper ring bearing mechanism is fixedly installed on the upper left side of the lower ring bearing mechanism, a fin adjustment mechanism is liftably connected to the lower ring bearing mechanism, a fin extrusion mechanism is liftably installed on the top of the lower ring bearing mechanism, and a welding mechanism is installed on the lower ring bearing mechanism.
[0008] The fin adjustment mechanism comprises a mounting ring, a lifting slider is fixedly mounted on the outer wall of the mounting ring, a plurality of fixing components evenly distributed in a ring shape are fixedly mounted on the inner wall of the mounting ring, and a rotating component is rotatably connected to a side of the fixing component away from the mounting ring.
[0009] The fixing assembly includes a connecting column fixed on the inner wall of the mounting ring, a mounting bracket is fixedly installed on one end of the connecting column away from the mounting ring, an arc-shaped fixing plate is fixedly installed on the inner bottom surface and the inner top surface of the mounting bracket, a fixing block is fixedly installed on the inner bottom surface of the mounting bracket and located on the outer side of the arc-shaped fixing plate, and a guide groove is opened on the fixing block.
[0010] The rotating assembly includes a mounting column, a vertical hole is formed on the mounting column, and a limit plate for clamping and limiting the wind wheel fin is provided on two inner walls opposite to each other of the vertical hole. The limit plate is connected to the inner wall of the vertical hole through a torsion spring, and arc-shaped sliding grooves for sliding with the arc-shaped fixing plate are formed on the upper and lower end surfaces of the mounting column, and a semi-toothed ring 2 is fixedly installed on the outer wall of the mounting column.
[0011] A rotating guide ring is connected to the inside of several guide grooves for common rotation, and an internal gear ring meshing with several half-tooth rings 2 distributed in a ring is fixedly installed on the inner wall of the rotating guide ring. A gear is rotatably connected to the inside of one of the mounting brackets, and a driving motor is installed on the top of the mounting bracket through a motor seat. The gear is driven by the driving motor, and a half-tooth ring 1 meshing with the gear is fixedly installed on the outer side wall of one of the mounting columns corresponding to the gear.
[0012] Specifically, the lower ring bearing mechanism includes a horizontally arranged supporting platform, a lower ring placement cavity matched with the lower ring of the wind wheel is opened in the middle of the upper surface of the supporting platform, the lower ring placement cavity is located directly below the mounting ring and is coaxial with the mounting ring, a vertical plate is fixedly installed on the right side of the upper surface of the supporting platform, the internal rotation of the vertical plate is connected with a screw rod matched with the lifting slider, and the screw rod is driven by the lifting execution motor.
[0013] Specifically, a mounting seat is fixedly installed on the top of the vertical plate, a horizontal plate is fixedly installed on one side surface of the mounting seat, a square hole is opened at one end of the horizontal plate away from the mounting seat, a positioning bolt is threadedly connected on one end surface of the horizontal plate away from the mounting seat, and a guide hole is opened on the side of the horizontal plate close to the square hole.
[0014] Specifically, the upper ring bearing mechanism includes a fixed support plate fixedly installed above the supporting platform, a lifting support plate is arranged directly above the fixed support plate, a hydraulic rod is fixedly installed on one side of the fixed support plate, a convex plate is fixedly installed on one side of the lifting support plate, and the telescopic end of the hydraulic rod is fixedly connected to the bottom of the convex plate.
[0015] Specifically, a fixed shaft is fixedly installed on the top of the lifting support plate, and a rotating plate is rotatably connected to the outer side of the fixed shaft, and a limit hole is provided on the rotating plate and on both sides of the fixed shaft, and an ear plate is fixedly installed on one side surface of the lifting support plate, and a limit bolt is threaded through the ear plate, and the top of the limit bolt is inserted into the corresponding limit hole. An upper ring supporting frame is rotatably connected to one side of the rotating plate, and the upper ring supporting frame is driven by a rotating execution motor fixedly installed inside the rotating plate, and two symmetrically distributed support plates are fixedly installed above the upper ring supporting frame, and an electric control suction cup for adsorbing the upper ring of the wind wheel is fixedly installed on the bottom of the support plate, and the upper surface of the upper ring supporting frame is provided with a accommodating cavity for placing the electric control suction cup, and the lower surface of the upper ring supporting frame is provided with a positioning groove for positioning the upper ring of the wind wheel.
[0016] Specifically, the fin extrusion mechanism includes a square tube that vertically passes through the square hole, a door-type frame is fixedly installed on the bottom end of the square tube, a receiving ring is fixedly installed on the bottom of the door-type frame, a plurality of square through-columns evenly distributed in a ring shape slide through the interior of the receiving ring, an extrusion plate corresponding to the wind wheel fins is fixedly installed on the outer end of the square through-column, an end plate is fixedly installed on the inner end of the square through-column, a return spring is sleeved on the outer side of the square through-column and between the inner side wall of the receiving ring and the end plate, and a convex column is fixedly installed on the side surface of the end plate away from the square through-column.
[0017] Specifically, an anti-fall frame is fixedly sleeved on the outer side surface of the top end of the square tube, a positioning hole is opened on the top of one side of the square tube close to the positioning bolt, and one end of the positioning bolt located inside the square hole is inserted into the corresponding positioning hole, and an adjusting stud is penetrated by the internal thread of the square tube in the middle position of the portal frame, and an inverted cone corresponding to a plurality of bosses is fixedly installed on the bottom end of the adjusting stud, and the end of the boss away from the end plate rests on the side wall of the smooth inverted cone, and an adjusting column is fixedly installed on the top of the adjusting stud, and the adjusting column passes through the square tube and extends to the top of the square tube, and a guide rod parallel to the square tube and penetrating the guide hole is fixedly installed on the upper surface of the portal frame.
[0018] Specifically, the welding mechanism includes two symmetrically arranged end blocks, the end block at the bottom is fixedly installed above the supporting platform, two parallel vertical columns are fixedly installed between the two end blocks, a lifting slide is slidably sleeved on the outer sides of the two vertical columns, a carrying ring is fixedly installed on one side surface of the lifting slide, a plurality of lower welding nozzles evenly distributed in a ring are installed on the bottom of the carrying ring tilted inward, and a plurality of upper welding nozzles evenly distributed in a ring are installed on the top of the carrying ring tilted inward.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. By setting up a fin adjustment mechanism, the present invention can firstly quickly and conveniently adjust the angles of several wind wheel fins in a unified manner compared with the existing welding, thereby greatly improving the processing efficiency; secondly, it can ensure the accuracy of adjusting the inclination angle of the wind wheel fins, avoiding inconsistent inclination angles of the wind wheel fins, resulting in an unsightly welded fan coil unit wind wheel; finally, the inclination angle of the wind wheel fins can be adjusted over a larger range, thereby greatly improving the scope of use of the present invention and being easy to be introduced to the market.
[0021] 2. The present invention provides a fin squeezing mechanism, which can squeeze the wind wheel fins between the two limit plates inserted into the vertical holes before their inclination angles are adjusted, so that a number of annularly distributed wind wheel fins can be installed in place, thereby making the installation position of the wind wheel fins more precise and achieving a better subsequent welding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a scene diagram of the welding of the wind wheel fins and the wind wheel lower ring of the present invention.
[0023] Figure 2 This is a scene diagram of the welding of the wind wheel fins and the wind wheel upper ring of the present invention.
[0024] Figure 3 It is a structural schematic diagram of the lower ring bearing mechanism of the present invention.
[0025] Figure 4 It is a schematic structural diagram of the upper ring bearing mechanism of the present invention.
[0026] Figure 5 It is a schematic diagram of the installation structure of the wind wheel upper ring of the present invention.
[0027] Figure 6 It is a structural schematic diagram of the fin adjustment mechanism of the present invention.
[0028] Figure 7 For the present invention Figure 6 Enlarged view of part A.
[0029] Figure 8 It is a schematic structural diagram of the fixing assembly of the present invention.
[0030] Fig. 9 It is a schematic structural diagram of the rotating assembly of the present invention.
[0031] Fig.10 It is a structural schematic diagram of the fin extrusion mechanism of the present invention.
[0032] Fig.11 It is a cross-sectional view of the fin extrusion mechanism of the present invention.
[0033] Fig.12 It is a structural schematic diagram of the welding mechanism of the present invention.
[0034] In the figure: 1. Lower ring bearing mechanism; 101. Support platform; 102. Lower ring placement cavity; 103. Vertical plate; 104. Screw rod; 105. Lifting actuator motor; 106. Mounting seat; 107. Horizontal plate; 108. Square hole; 109. Positioning bolt; 110. Guide hole; 2. Upper ring bearing mechanism; 201. Fixed support plate; 202. Lifting support plate; 203. Hydraulic rod; 204. Convex plate; 205. Fixed shaft; 206. Rotating plate; 207, limiting hole; 208, ear plate; 209, limiting bolt; 210, upper ring bearing frame; 211, rotating execution motor; 212, supporting plate; 213, electric control suction cup; 3, fin adjustment mechanism; 301, mounting ring; 302, lifting slider; 303, fixing assembly; 304, rotating assembly; 305, rotating guide ring; 306, inner gear ring; 307, gear; 308, driving motor; 309, half gear ring ; 3031, mounting bracket; 3032, connecting column; 3033, arc-shaped fixing plate; 3034, fixing support block; 3035, guide groove; 3041, mounting column; 3042, vertical hole; 3043, limit plate; 3044, arc-shaped slide groove; 3045, semi-toothed ring II; 4, fin extrusion mechanism; 401, receiving ring; 402, square through column; 403, extrusion plate; 404, end plate; 405, reset spring; 406, Boss; 407, door frame; 408, square tube; 409, anti-fall frame; 410, positioning hole; 411, adjustment stud; 412, inverted frustum; 413, adjustment column; 414, guide rod; 5, welding mechanism; 501, end block; 502, vertical column; 503, lifting slide; 504, bearing ring; 505, lower welding nozzle; 506, upper welding nozzle; 6, wind wheel fin; 7, wind wheel lower ring; 8, wind wheel upper ring. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Reference Figure 1-Figure 2As shown, the present invention provides a fan coil unit wind wheel processing device, comprising a lower ring bearing mechanism 1 for placing a wind wheel lower ring 7, an upper ring bearing mechanism 2 for adsorbing a wind wheel upper ring 8 is fixedly installed on the upper left side of the lower ring bearing mechanism 1, a fin adjustment mechanism 3 for limiting the position of a wind wheel fin 6 and adjusting its inclination angle is liftably connected to the lower ring bearing mechanism 1, a fin squeezing mechanism 4 for squeezing the wind wheel fin 6 is liftably installed on the top of the lower ring bearing mechanism 1, and a welding mechanism 5 for welding the wind wheel fin 6, the wind wheel lower ring 7 and the wind wheel upper ring 8 is installed on the lower ring bearing mechanism 1.
[0037] The present invention places the lower ring 7 of the wind wheel above the lower ring bearing mechanism 1, and then limits a plurality of wind wheel fins 6 in turn inside the fin adjustment mechanism 3, so that the bottom of the wind wheel fin 6 contacts the upper surface of the lower ring 7 of the wind wheel, and then uses the fin extrusion mechanism 4 to extrude the plurality of wind wheel fins 6 along the center of the circle of the lower ring 7 of the wind wheel to the outside, so that the wind wheel fins 6 are installed in place. After the wind wheel fins 6 are installed in place, the fin extrusion mechanism 4 is adjusted to no longer extrude the wind wheel fins 6, and then the inclination of the plurality of wind wheel fins 6 is adjusted by the fin adjustment mechanism 3. The bevel angle is adjusted. After the adjustment is completed, the connection between the wind wheel fin 6 and the wind wheel lower ring 7 is welded by the welding mechanism 5. After the welding is completed, the fin adjustment mechanism 3 and the fin extrusion mechanism 4 are moved upward, and the wind wheel upper ring 8 is installed on the upper ring bearing mechanism 2. Finally, the wind wheel upper ring 8 is rotated to the top of several wind wheel fins 6, and the wind wheel upper ring 8 is contacted with the wind wheel fins 6 through the upper ring bearing mechanism 2. Finally, the connection between the wind wheel fin 6 and the wind wheel upper ring 8 is welded by the welding mechanism 5. After the welding is completed, the fan coil wind wheel can be taken out.
[0038] Reference Figure 3 As shown, the lower ring bearing mechanism 1 includes a horizontally arranged supporting platform 101, and a lower ring placement cavity 102 adapted to the wind wheel lower ring 7 is opened in the middle of the upper surface of the supporting platform 101, and a vertical plate 103 is fixedly installed on the right side of the upper surface of the supporting platform 101, and a screw rod 104 is rotatably connected inside the vertical plate 103, and the screw rod 104 is driven by a lifting actuator motor 105, and a mounting seat 106 is fixedly installed on the top of the vertical plate 103, and a horizontal plate 107 is fixedly installed on one side surface of the mounting seat 106, and a square hole 108 is opened at one end of the horizontal plate 107 away from the mounting seat 106, and a positioning bolt 109 is threadedly connected on one end surface of the horizontal plate 107 away from the mounting seat 106, and a guide hole 110 is opened on the side of the horizontal plate 107 close to the square hole 108.
[0039] The present invention can place the wind wheel lower ring 7 inside the lower ring placement cavity 102 by setting the lower ring placement cavity 102. The setting of the lower ring placement cavity 102 can limit the wind wheel lower ring 7 to prevent it from moving. Through the setting of the screw rod 104 and the lifting execution motor 105, the fin adjustment mechanism 3 can be lifted and lowered as a whole. The setting of the cross plate 107, the square hole 108, the positioning bolt 109 and the guide hole 110 can be used to adjust the lifting of the fin extrusion mechanism 4.
[0040] Reference Figure 3-Figure 5 As shown, the upper ring bearing mechanism 2 includes a fixed support plate 201 fixedly installed above the supporting platform 101, a lifting support plate 202 is arranged directly above the fixed support plate 201, a hydraulic rod 203 is fixedly installed on one side of the fixed support plate 201, a convex plate 204 is fixedly installed on one side of the lifting support plate 202, the telescopic end of the hydraulic rod 203 is fixedly connected to the bottom of the convex plate 204, a fixed shaft 205 is fixedly installed on the top of the lifting support plate 202, a rotating plate 206 is rotatably connected to the outer side of the fixed shaft 205, a limiting hole 207 is provided on the rotating plate 206 and on both sides of the fixed shaft 205, an ear plate 208 is fixedly installed on one side surface of the lifting support plate 202, and the ear A limiting bolt 209 is threaded through the plate 208, and the top end of the limiting bolt 209 is inserted into the corresponding limiting hole 207. One side of the rotating plate 206 is rotatably connected to an upper ring carrier 210, and the upper ring carrier 210 is driven by a rotating actuator motor 211 fixedly installed inside the rotating plate 206. Two symmetrically distributed support plates 212 are fixedly installed above the upper ring carrier 210, and an electric control suction cup 213 for adsorbing the wind wheel upper ring 8 is fixedly installed on the bottom of the support plate 212. The upper surface of the upper ring carrier 210 is provided with a accommodating cavity for placing the electric control suction cup 213, and the lower surface of the upper ring carrier 210 is provided with a positioning groove for positioning the wind wheel upper ring 8.
[0041] The present invention provides an upper ring bearing mechanism 2, which can, on the one hand, position and install the wind rotor upper ring 8, and on the other hand, make the wind rotor upper ring 8 contact with the top of the wind rotor fin 6 to prepare for subsequent welding. The specific operation method is: place the wind rotor upper ring 8 into the positioning groove inside the upper ring bearing frame 210, and fix the wind rotor upper ring 8 through two electrically controlled suction cups 213, and then start the control switch of the rotating execution motor 211, and the upper ring bearing frame 210 can be rotated 180 degrees by rotating the execution motor 211, so that the wind rotor upper ring 8 faces downward, and then the rotating plate 206 is rotated 180 degrees, and then the limiting bolt 209 is screwed so that the top end of the limiting bolt 209 is inserted into the corresponding limiting hole 207. At this time, the wind rotor upper ring 8 is directly above a number of wind rotor fins 6, and then the hydraulic rod 203 is started to make the lower surface of the wind rotor upper ring 8 contact with the top of the wind rotor fin 6.
[0042] Reference Figure 3 , Figure 6 and Figure 7 As shown, the fin adjustment mechanism 3 includes a mounting ring 301 located just above the lower ring placement cavity 102 and coaxial with the lower ring placement cavity 102, a lifting slider 302 adapted to the screw rod 104 is fixedly mounted on the outer wall of the mounting ring 301, and a plurality of annular evenly distributed fixing components 303 are fixedly mounted on the inner wall of the mounting ring 301, and a rotating component 304 is rotatably connected to the side of the fixing component 303 away from the mounting ring 301. Through the cooperation of the lifting slider 302 and the screw rod 104, the overall lifting and lowering of the fin adjustment mechanism 3 can be realized.
[0043] See also Figure 7 and Figure 8 The fixing assembly 303 includes a connecting column 3032 fixed on the inner wall of the mounting ring 301, and a mounting bracket 3031 is fixedly installed at one end of the connecting column 3032 away from the mounting ring 301, and arc-shaped fixing plates 3033 are fixedly installed on the inner bottom surface and the inner top surface of the mounting bracket 3031, and the two arc-shaped fixing plates 3033 are arranged opposite to each other, and a fixing support block 3034 is fixedly installed on the inner bottom surface of the mounting bracket 3031 and located on the outer side of the arc-shaped fixing plate 3033, and a guide groove 3035 is opened on the fixing support block 3034; by setting the fixing assembly 303, it can play a role in bearing the rotating assembly 304, so that the rotating assembly 304 can rotate thereon.
[0044] See also Figure 7 and Fig. 9The rotating component 304 includes a mounting column 3041, a vertical hole 3042 is formed on the mounting column 3041, and a limit plate 3043 for clamping and limiting the wind wheel fin 6 is provided on the two inner walls opposite to the vertical hole 3042, and the limit plate 3043 is connected to the inner wall of the vertical hole 3042 through a torsion spring, and the upper and lower end surfaces of the mounting column 3041 are provided with an arc-shaped sliding groove 3044 that slides with the arc-shaped fixing plate 3033, and a semi-toothed ring 2 3045 is fixedly installed on the outer wall of the mounting column 3041; by setting the rotating component 304, the wind wheel fin 6 clamped inside it can rotate with it, thereby realizing the adjustment of the angle of the wind wheel fin 6; by setting two relatively arranged limit plates 3043, the wind wheel fin 6 can be clamped and limited.
[0045] See also Figure 7 , Figure 8 and Fig. 9 A rotating guide ring 305 is connected to the inside of several guide grooves 3035 for common rotation, and an inner tooth ring 306 meshing with several semi-tooth rings 3045 distributed in a ring shape is fixedly installed on the inner wall of the rotating guide ring 305. A gear 307 is connected to the inside of one of the mounting brackets 3031 for common rotation, and a driving motor 308 is installed on the top of the mounting bracket 3031 through a motor seat. The gear 307 is driven by the driving motor 308, and a semi-tooth ring 309 meshing with the gear 307 is fixedly installed on the outer wall of one of the mounting columns 3041 corresponding to the gear 307.
[0046] The present invention starts the control switch of the drive motor 308, and the drive motor 308 can drive the gear 307 to rotate. Since the gear 307 is meshed with the semi-toothed ring 1 309, the rotation of the gear 307 can drive the semi-toothed ring 1 309 to rotate. Due to the coordinated use of the arc-shaped fixed plate 3033 inside the fixed component 303 and the arc-shaped slide groove 3044 inside the rotating component 304, the rotating component 304 can rotate as a whole while the semi-toothed ring 1 309 rotates. At this time, the semi-toothed ring inside the rotating component 304 is The second half-toothed ring 3045 will rotate. Since the half-toothed ring 3045 and the inner toothed ring 306 are meshed and connected, the half-toothed ring 3045 can drive the inner toothed ring 306 to rotate. The rotation of the inner toothed ring 306 can drive the remaining half-toothed rings 3045 to rotate together, thereby driving the remaining rotating components 304 to rotate together. Since the wind wheel fins 6 are clamped and limited inside the rotating component 304, the rotation of several rotating components 304 can drive the wind wheel fins 6 to rotate together, thereby achieving a unified adjustment of the angles of several wind wheel fins 6.
[0047] The present invention provides a fin adjustment mechanism 3, which can, firstly, quickly and conveniently adjust the angles of a plurality of wind wheel fins 6 in a unified manner, thereby greatly improving the processing efficiency; secondly, ensure the accuracy of adjusting the inclination angle of the wind wheel fins 6, thereby avoiding inconsistent inclination angles of the wind wheel fins 6, which would result in an unsightly welded fan coil wind wheel; and thirdly, can adjust the inclination angle of the wind wheel fins 6 over a larger range, thereby greatly improving the scope of application of the present invention.
[0048] Reference Figure 3 , Fig.10 and Fig.11 As shown, the fin extrusion mechanism 4 includes a square tube 408 that vertically passes through the square hole 108, a door-shaped frame 407 is fixedly installed on the bottom end of the square tube 408, a receiving ring 401 is fixedly installed on the bottom of the door-shaped frame 407, a plurality of square through-columns 402 that are evenly distributed in an annular shape slide through the inside of the receiving ring 401, an extrusion plate 403 corresponding to the wind wheel fin 6 is fixedly installed on the outer end of the square through-column 402, an end plate 404 is fixedly installed on the inner end of the square through-column 402, a return spring 405 is sleeved on the outer side of the square through-column 402 and located between the inner side wall of the receiving ring 401 and the end plate 404, a convex column 406 is fixedly installed on the side surface of the end plate 404 away from the square through-column 402, an anti-fall frame 409 is fixedly sleeved on the outer side surface of the top end of the square tube 408, A positioning hole 410 is provided at the top of one side of the square tube 408 close to the positioning bolt 109, and one end of the positioning bolt 109 located inside the square hole 108 is inserted into the corresponding positioning hole 410. An adjusting stud 411 is penetrated through the internal thread of the square tube 408 and located in the middle position of the portal frame 407. An inverted cone 412 corresponding to a plurality of bosses 406 is fixedly installed at the bottom end of the adjusting stud 411. One end of the boss 406 away from the end plate 404 rests on the side wall of the smooth inverted cone 412. An adjusting column 413 is fixedly installed at the top of the adjusting stud 411. The adjusting column 413 passes through the square tube 408 and extends to the top of the square tube 408. A guide rod 414 parallel to the square tube 408 and penetrating the guide hole 110 is fixedly installed on the upper surface of the portal frame 407.
[0049] The present invention rotates the adjusting column 413, and the adjusting column 413 will drive the adjusting stud 411 and the inverted table 412 to rotate. Since the adjusting stud 411 and the door frame 407 are threadedly connected, the rotation of the adjusting stud 411 can cause the inverted table 412 to rotate and move downward at the same time. The downward movement of the inverted table 412 can squeeze the protruding column 406, so that a plurality of annular protruding columns 406 move from the inside to the outside, thereby driving the extrusion plate 403 to move from the inside to the outside through the end plate 404 and the square through column 402. At the same time, the reset spring 405 will shrink and shorten. The extrusion plate 403 moves from the inside to the outside and squeezes the wind wheel fins 6, so that a plurality of wind wheel fins 6 are installed in place. Thereafter, the adjusting column 413 is rotated in the opposite direction to move the inverted table 412 upward. Due to the elastic force of the reset spring 405, the extrusion plate 403 will move inward and no longer squeeze the wind wheel fins 6.
[0050] The present invention provides a fin squeezing mechanism 4, which can squeeze the wind wheel fin 6 inserted into the vertical hole 3042 between the two limit plates 3043 before adjusting its inclination angle, so that a plurality of annularly distributed wind wheel fins 6 can be installed in place, thereby making the installation position of the wind wheel fin 6 more precise and achieving a better subsequent welding effect.
[0051] Reference Fig.12 As shown, the welding mechanism 5 includes two symmetrically arranged end blocks 501, the end block 501 located at the bottom is fixedly installed above the supporting platform 101, and two parallel vertical columns 502 are fixedly installed between the two end blocks 501. A lifting slide 503 is slidably sleeved on the outer sides of the two vertical columns 502, and a supporting ring 504 is fixedly installed on one side surface of the lifting slide 503. The bottom of the supporting ring 504 is tilted inwardly and a plurality of lower welding nozzles 505 evenly distributed in a ring are installed, and the top of the supporting ring 504 is tilted inwardly and a plurality of upper welding nozzles 506 evenly distributed in a ring are installed.
[0052] The present invention can perform the final welding work on the fixed wind wheel fins 6, the wind wheel lower ring 7 and the wind wheel upper ring 8 by providing the welding mechanism 5.
[0053] Welding process: when it is necessary to evenly weld a number of wind wheel fins 6 on the wind wheel lower ring 7, the staff will first place the wind wheel lower ring 7 to be welded inside the lower ring placement cavity 102, and then evenly insert the wind wheel fins 6 from the inside to the outside between the two limit plates 3043 located inside the vertical hole 3042 and make the bottom of the wind wheel fin 6 contact with the upper surface of the wind wheel lower ring 7, and the wind wheel fin 6 can be limited by the limit plate 3043. After the installation of the wind wheel fins 6 is completed, the adjusting column 413 is rotated, and the adjusting column 413 will drive the adjusting stud 411 and the inverted round table 412 to rotate. The screw thread connection is adopted, so the rotation of the adjusting stud 411 can make the inverted truncated cone 412 rotate and move downward at the same time, and the downward movement of the inverted truncated cone 412 can squeeze the protruding column 406, so that a plurality of protruding columns 406 distributed in an annular shape move from the inside to the outside, thereby driving the squeezing plate 403 to move from the inside to the outside through the end plate 404 and the square through column 402, and at the same time the return spring 405 will shrink and shorten, and the squeezing plate 403 will move from the inside to the outside to squeeze the wind wheel fins 6, so that a plurality of wind wheel fins 6 are installed in place, and then the adjusting column 413 is rotated in the opposite direction to make the inverted truncated cone 412 move upward, and due to the elastic force of the return spring 405, the squeezing plate 403 will move inward and no longer press the wind wheel The fins 6 are extruded, and then the inclination angles of several wind wheel fins 6 are adjusted according to the required welding angles, and the control switch of the drive motor 308 is started. The drive motor 308 can drive the gear 307 to rotate. Since the gear 307 is meshed and connected with the semi-toothed ring 1 309, the rotation of the gear 307 can drive the semi-toothed ring 1 309 to rotate. Due to the coordinated use of the arc-shaped fixed plate 3033 inside the fixed component 303 and the arc-shaped slide groove 3044 inside the rotating component 304, the rotating component 304 can rotate as a whole while the semi-toothed ring 1 309 rotates. At this time, the semi-toothed ring 2 3045 inside the rotating component 304 will rotate. The second ring 3045 is meshed with the inner gear ring 306, so the second half-gear ring 3045 can drive the inner gear ring 306 to rotate, and the rotation of the inner gear ring 306 can drive the remaining second half-gear rings 3045 to rotate together, thereby driving the remaining rotating components 304 to rotate together. Since the wind wheel fins 6 are clamped and limited inside the rotating components 304, the rotation of several rotating components 304 can drive the wind wheel fins 6 to rotate together, thereby realizing the unified adjustment of the angles of several wind wheel fins 6. After adjusting the angles of the wind wheel fins 6, by moving the carrying ring 504, the several lower welding nozzles 505 are aligned with the connection between the wind wheel fins 6 and the wind wheel lower ring 7 for welding;
[0054] When it is necessary to weld several wind wheel fins 6 evenly on the wind wheel upper ring 8, the positioning bolt 109 is loosened at this time to disengage the inner end of the positioning bolt 109 from the inside of the positioning hole 410, and then the fin squeezing mechanism 4 is moved vertically upward as a whole to make the fin squeezing mechanism 4 be located above the wind wheel fins 6, and the lifting execution motor 105 is started, and the lifting execution motor 105 drives the screw rod 104 to rotate, and drives the lifting slider 302 to move upward, thereby driving the entire fin adjustment mechanism 3 to move vertically upward, so that the fin adjustment mechanism 3 is located above the wind wheel fins 6, and then the wind wheel upper ring 8 is placed in the positioning groove inside the upper ring carrier 210, and the wind wheel can be adjusted by two electrically controlled suction cups 213. The upper ring 8 is fixed, and then the control switch of the rotating execution motor 211 is started. By rotating the execution motor 211, the upper ring carrier 210 can be rotated 180 degrees, so that the wind wheel upper ring 8 faces downward, and then the rotating plate 206 is rotated 180 degrees, and then the limit bolt 209 is screwed so that the top of the limit bolt 209 is inserted into the corresponding limit hole 207. At this time, the wind wheel upper ring 8 is directly above a number of wind wheel fins 6, and then the hydraulic rod 203 is started to make the lower surface of the wind wheel upper ring 8 contact the top of the wind wheel fin 6, and then the bearing ring 504 is moved to align the several upper welding nozzles 506 with the connection between the wind wheel fin 6 and the wind wheel upper ring 8 for welding.
[0055] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fan coil unit wind wheel processing device, characterized in that: The invention comprises a lower ring bearing mechanism (1), an upper ring bearing mechanism (2) is fixedly mounted on the upper left side of the lower ring bearing mechanism (1), a fin adjustment mechanism (3) is liftably connected to the lower ring bearing mechanism (1), a fin pressing mechanism (4) is liftably mounted on the top of the lower ring bearing mechanism (1), and a welding mechanism (5) is mounted on the lower ring bearing mechanism (1); The fin adjustment mechanism (3) comprises a mounting ring (301), a lifting slider (302) is fixedly mounted on the outer wall of the mounting ring (301), a plurality of fixing components (303) evenly distributed in a ring shape are fixedly mounted on the inner wall of the mounting ring (301), and a rotating component (304) is rotatably connected to a side of the fixing component (303) away from the mounting ring (301); The fixing assembly (303) comprises a connecting column (3032) fixed on the inner wall of the mounting ring (301); a mounting bracket (3031) is fixedly mounted on one end of the connecting column (3032) away from the mounting ring (301); an arc-shaped fixing plate (3033) is fixedly mounted on the inner bottom surface and the inner top surface of the mounting bracket (3031); a fixing support block (3034) is fixedly mounted on the inner bottom surface of the mounting bracket (3031) and located outside the arc-shaped fixing plate (3033); and a guide groove (3035) is provided on the fixing support block (3034); The rotating assembly (304) comprises a mounting column (3041), a vertical hole (3042) is formed on the mounting column (3041), a limiting plate (3043) for clamping and limiting the wind wheel fin (6) is provided on two opposite inner walls of the vertical hole (3042), the limiting plate (3043) is connected to the inner wall of the vertical hole (3042) through a torsion spring, an arc-shaped sliding groove (3044) for slidingly cooperating with the arc-shaped fixing plate (3033) is formed on the upper and lower end surfaces of the mounting column (3041), and a semi-toothed ring 2 (3045) is fixedly installed on the outer wall of the mounting column (3041); A rotating guide ring (305) is rotatably connected inside a plurality of guide grooves (3035), and an inner tooth ring (306) meshing with a plurality of semi-tooth rings (3045) distributed in an annular shape is fixedly installed on the inner wall of the rotating guide ring (305). A gear (307) is rotatably connected inside one of the mounting brackets (3031), and a driving motor (308) is installed at the top of the mounting bracket (3031) through a motor seat. The gear (307) is driven by the driving motor (308), and a semi-tooth ring (309) meshing with the gear (307) is fixedly installed on the outer wall of one of the mounting columns (3041) corresponding to the gear (307).
2. A fan coil unit wind wheel processing device according to claim 1, characterized in that: The lower ring bearing mechanism (1) comprises a horizontally arranged support platform (101); a lower ring placement cavity (102) adapted to the wind wheel lower ring (7) is provided in the middle of the upper surface of the support platform (101); the lower ring placement cavity (102) is located directly below the mounting ring (301) and is coaxial with the mounting ring (301); a vertical plate (103) is fixedly mounted on the right side of the upper surface of the support platform (101); a screw rod (104) adapted to the lifting slider (302) is rotatably connected inside the vertical plate (103); the screw rod (104) is driven by a lifting actuator motor (105).
3. A fan coil unit wind wheel processing device according to claim 2, characterized in that: A mounting seat (106) is fixedly mounted on the top of the vertical plate (103), a horizontal plate (107) is fixedly mounted on one side surface of the mounting seat (106), a square hole (108) is provided at one end of the horizontal plate (107) away from the mounting seat (106), a positioning bolt (109) is threadedly connected on one end surface of the horizontal plate (107) away from the mounting seat (106), and a guide hole (110) is provided on one side of the horizontal plate (107) close to the square hole (108).
4. A fan coil unit wind wheel processing device according to claim 2, characterized in that: The upper ring bearing mechanism (2) comprises a fixed support plate (201) fixedly mounted above the support platform (101); a lifting support plate (202) is arranged directly above the fixed support plate (201); a hydraulic rod (203) is fixedly mounted on one side of the fixed support plate (201); a convex plate (204) is fixedly mounted on one side of the lifting support plate (202); and a telescopic end of the hydraulic rod (203) is fixedly connected to the bottom of the convex plate (204).
5. A fan coil unit wind wheel processing device according to claim 4, characterized in that: A fixed shaft (205) is fixedly installed on the top of the lifting support plate (202), and a rotating plate (206) is rotatably connected to the outer side of the fixed shaft (205). A limiting hole (207) is provided on the rotating plate (206) and on both sides of the fixed shaft (205). An ear plate (208) is fixedly installed on one side of the lifting support plate (202), and a limiting bolt (209) is threadedly passed through the ear plate (208). The top end of the limiting bolt (209) is inserted into the corresponding limiting hole (207). One side of the rotating plate (206) is rotatably connected to an upper ring bearing The upper ring carrier (210) is driven by a rotary actuator motor (211) fixedly mounted inside a rotating plate (206); two symmetrically distributed support plates (212) are fixedly mounted above the upper ring carrier (210); an electric control suction cup (213) for adsorbing the wind wheel upper ring (8) is fixedly mounted at the bottom of the support plate (212); a receiving cavity for placing the electric control suction cup (213) is provided on the upper surface of the upper ring carrier (210); and a positioning groove for positioning the wind wheel upper ring (8) is provided on the lower surface of the upper ring carrier (210).
6. A fan coil unit wind wheel processing device according to claim 3, characterized in that: The fin extrusion mechanism (4) comprises a square tube (408) vertically passing through the square hole (108); a door frame (407) is fixedly installed at the bottom end of the square tube (408); a receiving ring (401) is fixedly installed at the bottom of the door frame (407); a plurality of square through-columns (402) uniformly distributed in an annular shape slide through the interior of the receiving ring (401); an extrusion plate (403) corresponding to each of the wind wheel fins (6) is fixedly installed at the outer end of the square through-columns (402); an end plate (404) is fixedly installed at the inner end of the square through-columns (402); a return spring (405) is sleeved on the outer side of the square through-columns (402) and located between the inner side wall of the receiving ring (401) and the end plate (404); a convex column (406) is fixedly installed on a side surface of the end plate (404) away from the square through-columns (402).
7. A fan coil unit wind wheel processing device according to claim 6, characterized in that: An anti-fall frame (409) is fixedly sleeved on the outer surface of the top end of the square tube (408), a positioning hole (410) is opened on the top of one side of the square tube (408) close to the positioning bolt (109), and one end of the positioning bolt (109) located inside the square hole (108) is inserted into the inside of the corresponding positioning hole (410), and an adjusting stud (411) is penetrated through the internal thread of the square tube (408) at the middle position of the door frame (407), and the bottom end of the adjusting stud (411) is fixedly installed with a An inverted cone (412) corresponding to the dry convex column (406), one end of the convex column (406) away from the end plate (404) abuts against the side wall of the smooth inverted cone (412), an adjusting column (413) is fixedly installed on the top of the adjusting stud (411), and the adjusting column (413) passes through the square tube (408) and extends to the top of the square tube (408), and a guide rod (414) parallel to the square tube (408) and penetrating the guide hole (110) is fixedly installed on the upper surface of the door frame (407).
8. A fan coil unit wind wheel processing device according to claim 2, characterized in that: The welding mechanism (5) comprises two symmetrically arranged end blocks (501), the end block (501) located at the bottom is fixedly installed above the supporting platform (101), two parallel vertical columns (502) are fixedly installed between the two end blocks (501), a lifting slide plate (503) is slidably sleeved on the outer sides of the two vertical columns (502), a bearing ring (504) is fixedly installed on one side surface of the lifting slide plate (503), a plurality of lower welding nozzles (505) evenly distributed in a ring shape are installed at the bottom of the bearing ring (504) in an inwardly inclined manner, and a plurality of upper welding nozzles (506) evenly distributed in a ring shape are installed at the top of the bearing ring (504) in an inwardly inclined manner.
Citation Information
Cited By
Welding equipment for building construction
CN120023554A
