Valve stress application rod

By designing a universal valve afterburner with telescopic parts and adjustable disassembly and assembly parts, the operation problems of large-scale valves in water and power plants are solved, and time-saving operation is achieved. It is suitable for a variety of valve models and improves working efficiency.

CN119123162APending Publication Date: 2024-12-13HUANENG LANCANG RIVER HYDROPOWER CO LTD
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Patent Information

Application Number
CN202411447086.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

In hydropower plants, large valves on pressure pipelines are often difficult to close or open when operating, and some valves of different models lack operating handles, which leads to time-consuming and labor-intensive operation, and requires carrying a variety of tools.

Method used

A universal valve booster rod is designed, including a telescopic member, a first disassembly part and a second disassembly part. The telescopic member drives the disassembly part to facilitate the rotation of the valve flange and the length of the second disassembly part. Adjustable, suitable for different valve types, reducing the torque requirement for valves and achieving full opening or full closing.

Benefits of technology

This design reduces the labor intensity of staff, improves the efficiency of valve operation, and can open and close the valve with less force, without carrying a variety of operating handles, and is suitable for a variety of valve models.

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Abstract

The valve stress application rod comprises a telescopic piece, a first dismounting and mounting part and a second dismounting and mounting part, the telescopic piece can extend or retract in the length direction of the telescopic piece, the first dismounting and mounting part is arranged on the telescopic piece so that the telescopic piece can drive the first dismounting and mounting part to do telescopic motion, and the first dismounting and mounting part is provided with a first dismounting and mounting opening; the first disassembling and assembling opening is suitable for being matched with a flange plate of the valve so that the first disassembling and assembling part can drive the flange plate of the valve to rotate, the second disassembling and assembling part is arranged on the first disassembling and assembling part and located on the side, away from the first disassembling and assembling opening, of the first disassembling and assembling part, and a second disassembling and assembling opening is formed in the second disassembling and assembling part; the length of the second dismounting opening is adjustable in the length direction of the second dismounting opening, and the second dismounting opening is suitable for being matched with a flange plate of the valve so that the second dismounting part can drive the flange plate of the valve to rotate. The valve stress application rod has the advantages of being simple in structure, low in cost, capable of saving time and labor and the like.
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Description

Technical Field

[0001] The invention belongs to the technical field of electrical engineering, and in particular relates to a universal valve booster rod. Background Art

[0002] There are many oil, gas and water pipelines in hydropower plants. The uses and models of the pipelines are diverse, and the pipelines are also divided into high-pressure pipelines, low-pressure pipelines and non-pressurized pipelines. As a result, there are also various situations of valves on the pipelines. During the unit overhaul and daily overhaul and maintenance, a variety of operating tools are required for the operation of valves.

[0003] In the related art, it is time-consuming and laborious to operate valves and large valves on pressurized pipelines. It is usually difficult to close the valve properly after closing it and difficult to open it when opening it. In addition, for some valves of different models and without operating handles on the valves, multiple operating handles need to be carried to operate the valves. Summary of the invention

[0004] The present invention aims to solve one of the technical problems in the related art at least to a certain extent.

[0005] To this end, an embodiment of the present invention provides a universal valve booster rod which saves time and effort and is convenient and quick to operate.

[0006] The valve force-adding device according to the embodiment of the present invention comprises: a telescopic member, which can be extended or shortened along its length direction; a first disassembly part, which is arranged on the telescopic member so that the telescopic member drives the first disassembly part to telescopically move, and the first disassembly part has a first disassembly opening, which is suitable for cooperating with the flange of the valve so that the first disassembly part drives the flange of the valve to rotate; a second disassembly part, which is arranged on the first disassembly part and is located on the side of the first disassembly opening away from the first disassembly part, and the second disassembly part is provided with a second disassembly opening, the length of the second disassembly opening is adjustable along its length direction, and the second disassembly opening is suitable for cooperating with the flange of the valve so that the second disassembly part drives the flange of the valve to rotate.

[0007] The valve force-enhancing rod of the embodiment of the present invention is provided with a telescopic part, a first disassembly part and a second disassembly part. There is no need to carry multiple operating handles, and multiple valves can be opened or closed, which reduces the labor intensity of the staff. The length of the telescopic part 1 is adjusted to reduce the torque of the valve operation, so that the staff can use less force to fully open or close the valve, thereby improving the working efficiency of the valve force-enhancing.

[0008] In some embodiments, the first disassembly and assembly portion includes a first section, a second section, and a third section connected in sequence, the first section extends along the length direction of the telescopic member, the second section and the third section both extend along the width direction of the telescopic member, the second section and the third section are respectively arranged at two ends of the first section and the second end and the third section are spaced apart and relatively arranged along the length direction of the telescopic member, the first section, the second section, and the third section define the first disassembly and assembly port, and the second disassembly and assembly portion is arranged on the first section.

[0009] In some embodiments, the spacing between the second section and the third section in the length direction of the telescopic member is 70 mm-75 mm, and the lengths of the second section and the third section are 50 mm-55 mm.

[0010] In some embodiments, the length of the second disassembly opening of the second disassembly portion can be adjusted in the range of 0 mm to 55 mm.

[0011] In some embodiments, the second disassembly portion includes a mounting seat, a first disassembly plate and a second disassembly plate, the mounting seat is arranged on the first disassembly portion, the first disassembly plate and the second disassembly plate are arranged on the mounting seat at intervals along the length direction of the mounting seat, the first disassembly plate is movable relative to the second disassembly plate along the length direction of the mounting seat, and / or the second disassembly plate is movable relative to the first disassembly plate along the length direction of the mounting seat.

[0012] In some embodiments, a first anti-slip pad is provided on a side of the first disassembly plate opposite to the second disassembly plate, and / or a second anti-slip pad is provided on a side of the second disassembly plate opposite to the first disassembly plate.

[0013] In some embodiments, the telescopic member is a hydraulic rod.

[0014] In some embodiments, the outer circumference of the telescopic member, the outer circumference of the first disassembly portion, and the outer circumference of the second disassembly portion are all coated with an anti-corrosion coating.

[0015] In some embodiments, the valve force-adding rod further comprises a lighting component, and the lighting component is disposed on the telescopic component and arranged in a direction adjacent to the first disassembly portion, so that the lighting component can illuminate the first disassembly portion and the second disassembly portion.

[0016] In some embodiments, an anti-slip sleeve is provided on the outer peripheral surface of the telescopic member. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of a valve booster rod according to an embodiment of the present invention.

[0018] Figure 2It is a front view of the valve booster rod according to an embodiment of the present invention.

[0019] Valve booster rod 100;

[0020] Telescopic member 1;

[0021] First disassembly portion 2; first section 21; second section 22; third section 23; first disassembly opening 24;

[0022] The second disassembly portion 3 ; the mounting seat 31 ; the first disassembly plate 32 ; the second disassembly plate 33 ; and the second disassembly opening 34 . DETAILED DESCRIPTION

[0023] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0024] The valve boosting rod according to an embodiment of the present invention will be described below with reference to the accompanying drawings.

[0025] like Figure 1-2 As shown, the valve force-adding rod 100 according to the embodiment of the present invention comprises a telescopic member 1 , a first disassembly portion 2 and a second disassembly portion 3 .

[0026] The telescopic member 1 can be extended along its length direction (such as Figure 1 Specifically, Figure 1-2 As shown, the telescopic member 1 includes a cylinder body and a telescopic rod. The telescopic rod is disposed in the cylinder body and moves in the left-right direction so that the telescopic member 1 is extended or shortened in the left-right direction.

[0027] The first disassembly part 2 is arranged on the telescopic member 1, so that the telescopic member 1 drives the first disassembly part 2 to telescopically move. The first disassembly part 2 has a first disassembly opening 24, which is suitable for cooperating with the flange of the valve, so that the first disassembly part 2 can be disassembled to drive the flange of the valve to rotate. Specifically, Figure 1-2 As shown, the first disassembly portion 2 is arranged at the left end of the telescopic rod of the telescopic member 1, so that the telescopic member 1 drives the first disassembly portion 2 to move in the left and right direction, and the first disassembly portion 2 has a first disassembly opening 24 opening downward, and the circular ring of the valve flange can be buckled on the first disassembly opening 24, so that the telescopic member 1 pushes the valve flange to rotate through the first disassembly portion 2 to facilitate the disassembly of the valve flange.

[0028] The second disassembly portion 3 is arranged on the first disassembly portion 2 and is located at a side away from the first disassembly opening 24 of the first disassembly portion 2. The second disassembly portion 3 is provided with a second disassembly opening 34. The length of the second disassembly opening 34 is adjustable along its length direction. The second disassembly opening 34 is suitable for cooperating with the flange of the valve so that the second disassembly portion 3 is disassembled to drive the flange of the valve to rotate. Specifically, Figure 1-2 As shown, the second disassembly portion 3 is arranged on the first disassembly portion 2 and is located above the first disassembly portion 2, and the second disassembly portion 3 is provided with a second disassembly opening 34 with an opening facing upward, and the size of the second disassembly opening 34 in the left-right direction is adjustable along the left-right direction, so that the size of the second disassembly opening 34 in the left-right direction can be increased or decreased, and the size of the second disassembly opening 34 is adjusted according to the diameter of the circular ring of the flange, so that the second disassembly portion 3 is clamped on the circular ring of the flange, thereby improving the stability and application range of the disassembly of the second disassembly portion 3.

[0029] The valve booster rod 100 of the embodiment of the present invention is provided with a first disassembly part 2 and a second disassembly part 3. The first disassembly part 2 and the second disassembly part 3 can cooperate with flanges of different inventions, so that the first disassembly part 2 and the second disassembly part 3 can drive the flanges to rotate, thereby opening or closing the valve. Compared with the related art, there is no need to carry a variety of operating handles, which reduces the labor intensity of the staff. In addition, the length of the telescopic part 1 can be adjusted to change the length of the force arm, thereby reducing the torque for operating the valve, so that the staff can use less force to fully open or close the valve, thereby improving the working efficiency of the valve booster rod 100.

[0030] In some embodiments, the first disassembly portion 2 includes a first section 21, a second section 22, and a third section 23 connected in sequence, the first section 21 extending along the length direction of the telescopic member 1, and the second section 22 and the third section 23 extending along the width direction of the telescopic member 1 (such as Figure 1 The second section 22 and the third section 23 are respectively arranged at the two ends of the first section 21, and the second end and the third section 23 are arranged opposite to each other along the length direction of the telescopic member 1. The first section 21, the second section 22 and the third section 23 define a first disassembly opening 24, and the second disassembly portion 3 is arranged on the first section 21. Specifically, Figure 1-2 As shown, the first disassembly portion 2 is made of a steel bar with a diameter of 18 mm, the first section 21 extends in the left-right direction, the second section 22 and the third section 23 extend in the up-down direction, the upper end of the second section 22 and the upper end of the third section 23 are respectively connected to the front and rear ends of the first section 21, the second disassembly portion 3 is arranged above the first section 21, the second section 22 and the third section 23 are arranged at intervals in the left-right direction, so that the first section 21, the second end and the third section 23 define a first disassembly opening 24 with an opening facing downward, so that the second section 22 can be inserted into the circular ring of the flange, and the third section 23 can be inserted outside the circular ring of the flange, thereby, the circular ring of the flange is buckled on the first disassembly portion 2, so that the telescopic member 1 pushes the flange of the valve to rotate through the first disassembly portion 2, which is convenient for the valve to be opened and closed, thereby making the first disassembly portion more reasonably arranged.

[0031] In some embodiments, the spacing between the second section 22 and the third section 23 in the length direction of the telescopic member 1 is 70mm-75mm, and the length of the second section 22 and the third section 23 is 50mm-55mm. Specifically, the spacing between the second section 22 and the third section 23 can be any one of 70mm, 71mm, 72mm, 73mm, 74mm and 75mm, and the size of the second section 22 and the third section 23 in the vertical direction can be any one of 50mm, 51mm, 52mm, 53mm, 54mm and 55mm, thereby, the first disassembly and assembly part 2 can be applicable to the force-added operation of valves such as gate valves and stop valves of different models. When the valve is closed to the point where it cannot be closed manually, but is not closed tightly, the first disassembly and assembly part 2 is buckled on the valve flange, the length of the telescopic operating rod is adjusted according to the size of the valve, the telescopic operating rod is operated to rotate the flange valve to force the valve, and the same method is used to force the valve after force-added to open the valve.

[0032] In some embodiments, the length of the second disassembly opening 34 of the second disassembly portion 3 is adjusted in the range of 0mm-55mm. Specifically, the adjustment size of the second disassembly opening 34 in the left-right direction is 0mm-55mm, and the second disassembly portion 3 can be used for valves such as ball valves and butterfly valves without operating handles at a switch operation angle of 0°-90°. The opening size of the second disassembly opening 34 is adjusted to the same size as the valve stem, and the valve stem operating force head is clamped on the valve stem to perform force operation on the valve opening and closing.

[0033] In some embodiments, the second disassembly portion 3 includes a mounting seat 31, a first disassembly plate 32, and a second disassembly plate 33. The mounting seat 31 is provided on the first disassembly portion 2. The first disassembly plate 32 and the second disassembly plate 33 are spaced apart on the mounting seat 31 along the length direction of the mounting seat 31. The first disassembly plate 32 is movable relative to the second disassembly plate 33 along the length direction of the mounting seat 31, and / or the second disassembly plate is movable relative to the first disassembly plate along the length direction of the mounting seat 31. Specifically, Figure 1-2 As shown, the mounting seat 31 is fixedly mounted on the first section 21, the first disassembly plate 32 and the second disassembly plate 33 are both arranged above the mounting seat 31, the first disassembly plate 32, the second disassembly plate 33 and the mounting seat 31 define a second disassembly opening 34, the first disassembly plate 32 can be moved on the mounting seat 31 along the left-right direction to adjust the size of the second disassembly opening 34, or the second disassembly plate 33 can be moved on the mounting seat 31 along the left-right direction to adjust the size of the second disassembly opening 34, so that the second disassembly portion 3 clamps the valve stem to perform the valve opening and closing force operation.

[0034] It is worth noting that the second disassembly and assembly portion 3 may be composed of the head of an adjustable wrench, and the valve force-adding rod 100 of the embodiment of the present invention will not be described in detail.

[0035] In some embodiments, a first anti-skid pad is provided on one side of the first disassembly plate 32 relative to the second disassembly plate 33, and / or a second anti-skid pad is provided on one side of the second disassembly plate 33 relative to the first disassembly plate 32. Specifically, a first anti-skid pad is provided on the right side of the first disassembly plate 32, and a second anti-skid pad is provided on the left side of the second disassembly plate 33. The first anti-skid pad and the second anti-skid pad can be made of rubber or other materials with a high friction coefficient to ensure a good anti-skid effect, so that the friction between the first disassembly plate 32 and the second disassembly plate 33 is increased by the first anti-skid pad and the second anti-skid pad to prevent the second disassembly portion 3 from sliding during use.

[0036] In some embodiments, the telescopic member 1 is a hydraulic rod. Figure 1-2 As shown, the telescopic operating rod has a diameter of 34mm and a length of 460mm. The operating rod has 8 levels of telescopic adjustment. During operation, the length of the telescopic operating rod can be adjusted according to the size of the valve to achieve the effect of changing the operating torque to increase the force of the valve operation. The operating rod is made of a steel pipe, which is hollow inside. The tail end can be inserted into valves such as ball valves and butterfly valves to control the flow of hydraulic oil, thereby controlling the telescopic length of the telescopic member 1.

[0037] In some embodiments, the outer circumference of the telescopic member 1, the outer circumference of the first disassembly portion and the outer circumference of the second disassembly portion are coated with an anti-corrosion coating. Specifically, the outer circumference of the telescopic member 1, the outer circumference of the first disassembly portion and the outer circumference of the second disassembly portion are coated with anti-corrosion paint, thereby extending the service life of the valve booster rod 100.

[0038] In some embodiments, the valve booster rod 100 further includes a lighting component (not shown in the figure), which is disposed on the telescopic component 1 and is disposed in the direction adjacent to the first disassembly portion, so that the lighting component can illuminate the first disassembly portion and the second disassembly portion. Specifically, the lighting component can be an LED lighting lamp, which is disposed on the cylinder body of the telescopic component 1 and illuminates to the left, thereby ensuring that light can directly illuminate the operating area and illuminate the first disassembly portion and the second disassembly portion.

[0039] In some embodiments, the outer circumference of the telescopic member 1 is provided with an anti-skid cover (not shown in the figure). Specifically, the anti-skid cover can be made of a material with a high friction coefficient, such as rubber, silicone or other elastic materials, and the anti-skid cover is usually designed to be tubular or annular, and is sleeved on the outer circumference of the telescopic member 1. Therefore, the anti-skid cover not only prevents the outer surface of the telescopic member 1 from being worn or scratched, thereby extending the service life of the telescopic member 1, but also enables the valve booster rod 100 to adapt to different working environments, especially in humid or sweaty conditions, and still maintains a good anti-skid effect, thereby ensuring the working efficiency of the valve booster rod 100.

[0040] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0041] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0042] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0044] In the present invention, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0045] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

Claims

1. A valve booster rod, characterized in that: include: A telescopic member, wherein the telescopic member can be extended or shortened along its length direction; a first disassembly part, the first disassembly part being arranged on the telescopic member so that the telescopic member drives the first disassembly part to telescopically move, the first disassembly part having a first disassembly opening, the first disassembly opening being adapted to cooperate with a flange of the valve so that the first disassembly part drives the flange of the valve to rotate; A second disassembly portion, the second disassembly portion is arranged on the first disassembly portion and the second disassembly portion is located on a side of the first disassembly opening away from the first disassembly portion, a second disassembly opening is arranged on the second disassembly portion, the length of c is adjustable along its length direction, and the second disassembly opening is suitable for cooperating with the flange of the valve so that the second disassembly portion drives the flange of the valve to rotate.

2. The valve booster rod according to claim 1, characterized in that: The first disassembly and assembly portion includes a first section, a second section, and a third section which are connected in sequence, the first section extends along the length direction of the telescopic member, the second section and the third section both extend along the width direction of the telescopic member, the second section and the third section are respectively arranged at two ends of the first section, and the second end and the third section are spaced apart and arranged relative to each other along the length direction of the telescopic member, the first section, the second section, and the third section define the first disassembly and assembly port, and the second disassembly and assembly portion is arranged on the first section.

3. The valve booster rod according to claim 2, characterized in that: The distance between the second section and the third section in the length direction of the telescopic member is 70 mm-75 mm, and the length of the second section and the third section is 50 mm-55 mm.

4. The valve booster rod according to claim 1, characterized in that: The length of the second assembling and disassembling opening of the second assembling and disassembling portion can be adjusted in the range of 0 mm to 55 mm.

5. The valve booster rod according to claim 1, characterized in that: The second disassembly part includes a mounting seat, a first disassembly plate and a second disassembly plate, the mounting seat is arranged on the first disassembly part, the first disassembly plate and the second disassembly plate are arranged on the mounting seat at intervals along the length direction of the mounting seat, the first disassembly plate is movable relative to the second disassembly plate along the length direction of the mounting seat, and / or the second disassembly plate is movable relative to the first disassembly plate along the length direction of the mounting seat.

6. The valve booster rod according to claim 4, characterized in that: A first anti-skid pad is provided on a side of the first disassembly plate opposite to the second disassembly plate, and / or a second anti-skid pad is provided on a side of the second disassembly plate opposite to the first disassembly plate.

7. The valve booster rod according to claim 1, characterized in that: The telescopic member is a hydraulic rod.

8. The valve booster rod according to claim 1, characterized in that: The outer circumferential surface of the telescopic member, the outer circumferential surface of the first disassembly portion and the outer circumferential surface of the second disassembly portion are all coated with an anti-corrosion coating.

9. The valve booster rod according to claim 1, characterized in that: It also includes a lighting component, which is arranged on the telescopic component and is arranged in the direction adjacent to the first disassembly part, so that the lighting component can illuminate the first disassembly part and the second disassembly part.

10. The valve booster rod according to claim 1, characterized in that: The outer peripheral surface of the telescopic member is provided with an anti-slip sleeve.