Rectification system for chemical production and processing
By designing a plug cleaning mechanism in the distillation system, using rotating rods, mounting strips and fans to extend the gas-liquid contact time, and cleaning impurities in the through holes through electric telescopic rods and cross-shaped scrapers, the impurities accumulation in the prior art are solved. The problem of low gas circulation efficiency achieves an efficient distillation process.
Patent Information
- Application Number
- CN202411593780.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-01-07
AI Technical Summary
After long-term use of the existing distillation system, impurities are prone to accumulate and cause clogging of the screen holes, affecting the gas circulation efficiency. The existing cleaning mechanism is inefficient and cannot quickly clean all screen holes, affecting the distillation efficiency.
A distillation system for chemical production and processing is designed, using a plug-in cleaning mechanism, which drives the rotating rod and mounting strips to rotate through the drive assembly, combines the fan to suck steam, and uses the air outlet pipe to change the bubble movement trajectory to extend the gas-liquid contact time, and then passes electric power. The telescopic rod and cross-shaped scraper clean up impurities in the through holes and use the slag discharge control assembly to quickly discharge impurities.
It improves the gas-liquid mass transfer efficiency in the distillation tower, quickly cleans up impurities, extends the bubble residence time, ensures smooth gas circulation, avoids through-hole blockage, improves distillation efficiency and collects impurities.
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Figure CN119258570A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of distillation towers, and in particular to a distillation system for chemical production and processing. Background Art
[0002] A distillation tower is a tower-type gas-liquid contact device for distillation. It uses the different volatilities of the components in the mixture to transfer the light components in the liquid phase to the gas phase, and the heavy components in the gas phase to the liquid phase, thereby achieving the purpose of separation.
[0003] After a long period of distillation work, the existing distillation system is prone to excessive accumulation of impurities, which will clog the sieve holes on the sieve plate, affecting the flow of gas through the sieve holes, thereby reducing the distillation efficiency. Therefore, a corresponding cleaning mechanism is often equipped to clean the sieve holes. However, when cleaning the sieve holes, the existing cleaning mechanism uses a driving assembly to drive the cleaning component to clean the sieve holes one by one. This cleaning method is inefficient and is not conducive to quickly completing the cleaning of all the sieve holes on the sieve plate. It is also easy to affect the gas flow efficiency through the sieve holes, reducing the distillation efficiency. In addition, there is a lack of collection of cleaned impurities, which makes it easy for impurities to accumulate on the lower sieve plate or the bottom of the shell, affecting the circulation of the bottom liquid and reducing the distillation efficiency. Summary of the invention
[0004] The purpose of the present invention is to solve the problem in the prior art that a cleaning method in which a driving assembly is used to drive a cleaning component to clean the sieve holes one by one is inefficient, is not conducive to quickly completing the cleaning of all the sieve holes on the sieve plate, and easily affects the gas flow efficiency through the sieve holes, thereby reducing the distillation efficiency. A distillation system for chemical production and processing is proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solution: a distillation system for chemical production and processing, comprising a shell, a side of the shell is connected to a feed pipe, and further comprising:
[0006] A filter, wherein the filter is installed on the ground and an input end thereof is communicated with the bottom of the housing;
[0007] A reboiler assembly, the reboiler assembly being mounted on the ground through a bracket, the input end of the reboiler assembly being connected to the output end of the filter, and the output end of the reboiler assembly being connected to the bottom of the housing;
[0008] A condensation reflux component, wherein the input end of the condensation reflux component is connected to the top of the housing, and the output end is connected to the side of the housing;
[0009] A plurality of tower plates are fixedly connected in the shell, and a plurality of through holes are provided on the tower plates.
[0010] A clearing mechanism, the clearing mechanism comprising a driving assembly and a clearing assembly, a plurality of clearing assemblies being connected to a plurality of tower plates in a one-to-one correspondence, the driving assembly being connected to the outer side of the housing, and the output end being sealed and extending through the housing and connected to the input ends of the plurality of clearing assemblies, the bottom of the clearing assembly being against the upper surface of the tower plate, and the output end being in one-to-one correspondence with a plurality of through holes at the same busbar position of the tower plate;
[0011] A slag discharge control component, wherein a plurality of the slag discharge control components are connected to a plurality of tower plates in a one-to-one correspondence, and a control end cooperates with a clearing component and is used to discharge impurities on the tower plate to below the tower plate.
[0012] In the above-mentioned distillation system for chemical production and processing, the reboiling component includes a reboiling section and a bottom liquid outlet section, the reboiling section input end is connected to the filter output end, the top steam output end is connected to the bottom of the shell, and the side liquid output end is connected to the bottom liquid outlet section.
[0013] In the above-mentioned distillation system for chemical production and processing, the condensation reflux component includes a condensation part, the input end of the condensation part is connected to the top of the outer shell, and the output end is connected to the top liquid outlet part and the reflux part, the top liquid outlet part and the reflux part, and the reflux part is connected to the side of the outer shell at one end away from the condensation part.
[0014] In the above-mentioned distillation system for chemical production and processing, the tower plate is a plate-shaped structure with a convex middle portion, and the through-holes are axially perpendicular to the inclined surface of the tower plate, and a plurality of the through-holes are distributed on the tower plate in a circular array.
[0015] In the above-mentioned distillation system for chemical production and processing, the driving component includes a protective shell, which is fixedly connected to the outside of the outer shell, and a motor is installed at the bottom of the protective shell. The output end of the motor is connected to a bevel gear transmission part, and the bevel gear transmission part includes a driving rod, and a plurality of first bevel gears are coaxially fixedly connected to the driving rod, and the plurality of first bevel gears are all meshed with second bevel gears, and the second bevel gear is coaxially fixedly connected to the transmission rod, and the transmission rod is sealed and penetrates the outer shell at one end away from the second bevel gear, and is coaxially fixedly connected to a third bevel gear, and the transmission rod is sealed and rotatably connected to the outer shell, and the plurality of third bevel gears are connected to the input ends of the plurality of clearing components in a one-to-one correspondence.
[0016] In the above-mentioned distillation system for chemical production and processing, the clearing assembly includes a ventilation component, which is connected to the tower plate and the top of which is interconnected with a third bevel gear. The ventilation component connects the bottom and the top of the tower plate. The ventilation component is connected to a mounting component, the bottom of the mounting component abuts against the upper surface of the tower plate, and the output end is connected to a plurality of air outlet pipes, the plurality of air outlet pipes correspond one-to-one to a plurality of through holes at the same busbar position of the tower plate, and the axial direction of the air outlet pipe is perpendicular to the axial direction of the through hole, a moving block is slidably connected to the mounting component, and a plurality of in-hole cleaning components are connected, the moving block contacts the control end of the slag discharge control assembly when rotating, and the plurality of in-hole cleaning components correspond one-to-one to the plurality of through holes at the same busbar position of the tower plate.
[0017] In the above-mentioned distillation system for chemical production and processing, the ventilation component includes a rotating rod, which is coaxially penetrated and rotatably connected to the tower plate, the top of the rotating rod is coaxially fixedly connected to a fourth bevel gear, the fourth bevel gear is meshed with a third bevel gear, the bottom end of the rotating rod is coaxially rotatably connected to a mounting shell, both sides of the mounting shell are fixedly connected to fixing strips, the fixing strip is fixedly connected to the inner wall of the outer shell at one end away from the mounting shell, a fan is installed inside the mounting shell, a through opening communicating with the interior of the outer shell below the mounting shell is provided at the bottom of the mounting shell, an axial cavity is provided inside the rotating rod, the bottom end of the axial cavity is connected to the top of the mounting shell, the output direction of the fan is pointed from the through opening to the axial cavity, and the top of the axial cavity is connected to the mounting component.
[0018] In the above-mentioned distillation system for chemical production and processing, the mounting component includes a mounting bar, which is fixedly connected to the rotating rod, the bottom of the mounting bar rests on the upper surface of the tower plate, and the axial direction is arranged along the main line direction of the tower plate, a second trapezoidal slide bar is slidably connected to the mounting bar, and a mounting plate is fixedly connected to the side close to the rotating rod, the second trapezoidal slide bar is fixedly connected to the moving block on the side away from the mounting bar, a spring is fixedly connected between the mounting plate and the moving block, and the moving block contacts the control end of the slag discharge control component when the end of the moving block rotates away from the spring; a connecting groove is opened in the mounting bar, one end of the connecting groove is connected to the top of the shaft cavity, and the bottom is connected to multiple mounting holes, and the cleaning component in the hole is connected to the mounting hole.
[0019] In the above-mentioned distillation system for chemical production and processing, the in-hole cleaning component includes a second electric telescopic rod, which is installed at the top of the mounting hole, and the output end is rotatably connected to a transmission block, and the bottom end of the transmission block is coaxially fixedly connected to a cross-shaped scraper, and a spiral guide groove is coaxially opened on the inner circumference of the mounting hole, and an embedded rod is fixedly connected to the side of the transmission block, and the embedded rod is slidably engaged in the spiral guide groove, and the multiple cross-shaped scrapers located on the same mounting bar correspond one by one to the multiple through holes at the same busbar position of the tower plate in sliding and rotating contact cooperation.
[0020] In the above-mentioned distillation system for chemical production and processing, the slag discharge control component includes an arc plate, which is fixedly connected to the side of the tower plate, and a slag discharge channel is formed between the arc plate and the inner wall of the shell. A slag discharge hole is opened on the arc plate, and a slanted plate is fixedly connected to the side of the arc plate close to the slag discharge channel, and the slanted plate is located above the slag discharge hole. A first electric telescopic rod is installed at the bottom of the slanted plate, and a blocking plate is fixedly connected to the output end of the first electric telescopic rod. Both ends of the blocking plate are fixedly connected to first trapezoidal slide bars, and two first trapezoidal slide bars are slidably connected to the arc plate. After the blocking plate moves downward, the slag discharge hole is sealed, and a first pressure sensor and a second pressure sensor are installed on the side of the arc plate away from the slag discharge channel. The first pressure sensor and the second pressure sensor are located on both sides of the slag discharge hole. After the moving block rotates, it first contacts the second pressure sensor and then contacts the first pressure sensor. The first pressure sensor, the second pressure sensor and the first electric telescopic rod are all electrically connected to a controller, and the controller is installed on the shell. The controller is used to receive the first pressure sensor and the second pressure sensor, and control the working state of the first electric telescopic rod.
[0021] Compared with the prior art, the advantages of the present invention are:
[0022] 1. The present invention provides a clearing mechanism. When the driving component is working, the rotating rod rotates to drive the mounting bar to rotate, and the ventilation component works. The fan sucks steam from below the tower plate through the bottom opening of the mounting shell, and inputs it into the axial cavity of the rotating rod, and finally discharges it horizontally through the connecting groove and multiple air outlet pipes on the mounting bar, thereby accelerating the circulation of steam. At the same time, the bubbles discharged horizontally through the air outlet pipe can impact the bubbles discharged from the through hole, thereby changing the movement trajectory of the bubbles discharged from the through hole, which can prolong the residence time of the bubbles in the raw liquid, thereby prolonging the contact time of the gas-liquid two phases inside the distillation tower, and can increase the efficiency of gas-liquid mass transfer inside the distillation tower.
[0023] 2. The present invention provides a clearing mechanism. When the driving assembly is working, the mounting bar and the moving block are driven to rotate through the rotating rod. When the mounting bar and the moving block move, they scrape off the impurities accumulated and adsorbed on the upper surface of the tower plate, and at the same time drive the cleaning components in the hole to move to the through hole that needs to be cleaned.
[0024] 3. The present invention sets up a clearing mechanism, and the cleaning component in the hole moves to the through hole that needs to be cleaned. The second electric telescopic rod works, and under the cooperation of the embedded rod and the spiral guide groove, the transmission block is pushed and rotated at the same time, so that the cross-shaped scraper rotates and presses down into the through hole, which can scrape off the impurities inside the through hole and on the inner wall.
[0025] 4. The present invention sets a clearing mechanism. When the mounting bar and the moving block rotate, the impurities inside and on the inner wall of the through hole, as well as the impurities accumulated and adsorbed on the upper surface of the tower plate can be pushed to the vicinity of the slag discharge hole, thereby improving the cleaning and dredging effect of the tower plate. Through the slag discharge control component, the slag discharge hole is opened when the moving block pushes the impurities to the slag discharge hole, and the slag discharge hole is closed when the moving block moves away from the slag discharge hole, so that the impurities are quickly discharged from above the tower plate through the slag discharge hole. Through layer-by-layer cleaning, the impurities will gather at the lower end of the outer shell. As the raw liquid circulates, the impurities in the raw liquid can be filtered and collected through the filter. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the overall structure of a distillation system for chemical production and processing proposed by the present invention;
[0027] Figure 2 This is a cross-sectional view of the overall structure of a distillation system for chemical production and processing proposed by the present invention;
[0028] Figure 3 This is a schematic diagram of the protective shell, slag discharge control component, blockage clearing component and tower plate structure of a distillation system for chemical production and processing proposed by the present invention;
[0029] Figure 4 This is a schematic diagram of the disassembly of the drive component structure of a distillation system for chemical production and processing proposed by the present invention;
[0030] Figure 5 This is a schematic diagram of a slag discharge control component, a blockage clearing component and a tower plate structure of a distillation system for chemical production and processing proposed by the present invention;
[0031] Figure 6 This is a schematic diagram of the structure disassembly of a slag discharge control component of a distillation system for chemical production and processing proposed by the present invention;
[0032] Figure 7 This is a schematic structural diagram of a curved plate, a first pressure sensor and a second pressure sensor for a distillation system for chemical production and processing proposed by the present invention;
[0033] Figure 8 This is a schematic diagram of the structure of a blockage clearing component for a distillation system for chemical production and processing proposed by the present invention;
[0034] Fig. 9 This is a cross-sectional view of the structure of a blockage clearing component of a distillation system for chemical production and processing proposed by the present invention;
[0035] Fig.10 A distillation system for chemical production and processing proposed by the present invention Fig. 9 A magnified detail in the middle;
[0036] Fig.11This is a schematic diagram of the disassembly of the installation bar and moving block structure of a distillation system for chemical production and processing proposed by the present invention;
[0037] Fig.12 This is a schematic diagram of the disassembly of the structure of the in-hole cleaning component of a distillation system for chemical production and processing proposed by the present invention.
[0038] In the figure: 1. Shell; 2. Condensation reflux assembly; 21. Condensation part; 22. Top liquid outlet; 23. Reflux part; 3. Feed pipe; 4. Drive assembly; 41. Protective shell; 42. Motor; 43. Bevel gear transmission part; 5. Filter; 6. Reboiling assembly; 61. Reboiling part; 62. Bottom liquid outlet; 7. Slag discharge control assembly; 71. Arc plate; 711. Slag discharge hole; 72. Inclined plate; 73. First electric telescopic rod; 74. Blocking plate; 75. First trapezoidal slide; 76. First pressure sensor; 77. Second pressure sensor; 8 , clearing assembly; 81, ventilation component; 811, rotating rod; 812, mounting shell; 813, fixing bar; 814, fan; 82, mounting component; 821, mounting bar; 822, mounting hole; 823, connecting groove; 824, spiral guide groove; 825, second trapezoidal slide; 826, spring; 827, mounting plate; 83, moving block; 84, in-hole cleaning component; 841, second electric telescopic rod; 842, transmission block; 843, cross-shaped scraper; 844, embedded rod; 85, exhaust pipe; 9, tower plate; 91, through hole. DETAILED DESCRIPTION
[0039] The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
[0040] Reference Figure 1 and Figure 2 A distillation system for chemical production and processing, comprising a shell 1, a feed pipe 3 is connected to the side of the shell 1, and further comprising:
[0041] The filter 5 is installed on the ground, and the input end of the filter 5 is communicated with the bottom of the housing 1.
[0042] The filter 5 adopts the existing technology and is used to filter the impurities in the raw liquid to improve the purity of the raw liquid.
[0043] The reboiler assembly 6 is installed on the ground through a bracket, and its input end is connected to the output end of the filter 5, and the output end is connected to the bottom of the shell 1.
[0044] The reboiler assembly 6 includes a reboiler section 61 and a bottom liquid outlet section 62 . The input end of the reboiler section 61 is connected to the output end of the filter 5 , the top steam output end is connected to the bottom of the shell 1 , and the side liquid output end is connected to the bottom liquid outlet section 62 .
[0045] The reboiling section 61 adopts an existing evaporator to convert the raw liquid into steam and input it into the shell 1 again.
[0046] The condensation reflux component 2 has an input end connected to the top of the housing 1 and an output end connected to the side of the housing 1 .
[0047] The condensation reflux component 2 includes a condensation part 21, the input end of the condensation part 21 is connected to the top of the shell 1, and the output end is connected to the top liquid outlet part 22 and the reflux part 23, the top liquid outlet part 22 and the reflux part 23, and the reflux part 23 is connected to the side of the shell 1 at one end away from the condensation part 21.
[0048] The condensation part 21 adopts the existing condensation equipment to cool the steam to condense it into liquid, and then flows back into the shell 1 through the reflux part 23.
[0049] The tower plates 9 , wherein a plurality of tower plates 9 are fixedly connected in the housing 1 , and a plurality of through holes 91 are formed on the tower plates 9 .
[0050] The tower plate 9 is a plate-shaped structure with a central portion convex upward, and the through holes 91 are axially perpendicular to the inclined surface of the tower plate 9 , and a plurality of through holes 91 are distributed on the tower plate 9 in a circular array.
[0051] Reference Figure 3 , a clearing mechanism, the clearing mechanism includes a driving assembly 4 and a clearing assembly 8, a plurality of clearing assemblies 8 are connected to a plurality of tower plates 9 in a one-to-one correspondence, the driving assembly 4 is connected to the outside of the housing 1, and the output end is sealed and extends through the housing 1, and is connected to the input ends of the plurality of clearing assemblies 8, the bottom of the clearing assembly 8 is against the upper surface of the tower plate 9, and the output end corresponds to a plurality of through holes 91 at the same busbar position of the tower plate 9 in a one-to-one correspondence;
[0052] Reference Figure 4 The driving component 4 includes a protective shell 41, which is fixedly connected to the outside of the shell 1. A motor 42 is installed at the bottom of the protective shell 41. The output end of the motor 42 is connected to a bevel gear transmission part 43. The bevel gear transmission part 43 includes a driving rod. A plurality of first bevel gears are coaxially fixedly connected to the driving rod. The plurality of first bevel gears are all meshed with second bevel gears. The second bevel gear is coaxially fixedly connected to the driving rod. The end of the driving rod away from the second bevel gear is sealed and penetrates the shell 1, and is coaxially fixedly connected to the third bevel gear. The driving rod is sealed and rotatably connected to the shell 1. The plurality of third bevel gears are connected to the input ends of the plurality of clearing components 8 in a one-to-one correspondence.
[0053] Reference Figure 5The clearing assembly 8 includes a ventilation component 81, which is connected to the tower plate 9 and the top is interconnected with a third bevel gear. The ventilation component 81 communicates with the bottom and the top of the tower plate 9. The ventilation component 81 is connected with a mounting component 82, the bottom of the mounting component 82 is against the upper surface of the tower plate 9, and the output end is connected with a plurality of air outlet pipes 85, the plurality of air outlet pipes 85 correspond one-to-one to the plurality of through holes 91 at the same busbar position of the tower plate 9, and the axial direction of the air outlet pipe 85 is perpendicular to the axial direction of the through hole 91, the mounting component 82 is slidably connected with a moving block 83, and is connected with a plurality of in-hole cleaning components 84, the moving block 83 contacts with the control end of the slag discharge control assembly 7 when rotating, and the plurality of in-hole cleaning components 84 correspond one-to-one to the plurality of through holes 91 at the same busbar position of the tower plate 9.
[0054] Reference Figure 8-Figure 10 The ventilation component 81 includes a rotating rod 811, which is coaxially penetrated and rotatably connected to the tower plate 9. The top of the rotating rod 811 is coaxially fixedly connected with a fourth bevel gear, and the fourth bevel gear is meshed with a third bevel gear. The bottom of the rotating rod 811 is coaxially rotatably connected with a mounting shell 812. Both sides of the mounting shell 812 are fixedly connected with fixing bars 813. The fixing bar 813 is fixedly connected to the inner wall of the outer shell 1 at one end away from the mounting shell 812. A fan 814 is installed inside the mounting shell 812. The bottom of the mounting shell 812 is provided with a through opening that is connected to the interior of the outer shell 1 below it. An axial cavity is provided inside the rotating rod 811, and the bottom end of the axial cavity is connected with the top of the mounting shell 812. The output direction of the fan 814 is directed from the through opening to the axial cavity, and the top of the axial cavity is connected with the mounting component 82.
[0055] The mounting component 82 includes a mounting bar 821 , which is fixedly connected to the rotating rod 811 . The bottom of the mounting bar 821 abuts against the upper surface of the tower plate 9 , and the mounting bar 821 is axially arranged along the generatrix direction of the tower plate 9 .
[0056] Reference Fig.11 A second trapezoidal slide bar 825 is slidably connected to the mounting bar 821, and a mounting plate 827 is fixedly connected to the side close to the rotating rod 811, and the second trapezoidal slide bar 825 is fixedly connected to the moving block 83 on the side away from the mounting bar 821, and a spring 826 is fixedly connected between the mounting plate 827 and the moving block 83, and when the moving block 83 rotates away from the end of the spring 826, it contacts the control end of the slag discharge control component 7; a connecting groove 823 is opened in the mounting bar 821, one end of the connecting groove 823 is connected to the top of the shaft cavity, and a plurality of mounting holes 822 are connected at the bottom, and the cleaning component 84 in the hole is connected to the mounting hole 822.
[0057] Reference Fig.12The in-hole cleaning component 84 includes a second electric telescopic rod 841, which is installed at the top of the mounting hole 822, and the output end is rotatably connected to a transmission block 842, and the bottom end of the transmission block 842 is coaxially fixedly connected to a cross scraper 843, and a spiral guide groove 824 is coaxially provided on the inner circumference of the mounting hole 822. An embedded rod 844 is fixedly connected to the side of the transmission block 842, and the embedded rod 844 is slidably engaged in the spiral guide groove 824. The multiple cross scrapers 843 located on the same mounting strip 821 correspond one by one to the multiple through holes 91 at the same busbar position of the tower plate 9 for sliding and rotational contact cooperation.
[0058] Reference Figure 6 and Figure 7 , a slag discharge control component 7, multiple slag discharge control components 7 are connected to multiple tower plates 9 one by one, and the control end cooperates with the clearing component 8 and is used to discharge impurities on the tower plate 9 to the bottom of the tower plate 9.
[0059] The slag discharge control assembly 7 includes an arc plate 71, which is fixedly connected to the side of the tower plate 9, and a slag discharge channel is formed between the arc plate 71 and the inner wall of the shell 1. A slag discharge hole 711 is opened on the arc plate 71, and a slanted plate 72 is fixedly connected to the side of the arc plate 71 close to the slag discharge channel. The slanted plate 72 is located above the slag discharge hole 711. A first electric telescopic rod 73 is installed at the bottom of the slanted plate 72, and a blocking plate 74 is fixedly connected to the output end of the first electric telescopic rod 73. Both ends of the blocking plate 74 are fixedly connected to first trapezoidal slide bars 75. The two first trapezoidal slide bars 75 are slidably connected to the arc plate 71. After the blocking plate 74 moves downward, it is tightly closed. The slag discharge hole 711 is sealed, and a first pressure sensor 76 and a second pressure sensor 77 are installed on the side of the arc plate 71 away from the slag discharge channel. The first pressure sensor 76 and the second pressure sensor 77 are located on both sides of the slag discharge hole 711. After the moving block 83 rotates, it first contacts the second pressure sensor 77 and then contacts the first pressure sensor 76. The first pressure sensor 76, the second pressure sensor 77 and the first electric telescopic rod 73 are all electrically connected to a controller, which is installed on the housing 1. The controller is used to receive the first pressure sensor 76 and the second pressure sensor 77, and control the working state of the first electric telescopic rod 73.
[0060] In the present invention, the stock solution is added into the housing 1 through the feed pipe 3, and the stock solution can pass through the through hole 91 on the plate 9 and fall to the bottom of the housing 1, and enter the filter 5, and the stock solution is filtered by the filter 5, and then the filtered stock solution is processed into steam by the reboiler 61 and then re-introduced into the housing 1;
[0061] The steam will rise through the through hole 91. During this process, the light components in the raw liquid will turn into steam and rise to the top of the shell 1. Then the steam will enter the condensation part 21 to condense. The condensate will reflux through the reflux part 23. The refluxed liquid will flow down along the tower plate 9 in an arc shape. By setting the tower plate 9 as a plate-shaped structure with a convex middle part, and the through hole 91 is opened perpendicular to the inclined surface of the tower plate 9, the steam bubbles will be discharged obliquely when passing through the through hole 91. Compared with the vertical discharge of the bubbles, the time of the bubbles in the raw liquid can be extended to a certain extent. After a period of time, part of the condensate will reflux through the reflux part 23, and the other part will be discharged through the top liquid outlet 22.
[0062] When in use, the raw liquid will gather above the three groups of trays 9, and the raw liquid above the arc-shaped plate 71 will fall to the next layer. The fan 814 works, and its input end draws steam from below the tray 9 through the bottom opening of the mounting housing 812, and inputs it into the shaft cavity of the rotating rod 811;
[0063] The motor 42 is working, and its output end drives the three groups of rotating rods 811 to rotate through the bevel gear transmission part 43. The rotation of the rotating rod 811 drives the mounting bar 821 to rotate. When the mounting hole 822 on the mounting bar 821 does not coincide with the through hole 91 on the tower plate 9, the gas in the axial cavity of the rotating rod 811 can be discharged horizontally through the connecting groove 823 and the multiple gas outlet pipes 85. On the one hand, it can accelerate the circulation of steam. On the other hand, the bubbles discharged horizontally through the gas outlet pipe 85 can impact the bubbles discharged from the through hole 91, thereby changing the movement trajectory of the bubbles discharged from the through hole 91, which can prolong the residence time of the bubbles in the raw liquid, thereby prolonging the contact time of the gas-liquid two phases inside the distillation tower, and can increase the efficiency of gas-liquid mass transfer inside the distillation tower.
[0064] When the mounting bar 821 rotates, the through holes 91 arranged on the same circumference are distributed at intervals of 30 degrees, so that the alignment of the cleaning component 84 in the hole and the through holes 91 can be controlled by the rotation of the motor 42. The mounting bar 821 and the moving block 83 are both rotated 30 degrees by the motor 42, so that the multiple mounting holes 822 on the mounting bar 821 coincide with the multiple through holes 91 on the same busbar on the tower plate 9;
[0065] When the second electric telescopic rod 841 is working, its output end is extended. Since the embedded rod 844 is embedded in the spiral guide groove 824, when the output end of the second electric telescopic rod 841 is extended and pushes the transmission block 842 to move, it will drive the cross-shaped scraper 843 to rotate. The lower end of the cross-shaped scraper 843 is set as a pointed end, which is more convenient to be embedded in the impurities blocked inside the through hole 91. By rotating and pressing down the cross-shaped scraper 843, the impurities inside the through hole 91 and on the inner wall can be scraped off.
[0066] Impurities can fall onto the next layer of the tray 9. As the mounting bar 821 rotates, the impurities accumulated and adsorbed on the upper surface of the tray 9 will be scraped off by the mounting bar 821 and the moving block 83. Since the outer side of the tray 9 is tilted downward, the impurities will settle close to the moving block 83.
[0067] By setting the spring 826, the moving block 83 can move to adapt to the curvature of the curved plate 71 when it moves to the position of the curved plate 71. When the moving block 83 moves to the position of the second pressure sensor 77, the second pressure sensor 77 detects that the pressure exceeds the threshold, and the first electric telescopic rod 73 is controlled to work, and its output end contracts to make the blocking plate 74 move upward, so that the slag discharge hole 711 is exposed. At this time, the impurities at the position of the moving block 83 can enter the slag discharge channel through the slag discharge hole 711 together with the raw liquid and fall downward;
[0068] When the moving block 83 moves to the position of the first pressure sensor 76, the first pressure sensor 76 detects that the pressure exceeds the threshold, and then the output end of the first electric telescopic rod 73 is controlled to extend so that the blocking plate 74 closes the slag discharge hole 711;
[0069] Therefore, when the moving block 83 rotates and sweeps across the arc plate 71, the impurities precipitated on the tower plate 9 and the impurities inside the through hole 91 can be cleaned up, so as to avoid the through hole 91 being blocked, which makes it difficult for steam to flow and affects the chemical distillation process. Through layer-by-layer cleaning, the impurities will gather at the lower end of the outer shell 1. As the raw liquid circulates, the impurities in the raw liquid can be filtered and collected through the filter 5.
[0070] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A distillation system for chemical production and processing, comprising a housing (1), a side of the housing (1) being connected to a feed pipe (3), characterized in that: Also includes: A filter (5), wherein the filter (5) is installed on the ground and an input end thereof is connected to the bottom of the housing (1); A reboiler assembly (6), the reboiler assembly (6) being mounted on the ground via a bracket, the input end of the reboiler assembly (6) being connected to the output end of the filter (5), and the output end of the reboiler assembly (6) being connected to the bottom of the housing (1); A condensation reflux component (2), wherein the input end of the condensation reflux component (2) is connected to the top of the housing (1), and the output end is connected to the side of the housing (1); A tower plate (9), wherein a plurality of the tower plates (9) are fixedly connected in the housing (1), and a plurality of through holes (91) are formed on the tower plates (9); A clearing mechanism, the clearing mechanism comprising a driving assembly (4) and a clearing assembly (8), wherein a plurality of the clearing assemblies (8) are connected to a plurality of tower plates (9) in a one-to-one correspondence, the driving assembly (4) is connected to the outside of the housing (1), and an output end is sealed and extends through the housing (1) and is connected to input ends of the plurality of clearing assemblies (8), the bottom of the clearing assembly (8) abuts against an upper surface of the tower plate (9), and the output end is in one-to-one correspondence with a plurality of through holes (91) at the same busbar position of the tower plate (9); A slag discharge control component (7), wherein a plurality of the slag discharge control components (7) are connected to a plurality of tower plates (9) in a one-to-one correspondence, and a control end cooperates with a clearing component (8) and is used to discharge impurities on the tower plate (9) to below the tower plate (9).
2. A distillation system for chemical production and processing according to claim 1, characterized in that: The reboiling component (6) comprises a reboiling portion (61) and a bottom liquid outlet portion (62), wherein the input end of the reboiling portion (61) is connected to the output end of the filter (5), the top steam output end is connected to the bottom of the shell (1), and the side liquid output end is connected to the bottom liquid outlet portion (62).
3. A distillation system for chemical production and processing according to claim 1, characterized in that: The condensation reflux component (2) includes a condensation part (21), the input end of the condensation part (21) is connected to the top of the shell (1), and the output end is connected to the top liquid outlet part (22) and the reflux part (23), the top liquid outlet part (22) and the reflux part (23), and the reflux part (23) is connected to the side of the shell (1) at one end away from the condensation part (21).
4. A distillation system for chemical production and processing according to claim 1, characterized in that: The tower plate (9) is a plate-shaped structure with a central portion protruding upward, and the through holes (91) are axially perpendicular to the inclined surface of the tower plate (9), and a plurality of the through holes (91) are distributed on the tower plate (9) in a circular array.
5. A distillation system for chemical production and processing according to claim 4, characterized in that: The driving assembly (4) comprises a protective shell (41), the protective shell (41) being fixedly connected to the outside of the outer shell (1), a motor (42) being installed at the bottom of the inner part of the protective shell (41), the output end of the motor (42) being connected to a bevel gear transmission part (43), the bevel gear transmission part (43) comprising a driving rod, a plurality of first bevel gears being coaxially fixedly connected to the driving rod, the plurality of first bevel gears being meshed with second bevel gears, the second bevel gears being coaxially fixedly connected to the driving rod, the end of the driving rod away from the second bevel gear being sealed and passing through the outer shell (1), and being coaxially fixedly connected to a third bevel gear, the driving rod being sealingly rotatably connected to the outer shell (1), and the plurality of third bevel gears being mutually connected to the input ends of the plurality of clearing assemblies (8) in a one-to-one correspondence.
6. A distillation system for chemical production and processing according to claim 5, characterized in that: The clearing assembly (8) comprises a ventilation component (81), the ventilation component (81) is connected to the tower plate (9), and the top is interconnected with a third bevel gear, the ventilation component (81) is connected to the bottom and the top of the tower plate (9), the ventilation component (81) is connected to a mounting component (82), the bottom of the mounting component (82) is against the upper surface of the tower plate (9), and the output end is connected to a plurality of air outlet pipes (85), the plurality of air outlet pipes (85) correspond one-to-one to a plurality of through holes (91) at the same busbar position of the tower plate (9), and the axial direction of the air outlet pipe (85) is perpendicular to the axial direction of the through hole (91), the mounting component (82) is slidably connected to a moving block (83), and is connected to a plurality of in-hole cleaning components (84), the moving block (83) contacts the control end of the slag discharge control assembly (7) when rotating, and the plurality of in-hole cleaning components (84) correspond one-to-one to a plurality of through holes (91) at the same busbar position of the tower plate (9).
7. A distillation system for chemical production and processing according to claim 6, characterized in that: The ventilation component (81) comprises a rotating rod (811), the rotating rod (811) coaxially penetrates and is rotatably connected to the tower plate (9), the top end of the rotating rod (811) is coaxially fixedly connected to a fourth bevel gear, the fourth bevel gear is meshed with a third bevel gear, the bottom end of the rotating rod (811) is coaxially rotatably connected to a mounting shell (812), both sides of the mounting shell (812) are fixedly connected to fixing bars (813), the fixing bars (813) are fixedly connected to the inner wall of the outer shell (1) at one end away from the mounting shell (812), a fan (814) is installed inside the mounting shell (812), the bottom of the mounting shell (812) is provided with a through opening communicating with the interior of the outer shell (1) below it, the rotating rod (811) is provided with an axial cavity, the bottom end of the axial cavity is communicated with the top of the mounting shell (812), the output direction of the fan (814) is directed from the through opening to the axial cavity, and the top of the axial cavity is communicated with the mounting component (82).
8. A distillation system for chemical production and processing according to claim 7, characterized in that: The mounting component (82) comprises a mounting bar (821), the mounting bar (821) being fixedly connected to the rotating rod (811), the bottom of the mounting bar (821) being against the upper surface of the tower plate (9), and the axial direction being arranged along the generatrix direction of the tower plate (9), the mounting bar (821) being slidably connected to a second trapezoidal sliding bar (825), and a mounting plate (827) being fixedly connected to a side close to the rotating rod (811), and the second trapezoidal sliding bar (825) being away from the mounting bar (821) and the mounting plate (827) being fixedly connected to the side close to the rotating rod (811), and the second trapezoidal sliding bar (825) being away from the mounting bar (821) and the mounting plate (827) being fixedly connected to the mounting plate (827) The moving block (83) is fixedly connected, and a spring (826) is fixedly connected between the mounting plate (827) and the moving block (83). When the moving block (83) rotates away from one end of the spring (826), it contacts the control end of the slag discharge control component (7); a connecting groove (823) is opened in the mounting strip (821), one end of the connecting groove (823) is connected to the top of the shaft cavity, and the bottom is connected to multiple mounting holes (822), and the cleaning component (84) in the hole is connected in the mounting hole (822).
9. A distillation system for chemical production and processing according to claim 8, characterized in that: The in-hole cleaning component (84) comprises a second electric telescopic rod (841), which is mounted on the top of the mounting hole (822) and has an output end rotatably connected to a transmission block (842), a cross-shaped scraper (843) coaxially fixedly connected to the bottom end of the transmission block (842), a spiral guide groove (824) coaxially provided on the inner circumference of the mounting hole (822), an embedded rod (844) fixedly connected to the side of the transmission block (842), and the embedded rod (844) slidably engaged in the spiral guide groove (824), and a plurality of the cross-shaped scrapers (843) located on the same mounting strip (821) are slidably and rotatably contacted with a plurality of through holes (91) at the same busbar position of the tower plate (9) in a one-to-one corresponding manner.
10. A distillation system for chemical production and processing according to claim 6, characterized in that: The slag discharge control assembly (7) comprises an arc plate (71), wherein the arc plate (71) is fixedly connected to the side of the tower plate (9), a slag discharge channel is formed between the arc plate (71) and the inner wall of the shell (1), a slag discharge hole (711) is provided on the arc plate (71), a slanted plate (72) is fixedly connected to the side of the arc plate (71) close to the slag discharge channel, the slanted plate (72) is located above the slag discharge hole (711), a first electric telescopic rod (73) is installed at the bottom of the slanted plate (72), an output end of the first electric telescopic rod (73) is fixedly connected to a blocking plate (74), both ends of the blocking plate (74) are fixedly connected to first trapezoidal slide bars (75), the two first trapezoidal slide bars (75) are slidably connected to the arc plate (71), and the blocking plate (73) is fixedly connected to the output end of the first electric telescopic rod (73), and the two first trapezoidal slide bars (75) are slidably connected to the arc plate (71). 74) moves downward to seal the slag discharge hole (711), and a first pressure sensor (76) and a second pressure sensor (77) are installed on the side of the arc plate (71) away from the slag discharge channel. The first pressure sensor (76) and the second pressure sensor (77) are located on both sides of the slag discharge hole (711). After the moving block (83) rotates, it first contacts the second pressure sensor (77) and then contacts the first pressure sensor (76). The first pressure sensor (76), the second pressure sensor (77) and the first electric telescopic rod (73) are all electrically connected to a controller, and the controller is installed on the housing (1). The controller is used to receive the first pressure sensor (76) and the second pressure sensor (77) and control the working state of the first electric telescopic rod (73).
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