Coil processing equipment
By designing coil processing equipment, using robots and electric fixtures to achieve precise loading and automated operations of the skeleton, the problems of easy loading and non-linear operations in traditional equipment are solved, and processing efficiency is improved.
Patent Information
- Application Number
- CN202411731830.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-01-07
AI Technical Summary
Traditional coil processing equipment is prone to chokes when loading the skeleton, and non-linear work during the processing process, low degree of automation, resulting in poor efficiency and affecting processing speed.
A coil processing equipment is designed, including a skeleton loading mechanism, capacitor assembly mechanism, cornering mechanism, winding mechanism, soldering mechanism, casing mechanism, leg folding mechanism, magnetic rod penetration mechanism, frequency regulation detection mechanism and feeding mechanism, Accurate loading and automated operations are achieved through robotic hands and electric fixtures, and visual grasping is used for industrial cameras to ensure accurate clamping and movement of the skeleton, and continuous automatic operations of the entire processing process are achieved.
It improves the degree of automation of coil processing, avoids the problem of material picking during loading, realizes continuous automatic operation of the entire processing process, and significantly improves processing efficiency.
Smart Images

Figure CN119274968A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coil processing, in particular to coil processing equipment. Background Art
[0002] During coil production and processing, the capacitor needs to be inserted into the frame, and then folded, wound, soldered, and sleeved. If some pins are too long, the pins need to be folded in half, and then a magnetic bar is inserted into the frame for inspection to determine whether the workpiece is qualified, and then the material can be cut.
[0003] When loading traditional skeletons, a vibrating plate is usually used for loading. This type of loading method has problems such as cumbersome plate replacement, low efficiency, and easy jamming of raw materials. At the same time, the existing processing process is usually non-linear operation, requiring operators or mechanical claws to transfer workpieces between multiple operating mechanisms. The degree of automation is low, the operating efficiency is poor, and the processing speed is affected. In order to solve the above problems, a coil processing equipment is specially provided to solve the above problems. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a coil processing equipment, which solves the problem that the existing coil processing is prone to material jamming when loading the skeleton. At the same time, the processing process is usually a nonlinear operation, requiring an operator or a mechanical claw to transfer the workpiece between multiple operating mechanisms, resulting in a low degree of automation and poor operating efficiency, which affects the processing speed.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a coil processing device, comprising a skeleton feeding mechanism, the skeleton feeding mechanism comprising a manipulator and a skeleton seat arranged below the manipulator, a movable material carrier is arranged on one side of the skeleton seat, a material pushing driving member is arranged at the bottom of the skeleton seat, the material pushing driving member drives the skeleton seat to move along the X and Y axis directions to push the skeleton into the movable material carrier, and one side of the skeleton feeding mechanism is sequentially provided with; A capacitor assembly mechanism for assembling the capacitor into the frame; Capacitor folding mechanism, folding the capacitor pins to both sides; A winding mechanism, which winds a metal coil around the outside of the frame; Soldering mechanism, to solder the metal coil and pins; A sleeve mechanism, which installs a heat shrink tube on the outer surface of the metal coil; The leg folding mechanism folds the capacitor pins in half to shorten the capacitor pin length; A magnetic rod insertion mechanism is used to insert and install the magnetic rod into the frame; Frequency modulation detection mechanism, which detects the coil frequency during the process of passing the magnetic rod; The unloading mechanism unloads the tested coil products separately according to the test results.
[0006] Preferably, the skeleton feeding mechanism further comprises a spiral feeding tray and a material box installed on one side of the spiral feeding tray, the spiral feeding tray conveys the skeleton into the material box, the manipulator is fixedly installed on the top of the material box to grab the skeleton in the material box and insert it into the skeleton seat, and the manipulator performs visual grabbing through an industrial camera; A plurality of transfer shafts are installed on the outer wall of the movable material carrier, a plurality of electric clamps are installed on the top of the frame seat, and the electric clamps clamp the frame and are sleeved on the outer surface of the end of the transfer shaft.
[0007] Preferably, the capacitor assembly mechanism includes a capacitor material tray mounted on one side of the material box and a circulating conveyor belt arranged below the capacitor material tray, a plurality of capacitor clamps are installed on the outer surface of the circulating conveyor belt, a separation roller is provided at the bottom of the capacitor material tray, the separation roller is used to separate the capacitor substrate and the release film, the capacitor substrate carries the capacitor and is inserted into the capacitor clamp, a side of the separation roller away from the capacitor clamp is provided with a unloading channel for collecting the release film, the movable material carrier moves along the X-axis to the capacitor clamp and then moves along the Y-axis close to the capacitor clamp to insert the capacitor into the frame.
[0008] Preferably, the capacitor folding mechanism comprises a folding support plate arranged at the bottom of one side of the capacitor material tray, and an upper folding pressing block and a lower folding pressing block are respectively arranged on the front and rear sides of the top of the folding support plate; The upward folding pressing block presses down the inner side of a group of pins of the capacitor so that the pins are bent upward; The downward folding pressing block presses down the outer ends of another group of pins of the capacitor, so that the pins are bent downward; A first downward pressing driving member is arranged on the top of the upward folding pressing block, and a second downward pressing driving member is arranged on the top of the downward folding pressing block.
[0009] Preferably, the winding mechanism includes a winding frame installed on the side of the angle support plate and a wire drum installed on the back of the winding frame, a loading positioning wheel is installed on the top of the wire drum, a winding positioning frame is installed on the front top of the winding frame, a plurality of rotating heads are installed inside the winding frame, and a movable transfer frame is provided on the front side of the winding frame, and the movable transfer frame is used to move the workpiece with completed stitch bending on the movable carrier to the rotating head for winding.
[0010] Preferably, the soldering mechanism includes a workpiece transfer bracket installed on one side of the winding machine frame, a workpiece transfer fixture is slidably arranged on the workpiece transfer bracket, a soldering bin is installed on the front side of the workpiece transfer bracket, a soldering gun is installed in the soldering bin, the movable transfer bracket moves the workpiece after winding to the workpiece transfer fixture, the workpiece transfer fixture transfers the workpiece to the soldering bin for soldering, and a transport carrier is arranged on the inner bottom of the workpiece transfer bracket, and the workpiece transfer fixture transfers the soldered workpiece to the transport carrier.
[0011] Preferably, the sleeve mechanism includes a sleeve rack installed on one side of the workpiece transfer fixture, a pipe feeding piece is arranged on the lower back of the sleeve rack, a pipe positioning fixture is installed on the sleeve rack, a pipe electric heating fixture is installed above the pipe positioning fixture, the transport carrier transfers the soldered workpiece to the bottom of the sleeve rack, a suction cup hanger is installed on the sleeve rack, the suction cup hanger lifts the workpiece on the transport carrier upwards for sleeve application, and then puts the sleeved workpiece back to the transport carrier.
[0012] Preferably, the leg folding mechanism includes a folding leg frame installed on one side of the sleeve frame, a lifting clamp is installed on the folding leg frame, the transport vehicle moves the workpiece to the bottom of the lifting clamp, a folding leg seat is installed at the bottom of the front side of the sleeve frame, a folding leg pressing piece is provided on the top of the folding leg seat, the lifting clamp moves the workpiece on the transport vehicle to the folding leg seat, and the folding leg pressing piece is pressed down to perform capacitor folding.
[0013] Preferably, the magnetic rod threading mechanism includes a spiral feeder installed on one side of the folding leg frame and a magnetic rod clamping movable part installed on the front side of the spiral feeder, an incoming material conveying frame is installed between the spiral feeder and the magnetic rod clamping movable part, a workpiece loading seat is provided on one side of the magnetic rod clamping movable part, a workpiece flipping part is installed on one side of the workpiece loading seat, the workpiece flipping part flips the workpiece on the workpiece loading seat, and the magnetic rod clamping movable part clamps the magnetic rod on the incoming material conveying frame and inserts it into the flipped workpiece.
[0014] Preferably, the frequency modulation detection mechanism comprises a detection frame installed on one side of the screw feeder, a detection station is arranged at the bottom of the detection frame, a loading part is arranged at the front side of the detection station, a unloading clamp is arranged at the top of the detection station, and a magnetic rod pusher is arranged at the back of the detection station; The unloading mechanism comprises an unloading conveyor belt installed on one side of the detection station, a waste unloading trough is provided at the bottom of one side of the unloading conveyor belt, and a finished product collection box is installed at the end of the unloading conveyor belt; The loading part moves the workpiece to the inspection station, the magnetic bar pushing part gradually pushes the magnetic bar into the workpiece, the inspection frame performs continuous inspection during the magnetic bar pushing process, the unloading clamp transfers the workpiece on the inspection station to the unloading conveyor belt or the waste unloading trough according to the inspection result, and the unloading conveyor belt transfers the workpiece to the finished product collection box.
[0015] The present invention discloses a coil processing device, which has the following beneficial effects: 1. The coil processing equipment uses the industrial camera built into the manipulator to visually coordinate and grab the skeleton, and then places the skeleton in the electric clamp on the skeleton seat for clamping. It can be placed accurately and avoid material jamming during loading. At the same time, through the reasonable arrangement of the entire processing line, after the skeleton loading is completed, the capacitor assembly, capacitor folding, coil winding, coil soldering, coil casing, capacitor leg folding, magnetic rod insertion, frequency modulation detection and unloading operations are carried out in sequence, thereby realizing continuous automatic operation of the entire assembly process, with high integration and greatly improved processing efficiency.
[0016] 2. The coil processing equipment is provided with a capacitor folding mechanism, and an upper folding block and a lower folding block are respectively provided on the front and rear sides of the top of the folding support plate. The upper folding block presses down the inner side of a group of pins of the capacitor to make the pins bend upward; the lower folding block presses down the outer end of another group of pins of the capacitor to make the pins bend downward, so that the two pins of the capacitor are folded to opposite sides, so as to avoid interference when winding the coil, and also perform pin bending pretreatment for the subsequent capacitor leg folding operation, so as to facilitate the subsequent rapid folding of the bent pins to shorten the pin length. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the overall front structure of the present invention; Figure 2 It is a schematic diagram of the overall rear side structure of the present invention; Figure 3 It is a schematic diagram of the structure of the capacitor assembly mechanism of the present invention; Figure 4 For the present invention Figure 3 Schematic diagram of the structure of part A; Figure 5 It is a schematic diagram of the structure of the winding mechanism of the present invention; Figure 6It is a schematic diagram of the soldering mechanism structure of the present invention; Figure 7 It is a schematic diagram of the casing mechanism structure of the present invention; Figure 8 It is a structural schematic diagram of the leg folding mechanism of the present invention; Fig. 9 It is a structural schematic diagram of the magnetic rod threading mechanism, frequency modulation detection mechanism and material feeding mechanism of the present invention.
[0019] In the figure: 1. skeleton feeding mechanism; 11. spiral feeding tray; 12. material box; 13. manipulator; 14. skeleton seat; 15. movable loading member; 16. material pushing drive member; 2. capacitor assembly mechanism; 21. capacitor tray; 22. circulating conveyor belt; 23. capacitor clamping plate; 24. separation roller; 25. unloading channel; 3. capacitor folding mechanism; 31. folding support plate; 32. upper folding block; 33. first pressing drive member; 34. lower folding block; 35. second pressing drive member; 4. winding mechanism; 41. bobbin; 42. feeding positioning wheel; 43. winding frame; 44. winding positioning frame; 45. rotating head; 46. movable transfer frame; 5. soldering mechanism; 51. transport carrier; 52. workpiece transfer fixture; 53. workpiece Part transfer bracket; 54, soldering bin; 55, soldering gun; 6, sleeve mechanism; 61, pipe feeding part; 62, sleeve rack; 63, pipe positioning fixture; 64, pipe electric heating fixture; 65, suction cup hanger; 7, folding leg mechanism; 71, folding leg rack; 72, lifting fixture; 73, folding leg seat; 74, folding leg pressing part; 8, magnetic rod mechanism; 81, spiral feeder; 82, incoming material conveyor rack; 83, magnetic rod clamping moving part; 84, workpiece feeding seat; 85, workpiece turning part; 9, frequency modulation detection mechanism; 91, detection rack; 92, feeding part; 93, unloading clamp; 94, detection station; 95, magnetic rod pushing part; 10, unloading mechanism; 101, unloading conveyor belt; 102, finished product collection box; 103, waste unloading chute. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] The embodiments of the present application provide coil processing equipment to solve the problem that the existing coil processing is prone to material jamming when loading the skeleton. At the same time, the processing process is usually a nonlinear operation, requiring an operator or a mechanical claw to transfer the workpiece between multiple operating mechanisms, resulting in a low degree of automation and poor operating efficiency, which affects the processing speed.
[0022] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0023] The embodiment of the present invention discloses a coil processing device.
[0024] According to the attached Figure 1-9 As shown, it includes a skeleton loading mechanism 1, which includes a manipulator 13 and a skeleton seat 14 arranged below the manipulator 13, a movable carrier 15 is arranged on one side of the skeleton seat 14, and a pushing drive 16 is arranged at the bottom of the skeleton seat 14. The pushing drive 16 drives the skeleton seat 14 to move along the X and Y axis directions to push the skeleton into the movable carrier 15. The skeleton loading mechanism 1 also includes a spiral loading tray 11 and a material box 12 installed on one side of the spiral loading tray 11. The spiral loading tray 11 transports the skeleton to the material box 12. The manipulator 13 is fixedly installed on the top of the material box 12 to grab the skeleton in the material box 12 and insert it into the skeleton seat 14. The manipulator 13 performs visual grabbing through an industrial camera, and a plurality of transfer shafts are installed on the outer wall of the movable carrier 15. A plurality of electric clamps are installed on the top of the skeleton seat 14. The electric clamps clamp the skeleton and are sleeved on the outer surface of the end of the transfer shaft.
[0025] A capacitor assembly mechanism 2, a capacitor folding mechanism 3, a winding mechanism 4, a soldering mechanism 5, a sleeve mechanism 6, a leg folding mechanism 7, a magnetic rod threading mechanism 8, a frequency modulation detection mechanism 9 and a feeding mechanism 10 are sequentially arranged on one side of the skeleton feeding mechanism 1.
[0026] The capacitor assembly mechanism 2 assembles the capacitor into the frame; the capacitor assembly mechanism 2 includes a capacitor material tray 21 mounted on one side of the material box 12 and a circulating conveyor belt 22 arranged below the capacitor material tray 21, a plurality of capacitor clamping plates 23 are installed on the outer surface of the circulating conveyor belt 22, a separation roller 24 is arranged at the bottom of the capacitor material tray 21, the separation roller 24 is used to separate the capacitor substrate and the release film, the capacitor substrate carries the capacitor and is inserted into the capacitor clamping plate 23, a side of the separation roller 24 away from the capacitor clamping plate 23 is provided with a discharge channel 25 for collecting the release film, the movable material carrier 15 moves along the X-axis to the capacitor clamping plate 23 and then moves along the Y-axis close to the capacitor clamping plate 23, so as to realize the insertion of the capacitor into the frame.
[0027] The capacitor folding mechanism 3 folds the capacitor pins to both sides; the capacitor folding mechanism 3 includes a folding support plate 31 arranged at the bottom of one side of the capacitor material tray 21, and the top and rear sides of the folding support plate 31 are respectively provided with an upper folding pressing block 32 and a lower folding pressing block 34; The upward folding pressing block 32 presses down the inner side of a group of pins of the capacitor so that the pins are bent upward; The downward folding pressing block 34 presses down the outer ends of another group of pins of the capacitor, so that the pins are bent downward; A first downward pressing member 33 is disposed on the top of the upper folding pressing block 32 , and a second downward pressing member 35 is disposed on the top of the lower folding pressing block 34 .
[0028] The winding mechanism 4 winds the metal coil on the outside of the skeleton; the winding mechanism 4 includes a winding frame 43 installed on the side of the angled support plate 31 and a bobbin 41 installed on the back of the winding frame 43, a loading positioning wheel 42 is installed on the top of the bobbin 41, a winding positioning frame 44 is installed on the front top of the winding frame 43, a plurality of rotating heads 45 are installed inside the winding frame 43, and a movable transfer frame 46 is provided on the front side of the winding frame 43, and the movable transfer frame 46 is used to move the workpiece with completed stitch bending on the movable carrier 15 to the rotating head 45 for winding.
[0029] The soldering mechanism 5 is used to solder the metal coil and the pin; the soldering mechanism 5 includes a workpiece transfer bracket 53 installed on one side of the winding machine frame 43, a workpiece transfer fixture 52 is slidably arranged on the workpiece transfer bracket 53, a soldering bin 54 is installed on the front side of the workpiece transfer bracket 53, a soldering gun 55 is installed in the soldering bin 54, the movable transfer frame 46 moves the wound workpiece to the workpiece transfer fixture 52, the workpiece transfer fixture 52 transfers the workpiece to the soldering bin 54 for soldering, and a transport carrier 51 is arranged on the inner bottom of the workpiece transfer bracket 53, and the workpiece transfer fixture 52 transfers the soldered workpiece to the transport carrier 51.
[0030] The sleeve mechanism 6 is for installing a heat shrink tube on the outer surface of the metal coil; the sleeve mechanism 6 includes a sleeve rack 62 installed on one side of the workpiece transfer fixture 52, a tube feeding piece 61 is arranged on the lower back of the sleeve rack 62, a tube positioning fixture 63 is installed on the sleeve rack 62, a tube electric heating fixture 64 is installed above the tube positioning fixture 63, the transport carrier 51 transfers the soldered workpiece to the bottom of the sleeve rack 62, a suction cup hanger 63 is installed on the sleeve rack 62, the suction cup hanger 63 lifts the workpiece on the transport carrier 51 upwards for sleeve application, and then puts the sleeved workpiece back to the transport carrier 51.
[0031] The leg folding mechanism 7 folds the capacitor pins in half to shorten the capacitor pin length; the leg folding mechanism 7 includes a leg folding frame 71 installed on one side of the sleeve frame 62, and a lifting clamp 72 is installed on the leg folding frame 71. The transport carrier 51 moves the workpiece to the bottom of the lifting clamp 72, and a leg folding seat 73 is installed at the bottom of the front side of the sleeve frame 62. A leg folding pressing piece 74 is provided on the top of the leg folding seat 73. The lifting clamp 72 moves the workpiece on the transport carrier 51 to the leg folding seat 73, and the leg folding pressing piece 74 presses down to fold the capacitor legs.
[0032] A magnetic rod insertion mechanism 8 is used to insert and install magnetic rods into the interior of the frame; the magnetic rod insertion mechanism 8 includes a spiral feeder 81 installed on one side of the folding leg frame 71 and a magnetic rod clamping movable member 83 installed on the front side of the spiral feeder 81, an incoming material conveying frame 82 is installed between the spiral feeder 81 and the magnetic rod clamping movable member 83, a workpiece feeding seat 84 is provided on one side of the magnetic rod clamping movable member 83, a workpiece turning member 85 is installed on one side of the workpiece feeding seat 84, the workpiece turning member 85 turns over the workpiece on the workpiece feeding seat 84, and the magnetic rod clamping movable member 83 clamps the magnetic rod on the incoming material conveying frame 82 and inserts it into the turned workpiece.
[0033] The frequency modulation detection mechanism 9 detects the coil frequency during the process of passing the magnetic rod; the frequency modulation detection mechanism 9 includes a detection frame 91 installed on one side of the spiral feeder 81, a detection station 94 is arranged at the bottom of the detection frame 91, a loading part 92 is arranged at the front side of the detection station 94, a feeding clamp 93 is arranged at the top of the detection station 94, and a magnetic rod pusher 95 is arranged at the back of the detection station 94; The unloading mechanism 10 is used to unload the finished coils after inspection according to the inspection results. The unloading mechanism 10 includes an unloading conveyor belt 101 installed on one side of the inspection station 94. A waste unloading trough 103 is provided at the bottom of one side of the unloading conveyor belt 101. A finished product collection box 102 is installed at the end of the unloading conveyor belt 101. The loading part 92 moves the workpiece to the inspection station 94, the magnetic rod pushing part 95 gradually pushes the magnetic rod into the inside of the workpiece, the inspection frame 91 performs continuous inspection during the pushing process of the magnetic rod, and the unloading clamp 93 transfers the workpiece on the inspection station 94 to the unloading conveyor belt 101 or the waste unloading trough 103 according to the inspection result, and the unloading conveyor belt 101 transfers the workpiece to the finished product collection box 102.
[0034] Working principle: When the device is in use, the skeleton is first transported to the material box 12 through the spiral loading tray 11, and then the industrial camera provided by the manipulator 13 is used for visual coordination to grab the skeleton, and the skeleton is placed in the electric clamp on the skeleton seat 14 for clamping by the manipulator 13, and then the skeleton seat 14 is driven to move to face the movable material carrier 15 by the push drive 16, and then the skeleton seat 14 is pushed to move close to the movable material carrier 15 so that the transfer axis is inserted into the skeleton, and then the electric clamp is released, and the skeleton seat 14 is reset. At this time, the movable material carrier 15 drives the skeleton to move to the position of the capacitor assembly mechanism 2, and moves to face the capacitor clamping plate 23 so that the capacitor is inserted into the skeleton, and then the movable material carrier 15 continues to move to the position of the capacitor folding mechanism 3, and the two groups of pins of the capacitor are folded in the opposite direction by the upper folding block 32 and the lower folding block 34, respectively, so that the pins are bent 90 degrees to avoid affecting the subsequent winding; Then the movable material carrier 15 continues to move to face the movable transfer rack 46, and the workpiece with completed pin bending is transferred to the rotating head 45 through the movable transfer rack 46. The rotating head 45 rotates to perform the winding group, and then the movable transfer rack 46 transfers the workpiece with completed winding to face the workpiece transfer fixture 52. After the workpiece is moved to the inside of the soldering bin 54 by the workpiece transfer fixture 52 for soldering, the workpiece transfer fixture 52 transfers the workpiece to the transport carrier 51, and the workpiece is moved to the bottom of the sleeve rack 62 by the transport carrier 51. The workpiece is lifted to the position of the pipe electric heating fixture 64 by the suction cup hanger 65 for sleeve and heating, so that the sleeve shrinks and adheres to the outer surface of the skeleton to wrap the coil; Then, the transport carrier 51 is used to move the workpiece to the bottom of the lifting clamp 72, and then it is lifted to the folding leg seat 73 by the lifting clamp 72, and the workpiece with too long pins is folded in half by the folding leg pressing member 74, and then the workpiece with completed folded legs is transferred to the workpiece loading seat 84, and flipped to one side by the workpiece flipping member 85. At this time, the magnetic bar clamping moving member 83 is used to clamp the magnetic bar on the incoming material conveying frame 82 and insert it into the skeleton, and then the workpiece is transferred to the inspection station 94 through the loading part 92. At this time, the magnetic bar pushing member 95 continues to push the magnetic bar into the inside of the skeleton, and the inspection frame 91 is used for continuous inspection during the pushing process. After the inspection is completed, the unloading clamp 93 clamps the workpiece according to the inspection results, and the qualified material is placed on the unloading conveyor belt 101, and the unqualified material is directly put into the waste unloading trough 103, and then the qualified material is transported to the inside of the finished product collection box 102 by the unloading conveyor belt 101, completing the continuous operation of the automated assembly of the coil.
[0035] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. Coil processing equipment, characterized in that, The invention comprises a skeleton feeding mechanism (1), wherein the skeleton feeding mechanism (1) comprises a manipulator (13) and a skeleton seat (14) arranged below the manipulator (13); a movable material carrier (15) is arranged on one side of the skeleton seat (14); a material pushing driving member (16) is arranged on the bottom of the skeleton seat (14); the material pushing driving member (16) drives the skeleton seat (14) to move along the X-axis and Y-axis directions to push the skeleton into the movable material carrier (15); and one side of the skeleton feeding mechanism (1) is provided with; A capacitor assembly mechanism (2) assembles the capacitor into the frame; The capacitor folding mechanism (3) folds the capacitor pins to both sides; A winding mechanism (4) for winding a metal coil around the outside of the frame; A soldering mechanism (5) for soldering the metal coil and the pins; A sleeve mechanism (6) is used to install a heat shrink tube on the outer surface of the metal coil; A leg folding mechanism (7) is used to fold the capacitor pins in half to shorten the length of the capacitor pins; A magnetic rod insertion mechanism (8) for inserting and installing a magnetic rod into the interior of the frame; A frequency modulation detection mechanism (9) detects the coil frequency during the process of passing the magnetic rod; The unloading mechanism (10) unloads the tested coil products separately according to the test results.
2. The coil processing equipment according to claim 1, characterized in that: The skeleton feeding mechanism (1) further comprises a spiral feeding tray (11) and a material box (12) mounted on one side of the spiral feeding tray (11), wherein the spiral feeding tray (11) transports the skeleton into the material box (12), and the manipulator (13) is fixedly mounted on the top of the material box (12) and is used to grab the skeleton in the material box (12) and insert it into the skeleton seat (14), and the manipulator (13) performs visual grabbing through an industrial camera; The outer wall of the movable material carrier (15) is mounted with a plurality of transfer shafts, the top of the frame seat (14) is mounted with a plurality of electric clamps, and the electric clamps clamp the frame and are sleeved on the outer surface of the end of the transfer shaft.
3. The coil processing equipment according to claim 2, characterized in that: The capacitor assembly mechanism (2) comprises a capacitor material tray (21) mounted on one side of a material box (12) and a circulating conveyor belt (22) arranged below the capacitor material tray (21); a plurality of capacitor clamping plates (23) are installed on the outer surface of the circulating conveyor belt (22); a separation roller (24) is arranged at the bottom of the capacitor material tray (21); the separation roller (24) is used to separate the capacitor substrate and the release film; the capacitor substrate carries the capacitor and is inserted into the capacitor clamping plate (23); a discharge channel (25) for collecting the release film is arranged on a side of the separation roller (24) away from the capacitor clamping plate (23); the movable material carrier (15) moves along the X-axis to the capacitor clamping plate (23) and then moves along the Y-axis to approach the capacitor clamping plate (23), so as to insert the capacitor into the frame.
4. The coil processing equipment according to claim 3, characterized in that: The capacitor folding mechanism (3) comprises a folding support plate (31) arranged at the bottom of one side of the capacitor material tray (21), and an upper folding pressing block (32) and a lower folding pressing block (34) are respectively arranged on the front and rear sides of the top of the folding support plate (31); The upward folding pressing block (32) presses down the inner side of a group of pins of the capacitor so that the pins are bent upward; The downward folding pressing block (34) presses down the outer ends of another group of pins of the capacitor, so that the pins are bent downward; A first downward pressing member (33) is provided on the top of the upward folding pressing block (32), and a second downward pressing member (35) is provided on the top of the downward folding pressing block (34).
5. The coil processing equipment according to claim 4, characterized in that: The winding mechanism (4) comprises a winding frame (43) mounted on the side of the angled support plate (31) and a bobbin (41) mounted on the back of the winding frame (43); a loading positioning wheel (42) is mounted on the top of the bobbin (41); a winding positioning frame (44) is mounted on the top of the front side of the winding frame (43); a plurality of rotating heads (45) are mounted inside the winding frame (43); a movable transfer frame (46) is arranged on the front side of the winding frame (43); the movable transfer frame (46) is used to move the workpiece on which the pin bending is completed on the movable carrier (15) to the rotating head (45) for winding.
6. The coil processing equipment according to claim 5, characterized in that: The soldering mechanism (5) comprises a workpiece transfer bracket (53) mounted on one side of the winding machine frame (43); a workpiece transfer fixture (52) is slidably mounted on the workpiece transfer bracket (53); a soldering bin (54) is mounted on the front side of the workpiece transfer bracket (53); a soldering gun (55) is mounted in the soldering bin (54); the movable transfer bracket (46) moves the workpiece after winding to the workpiece transfer fixture (52); the workpiece transfer fixture (52) transfers the workpiece to the soldering bin (54) for soldering; a transport carrier (51) is mounted on the inner bottom of the workpiece transfer bracket (53); the workpiece transfer fixture (52) transfers the soldered workpiece to the transport carrier (51).
7. The coil processing equipment according to claim 6, characterized in that: The sleeve mechanism (6) comprises a sleeve rack (62) installed on one side of the workpiece transfer fixture (52); a pipe feeding piece (61) is arranged on the lower back of the sleeve rack (62); a pipe positioning fixture (63) is installed on the sleeve rack (62); a pipe electric heating fixture (64) is installed above the pipe positioning fixture (63); the transport carrier (51) transfers the workpiece after soldering to the bottom of the sleeve rack (62); a suction cup hanger (65) is installed on the sleeve rack (62); the suction cup hanger (65) lifts the workpiece on the transport carrier (51) upwards for sleeve application, and then puts the sleeved workpiece back into the transport carrier (51).
8. The coil processing equipment according to claim 7, characterized in that: The leg folding mechanism (7) comprises a leg folding frame (71) installed on one side of the sleeve frame (62), a lifting fixture (72) being installed on the leg folding frame (71), the transport vehicle (51) moving the workpiece to the bottom of the lifting fixture (72), a leg folding seat (73) being installed on the front bottom of the sleeve frame (62), a leg folding pressing piece (74) being arranged on the top of the leg folding seat (73), the lifting fixture (72) moving the workpiece on the transport vehicle (51) to the leg folding seat (73), and the leg folding pressing piece (74) pressing down to perform capacitor leg folding.
9. The coil processing equipment according to claim 8, characterized in that: The magnetic rod insertion mechanism (8) comprises a spiral feeder (81) mounted on one side of the folding leg frame (71) and a magnetic rod clamping movable member (83) mounted on the front side of the spiral feeder (81); an incoming material conveying frame (82) is mounted between the spiral feeder (81) and the magnetic rod clamping movable member (83); a workpiece loading seat (84) is disposed on one side of the magnetic rod clamping movable member (83); a workpiece flipping member (85) is mounted on one side of the workpiece loading seat (84); the workpiece flipping member (85) flips and turns the workpiece on the workpiece loading seat (84); and the magnetic rod clamping movable member (83) clamps the magnetic rod on the incoming material conveying frame (82) and inserts it into the flipped workpiece.
10. The coil processing equipment according to claim 9, characterized in that: The frequency modulation detection mechanism (9) comprises a detection frame (91) installed on one side of the screw feeder (81), a detection station (94) is arranged at the bottom of the detection frame (91), a loading portion (92) is installed at the front side of the detection station (94), a unloading clamp (93) is installed at the top of the detection station (94), and a magnetic rod push-in piece (95) is arranged at the back of the detection station (94); The unloading mechanism (10) comprises an unloading conveyor belt (101) installed on one side of the detection station (94), a waste unloading trough (103) is provided at the bottom of one side of the unloading conveyor belt (101), and a finished product collection box (102) is installed at the end of the unloading conveyor belt (101); The loading part (92) moves the workpiece to the inspection station (94), the magnetic bar pushing part (95) gradually pushes the magnetic bar into the workpiece, the inspection frame (91) performs continuous inspection during the magnetic bar pushing process, the unloading clamp (93) transfers the workpiece on the inspection station (94) to the unloading conveyor belt (101) or the waste unloading trough (103) according to the inspection result, and the unloading conveyor belt (101) transfers the workpiece to the finished product collection box (102).
Citation Information
Cited By
Framework coil tray filling machine
CN120015511A