Preparation device and preparation method of methane aromatization catalyst
By designing a stirring device with intermediate rollers, vertical plates, rotating rods and flexible plates, the problem of difficult dispersion of solid particles in the preparation of methane aromatization catalysts is solved, the full mixing and uniformity of the raw materials are achieved, and the reaction is improved efficiency.
Patent Information
- Application Number
- CN202411616985.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-01-07
AI Technical Summary
The existing methane aromatization catalyst preparation device is difficult to fully disperse the solid particles raw material during stirring, resulting in low reaction efficiency of raw materials and prone to local uneven concentration problems.
A stirring device including an intermediate roller, a vertical plate, a rotating rod, a flexible plate and a cleaning mechanism is designed. The vertical plate and the rotating rod are driven by the intermediate roller, combining the wave shaking of the flexible plate and the shaking and pressurization of the cleaning mechanism. Achieve full mixing and dispersion of raw materials to prevent local agglomeration.
The mixing sufficiency of raw materials and the uniformity of catalyst are improved, local uneven concentration of raw materials in the device are avoided, and reaction efficiency and stirring effect are enhanced.
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Figure CN119258959A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of methane preparation devices, and in particular to a preparation device and a preparation method of a methane aromatization catalyst. Background Art
[0002] Methane is the main component of natural gas and plays an important role in the global energy structure. With the continuous increase in natural gas production and the gradual reduction of oil resources, the efficient conversion of methane into high-value-added chemicals is of great strategic significance. Methane aromatization reaction is one of the important ways to convert methane, which can convert methane into aromatic compounds such as benzene, toluene, and naphthalene. These aromatics are the basic raw materials for the synthesis of many chemical products such as plastics, fibers, and rubber;
[0003] Generally, before preparing a catalyst, it is necessary to fully stir a variety of raw materials to allow them to fully react. Generally, existing devices basically use a stirring paddle to stir the raw materials. Since the catalyst raw materials contain more solid particles when stirring, traditional devices are difficult to fully disperse the particles in the raw materials when mixing the particle-containing raw materials through a stirring paddle, and local agglomeration is likely to occur during stirring, resulting in the raw materials being easily over- or under-concentrated locally during stirring, affecting the reaction efficiency of the raw materials. Summary of the invention
[0004] The object of the present invention is to provide a preparation device and a preparation method of a methane aromatization catalyst to solve the problems raised in the above background technology.
[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a preparation device for a methane aromatization catalyst, comprising a main body, a top cover is bolted to the top of the main body, a discharge pipe is fixedly connected to the bottom of the main body, a feed pipe is fixedly connected to the outer surface of the top cover, a motor is fixedly connected to the side of the top cover away from the main body, the output end of the motor penetrates the top inner wall of the top cover and extends to the inside of the main body, a fixing cylinder is fixedly connected to the top inner wall of the top cover, an annular groove is provided on the side of the fixing cylinder away from the motor, a plurality of tooth plates are fixedly connected to the left and right inner walls of the annular groove, and the left and right tooth plates are staggered, and further comprising;
[0007] The stirring mechanism includes an intermediate roller fixedly connected to the output end of the motor, a plurality of rotating rods are arranged on the outer surface of the intermediate roller, the plurality of rotating rods are arranged in groups of three and are distributed at equal distances, the three groups of rotating rods are arranged in a circular array with the intermediate roller as the center, the outer surfaces of the three rotating rods are rotatably connected to three vertical plates, and one end of the three vertical plates close to the intermediate roller is fixedly connected to the outer surface of the intermediate roller;
[0008] The shaking mechanism includes flexible plates fixedly connected to the left and right sides of the rectangular groove, a spring fixedly connected between the two flexible plates, two limit plates rotatably connected to the tops of the three rotating rods, the two limit plates are eccentrically arranged to the rotating rods, a gear shaft is fixedly connected to the top of the rotating rod close to the middle roller, and the outer surface of the gear shaft is meshed with the gear plate at the bottom of the fixed cylinder.
[0009] Furthermore, a connecting plate is fixedly connected to one end of the three vertical plates away from the middle roller, a rectangular groove is opened on the outer surface of the rotating rod between the two vertical plates, and a plurality of raised plates are fixedly connected to the outer surface of the rotating rod between the two vertical plates. The plurality of raised plates are grouped in pairs and symmetrically distributed with the rectangular groove as the center.
[0010] Furthermore, a transmission mechanism is provided on the outer surface of the middle roller, and the transmission mechanism includes a rotating rod 2 rotatably connected between two vertical plates, the top and bottom outer walls of the rotating rod 2 are fixedly connected with long plates, the middle part of the rotating rod 2 is fixedly connected with a fixed rod, the sliding and rotatable part of the fixed rod is connected with a fan sleeve, and the side of the fan sleeve away from the rotating rod 2 is fixedly connected with a telescopic cylinder.
[0011] Furthermore, a side of the telescopic tube away from the fan sleeve is fixedly connected to a limit ring, the limit ring is rotatably connected to the outer surface of the fixing rod, the outer surface of the limit ring is rotatably connected to two spherical plates, the bottom of the spherical plate is rotatably connected to an intermediate plate, and one end of the intermediate plate away from the limit ring is rotatably connected to the outer surface of the fan sleeve.
[0012] Furthermore, an auxiliary mechanism is provided on the outer surface of the fixed rod, the auxiliary mechanism includes a sliding cylinder rotatably connected to the fixed rod near the second side of the rotating rod, the sliding cylinder is slidably connected to the outer surface of the fixed rod, and the side of the sliding cylinder away from the second rotating rod is fixedly connected with four elastic shafts, the four elastic shafts are symmetrically distributed with the fixed rod as the center, the four fixed rods are fixedly connected to a telescopic ring at one end away from the sliding cylinder, the telescopic ring is fixedly connected to a long strip plate at one side away from the elastic shaft, the middle part of the long strip plate is fixedly connected to the fixed rod, the outer surfaces of the two elastic shafts are slidably connected with an arc frame, the side of the arc frame close to the telescopic ring is rotatably connected to the telescopic ring, the side of the arc frame away from the telescopic ring is fixedly connected with the telescopic rod, one end of the telescopic rod away from the arc frame is fixedly connected to the side wall of the sliding cylinder, a plurality of elastic plates are fixedly connected to the inside of the arc frame, the side of the arc frame away from the long strip is made of flexible material, the outer surface of the telescopic ring is rotatably connected to two limit strips, a flexible ring is fixedly connected between the two limit strips away from the telescopic ring, and the flexible ring is rotatably connected to the outer surfaces of the two spherical plates.
[0013] Furthermore, a cleaning mechanism is provided on the outer surface of the intermediate roller, and the cleaning mechanism includes a plurality of cleaning boxes arranged on the outer surface of the intermediate roller, a plurality of circular holes are opened on the side walls of the cleaning boxes, the top and the bottom of the cleaning boxes are fixedly connected to the limiting ring 2, three rectangular plates are fixedly connected to the inner wall of the limiting ring 2, the three rectangular plates are fixedly connected to the outer surface of the intermediate roller on the side away from the limiting ring 2, a circular frame is fixedly connected to the side of the cleaning box close to the intermediate roller, and a spherical valve is slidably connected to the inside of the cleaning box.
[0014] Furthermore, a circulation mechanism is provided on the side wall of the cleaning box, which includes a semicircular frame fixedly connected to the side of the circular frame away from the cleaning box, a connecting plate is slidably connected inside the semicircular frame, a side of the connecting plate close to the cleaning box is rotatably connected to the side wall of the cleaning box, a ball chain is fixedly connected to the bottom of the connecting plate, the bottom of the ball chain is rotatably connected to the side wall of the rectangular plate, the ball chain is connected to the cleaning box through the connecting plate, a connecting plate 2 is rotatably connected to the side of the connecting plate close to the ball chain, a side of the connecting plate away from the connecting plate is rotatably connected to the side of the connecting plate 2 away from the connecting plate, a side of the intermediate shaft away from the connecting plate 2 penetrates through the side wall of the circular frame and extends to the inside, an extended end of the intermediate shaft is fixedly connected to a diaphragm, an outer surface of the diaphragm is fixedly connected to the inside of the circular frame, a reset spring is fixedly connected between the connecting plate and the side wall of the cleaning box, and a plurality of liquid outlet holes are provided on the outer surface of the ball chain.
[0015] Furthermore, a method for using a device for preparing a methane aromatization catalyst, and a device for preparing a methane aromatization catalyst, the method comprising the following steps:
[0016] S1: First, the top cover is connected to the main body by bolts, and then the raw materials to be mixed and reacted are transported to the inside of the main body through the feed pipe, and then the motor is started, and the motor will drive the middle roller to rotate when working;
[0017] S2: When the middle roller rotates, the rotation of the middle roller will drive the vertical plate and the connecting plate to rotate synchronously. When the connecting plate rotates, it will stir the materials inside the main body to make them mixed and react;
[0018] S3: After sufficient stirring, the motor is stopped and the discharge pipe is opened, so that the mixture inside the main body enters the next process.
[0019] The present invention has the following beneficial effects:
[0020] 1. In the present invention, when the middle roller drives the vertical plate and the connecting plate to rotate, the rotation of the connecting plate will drive multiple rotating rods to rotate synchronously. When the middle roller drives the rotating rod to rotate through the vertical plate, the gear shaft at the top of one of the rotating rods will rotate in the annular groove at the bottom of the fixed cylinder and drive the gear shaft to rotate back and forth through the staggered gear plates. When the gear shaft reciprocates, it will drive other rotating rods to rotate back and forth synchronously through two gear shafts. Then, when the middle roller drives the vertical plate and the rotating rod to stir the raw materials inside the main body, the fast-rotating middle roller will make the raw materials inside the main body flow rapidly between the multiple rotating rods and the rectangular grooves opened on the side walls of the rotating rods. Then, the fast-flowing mixed raw materials will pass between the rectangular grooves and the two flexible plates. The raw materials flow rapidly, and when the raw materials pass through the two flexible plates, the flexible plates will shake in a wave-like manner under the flow and resistance of the raw materials. When the two flexible plates shake, the two flexible plates will form a kneading motion on the materials passing through the flexible plates. At this time, the materials can be mixed when they are stirred. At the same time, the kneading of the flexible plates can also gradually disperse the different raw materials, break the possible agglomeration between the materials, and make the materials subject to forces in different directions, thereby greatly increasing the adequacy of material mixing. At the same time, while achieving fully distributed mixing, it can also prevent the raw material concentration from being too high or too low locally inside the main body, thereby enabling the raw materials to be more fully mixed and improving the uniformity of catalyst preparation and reaction efficiency.
[0021] 2. In the present invention, when the rotation of the middle roller drives the connecting plate to quickly stir the raw materials inside the main body, the raw materials inside the main body will quickly pass through the two fixed cylinders and flow quickly. When the raw materials are flowing quickly, the flow of the raw materials will impact the fan sleeve. When the fan sleeve is impacted by the raw materials, the fan sleeve will rotate under the flow of the raw materials and slide on the fixed rod. When the fan sleeve rotates, the rotation of the fan sleeve will drive the limit ring to rotate through the telescopic sleeve. When the limit ring rotates, the rotation of the limit ring will drive the spherical plate to rotate. After that, when the fan sleeve is impacted by the raw materials and slides forward on the surface of the fixed rod, the sliding of the fan sleeve will drive the sliding cylinder to slide synchronously. When the fan sleeve drives the sliding cylinder to slide, the sliding of the sliding cylinder will squeeze the elastic shaft so that the elastic shaft expands outward. When the elastic shaft expands outward, the expansion of the elastic shaft will push the arc frame to fit against the side wall of the flexible plate and play a certain supporting role. At the same time, when the fan sleeve is When the surface of the fixed rod slides forward, the sliding of the fan sleeve will push the spherical plate through the middle plate, causing the spherical plate to expand, and push the telescopic ring to expand through the flexible ring and the limit material. When the telescopic ring expands, it will drive the arc frame through the elastic shaft and combine with the expansion of the elastic shaft to make the flexible surface of the arc frame fit against the side wall of the flexible plate. Then, when the fan sleeve rotates, the rotation of the fan sleeve will drive the spherical plate to rotate. When the spherical plate rotates, it will periodically knock on the fixed rod. When the fixed rod is knocked, the vibration force generated will be transmitted to the arc frame, causing the multiple elastic plates 2 inside the arc frame to shake. When the elastic plate 2 shakes, it will knock on the side wall of the flexible plate and transmit the vibration force, so that the raw materials remain dispersed before entering the two flexible plates to prevent blockage caused by agglomeration. At the same time, when the arc frame expands and fits on the surface of the flexible plate, it can provide a support point for the flexible plate, which can reduce the degree of local deformation of the flexible plate when it is subjected to a large material flow impact or stirring force. Reducing the possibility of excessive depression or stretching of the flexible plate can keep it in a relatively stable shape and avoid excessive local deformation, thereby ensuring the regularity and stability of the flexible plate's kneading of the material and helping to maintain a stable stirring effect.
[0022] 3. In the present invention, when the rotation of the middle roller stirs the raw materials, the rotation of the middle roller will drive the limiting ring 2 and multiple cleaning boxes to rotate synchronously. When the limiting ring 2 and the cleaning box are rotating, the rapid flow of the raw materials will impact the spherical chain. After being impacted, the spherical chain will shake up and down. When shaking, the spherical chain will drive the connecting plate to rotate up and down. When the connecting plate rotates, it will slide up and down inside the semicircular frame. At the same time, when the connecting plate rotates up and down, the rotation of the connecting plate will drive the intermediate shaft through the connecting plate 2 so that the intermediate shaft slides back and forth inside the circular frame. When the intermediate shaft slides back and forth, the sliding of the intermediate shaft will drive the diaphragm to shake back and forth inside the circular frame. At the same time, when the cleaning box rotates, the rotation of the cleaning box will wipe the inside of the main body to clean the raw materials attached to the inner wall of the main body. At the same time, when the cleaning box stirs the raw materials, the rapid flow of the raw materials will enter the inside of the cleaning box through the round hole on the cleaning box. At the same time, when the diaphragm shakes in the direction of the intermediate shaft, the diaphragm The spherical valve is pushed open and the raw materials are pushed into the connecting plate by the reciprocating shaking of the diaphragm. Then, the raw materials in the cleaning box can be pressurized into the connecting plate through the shaking of the diaphragm and enter the spherical chain through the connecting plate. At this time, the raw materials in the cleaning box can be quickly sprayed from the liquid outlet on the side wall of the spherical chain to the rectangular groove on the rotating rod under the continuous pressurization of the diaphragm on the raw materials in the cleaning box. Then, when the cleaning box rotates on the inner wall of the main body for cleaning, the solids in the raw materials can be reduced from adhering to the inner wall of the main body and local sedimentation in the main body. Then, when the spherical chain sprays out the raw materials, the extracted mixed liquid can be sprayed to the rectangular groove on the rotating rod, so that the flexible plate can further mix the sprayed raw materials evenly, thereby maintaining the suspended state of the raw materials in the main body, effectively preventing the raw materials from excessively gathering and settling in a certain area inside the main body, thereby improving the reaction efficiency and enhancing the stirring effect.
[0023] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the overall partial cross-sectional structure of the present invention;
[0027] Figure 3 It is a schematic diagram of the internal parts of the main body of the present invention;
[0028] Figure 4 This is a schematic diagram of the fixed cylinder structure of the present invention;
[0029] Figure 5 This is a schematic diagram of the stirring mechanism structure of the present invention;
[0030] Figure 6 It is a schematic diagram of the transmission mechanism structure of the present invention;
[0031] Figure 7 It is a schematic diagram of the auxiliary mechanism structure of the present invention;
[0032] Figure 8 It is a schematic diagram of the cleaning mechanism structure of the present invention;
[0033] Fig. 9 For the present invention Figure 8 Enlarged view of point A in the middle;
[0034] Fig.10 The present invention is a flow chart of the preparation method.
[0035] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0036] In the figure: 1. Main body; 101. Discharge pipe; 102. Top cover; 103. Feed pipe; 104. Fixed cylinder; 105. Motor; 2. Stirring mechanism; 201. Intermediate roller; 202. Vertical plate; 203. Connecting plate; 204. Rotating rod; 205. Protruding plate; 3. Shaking mechanism; 301. Flexible plate; 302. Limiting plate; 303. Gear shaft v4, Transmission mechanism v401, Rotating rod 2 v402, Fixed rod; 403, Fan sleeve v404, Telescopic cylinder; 405, Limiting Ring; 406, spherical plate; 407, middle plate; 5, auxiliary mechanism; 501, sliding cylinder; 502, elastic shaft; 503, telescopic ring; 504, long strip plate; 505, arc frame; 506, elastic plate; 6, cleaning mechanism; 601, cleaning box; 602, limit ring 2; 603, circular frame: 604, spherical valve; 7, circulation mechanism; 701, semicircular frame; 702, diaphragm; 703, middle shaft; 704, connecting plate 2; 705, connecting plate; 706, spherical chain. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] See also Figure 1-Figure 9 As shown, the present invention is a preparation device for a methane aromatization catalyst, comprising a main body 1, a top cover 102 is bolted to the top of the main body 1, a discharge pipe 101 is fixedly connected to the bottom of the main body 1, a feed pipe 103 is fixedly connected to the outer surface of the top cover 102, a motor 105 is fixedly connected to the side of the top cover 102 away from the main body 1, an output end of the motor 105 penetrates the top inner wall of the top cover 102 and extends to the inside of the main body 1, a fixing cylinder 104 is fixedly connected to the top inner wall of the top cover 102, an annular groove is provided on the side of the fixing cylinder 104 away from the motor 105, a plurality of tooth plates are fixedly connected to the left and right inner walls of the annular groove, and the left and right tooth plates are staggered, and further comprising;
[0039] The stirring mechanism 2 includes an intermediate roller 201 fixedly connected to the output end of the motor 105. A plurality of rotating rods 204 are arranged on the outer surface of the intermediate roller 201. The plurality of rotating rods 204 are arranged in groups of three and are distributed at equal distances. The three groups of rotating rods 204 are arranged in a circular array with the intermediate roller 201 as the center. The outer surfaces of the three rotating rods 204 are rotatably connected to three vertical plates 202. One end of the three vertical plates 202 close to the intermediate roller 201 is fixedly connected to the outer surface of the intermediate roller 201.
[0040] The shaking mechanism 3 includes a flexible plate 301 fixedly connected to the left and right sides of the rectangular groove, a spring fixedly connected between the two flexible plates 301, and the tops of the three rotating rods 204 are rotatably connected to two limit plates 302. The two limit plates 302 are eccentrically arranged with the rotating rods 204. The top of the rotating rod 204 close to the middle roller 201 is fixedly connected to a gear shaft 303, and the outer surface of the gear shaft 303 is meshed with the gear plate at the bottom of the fixed cylinder 104. First, the top cover 102 is connected to the main body 1 by bolts, and then the raw materials to be mixed and reacted are transported to the inside of the main body 1 through the feed pipe 103, and then the motor 105 is started. The motor 105 will drive the middle roller 201 to rotate when working.
[0041] The ends of the three vertical plates 202 away from the middle roller 201 are fixedly connected with a connecting plate 203, a rectangular groove is opened on the outer surface of the rotating rod 204 located between the two vertical plates 202, and a plurality of raised plates 205 are fixedly connected to the outer surface of the rotating rod 204 located between the two vertical plates 202. The plurality of raised plates 205 are grouped in pairs and symmetrically distributed around the rectangular groove. When the middle roller 201 drives the vertical plates 202 and the connecting plates 203 to rotate, the rotation of the connecting plates 203 will drive the multiple rotating rods 204 to rotate synchronously. When the middle roller 201 drives the rotating rod 204 to rotate through the vertical plates 202, the gear shaft 303 at the top of one of the rotating rods 204 will rotate in the annular groove at the bottom of the fixed cylinder 104 and drive the gear shaft 303 to rotate reciprocatingly through the staggered gear plates.
[0042] A transmission mechanism 4 is provided on the outer surface of the middle roller 201, and the transmission mechanism 4 includes a rotating rod 401 rotatably connected between the two vertical plates 202, the top and bottom outer walls of the rotating rod 401 are fixedly connected with long plates, the middle part of the rotating rod 401 is fixedly connected with a fixed rod 402, the sliding and rotating connection of the fixed rod 402 is connected with a fan sleeve 403, and the side of the fan sleeve 403 away from the rotating rod 401 is fixedly connected with a telescopic cylinder 404. When the raw material flows rapidly, the flow of the raw material will impact the fan sleeve 403. When the fan sleeve 403 is impacted by the raw material, the fan sleeve 403 will rotate under the flow of the raw material and slide on the fixed rod 402. When the fan sleeve 403 rotates, the rotation of the fan sleeve 403 will drive the limit ring 405 to rotate through the telescopic cylinder 404.
[0043] The telescopic cylinder 404 is fixedly connected to a limit ring 405 on one side away from the fan sleeve 403. The limit ring 405 is rotatably connected to the outer surface of the fixed rod 402. The outer surface of the limit ring 405 is rotatably connected to two spherical plates 406. The bottom of the spherical plate 406 is rotatably connected to an intermediate plate 407. One end of the intermediate plate 407 away from the limit ring 405 is rotatably connected to the outer surface of the fan sleeve 403. When the limit ring 405 rotates, the rotation of the limit ring 405 drives the spherical plate 406 to rotate. After that, when the fan sleeve 403 is impacted by the raw material and slides forward on the surface of the fixed rod 402, the sliding of the fan sleeve 403 drives the sliding cylinder 501 to slide synchronously.
[0044] The outer surface of the fixed rod 402 is provided with an auxiliary mechanism 5, which includes a sliding cylinder 501 rotatably connected to the fixed rod 402 near the side of the rotating rod 2 401, the sliding cylinder 501 is slidably connected to the outer surface of the fixed rod 402, and the side of the sliding cylinder 501 away from the rotating rod 2 401 is fixedly connected with four elastic shafts 502, and the four elastic shafts 502 are symmetrically distributed with the fixed rod 402 as the center, and one end of the four fixed rods 402 away from the sliding cylinder 501 is fixedly connected with a telescopic ring 503, and the side of the telescopic ring 503 away from the elastic shaft 502 is fixedly connected with a long strip 504, and the middle part of the long strip 504 is fixedly connected to the fixed rod 402, and the outer surfaces of the two elastic shafts 502 are slidably connected with an arc frame 505, and the side of the arc frame 505 close to the telescopic ring 503 is rotatably connected to the telescopic ring 503, and the arc frame 5 05 A telescopic rod is fixedly connected to the side away from the telescopic ring 503, and one end of the telescopic rod is fixedly connected to the side wall of the sliding cylinder 501 away from the arc frame 505, and a plurality of elastic plates 506 are fixedly connected to the inside of the arc frame 505. The side of the arc frame 505 away from the long plate 504 is made of flexible material, and the outer surface of the telescopic ring 503 is rotatably connected to two limit bars, and a flexible ring is fixedly connected between the two limit bars away from the telescopic ring 503, and the flexible ring is rotatably connected to the outer surfaces of the two spherical plates 406. When the fan sleeve 403 drives the sliding cylinder 501 to slide, the sliding of the sliding cylinder 501 will squeeze the elastic shaft 502 to make the elastic shaft 502 expand outward. When the elastic shaft 502 expands outward, the expansion of the elastic shaft 502 will push the arc frame 505 to fit the side wall of the flexible plate 301 and play a certain supporting role.
[0045] A cleaning mechanism 6 is provided on the outer surface of the middle roller 201. The cleaning mechanism 6 includes a plurality of cleaning boxes 601 provided on the outer surface of the middle roller 201. A plurality of circular holes are provided on the side walls of the cleaning boxes 601. The top and bottom of the cleaning boxes 601 are fixedly connected to the limiting ring 2 602. Three rectangular plates are fixedly connected to the inner wall of the limiting ring 2 602. The three rectangular plates are fixedly connected to the outer surface of the middle roller 201 on the side away from the limiting ring 2 602. A circular frame 603 is fixedly connected to the side of the cleaning box 601 close to the middle roller 201. A ball valve 604 is slidably connected to the inside of the cleaning box 601. When the middle roller 201 rotates to stir the raw materials, the rotation of the middle roller 201 will drive the limiting ring 2 602 and the plurality of cleaning boxes 601 to rotate synchronously. When the limiting ring 2 602 and the cleaning boxes 601 are rotating, the rapid flow of the raw materials will impact the ball chain 706.
[0046] The side wall of the cleaning box 601 is provided with a circulation mechanism 7, which includes a semicircular frame 701 fixedly connected to the side of the circular frame 603 away from the cleaning box 601, and a connecting plate 705 is slidably connected inside the semicircular frame 701. The connecting plate 705 is rotatably connected to the side wall of the cleaning box 601 on the side close to the cleaning box 601. A ball chain 706 is fixedly connected to the bottom of the connecting plate 705. The bottom of the ball chain 706 is rotatably connected to the side wall of the rectangular plate. The ball chain 706 is connected to the cleaning box 601 through the connecting plate 705. A connecting plate 2 704 is rotatably connected to the side of the connecting plate 2 704 away from the connecting plate 705. The side of the connecting plate 2 704 away from the connecting plate 705 is rotatably connected to the intermediate shaft 703. The side of the intermediate shaft 703 away from the connecting plate 2 704 penetrates To the side wall of the circular frame 603 and extend to the interior, the extended end of the intermediate shaft 703 is fixedly connected with a diaphragm 702, the outer surface of the diaphragm 702 is fixedly connected to the interior of the circular frame 603, a reset spring is fixedly connected between the connecting plate 705 and the side wall of the cleaning box 601, and a plurality of liquid outlet holes are opened on the outer surface of the ball chain 706. The ball chain 706 will shake up and down after being impacted, and the ball chain 706 will drive the connecting plate 705 to rotate up and down when shaking. When the connecting plate 705 rotates, it will slide up and down inside the semicircular frame 701. At the same time, when the connecting plate 705 rotates up and down, the rotation of the connecting plate 705 will drive the intermediate shaft 703 through the connecting plate 2 704, so that the intermediate shaft 703 slides back and forth inside the circular frame 603.
[0047] A method for using a device for preparing a methane aromatization catalyst, and a device for preparing a methane aromatization catalyst, the method comprising the following steps:
[0048] S1: First, the top cover 102 is connected to the main body 1 by bolts, and then the raw materials to be mixed and reacted are transported to the inside of the main body 1 through the feed pipe 103, and then the motor 105 is started. When the motor 105 is working, it will drive the middle roller 201 to rotate;
[0049] S2: When the middle roller 201 rotates, the rotation of the middle roller 201 will drive the vertical plate 202 and the connecting plate 203 to rotate synchronously. When the connecting plate 203 rotates, it will stir the materials inside the main body 1 to make them mix and react;
[0050] S3: After sufficient stirring, the motor 105 is stopped and the discharge pipe 101 is opened, so that the mixture inside the main body 1 enters the next process.
[0051] When in use, first connect the top cover 102 to the main body 1 by bolts, then transport the raw materials to be mixed and reacted into the interior of the main body 1 through the feed pipe 103, and then start the motor 105. When the motor 105 is working, it will drive the middle roller 201 to rotate. When the middle roller 201 rotates, the rotation of the middle roller 201 will drive the vertical plate 202 and the connecting plate 203 to rotate synchronously. When the connecting plate 203 rotates, it will stir the materials inside the main body 1 to make them mix and react. After sufficient stirring, stop the motor 105 and open the discharge pipe 101, so that the mixture inside the main body 1 enters the next process.
[0052] When the middle roller 201 drives the vertical plate 202 and the connecting plate 203 to rotate, the rotation of the connecting plate 203 will drive the multiple rotating rods 204 to rotate synchronously. When the middle roller 201 drives the rotating rods 204 to rotate through the vertical plate 202, the gear shaft 303 on the top of one of the rotating rods 204 will rotate in the annular groove at the bottom of the fixed cylinder 104 and drive the gear shaft 303 to reciprocate through the staggered gear plates. When the gear shaft 303 reciprocates, it will drive the other rotating rods 204 to reciprocate synchronously through the two gear shafts 303. Then, when the middle roller 201 drives the vertical plate 202 and the rotating rod 204 to stir the raw materials inside the main body 1, the rapidly rotating middle roller 201 will make the raw materials inside the main body 1 flow rapidly between the multiple rotating rods 204 and the rectangular grooves opened on the side walls of the rotating rods 204. Then, the rapidly flowing The mixed raw materials will flow rapidly between the rectangular groove and the two flexible plates 301. When the raw materials pass through the two flexible plates 301 again, the flexible plates 301 will shake in a wave-like manner under the flow and resistance of the raw materials. When the two flexible plates 301 shake, the two flexible plates 301 will form a kneading motion on the materials passing through the flexible plates 301. At this time, the materials can be mixed when the raw materials are stirred. At the same time, the kneading of the flexible plates 301 can also gradually disperse different raw materials, break up possible agglomerations between the materials, and make the materials act on in different directions, thereby greatly increasing the adequacy of material mixing. At the same time, while achieving fully distributed mixing, it can also prevent the raw material concentration from being too high or too low locally inside the main body 1, so that the raw materials can be more fully mixed, thereby improving the uniformity of catalyst preparation and reaction efficiency.
[0053] When the rotation of the middle roller 201 drives the connecting plate 203 to quickly stir the raw materials inside the main body 1, the raw materials inside the main body 1 will quickly pass through the two fixed cylinders 104 and flow quickly. When the raw materials are flowing quickly, the flow of the raw materials will impact the fan sleeve 403. When the fan sleeve 403 is impacted by the raw materials, the fan sleeve 403 will rotate under the flow of the raw materials and slide on the fixed rod 402. When the fan sleeve 403 is rotating, the rotation of the fan sleeve 403 will drive the limiting ring 405 to rotate through the telescopic cylinder 404. When the limiting ring 405 rotates The rotation of the limiting ring 405 will drive the spherical plate 406 to rotate. After that, when the fan sleeve 403 is impacted by the raw material and slides forward on the surface of the fixed rod 402, the sliding of the fan sleeve 403 will drive the sliding cylinder 501 to slide synchronously. When the fan sleeve 403 drives the sliding cylinder 501 to slide, the sliding of the sliding cylinder 501 will squeeze the elastic shaft 502 so that the elastic shaft 502 expands outward. When the elastic shaft 502 expands outward, the expansion of the elastic shaft 502 will push the arc frame 505 to fit the side wall of the flexible plate 301 and play a certain supporting role. At the same time, when the fan sleeve 403 is fixed When the surface of the rod 402 slides forward, the sliding of the fan sleeve 403 pushes the spherical plate 406 through the middle plate 407, so that the spherical plate 406 expands, and pushes the telescopic ring 503 to expand through the flexible ring and the limit material. When the telescopic ring 503 expands, it drives the arc frame 505 through the elastic shaft 502. Combined with the expansion of the elastic shaft 502, the flexible surface of the arc frame 505 fits the side wall of the flexible plate 301. Then, when the fan sleeve 403 rotates, the rotation of the fan sleeve 403 drives the spherical plate 406 to rotate, and the spherical plate 406 periodically knocks the fixed rod 402 when rotating. When the fixed rod 402 is struck, the vibration force generated will be transmitted to the arc frame 505, causing the multiple elastic plates 506 inside the arc frame 505 to shake. When the elastic plates 506 shake, they will knock the side wall of the flexible plate 301 and transmit the vibration force, so that the raw materials remain dispersed before entering the two flexible plates 301, preventing blockage caused by agglomeration. At the same time, when the arc frame 505 expands and fits on the surface of the flexible plate 301, it can provide a support point for the flexible plate 301, which can reduce the local deformation of the flexible plate 301 when it is subjected to a large material flow impact or stirring force. Reduce the possibility of excessive depression or stretching of the flexible plate 301, so that it can maintain a relatively stable shape and avoid excessive local deformation, thereby ensuring the regularity and stability of the flexible plate 301 kneading the material, which helps to maintain a stable stirring effect.
[0054] When the intermediate roller 201 rotates to stir the raw materials, the rotation of the intermediate roller 201 will drive the limiting ring 2 602 and the multiple cleaning boxes 601 to rotate synchronously. When the limiting ring 2 602 and the cleaning boxes 601 are rotating, the rapid flow of the raw materials will impact the ball chain 706. After being impacted, the ball chain 706 will shake up and down. When shaking, the ball chain 706 will drive the connecting plate 705 to rotate up and down. When the connecting plate 705 rotates, it will slide up and down inside the semicircular frame 701. At the same time, when the connecting plate 705 rotates up and down, the rotation of the connecting plate 705 will pass through the connecting plate 2 704 The intermediate shaft 703 is driven to slide back and forth inside the circular frame 603. When the intermediate shaft 703 slides back and forth, the sliding of the intermediate shaft 703 drives the diaphragm 702 to swing back and forth inside the circular frame 603. At the same time, when the cleaning box 601 rotates, the rotation of the cleaning box 601 wipes the inside of the main body 1 to clean the raw materials attached to the inner wall of the main body 1. At the same time, when the cleaning box 601 stirs the raw materials, the rapid flow of the raw materials will enter the inside of the cleaning box 601 through the circular hole on the cleaning box 601. At the same time, the square of the intermediate shaft 703 on the diaphragm 702 When the diaphragm 702 is shaken in the direction of the circular hole, the diaphragm 702 will also absorb the external raw materials into the cleaning box 601. At the same time, when the diaphragm 702 shakes in the direction of the circular hole, it will squeeze the raw materials inside the cleaning box 601, so that the raw materials will push open the ball valve 604 and enter the interior of the connecting plate 705. After that, under the reciprocating shaking of the diaphragm 702, the raw materials inside the cleaning box 601 can be pressurized into the interior of the connecting plate 705 through the connecting plate 705 and enter the ball chain 706 through the connecting plate 705. At this time, under the continuous pressure of the diaphragm 702 on the raw materials inside the cleaning box 601, the raw materials can be quickly discharged from the outlet on the side wall of the ball chain 706. The liquid hole sprays toward the rectangular groove on the rotating rod 204, and then when the cleaning box 601 rotates and cleans the inner wall of the main body 1, the solids in the raw materials can be reduced from adhering to the inner wall of the main body 1 and locally settling in the main body 1. Then, when the spherical chain 706 sprays the raw material, the extracted mixed liquid can be sprayed toward the rectangular groove on the rotating rod 204, so that the flexible plate 301 can further evenly mix the sprayed raw materials, thereby maintaining the suspended state of the raw materials in the main body 1, and effectively preventing the raw materials from excessively gathering and settling in a certain area inside the main body 1, thereby improving the reaction efficiency and enhancing the stirring effect.
[0055] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A preparation device for a methane aromatization catalyst, comprising a main body (1), wherein a top cover (102) is bolted to the top of the main body (1), a discharge pipe (101) is fixedly connected to the bottom of the main body (1), a feed pipe (103) is fixedly connected to the outer surface of the top cover (102), a motor (105) is fixedly connected to the side of the top cover (102) away from the main body (1), an output end of the motor (105) penetrates through the top inner wall of the top cover (102) and extends to the inside of the main body (1), a fixing cylinder (104) is fixedly connected to the top inner wall of the top cover (102), an annular groove is provided on the side of the fixing cylinder (104) away from the motor (105), a plurality of tooth plates are fixedly connected to the left and right inner walls of the annular groove, and the tooth plates on the left and right sides are staggered, characterized in that: Also includes; A stirring mechanism (2), the stirring mechanism (2) comprising an intermediate roller (201) fixedly connected to the output end of the motor (105), a plurality of rotating rods (204) being arranged on the outer surface of the intermediate roller (201), the plurality of rotating rods (204) being arranged in groups of three and being distributed at equal distances, the three groups of rotating rods (204) being arranged in a circular array with the intermediate roller (201) as the center, the outer surfaces of the three rotating rods (204) being rotatably connected to three vertical plates (202), the three vertical plates (202) being fixedly connected to the outer surface of the intermediate roller (201) at one end close to the intermediate roller (201); A shaking mechanism (3), the shaking mechanism (3) comprising a flexible plate (301) fixedly connected to the left and right sides of the rectangular groove, a spring fixedly connected between the two flexible plates (301), two limit plates (302) rotatably connected to the tops of the three rotating rods (204), the two limit plates (302) being eccentrically arranged with the rotating rods (204), a gear shaft (303) fixedly connected to the tops of the rotating rods (204) close to the middle roller (201), the outer surface of the gear shaft (303) being meshingly connected to the gear plate at the bottom of the fixed cylinder (104).
2. The preparation device of a methane aromatization catalyst according to claim 1, characterized in that: One end of the three vertical plates (202) away from the middle roller (201) is fixedly connected with a connecting plate (203), the outer surface of the rotating rod (204) located between the two vertical plates (202) is provided with a rectangular groove, and the outer surface of the rotating rod (204) located between the two vertical plates (202) is fixedly connected with a plurality of raised plates (205), and the plurality of raised plates (205) are grouped in pairs and symmetrically distributed with the rectangular groove as the center.
3. The preparation device of a methane aromatization catalyst according to claim 2, characterized in that: The outer surface of the intermediate roller (201) is provided with a transmission mechanism (4), and the transmission mechanism (4) comprises a second rotating rod (401) rotatably connected between the two vertical plates (202), the top and bottom outer walls of the second rotating rod (401) are fixedly connected with long plates, the middle of the second rotating rod (401) is fixedly connected with a fixed rod (402), the fixed rod (402) is slidably and rotatably connected with a fan sleeve (403), and the fan sleeve (403) is fixedly connected with a telescopic cylinder (404) on a side away from the second rotating rod (401).
4. The preparation device of a methane aromatization catalyst according to claim 3, characterized in that: A limiting ring (405) is fixedly connected to one side of the telescopic cylinder (404) away from the fan sleeve (403); the limiting ring (405) is rotatably connected to the outer surface of the fixing rod (402); the outer surface of the limiting ring (405) is rotatably connected to two spherical plates (406); the bottom of the spherical plate (406) is rotatably connected to an intermediate plate (407); one end of the intermediate plate (407) away from the limiting ring (405) is rotatably connected to the outer surface of the fan sleeve (403).
5. The preparation device of a methane aromatization catalyst according to claim 4, characterized in that: The outer surface of the fixed rod (402) is provided with an auxiliary mechanism (5), and the auxiliary mechanism (5) comprises a sliding cylinder (501) rotatably connected to the side of the fixed rod (402) close to the second rotating rod (401), the sliding cylinder (501) is slidably connected to the outer surface of the fixed rod (402), the side of the sliding cylinder (501) away from the second rotating rod (401) is fixedly connected with four elastic shafts (502), the four elastic shafts (502) are symmetrically distributed with the fixed rod (402) as the center, one end of the four fixed rods (402) away from the sliding cylinder (501) is fixedly connected with a telescopic ring (503), the side of the telescopic ring (503) away from the elastic shaft (502) is fixedly connected with a long strip (504), and the middle part of the long strip (504) is fixedly connected to the fixed rod (402), The outer surfaces of the two elastic shafts (502) are slidably connected with an arc frame (505), and the side of the arc frame (505) close to the telescopic ring (503) is rotatably connected to the telescopic ring (503), and the side of the arc frame (505) away from the telescopic ring (503) is fixedly connected with a telescopic rod, and one end of the telescopic rod away from the arc frame (505) is fixedly connected to the side wall of the sliding cylinder (501), and the inside of the arc frame (505) is fixedly connected with a plurality of elastic plates (506), and the side of the arc frame (505) away from the long strip (504) is made of flexible material, and the outer surface of the telescopic ring (503) is rotatably connected with two limit bars, and a flexible ring is fixedly connected between the two limit bars away from the telescopic ring (503), and the flexible ring is rotatably connected to the outer surfaces of the two spherical plates (406).
6. The preparation device of a methane aromatization catalyst according to claim 5, characterized in that: The outer surface of the intermediate roller (201) is provided with a cleaning mechanism (6), and the cleaning mechanism (6) comprises a plurality of cleaning boxes (601) arranged on the outer surface of the intermediate roller (201), and a plurality of circular holes are opened on the side wall of the cleaning box (601), and the top and bottom of the cleaning box (601) are fixedly connected to the second limiting ring (602), and the inner wall of the second limiting ring (602) is fixedly connected to three rectangular plates, and the sides of the three rectangular plates away from the second limiting ring (602) are fixedly connected to the outer surface of the intermediate roller (201), and the side of the cleaning box (601) close to the intermediate roller (201) is fixedly connected to a circular frame (603), and the interior of the cleaning box (601) is slidably connected to a spherical valve (604).
7. The device for preparing a methane aromatization catalyst according to claim 6, characterized in that: The side wall of the cleaning box (601) is provided with a circulation mechanism (7), and the circulation mechanism (7) comprises a semicircular frame (701) fixedly connected to the side of the circular frame (603) away from the cleaning box (601), and a connecting plate (705) is slidably connected inside the semicircular frame (701), and the connecting plate (705) is rotatably connected to the side wall of the cleaning box (601) on the side close to the cleaning box (601), and a ball chain (706) is fixedly connected to the bottom of the connecting plate (705), and the bottom of the ball chain (706) is rotatably connected to the side wall of the rectangular plate, and the ball chain (706) is connected to the cleaning box (601) through the connecting plate (705), and the connecting plate (705) is connected to the side wall of the rectangular plate. The connecting plate (705) is rotatably connected to a connecting plate 2 (704) on one side close to the spherical chain (706), and the connecting plate 2 (704) is rotatably connected to an intermediate shaft (703) on one side away from the connecting plate (705). The intermediate shaft (703) passes through the side wall of the circular frame (603) and extends to the inside on the side away from the connecting plate 2 (704). The extended end of the intermediate shaft (703) is fixedly connected to a diaphragm (702), and the outer surface of the diaphragm (702) is fixedly connected to the inside of the circular frame (603). A reset spring is fixedly connected between the connecting plate (705) and the side wall of the cleaning box (601), and a plurality of liquid outlet holes are provided on the outer surface of the spherical chain (706).
8. A method for using a device for preparing a methane aromatization catalyst, characterized in that: Using the preparation device of the methane aromatization catalyst as claimed in claim 7, the method comprises the following steps: S1: First, the top cover (102) is connected to the main body (1) by bolts, and then the raw materials to be mixed and reacted are transported to the inside of the main body (1) through the feed pipe (103), and then the motor (105) is started. When the motor (105) is working, it drives the middle roller (201) to rotate; S2: When the middle roller (201) rotates, the rotation of the middle roller (201) drives the vertical plate (202) and the connecting plate (203) to rotate synchronously, and when the connecting plate (203) rotates, it stirs the material inside the main body (1) to make it mix and react; S3: After sufficient stirring, the motor (105) is stopped and the discharge pipe (101) is opened, so that the mixture inside the main body (1) enters the next process.