Powder feeding device for laser cladding and powder feeding method thereof
By using the combined structure of the storage box and the feeding dragon shaft and the dispersing roller frame in the laser cladding device, the problems of insufficient powder aggregation and storage structure in the existing device are solved, and efficient powder feeding and device are achieved flexibility.
Patent Information
- Application Number
- CN202411279905.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2024-12-13
AI Technical Summary
The existing powder feeding device for laser cladding has limited storage structure capacity when used, resulting in frequent addition and agglomeration of powder, which is prone to clogging and reducing the powder feeding effect.
The material storage box and the material conveying dragon shaft are combined. The powder is transported along the powder feeding pipe to the laser cladding head through the material conveying dragon shaft. The independently installed material storage box increases the amount of powder feeding and passes through the dispersed roller frame. And vibration motors prevent powder from agglomerating, and are equipped with an adjustable powder feeding tube structure to improve powder feeding efficiency.
Accurate control of powder and increase the amount of powder feeding, prevent powder from agglomerating, improve the powder feeding effect, and meet different height needs through an adjustable powder feeding tube structure, improving the practicality and stability of the device.
Smart Images

Figure CN119121215A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of laser cladding powder feeding, and in particular to a powder feeding device for laser cladding and a powder feeding method thereof. Background Art
[0002] Laser cladding is a new surface modification technology. Laser cladding uses high-energy laser beams to irradiate the metal surface and induce chemical reactions. Through rapid melting, diffusion and rapid solidification, a metallurgical surface coating with special physical, chemical or mechanical properties is formed on the surface of the metal substrate to make up for the deficiencies of the substrate in certain properties, thereby significantly improving the wear resistance, corrosion resistance, heat resistance, oxidation resistance and functional properties of the substrate surface, so as to achieve the purpose of surface modification or repair. By adding cladding materials to the surface of the substrate and using a high-energy-density laser beam to melt it together with a thin layer on the surface of the substrate, a metallurgically bonded additive cladding layer is formed on the surface of the base layer, which has the advantages of strong bonding and reliable performance, and can significantly improve the wear resistance, corrosion resistance, heat resistance, oxidation resistance or electrical properties of the surface of the substrate material, so as to achieve the purpose of surface modification or repair. During the operation of the laser cladding equipment, it is necessary to cooperate with the powder feeding device to continuously add materials into the laser beam to achieve the cladding effect.
[0003] China Patent Authorization Announcement No. CN219991737U, Authorization Announcement Date November 10, 2023, A powder feeding device for laser cladding, belonging to the field of laser cladding equipment, includes an outer sleeve and a powder feeding inner tube, the top of the powder feeding inner tube is provided with a feed pipe opening, the bottom of the powder feeding inner tube is provided with a powder feeding pipe opening, the middle of the outer sleeve is provided with an installation groove, the powder feeding inner tube is located in the installation groove, the outer ring of the powder feeding inner tube is provided with a top cover above the outer sleeve, the outer ring of the outer sleeve is provided with a pair of water cooling pipes, the outer sleeve An embedded circular groove is provided at the bottom of the tube corresponding to the powder delivery pipe opening, the tail of the powder delivery pipe opening passes through the embedded circular groove, a sleeve plate which can be adjusted up and down is provided below the powder delivery pipe opening, and powder delivery heads of different specifications are provided at the bottom of the sleeve plate. By arranging the powder delivery pipe opening at the bottom of the powder delivery inner tube, the powder delivery pipe opening is connected with the sleeve plate, and powder delivery heads of different specifications are provided under the sleeve plate, and positioning plugs and pressure plates are used to realize quick disassembly and assembly, the powder delivery head of corresponding aperture can be selected according to the width of the cladding area, thereby improving the practicability of the powder delivery device.
[0004] An existing powder feeding device for laser cladding and a powder feeding method thereof connect a powder feeding hose to a laser cladding head when in use. The equipped material storage structure has limited capacity. After a period of laser cladding, powder needs to be added frequently, which is not conducive to continuous operation of laser cladding. The transported powder is easy to agglomerate, resulting in blockage of the powder feeding structure and reducing the use effect of the powder feeding device. In this regard, we propose a powder feeding device for laser cladding and a powder feeding method thereof. Summary of the invention
[0005] An object of the present invention is to solve at least the above problems and to provide at least the advantages which will be described hereinafter.
[0006] Another object of the present invention is to provide a powder feeding device for laser cladding and a powder feeding method thereof, which realizes a powder feeding device for laser cladding and a powder feeding method thereof. When in use, the powder is transported along the powder feeding pipe through the feeding auger shaft, and then the powder is injected into the laser cladding head through the powder feeding hose. The powder feeding amount can be accurately controlled, and the powder feeding amount can be greatly increased by an independently arranged storage box, and the powder can be prevented from agglomerating, thereby improving the powder feeding effect.
[0007] To achieve the above purpose and some other purposes, the present invention adopts the following technical solutions:
[0008] A powder feeding device for laser cladding, comprising: a material storage box,
[0009] A first feed auger shaft is arranged at the bottom of the storage box, and the first feed auger shaft is rotatably connected to the storage box, and a discharge port is arranged on one side of the lower end of the storage box, and one end of the first feed auger shaft extends to the inside of the discharge port, and a first powder delivery pipe is arranged on one side of the storage box, and the first powder delivery pipe is fixedly connected to the storage box, and the first powder delivery pipe is connected to the discharge port, and a receiving hopper is arranged above the first powder delivery pipe, and the receiving hopper is connected to the first powder delivery pipe as a whole, and a second feed auger shaft is arranged inside the first powder delivery pipe, and the second feed auger shaft is rotatably connected to the first powder delivery pipe;
[0010] The second powder delivery pipe is arranged on one side below the receiving hopper, and a drop pipe is arranged at the lower end of the first powder delivery pipe, and both ends of the drop pipe are respectively connected to the receiving hopper and the second powder delivery pipe as a whole, a third feed auger shaft is arranged inside the second powder delivery pipe, and the third feed auger shaft is rotatably connected to the second powder delivery pipe, and a discharge port is arranged below the other end of the second powder delivery pipe, and a powder delivery hose is arranged below the discharge port, and the powder delivery hose is connected to the discharge port as a whole.
[0011] Preferably, a scattering roller frame is provided inside the material storage box, and the scattering roller frame is rotatably connected to the material storage box, the scattering roller frame is arranged above the first feeding auger shaft, a first pulley and a second pulley are provided on one side of the material storage box, and the first pulley and the second pulley are respectively connected to the scattering roller frame and one end of the first feeding auger shaft, a third motor is provided below one side of the material storage box, and the third motor is connected to the material storage box by screws, a seventh pulley is provided on one side of the third motor, and the seventh pulley is connected to the output end of the third motor, a first belt is provided between the first pulley, the second pulley and the seventh pulley, and the first belt is all drivingly connected to the first pulley, the second pulley and the seventh pulley, a first motor cover is provided on one side of the material storage box, and the first motor cover is connected to the material storage box by screws, and the first motor cover is arranged on the outside of the first pulley, the second pulley and the seventh pulley.
[0012] Preferably, a U-shaped connecting frame is provided on the inner wall of the storage box, four U-shaped connecting frames are provided, and the U-shaped connecting frame is connected to the storage box by screws, a grille frame is provided inside the storage box, and the grille frame is clamped with the U-shaped connecting frame, a box cover plate is provided above the U-shaped connecting frame, and the box cover plate is rotatably connected to the U-shaped connecting frame, a handle is provided at the front end of the box cover plate, and the handle is fixedly connected to the box cover plate, a feeding port is provided at the upper end of the box cover plate, a baffle is provided inside the feeding port, and the baffle is slidably connected to the box cover plate.
[0013] Preferably, a first motor is provided on one side of the material receiving hopper, and the first motor is connected to the material receiving hopper by screws, a third pulley is provided above the first motor, and the third pulley is connected to the output end of the first motor, a fourth pulley is provided on one side of the third pulley, and the fourth pulley is connected to one end of the second feed auger shaft, a second belt is provided between the fourth pulley and the third pulley, and the second belt is drivingly connected to the third pulley and the fourth pulley, a second motor cover is provided above the material receiving hopper, and the second motor cover is connected to the material receiving hopper by screws, and the second motor cover is provided outside the third pulley and the fourth pulley.
[0014] Preferably, a second motor is provided below one end of the second powder delivery pipe, and the second motor is connected to the second powder delivery pipe by screws, a fifth pulley is provided on one side of the second motor, and the fifth pulley is connected to the output end of the second motor, a sixth pulley is provided above the fifth pulley, and the sixth pulley is connected to one end of the third feed auger shaft, a third belt is provided between the sixth pulley and the fifth pulley, and the third belt is drivingly connected to the fifth pulley and the sixth pulley, a third motor cover is provided on one side of the second powder delivery pipe, and the third motor cover is connected to the second powder delivery pipe by screws, and the third motor cover is provided outside the fifth pulley and the sixth pulley.
[0015] Preferably, a vibration motor is provided on one side of the receiving hopper, and the vibration motor is connected to the receiving hopper by screws.
[0016] Preferably, an inspection plate is provided on one side of both ends of the first powder delivery pipe, and the inspection plate is connected to the first powder delivery pipe by screws, and a connecting flange is provided at both ends of the first powder delivery pipe, and the connecting flange is fixedly connected to the first powder delivery pipe, and the two first powder delivery pipes are connected by the connecting flange.
[0017] Preferably, a connecting head is provided at one end of the second feed auger shaft, and the connecting head and the second feed auger shaft are arranged as a whole, and a threaded connection hole is provided at the other end of the second feed auger shaft, the connecting head and the threaded connection hole are arranged correspondingly, and the connecting head is threadedly connected to another second feed auger shaft.
[0018] Preferably, support seats are provided below both ends of the storage box, two support seats are provided, and the support seats are connected to the storage box by screws, anti-skid shock-absorbing pads are provided at the lower ends of the two support seats, and the anti-skid shock-absorbing pads are connected to the support seats as a whole, and walking wheel assemblies are provided on the inner sides of the two support seats, and a hydraulic cylinder is provided above the walking wheel assembly, and the hydraulic cylinder is fixedly connected to the support seat and the walking wheel assembly.
[0019] A method for assembling a powder feeding device for laser cladding comprises the following steps:
[0020] Step 1: Pull the baffle to open the feeding port, add the powder into the storage box from the feeding port, turn on the third motor to drive the seventh pulley to rotate, and as the seventh pulley rotates, the first feeding auger shaft is driven to rotate, and as the first feeding auger shaft rotates, the powder in the storage box is transferred from the discharge port to the first powder delivery pipe;
[0021] Step 2: Turn on the first motor to drive the third pulley to rotate. As the third pulley rotates, the second feed auger shaft is driven to rotate. As the second feed auger shaft rotates, the powder transferred to the first powder delivery pipe is transported up along the first powder delivery pipe to the receiving hopper.
[0022] Step three: The powder in the hopper falls into the second powder feeding pipe through the drop pipe. The second motor is turned on to drive the fifth pulley to rotate. The rotation of the fifth pulley drives the third feed auger shaft to rotate. The powder is transported along the second powder feeding pipe as the third feed auger shaft rotates. The transported powder falls from the discharge port into the powder feeding hose, and then is sent from the powder feeding hose into the laser cladding equipment to realize powder feeding.
[0023] The present invention has at least the following beneficial effects:
[0024] 1. Compared with the existing powder feeding device, the powder feeding device and powder feeding method for laser cladding are equipped with a first powder feeding tube receiving hopper, a second powder feeding tube, a drop tube, a discharge outlet powder feeding hose, a first feed auger shaft, a second feed auger shaft and a third feed auger shaft. The third motor drives the seventh pulley to rotate, and the first feed auger shaft is driven to rotate with the rotation of the seventh pulley. With the rotation of the first feed auger shaft, the powder in the storage box is transferred from the discharge outlet to the first powder feeding tube. The first motor drives the third pulley to rotate, and the second feed auger shaft is driven to rotate with the rotation of the third pulley. With the rotation of the second feed auger shaft, the powder in the storage box is transferred from the discharge outlet to the first powder feeding tube. The powder in the first powder feeding pipe rises along the first powder feeding pipe and is transported to the receiving hopper. The powder in the receiving hopper falls into the second powder feeding pipe through the dropping pipe, and the second motor is turned on to drive the fifth pulley to rotate. The rotation of the fifth pulley drives the third feeding auger shaft to rotate. The powder is transported along the second powder feeding pipe as the third feeding auger shaft rotates. The transported powder falls from the discharge port into the powder feeding hose, and is then sent from the powder feeding hose into the laser cladding equipment to realize powder feeding. This solves the problem that the existing powder feeding device has a fixed structure and can only feed powder from a fixed direction, and the powder feeding direction and angle cannot be adjusted, thereby reducing the powder feeding efficiency.
[0025] 2. Compared with the existing powder feeding device, this powder feeding device for laser cladding and its powder feeding method are equipped with a grid frame, a scattering roller frame and a vibration motor. The grid frame pre-disperses the powder added to the storage box, and the scattering roller frame rotates synchronously with the first feeding auger shaft. The rotating scattering roller frame scatters the powder in the storage box to prevent the powder from agglomerating and improve the powder feeding effect. The vibration motor drives the receiving hopper to vibrate, so that the powder in the receiving hopper shakes, and the powder is better dropped from the drop pipe into the second powder feeding pipe to prevent the powder from blocking the drop pipe. This solves the problem that the powder storage structure of the existing powder feeding device does not have a scattering structure, the powder is easy to agglomerate, resulting in blockage in the powder feeding process and reducing the powder feeding effect.
[0026] 3. Compared with the existing powder feeding device, this powder feeding device and powder feeding method for laser cladding are equipped with a connecting flange, an inspection plate, a connecting head and a threaded connecting hole. The connecting flange connects the two first powder feeding pipes. By changing the length of the first powder feeding pipe, the working height of the powder feeding device is changed. The connecting head is aligned with the threaded connecting hole and inserted for connection. The two second feed auger shafts are assembled and used. The length of the second feed auger shaft is also increased, and changes synchronously with the length of the first powder feeding pipe. The powder feeding requirements at different heights can be met, the use effect of the powder feeding device is improved, and the problem of the fixed length of the powder feeding pipe of the existing powder feeding device, which limits the working range of the powder feeding device and reduces the practicality of the powder feeding device.
[0027] 4. Compared with the existing powder feeding device, this powder feeding device for laser cladding and its powder feeding method are equipped with a support seat, an anti-skid shock-absorbing pad, a walking wheel assembly and a hydraulic cylinder. The support seat supports the storage box and fixes the powder feeding device. The anti-skid shock-absorbing pad can play a shock-absorbing role when the powder feeding device is working, thereby improving the fixing stability of the powder feeding device. The hydraulic cylinder drives the walking wheel assembly to rise and fall, changes the height of the walking wheel assembly, and contacts the walking wheel assembly with the ground. With the help of the walking wheel assembly, the powder feeding device is conveniently moved, which solves the problem that the existing powder feeding device has no moving structure, the powder feeding device cannot be moved during use, and the practicality of the powder feeding device is reduced.
[0028] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 It is a cross-sectional view of the connection between the first powder delivery pipe and the material storage box of the present invention;
[0031] Figure 3 It is a cross-sectional view of the connection between the second powder delivery pipe and the first powder delivery pipe of the present invention;
[0032] Figure 4 This is a structural diagram of the connection between the third motor and the material storage box of the present invention;
[0033] Figure 5 For the present invention Figure 1 A partial enlarged view of area A;
[0034] Figure 6 For the present invention Figure 1 A partial enlarged view of area B;
[0035] Figure 7 This is a connection diagram of the two second feed auger shafts of the present invention. DETAILED DESCRIPTION
[0036] The present invention is described in detail below in conjunction with the accompanying drawings so that ordinary technicians in the field can implement it according to the instructions.
[0037] like Figure 1-7 As shown, a powder feeding device for laser cladding and a powder feeding method thereof include: a storage box 1,
[0038] A first feed auger shaft 22 is arranged at the bottom of the storage box 1, and the first feed auger shaft 22 is rotatably connected to the storage box 1, and a discharge port 23 is arranged on one side of the lower end of the storage box 1, and one end of the first feed auger shaft 22 extends to the inside of the discharge port 23, and a first powder delivery pipe 10 is arranged on one side of the storage box 1, and the first powder delivery pipe 10 is fixedly connected to the storage box 1, and the first powder delivery pipe 10 is communicated with the discharge port 23, and a receiving hopper 11 is arranged above the first powder delivery pipe 10, and the receiving hopper 11 is connected to the first powder delivery pipe 10 as a whole, and a second feed auger shaft 24 is arranged inside the first powder delivery pipe 10, and the second feed auger shaft 24 is rotatably connected to the first powder delivery pipe 10;
[0039] The second powder delivery pipe 12 is arranged on one side below the receiving hopper 11, and a drop pipe 13 is arranged at the lower end of the first powder delivery pipe 10, and both ends of the drop pipe 13 are respectively connected to the receiving hopper 11 and the second powder delivery pipe 12 as a whole, a third feeding auger shaft 29 is arranged inside the second powder delivery pipe 12, and the third feeding auger shaft 29 is rotatably connected to the second powder delivery pipe 12, and a discharge port 14 is arranged below the other end of the second powder delivery pipe 12, and a powder delivery hose 15 is arranged below the discharge port 14, and the powder delivery hose 15 is connected to the discharge port 14 as a whole, a scattering roller frame 18 is arranged inside the storage box 1, and the scattering roller frame 18 is rotatably connected to the storage box 1, the scattering roller frame 18 is arranged above the first feeding auger shaft 22, and a first pulley 19 and a second pulley 19 are arranged on one side of the storage box 1. Pulley 20, and the first pulley 19 and the second pulley 20 are respectively connected to the breaking up roller frame 18 and one end of the first feed auger shaft 22, a third motor 35 is arranged below one side of the storage box 1, and the third motor 35 is connected to the storage box 1 by screws, a seventh pulley 36 is arranged on one side of the third motor 35, and the seventh pulley 36 is connected to the output end of the third motor 35, a first belt 21 is arranged between the first pulley 19 and the second pulley 20 and the seventh pulley 36, and the first belt 21 is transmission-connected to the first pulley 19, the second pulley 20 and the seventh pulley 36, a first motor cover 3 is arranged on one side of the storage box 1, and the first motor cover 3 is connected to the storage box 1 by screws, and the first motor cover 3 is arranged on the outside of the first pulley 19, the second pulley 20 and the seventh pulley 36.
[0040] In the above scheme, powder is added to the storage box, and the third motor is turned on to drive the seventh pulley to rotate. The first pulley is connected to the second pulley and the seventh pulley through the first belt transmission. As the seventh pulley rotates, the scattering roller frame and the first feed auger shaft are synchronously driven to rotate, and the rotating scattering roller frame scatters the powder in the storage box, and the rotating first feed auger shaft transfers the powder in the storage box from the discharge port to the first powder feeding pipe, and the second feed auger shaft is rotatably connected to the first powder feeding pipe, and the rotating second feed auger shaft lifts the powder along the first powder feeding pipe and sends it into the receiving hopper, and the powder in the receiving hopper falls from the drop pipe into the second powder feeding pipe, and the third feed auger shaft is rotatably connected to the second powder feeding pipe, and the rotating third feed auger shaft moves the powder along the second powder feeding pipe for transportation, and the transported powder falls from the discharge port into the powder feeding hose, and then is sent from the powder feeding hose into the laser cladding equipment to realize powder feeding.
[0041] In a preferred embodiment, a U-shaped connecting frame 8 is provided on the inner wall of the storage box 1, four U-shaped connecting frames 8 are provided, and the U-shaped connecting frame 8 is connected to the storage box 1 by screws, a grid frame 9 is provided inside the storage box 1, and the grid frame 9 is clamped with the U-shaped connecting frame 8, a box cover plate 4 is provided above the U-shaped connecting frame 8, and the box cover plate 4 is rotatably connected to the U-shaped connecting frame 8, a handle 5 is provided at the front end of the box cover plate 4, and the handle 5 is fixedly connected to the box cover plate 4, a feeding port 6 is provided at the upper end of the box cover plate 4, a baffle 7 is provided inside the feeding port 6, and the baffle 7 is slidably connected to the box cover plate 4.
[0042] In the above scheme, the box cover covers the top of the storage box to prevent the powder in the storage box from scattering. The baffle is slidably connected to the box cover, and the sliding baffle changes the state of the feeding port, opening the feeding port to facilitate the addition of powder.
[0043] In a preferred embodiment, a first motor 25 is provided on one side of the receiving hopper 11, and the first motor 25 is connected to the receiving hopper 11 by screws, a third pulley 26 is provided above the first motor 25, and the third pulley 26 is connected to the output end of the first motor 25, a fourth pulley 27 is provided on one side of the third pulley 26, and the fourth pulley 27 is connected to one end of the second feeding auger shaft 24, a second belt 28 is provided between the fourth pulley 27 and the third pulley 26, and the second belt 28 is transmission-connected to the third pulley 26 and the fourth pulley 27, a second motor cover 16 is provided above the receiving hopper 11, and the second motor cover 16 is connected to the receiving hopper 11 by screws, the second motor cover 16 is provided outside the third pulley 26 and the fourth pulley 27, and a second motor is provided below one end of the second powder feeding pipe 12. 30, and the second motor 30 is connected to the second powder delivery pipe 12 by screws, a fifth pulley 31 is provided on one side of the second motor 30, and the fifth pulley 31 is connected to the output end of the second motor 30, a sixth pulley 32 is provided above the fifth pulley 31, and the sixth pulley 32 is connected to one end of the third feeding auger shaft 29, a third belt 33 is provided between the sixth pulley 32 and the fifth pulley 31, and the third belt 33 is transmission-connected with the fifth pulley 31 and the sixth pulley 32, a third motor cover 17 is provided on one side of the second powder delivery pipe 12, and the third motor cover 17 is connected to the second powder delivery pipe 12 by screws, and the third motor cover 17 is arranged outside the fifth pulley 31 and the sixth pulley 32, a vibration motor 34 is provided on one side of the receiving hopper 11, and the vibration motor 34 is connected to the receiving hopper 11 by screws.
[0044] In the above scheme, the first motor drives the third pulley to rotate, and the third pulley is connected to the fourth pulley through the second belt transmission. As the third pulley rotates, the second feed auger shaft is driven to rotate, and the rotating second feed auger shaft raises the powder along the first powder feeding pipe and feeds it into the receiving hopper, and the powder in the receiving hopper falls into the second powder feeding pipe from the dropping pipe. The second motor drives the fifth pulley to rotate, and the fifth pulley is connected to the sixth pulley through the third belt transmission. As the fifth pulley rotates, the third feed auger shaft is driven to rotate, and the rotating third feed auger shaft moves the powder along the second powder feeding pipe, and the vibration motor drives the receiving hopper to vibrate, so that the powder in the receiving hopper shakes, so that the powder can be better dropped from the dropping pipe into the second powder feeding pipe to prevent the powder from blocking the dropping pipe.
[0045] In a preferred embodiment, an inspection plate 41 is provided on one side of both ends of the first powder delivery pipe 10, and the inspection plate 41 is connected to the first powder delivery pipe 10 by screws, and connecting flanges 40 are provided at both ends of the first powder delivery pipe 10, and the connecting flanges 40 are fixedly connected to the first powder delivery pipe 10, and the two first powder delivery pipes 10 are connected by the connecting flanges 40, and a connecting head 42 is provided at one end of the second feed auger shaft 24, and the connecting head 42 is integrated with the second feed auger shaft 24, and a threaded connection hole 43 is provided at the other end of the second feed auger shaft 24, and the connecting head 42 and the threaded connection hole 43 are arranged correspondingly, and the connecting head 42 is threadedly connected to another second feed auger shaft 24.
[0046] In the above scheme, the two first powder delivery pipes are connected by connecting flanges, the length of the first powder delivery pipes is changed, and then the working height of the powder delivery device is changed, the connecting head is aligned with the threaded connection hole and inserted for connection, the two second feed auger shafts are assembled and used, and the length of the second feed auger shaft is also increased, which changes synchronously with the length of the first powder delivery pipe, can meet the powder delivery needs at different heights, and improve the use effect of the powder delivery device.
[0047] In a preferred embodiment, support seats 2 are provided below both ends of the storage box 1, two support seats 2 are provided, and the support seats 2 are connected to the storage box 1 by screws, and anti-skid shock-absorbing pads 37 are provided at the lower ends of the two support seats 2, and the anti-skid shock-absorbing pads 37 are connected to the support seats 2 as a whole, and walking wheel assemblies 38 are provided on the inner sides of the two support seats 2, and a hydraulic cylinder 39 is provided above the walking wheel assembly 38, and the hydraulic cylinder 39 is fixedly connected to the support seat 2 and the walking wheel assembly 38.
[0048] In the above scheme, the storage box is supported by the support seat to fix the powder feeding device. The anti-slip shock-absorbing pad can play a shock-absorbing role when the powder feeding device is working, thereby improving the fixing stability of the powder feeding device. The hydraulic cylinder drives the walking wheel assembly to rise and fall, changes the height of the walking wheel assembly, and makes the walking wheel assembly contact with the ground. With the help of the walking wheel assembly, the powder feeding device can be conveniently moved.
[0049] A method for assembling a powder feeding device for laser cladding, comprising the following steps:
[0050] Step 1: Pull the baffle 7 to open the feeding port 6, add the powder into the storage box 1 from the feeding port 6, turn on the third motor 35 to drive the seventh pulley 36 to rotate, and as the seventh pulley 36 rotates, the first feeding auger shaft 22 is driven to rotate, and as the first feeding auger shaft 22 rotates, the powder in the storage box 1 is transferred from the discharge port 23 to the first powder delivery pipe 10;
[0051] Step 2: Turn on the first motor 25 to drive the third pulley 26 to rotate. As the third pulley 26 rotates, the second feed auger shaft 24 is driven to rotate. As the second feed auger shaft 24 rotates, the powder transferred to the first powder delivery pipe 10 is transported to the receiving hopper 11 along the first powder delivery pipe 10.
[0052] Step three: the powder in the receiving hopper 11 falls into the second powder delivery pipe 12 through the drop pipe 13, the second motor 30 is turned on to drive the fifth pulley 31 to rotate, and the rotation of the fifth pulley 31 drives the third feed auger shaft 29 to rotate. As the third feed auger shaft 29 rotates, the powder is transported along the second powder delivery pipe 12, and the transported powder falls from the discharge port 14 into the powder delivery hose 15, and then is sent from the powder delivery hose 15 to the laser cladding equipment to realize powder delivery.
[0053] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.
Claims
1. A powder feeding device for laser cladding, wherein: include: Storage box, A first feed auger shaft is arranged at the bottom of the storage box, and the first feed auger shaft is rotatably connected to the storage box, and a discharge port is arranged on one side of the lower end of the storage box, and one end of the first feed auger shaft extends to the inside of the discharge port, and a first powder delivery pipe is arranged on one side of the storage box, and the first powder delivery pipe is fixedly connected to the storage box, and the first powder delivery pipe is connected to the discharge port, and a receiving hopper is arranged above the first powder delivery pipe, and the receiving hopper is connected to the first powder delivery pipe as a whole, and a second feed auger shaft is arranged inside the first powder delivery pipe, and the second feed auger shaft is rotatably connected to the first powder delivery pipe; The second powder delivery pipe is arranged on one side below the receiving hopper, and a drop pipe is arranged at the lower end of the first powder delivery pipe, and both ends of the drop pipe are respectively connected to the receiving hopper and the second powder delivery pipe as a whole, a third feed auger shaft is arranged inside the second powder delivery pipe, and the third feed auger shaft is rotatably connected to the second powder delivery pipe, and a discharge port is arranged below the other end of the second powder delivery pipe, and a powder delivery hose is arranged below the discharge port, and the powder delivery hose is connected to the discharge port as a whole.
2. The powder feeding device and powder feeding method for laser cladding according to claim 1, wherein: A scattering roller frame is provided inside the material storage box, and the scattering roller frame is rotatably connected to the material storage box, the scattering roller frame is arranged above the first feeding auger shaft, a first pulley and a second pulley are provided on one side of the material storage box, and the first pulley and the second pulley are respectively connected to the scattering roller frame and one end of the first feeding auger shaft, a third motor is provided below one side of the material storage box, and the third motor is connected to the material storage box by screws, a seventh pulley is provided on one side of the third motor, and the seventh pulley is connected to the output end of the third motor, a first belt is provided between the first pulley, the second pulley and the seventh pulley, and the first belt is all transmission-connected to the first pulley, the second pulley and the seventh pulley, a first motor cover is provided on one side of the material storage box, and the first motor cover is connected to the material storage box by screws, and the first motor cover is arranged outside the first pulley, the second pulley and the seventh pulley.
3. The powder feeding device and powder feeding method for laser cladding according to claim 2, wherein: A U-shaped connecting frame is arranged on the inner wall of the storage box, four U-shaped connecting frames are arranged, and the U-shaped connecting frame is connected to the storage box by screws, a grille frame is arranged inside the storage box, and the grille frame is clamped with the U-shaped connecting frame, a box cover plate is arranged above the U-shaped connecting frame, and the box cover plate is rotatably connected to the U-shaped connecting frame, a handle is arranged at the front end of the box cover plate, and the handle is fixedly connected to the box cover plate, a feeding port is arranged at the upper end of the box cover plate, a baffle plate is arranged inside the feeding port, and the baffle plate is slidably connected to the box cover plate.
4. The powder feeding device and powder feeding method for laser cladding according to claim 3, wherein: A first motor is provided on one side of the material receiving hopper, and the first motor is connected to the material receiving hopper by screws, a third pulley is provided above the first motor, and the third pulley is connected to the output end of the first motor, a fourth pulley is provided on one side of the third pulley, and the fourth pulley is connected to one end of the second feed auger shaft, a second belt is provided between the fourth pulley and the third pulley, and the second belt is drivingly connected to the third pulley and the fourth pulley, a second motor cover is provided above the material receiving hopper, and the second motor cover is connected to the material receiving hopper by screws, and the second motor cover is provided outside the third pulley and the fourth pulley.
5. The powder feeding device and powder feeding method for laser cladding according to claim 4, wherein: A second motor is arranged below one end of the second powder delivery pipe, and the second motor is connected to the second powder delivery pipe by screws, a fifth pulley is arranged on one side of the second motor, and the fifth pulley is connected to the output end of the second motor, a sixth pulley is arranged above the fifth pulley, and the sixth pulley is connected to one end of the third feed auger shaft, a third belt is arranged between the sixth pulley and the fifth pulley, and the third belt is drivingly connected to the fifth pulley and the sixth pulley, a third motor cover is arranged on one side of the second powder delivery pipe, and the third motor cover is connected to the second powder delivery pipe by screws, and the third motor cover is arranged outside the fifth pulley and the sixth pulley.
6. The powder feeding device and powder feeding method for laser cladding according to claim 5, wherein: A vibration motor is arranged on one side of the receiving hopper, and the vibration motor is connected to the receiving hopper via screws.
7. The powder feeding device and powder feeding method for laser cladding according to claim 6, wherein: An inspection plate is provided on one side of both ends of the first powder delivery pipe, and the inspection plate is connected to the first powder delivery pipe by screws. A connecting flange is provided on both ends of the first powder delivery pipe, and the connecting flange is fixedly connected to the first powder delivery pipe. The two first powder delivery pipes are connected by the connecting flange.
8. The powder feeding device and powder feeding method for laser cladding according to claim 7, wherein: A connector is provided at one end of the second feed auger shaft, and the connector is integrated with the second feed auger shaft. A threaded connection hole is provided at the other end of the second feed auger shaft, and the connector is correspondingly arranged to the threaded connection hole, and the connector is threadedly connected to another second feed auger shaft.
9. The powder feeding device and powder feeding method for laser cladding according to claim 8, wherein: Support seats are provided below both ends of the storage box, two support seats are provided, and the support seats are connected to the storage box by screws, anti-skid shock-absorbing pads are provided at the lower ends of the two support seats, and the anti-skid shock-absorbing pads are connected to the support seats as a whole, and walking wheel assemblies are provided on the inner sides of the two support seats, and a hydraulic cylinder is provided above the walking wheel assembly, and the hydraulic cylinder is fixedly connected to the support seat and the walking wheel assembly.
10. The method for assembling a powder feeding device for laser cladding according to claim 9, wherein: The following steps are involved: Step 1: Pull the baffle to open the feeding port, add the powder into the storage box from the feeding port, turn on the third motor to drive the seventh pulley to rotate, and as the seventh pulley rotates, the first feeding auger shaft is driven to rotate, and as the first feeding auger shaft rotates, the powder in the storage box is transferred from the discharge port to the first powder delivery pipe; Step 2: Turn on the first motor to drive the third pulley to rotate. As the third pulley rotates, the second feed auger shaft is driven to rotate. As the second feed auger shaft rotates, the powder transferred to the first powder delivery pipe is transported up along the first powder delivery pipe to the receiving hopper. Step three: The powder in the hopper falls into the second powder feeding pipe through the drop pipe. The second motor is turned on to drive the fifth pulley to rotate. The rotation of the fifth pulley drives the third feed auger shaft to rotate. The powder is transported along the second powder feeding pipe as the third feed auger shaft rotates. The transported powder falls from the discharge port into the powder feeding hose, and then is sent from the powder feeding hose into the laser cladding equipment to realize powder feeding.
