Coral fabric velvet dyeing machine
By using a drive motor to drive the transmission shaft and roller plate to hit the fabric in the coral fabric velvet dyeing machine, and using the vacuum cleaner and air nozzle driven by synchronous belt to remove the surface velvet cloth and dye liquid, the pollution caused by the fluffy surface of the coral fabric is solved. and insufficient immersion, improving the dyeing effect.
Patent Information
- Application Number
- CN202411562153.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When used by existing coral fabric velvet dyeing machines, the surface of the coral fabric is too fluffy, causing the velvet to fall off and contaminate the dyeing liquid, affecting the dyeing effect, and insufficient immersion, resulting in poor dyeing effect.
A coral fabric velvet dyeing machine including a dye box, unwinding roller, reel roller, guide roller, vacuum cleaner and air nozzle is designed. The transmission shaft and roller plate are driven by the drive motor to hit the fabric to achieve full impregnation and dyeing. Through the vacuum cleaner and air nozzle driven by the synchronous belt, remove the surface velvet and excess dye liquid to avoid contamination.
Effectively remove velvet fabric on the surface of coral fabric to prevent pollution, ensure that the fabric is fully impregnated, improve the dyeing effect, and avoid pollution and drying problems of dye liquid.
Smart Images

Figure CN119121537A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dyeing machines, in particular to a coral fabric velvet dyeing machine. Background Art
[0002] Different fabrics have different production processes and unique styles, but the textiles need to be dyed after weaving. When the coral fabric velvet is dyed, it is rolled up by rollers and placed on a dyeing machine for dyeing.
[0003] For example, the Chinese patent authorization announcement number is CN111172685A, "discloses a textile fabric dyeing machine, whose structure includes a fixed frame, a cloth threading device, a pressure roller group, a heater, a winding wheel, a motor, a gear, a rotating drum, an immersion roller, a support frame, an introduction roller, a bottom plate, and a reeling wheel. A support frame is provided in the middle of the bottom plate, and a rotating drum is installed in the support frame. The fixed frame passes through the middle of the rotating drum and is fixed to the bottom plate at both ends. The introduction roller, immersion roller, and pressure roller group arranged in sequence from left to right inside the rotating drum are all installed on the fixed frame. The left and right ends of the fixed frame are respectively provided with a reeling wheel and a winding wheel. The heater is arranged on the left side of the winding wheel. A rack is provided on the outer side of the right end of the rotating drum, and the rack is meshed with the gear arranged below"; In the above-mentioned comparative document, the cooperation between the track and the moving ball can pull the cloth through the drum, so that the cloth at the front end can also be immersed in the dye for dyeing, making the dyeing more comprehensive, and the pulling speed can be adjusted manually, making the operation more convenient.
[0004] However, when the existing coral fabric velvet dyeing machine is in use, the surface of the coral fabric velvet is too fluffy, resulting in a lot of velvet adhering to the surface during processing. When dyeing through the dyeing machine, the surface velvet falls off into the dye, causing serious dye contamination and affecting subsequent dyeing. In addition, since the surface of the coral fabric is too fluffy, the surface is not fully soaked in the dye liquid of the dyeing machine, resulting in poor dyeing effect. Summary of the invention
[0005] The object of the present invention is to provide a coral fabric velvet dyeing machine, which can remove the velvet on the surface of the coral fabric, thereby avoiding it from entering the dyeing machine, causing serious contamination of the dye solution, and affecting the coloring of the fabric. In addition, it can fully dye the fluffy surface of the coral fabric, thereby achieving a better dyeing effect.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a coral fabric velvet dyeing machine, comprising a dyeing box, a unwinding roller, a winding roller, a first guide roller, and a second guide roller. A frame is fixedly installed on one side of the inner wall of the dyeing box, a driving motor is fixedly installed at the inner corner of the top of one side of the frame, a roller plate is arranged in the middle of the frame, and dust suction nozzles and air nozzles are arranged at equal intervals on both sides of the frame. Positioning plates are symmetrically fixedly installed on both sides of the inner wall of the frame, a guide block is slidably connected inside the positioning plate, and a connecting rack is integrally formed at the top and bottom of the inner wall of the guide block. A semicircular gear is rotatably installed in the middle of the inner wall of the positioning plate through a rotating shaft, the output end of the driving motor is fixedly connected to a transmission shaft, a worm is fixedly provided in the middle of the transmission shaft, a fixed shaft is rotatably installed at the top of one side of the dyeing box, a worm gear is fixedly provided on the fixed shaft, a second bevel gear is fixedly provided on the bottom end of the fixed shaft, a through shaft is rotatably installed on the inner wall of the frame, and a first bevel gear is fixedly provided at the end of the through shaft.
[0007] Preferably, a control panel is fixedly mounted on the front of the dyeing box, and the first guide roller and the second guide roller are fixedly mounted on both sides of the inner wall of the dyeing box and are symmetrically arranged.
[0008] Preferably, guide grooves are respectively provided on both sides of the frame near the bottom, and the dust nozzle and the air nozzle are respectively fixedly installed on the outer edges of the two groups of guide blocks.
[0009] Preferably, the dust nozzle and the air nozzle extend to the outside of the corresponding guide groove respectively.
[0010] Preferably, a vacuum cleaner and an air pump are fixedly mounted on both sides of the inner wall of the frame, and the vacuum cleaner and the air pump are respectively connected to the vacuum nozzle and the air nozzle through connecting pipes.
[0011] Preferably, a plurality of groups of roller plates are fixedly installed at equal intervals on the outside of the through-shaft, and the bottom edge of the through-shaft extends to the bottom of the inner cavity of the frame.
[0012] Preferably, the outer edge of the first bevel gear meshes with the outer edge of the second bevel gear, and the outer edge of the worm meshes with the outer edge of the worm wheel.
[0013] Preferably, the outer edge of the semicircular gear located on the same side is meshed with the outer edge of the connecting rack.
[0014] Preferably, a synchronous belt is fixedly mounted on the rotating shaft at the end of the semicircular gear and the output end of the driving motor respectively.
[0015] Preferably, the transmission shaft is rotatably mounted on the inner side wall of the frame.
[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention drives the transmission shaft through the output end of the driving motor, so that the worm on the transmission shaft drives the worm wheel at the end of the through-shaft, and the second bevel gear connected to the bottom of the worm wheel through the fixed shaft drives the first bevel gear, so that the roller pressure plate on the outer circumference of the through-shaft can rotate in the middle of the inner cavity of the dyeing box, and then hit the coral fabric guided under the two groups of guide rollers, so that the fluffy gaps on the surface of the coral fabric can be fully impregnated with dye, and the fluffy surface of the coral fabric is fully impregnated with dye, so that the dyeing effect is better; In the present invention, one side of the transmission shaft drives the semicircular gear on the front side of the frame through a synchronous belt, so that the semicircular gear intermittently drives the connecting racks on both sides of the inner wall of the guide block, so that the guide block can reciprocate along the guide groove, so that the dust suction nozzle on the front side of the frame can absorb and remove the flannel adhered to the surface of the coral fabric, thereby preventing too much flannel on the surface of the coral fabric from entering the dyeing box, seriously polluting the dye solution, and affecting the subsequent dyeing of the fabric; In the present invention, one side of the transmission shaft drives the semicircular gear on the rear side of the frame through a synchronous belt, so that the semicircular gear intermittently drives the connecting racks on both sides of the inner wall of the guide block, so that the air nozzle can reciprocate along the guide groove on the other side of the frame, so that the air nozzle on the rear side of the frame can blow off the excessive dye liquid on the surface of the coral fabric, thereby avoiding the slow drying of the excessive dye liquid on the surface of the coral fabric and the dye liquid dripping on the outside of the dyeing box. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the internal structure of the dyeing box in the present invention; Figure 3 It is a schematic diagram of the side section structure of the dyeing box in the present invention; Figure 4 It is a schematic diagram of the side cross-section structure of the frame in the present invention; Figure 5 for Figure 2 A schematic diagram of the partially enlarged structure at center A; Figure 6 for Figure 3 A schematic diagram of the partially enlarged structure at B in the middle; Figure 7 for Figure 4 Schematic diagram of the partial enlarged structure at point C in the middle.
[0018] In the figure: 1. dyeing box; 2. unwinding roller; 3. winding roller; 4. frame; 5. driving motor; 6. roller plate; 7. dust nozzle; 8. air nozzle; 11. control panel; 21. first guide roller; 31. second guide roller; 41. positioning plate; 42. guide groove; 51. synchronous belt; 52. transmission shaft; 53. worm; 61. through shaft; 62. first bevel gear; 63. second bevel gear; 410. guide block; 411. semicircular gear; 412. connecting rack; 631. fixed shaft; 632. worm gear. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] Embodiment 1: This embodiment introduces a coral fabric velvet dyeing machine. Figure 1-Figure 7 As shown, a coral fabric velvet dyeing machine comprises a dyeing box 1, an unwinding roller 2, a winding roller 3, a first guide roller 21, and a second guide roller 31. A frame 4 is fixedly installed on one side of the inner wall of the dyeing box 1, a driving motor 5 is fixedly installed at the top inner corner of one side of the frame 4, a roller pressing plate 6 is arranged in the middle of the frame 4, and dust nozzles 7 and air nozzles 8 are arranged at equal intervals on both sides of the frame 4; In this embodiment, the unwinding roller 2 and the winding roller 3 are respectively installed on both sides of the top of the dyeing box 1 through a bracket, the coral fabric fleece on the unwinding roller 2 is unwound, and the winding roller 3 is wound after fully dyeing and drying the coral fabric, and the first guide roller 21 and the second guide roller 31 on both sides of the dyeing box 1 can guide the fabric so that the fabric can be dyed by the dye solution in the dyeing box 1; In this embodiment, the transmission shaft 52 is driven by the output end of the driving motor 5, so that the worm 53 on the transmission shaft 52 drives the worm wheel 632 at the end of the through-shaft 61, and the second bevel gear 63 connected to the bottom of the worm wheel 632 through the fixed shaft 631 drives the first bevel gear 62, so that the roller plate 6 on the outer circumference of the through-shaft 61 can rotate in the middle of the inner cavity of the dyeing box 1, and then hit the coral fabric guided under the two sets of guide rollers, so that the fluffy gaps on the surface of the coral fabric can be fully immersed in the dye, thereby achieving full dyeing of the fluffy surface of the coral fabric, thereby achieving better dyeing effect.
[0021] Among them, a control panel 11 is fixedly installed on the front of the dyeing box 1, and the first guide roller 21 and the second guide roller 31 are fixedly installed on both sides of the inner wall of the dyeing box 1 and are symmetrically arranged. The first guide roller 21 and the second guide roller 31 on both sides of the dyeing box 1 can guide the fabric so that the fabric can be dyed by the dye liquid in the dyeing box 1.
[0022] Among them, multiple groups of roller plates 6 are fixedly installed at equal intervals on the outside of the through-shaft 61, and the bottom edge of the through-shaft 61 extends to the bottom of the inner cavity of the frame 4. The roller plates 6 on the outer circumference of the through-shaft 61 can rotate in the middle of the inner cavity of the dyeing box 1, and then hit the coral fabric guided under the two groups of guide rollers, so that the fluffy gaps on the surface of the coral fabric can be fully immersed in the dye, thereby achieving full dyeing of the fluffy surface of the coral fabric, thereby achieving better dyeing effect.
[0023] Among them, the outer edge of the first bevel gear 62 is meshed with the outer edge of the second bevel gear 63, and the outer edge of the worm 53 is meshed with the outer edge of the worm wheel 632. The transmission shaft 52 is driven by the output end of the driving motor 5, so that the worm 53 on the transmission shaft 52 drives the worm wheel 632 at the end of the through-shaft 61, and the second bevel gear 63 connected to the bottom of the worm wheel 632 through the fixed shaft 631 drives the first bevel gear 62, so that the roller plate 6 on the outer circumference of the through-shaft 61 can rotate in the middle of the inner cavity of the dyeing box 1.
[0024] Among them, the outer edge of the semicircular gear 411 located on the same side is meshed with the outer edge of the connecting rack 412, and a synchronous belt 51 is fixedly sleeved on the rotating shaft at the end of the semicircular gear 411 and the output end of the driving motor 5, respectively. The transmission shaft 52 is rotatably installed on the inner wall of the frame 4, and the semicircular gears 411 on both sides of the frame 4 are driven by the synchronous belt 51 at both ends of the transmission shaft 52, so that the semicircular gear 411 intermittently drives the connecting racks 412 on both sides of the inner wall of the guide block 410, so that the guide block 410 can reciprocate along the guide groove 42.
[0025] Embodiment 2: Based on Example 1, this example introduces a coral fabric velvet dyeing machine. Figure 4 and Figure 7 As shown, positioning plates 41 are symmetrically fixedly installed on both sides of the inner wall of the frame 4, and a guide block 410 is slidably connected inside the positioning plate 41. The top and bottom of the inner wall of the guide block 410 are respectively integrally formed with a connecting rack 412. A semicircular gear 411 is rotatably installed on the middle part of the inner wall of the positioning plate 41 through a rotating shaft. A transmission shaft 52 is fixedly connected to the output end of the driving motor 5, and a worm 53 is fixedly sleeved in the middle part of the transmission shaft 52. A fixed shaft 631 is rotatably installed on the top of one side of the dyeing box 1, and a worm gear 632 is fixedly sleeved on the fixed shaft 631. A second bevel gear 63 is fixedly sleeved at the bottom end of the fixed shaft 631. A through shaft 61 is rotatably installed on the inner wall of the frame 4, and a first bevel gear 62 is fixedly sleeved at the end of the through shaft 61 In this embodiment, one side of the transmission shaft 52 drives the semicircular gear 411 on the front side of the frame 4 through the synchronous belt 51, so that the semicircular gear 411 intermittently drives the connecting racks 412 on both sides of the inner wall of the guide block 410, so that the guide block 410 can reciprocate along the guide groove 42, so that the dust suction nozzle 7 on the front side of the frame 4 can absorb and remove the flannel adhered to the surface of the coral fabric, thereby preventing too much flannel on the surface of the coral fabric from entering the dyeing box 1, seriously contaminating the dye solution and affecting the subsequent dyeing of the fabric; In this embodiment, one side of the transmission shaft 52 drives the semicircular gear 411 on the rear side of the frame 4 through the synchronous belt 51, so that the semicircular gear 411 intermittently drives the connecting racks 412 on both sides of the inner wall of the guide block 410, so that the air nozzle 8 can reciprocate along the guide groove 42 on the other side of the frame 4, so that the air nozzle 8 on the rear side of the frame 4 can blow off the excessive dyeing liquid on the surface of the coral fabric, thereby preventing the excessive dyeing liquid on the surface of the coral fabric from drying slowly and dripping on the outside of the dyeing box 1; Among them, guide grooves 42 are respectively opened near the bottom on both sides of the frame 4, and the dust nozzle 7 and the air nozzle 8 are respectively fixedly installed on the outer edges of the two groups of guide blocks 410, and the dust nozzle 7 and the air nozzle 8 extend to the outside of the corresponding guide grooves 42 respectively. The semicircular gears 411 on both sides of the frame 4 are driven by synchronous belts 51 at both ends of the transmission shaft 52, so that the semicircular gears 411 intermittently drive the connecting racks 412 on both sides of the inner wall of the guide block 410, so that the dust nozzle 7 on the front side of the frame 4 can absorb and remove the flannel adhered to the surface of the coral fabric, avoiding excessive flannel on the surface of the coral fabric from entering the dyeing box 1, and at the same time, the air nozzle 8 on the rear side of the frame 4 can blow off excessive dye on the surface of the coral fabric, avoiding excessive dye on the surface of the coral fabric from drying slowly and dripping on the outside of the dyeing box 1.
[0026] Among them, a vacuum cleaner and an air pump are fixedly installed on both sides of the inner wall of the frame 4, and the vacuum cleaner and the air pump are respectively connected with the vacuum nozzle 7 and the air nozzle 8 through the connecting pipe. The vacuum nozzle 7 on the front side of the frame 4 can absorb and remove the flannel adhered to the surface of the coral fabric, thereby preventing too much flannel on the surface of the coral fabric from entering the dyeing box 1, seriously polluting the dye liquid and affecting the subsequent dyeing of the fabric. The air nozzle 8 on the rear side of the frame 4 can blow off the excessive dye liquid on the surface of the coral fabric, thereby preventing the excessive dye liquid on the surface of the coral fabric from drying slowly and dripping on the outside of the dyeing box 1.
[0027] Working principle: When in use, the unwinding roller 2 and the rewinding roller 3 are respectively installed on both sides of the top of the dyeing box 1 through the bracket, the coral fabric fleece on the unwinding roller 2 is unwound, and the rewinding roller 3 rewinds after fully dyeing and drying the coral fabric; The output end of the driving motor 5 drives the transmission shaft 52, and one side of the transmission shaft 52 drives the semicircular gear 411 on the front side of the frame 4 through the synchronous belt 51, so that the semicircular gear 411 intermittently drives the connecting racks 412 on both sides of the inner wall of the guide block 410, so that the guide block 410 can reciprocate along the guide groove 42, so that the dust suction nozzle 7 on the front side of the frame 4 can absorb and remove the flannel adhered to the surface of the coral fabric, thereby preventing too much flannel on the surface of the coral fabric from entering the dyeing box 1, seriously polluting the dye solution and affecting the subsequent dyeing of the fabric; When the coral fabric is dyed, the worm 53 on the transmission shaft 52 drives the worm wheel 632 at the end of the through shaft 61, so that the second bevel gear 63 connected to the bottom of the worm wheel 632 through the fixed shaft 631 drives the first bevel gear 62, so that the roller plate 6 on the outer circumference of the through shaft 61 can rotate in the middle of the inner cavity of the dyeing box 1, and then hit the coral fabric guided under the two sets of guide rollers, so that the fluffy gaps on the surface of the coral fabric can be fully dipped in dye, so that the fluffy surface of the coral fabric is fully dyed, so that the dyeing effect is better; After the coral fabric is dyed, one side of the transmission shaft 52 drives the semicircular gear 411 on the rear side of the frame 4 through the synchronous belt 51, so that the semicircular gear 411 intermittently drives the connecting racks 412 on both sides of the inner wall of the guide block 410, so that the air nozzle 8 can reciprocate along the guide groove 42 on the other side of the frame 4, so that the air nozzle 8 on the rear side of the frame 4 can blow off the excessive dye on the surface of the coral fabric, thereby avoiding the excessive dye on the surface of the coral fabric from drying slowly and dripping on the outside of the dyeing box 1.
[0028] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes and modifications may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A coral fabric velvet dyeing machine, comprising a dyeing box (1), a reeling roller (2), a reeling roller (3), a first guide roller (21), and a second guide roller (31), characterized in that: A frame (4) is fixedly mounted on one side of the inner wall of the dyeing box (1); a driving motor (5) is fixedly mounted at the inner corner of the top of one side of the frame (4); a roller plate (6) is arranged in the middle of the frame (4); dust suction nozzles (7) and air nozzles (8) are arranged at equal intervals on both sides of the frame (4); positioning plates (41) are symmetrically fixedly mounted on both sides of the inner wall of the frame (4); a guide block (410) is slidably connected inside the positioning plate (41); a connecting rack (412) is integrally formed at the top and bottom of the inner wall of the guide block (410); and the inner wall of the positioning plate (41) is A semicircular gear (411) is rotatably mounted in the middle via a rotating shaft, a transmission shaft (52) is fixedly connected to the output end of the drive motor (5), a worm (53) is fixedly sleeved in the middle of the transmission shaft (52), a fixed shaft (631) is rotatably mounted on the top of one side of the dyeing box (1), a worm gear (632) is fixedly sleeved on the upper side of the fixed shaft (631), a second bevel gear (63) is fixedly sleeved on the bottom end of the fixed shaft (631), a through shaft (61) is rotatably mounted on the inner side wall of the frame (4), and a first bevel gear (62) is fixedly sleeved on the end of the through shaft (61).
2. The coral fabric velvet dyeing machine according to claim 1, characterized in that: A control panel (11) is fixedly mounted on the front of the dyeing box (1), and the first guide roller (21) and the second guide roller (31) are respectively fixedly mounted on two sides of the inner wall of the dyeing box (1) and are symmetrically arranged.
3. The coral fabric velvet dyeing machine according to claim 2, characterized in that: Guide grooves (42) are respectively provided on both sides of the frame (4) near the bottom, and the dust nozzle (7) and the air nozzle (8) are respectively fixedly mounted on the outer edges of the two groups of guide blocks (410).
4. The coral fabric velvet dyeing machine according to claim 3, characterized in that: The dust suction nozzle (7) and the air nozzle (8) respectively extend to the outside of the corresponding guide groove (42).
5. The coral fabric velvet dyeing machine according to claim 4, characterized in that: A vacuum cleaner and an air pump are fixedly mounted on both sides of the inner wall of the frame (4), and the vacuum cleaner and the air pump are respectively connected to the vacuum nozzle (7) and the air nozzle (8) via connecting pipes.
6. The coral fabric velvet dyeing machine according to claim 5, characterized in that: A plurality of groups of roller plates (6) are fixedly mounted at equal intervals outside the through-shaft (61), and the bottom edge of the through-shaft (61) extends to the bottom of the inner cavity of the frame (4).
7. The coral fabric velvet dyeing machine according to claim 6, characterized in that: The outer edge of the first bevel gear (62) meshes with the outer edge of the second bevel gear (63), and the outer edge of the worm (53) meshes with the outer edge of the worm wheel (632).
8. The coral fabric velvet dyeing machine according to claim 7, characterized in that: The outer edge of the semicircular gear (411) located on the same side meshes with the outer edge of the connecting rack (412).
9. The coral fabric velvet dyeing machine according to claim 8, characterized in that: A synchronous belt (51) is fixedly sleeved on the rotating shaft at the end of the semicircular gear (411) and the output end of the driving motor (5), respectively.
10. The coral fabric velvet dyeing machine according to claim 9, characterized in that: The transmission shaft (52) is rotatably mounted on the inner wall of the frame (4).
