Super-audio frequency induction quenching machine
By designing an automated feeding, heating and cooling system, the problems of high labor intensity and low quenching efficiency caused by manual operation of existing magnetic induction quenchers are solved, and the automated processing of ultra-audio induction quenchers is realized, which improves the quenching efficiency and materials. dimensional accuracy.
Patent Information
- Application Number
- CN202411671151.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing magnetic induction hardener requires manual operation by staff, with high labor intensity and low quenching efficiency, so it is impossible to process multiple workpieces at the same time.
An ultra-audio induction hardener is designed, including automatic loading, heating and cooling systems. Through the motor driving gears and screws, an automated quenching process is realized, including loading components, heating components and cooling components, and the push of materials is automatically controlled. Heat and cool.
It reduces the labor intensity of staff, improves the quenching efficiency, realizes the automated processing of multiple workpieces, and ensures the dimensional accuracy and quenching effect of materials.
Smart Images

Figure CN119307685A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal processing, and more particularly to an ultrasonic induction hardening machine. Background Art
[0002] The magnetic induction audio frequency quenching machine uses the principle of electromagnetic induction to place the workpiece in an induction coil made of a copper tube. When alternating current is passed through the induction coil, an alternating magnetic field with the same internal current frequency will be generated inside and around it. If the workpiece is placed in the magnetic field, an induced current will be generated inside the workpiece. Due to the effect of resistance, the workpiece is heated. When the surface temperature rises to the quenching temperature, liquid cooling is immediately sprayed to quench the surface of the workpiece. This technology is mainly used for quenching carbon steel and stainless steel, with an emphasis on stainless steel quenching. However, in the prior art, when quenching the workpiece, the staff needs to manually place the workpiece on the device, and then control the device to quench it, thereby increasing the labor intensity of the staff. In addition, when the existing quenching device is in use, only one workpiece can be quenched at a time, so that the staff needs to wait until the quenching of the previous workpiece is completed before quenching the next workpiece, thereby reducing the quenching efficiency of the workpiece. Based on this, the present invention designs a supersonic frequency induction quenching machine to solve the above problems. Summary of the invention
[0003] The object of the present invention is to provide a supersonic frequency induction hardening machine to solve the problems raised in the above background technology.
[0004] An ultrasonic induction hardening machine comprises a box body, a partition is fixedly connected to the inner cavity of the box body, a motor is fixedly installed at the bottom of the inner cavity of the box body, a residual gear is fixedly connected to the output shaft of the motor, a second gear is meshed on the outer side of the residual gear, a fixing rod is fixedly connected to the outer side of the second gear, one end of the fixing rod is rotatably connected to the box body, and the other end of the fixing rod passes through the box body and is fixedly connected to a cross plate, four loading platforms are fixedly connected above the cross plate, and the four loading platforms divide the inner cavity of the box body into a loading area, a heating area, a cooling area and a unloading area in sequence; A loading assembly is arranged on the inner wall of the box body located in the loading area, and the loading assembly penetrates the box body and is connected to the residual gear; A heating component is provided on the inner wall of the box body located in the heating zone, and the heating component penetrates the box body and is connected to the feeding component; A cooling component is provided on the inner wall of the box body located in the cooling zone, and the cooling component penetrates the box body and is connected to the heating component; The partition is located outside the unloading area and is provided with an unloading assembly, and the unloading assembly is respectively connected to the loading platform and the loading assembly.
[0005] Preferably, the loading assembly includes a storage box fixedly connected to the inner wall of the box body, a material discharge chute fixedly connected below the storage box, the material discharge chute is located above the loading platform, the inner cavity of the storage box is movably connected with a pushing plate, the outer side of the pushing plate is fixedly connected with a connecting frame, the lower side of the connecting frame is slidably connected with a fixing plate, the fixing plate is fixedly connected to the box body, the inner cavity of the connecting frame is rotatably connected with an eccentric wheel, the outer side of the eccentric wheel is fixedly connected with a connecting rod, the end of the connecting rod away from the eccentric wheel is connected to the driving assembly, and the outer side of the connecting rod is rotatably connected with a connecting seat, and the connecting seat is fixedly connected to the box body.
[0006] Preferably, the driving assembly includes a mounting rod rotatably connected to the bottom of the inner cavity of the box body, a gear 1 is fixedly connected to the top of the mounting rod, the gear 1 is meshed with the residual gear, a driving wheel 1 is fixedly connected to the outer side of the mounting rod, a belt 1 is sleeved on the outer side of the driving wheel 1, and the driving wheel 1 is connected to a driven wheel 1 via a belt 1, and the driven wheel 1 is fixedly connected to the connecting rod.
[0007] Preferably, the heating assembly includes a connecting frame fixedly connected to the inner wall of the box body, a bidirectional screw is rotatably connected to the bottom of the connecting frame, the bidirectional screw passes through the connecting frame and is connected to the transmission assembly, and the outer side of the bidirectional screw is threadedly connected to a connecting sleeve, the outer side of the connecting sleeve is fixedly connected to a connecting block 1, the outer side of the connecting block 1 is fixedly connected to a movable plate, the bottom of the movable plate is fixedly connected to a heating coil, and the side of the movable plate away from the connecting block 1 is fixedly connected to a connecting block 2, the top of the connecting block 2 is fixedly connected to a guide cylinder, the inner cavity of the guide cylinder is slidably connected to a guide rod, the end of the guide rod away from the guide cylinder is fixedly connected to a fixing seat, and the fixing seat is fixedly connected to the box body.
[0008] Preferably, the transmission assembly includes a fixed frame fixedly connected to the outside of the box body, the outside of the fixed frame is rotatably connected to a rotating rod, one end of the rotating rod is fixedly connected to a driven bevel gear 1, the outside of the driven bevel gear 1 is meshed with a driving bevel gear 1, the driving bevel gear 1 is fixedly connected to a connecting rod, the end of the rotating rod away from the driven bevel gear 1 is fixedly connected to a driving wheel 2, the outside of the driving wheel 2 is sleeved with a belt 2, and the driving wheel 2 is connected to the driven wheel 2 through the belt 2, the outside of the driven wheel 2 is fixedly connected to a transmission rod, the transmission rod penetrates the box body and is fixedly connected to the driving bevel gear 2, the outside of the driving bevel gear 2 is meshed with the driven bevel gear 2, the outside of the driven bevel gear 2 is fixedly connected to a connecting shaft, the connecting shaft penetrates the connecting frame and is fixedly connected to the bidirectional screw.
[0009] Preferably, the cooling assembly includes a mounting plate fixedly connected to the inner wall of the box body, the mounting plate is fixedly connected to a water tank on the outside, a water outlet is provided at the bottom of the water tank, a push plate is movably connected to the inner cavity of the water outlet, a threaded sleeve 1 is fixedly connected to the top of the push plate, a threaded rod 1 is threadedly connected to the inner cavity of the threaded sleeve 1, the threaded rod 1 penetrates the water tank and is fixedly connected to a mounting shaft, a driven bevel wheel 3 is meshed on the outer side of the mounting shaft, and a control assembly is connected to the outer side of the driven bevel wheel 3.
[0010] Preferably, the control component includes a bearing frame fixedly connected to the top of the box body, the outer side of the bearing frame is rotatably connected to a driving rod, one end of the driving rod is fixedly connected to an active bevel wheel three, the active bevel wheel three is connected to a driven bevel wheel three, the end of the driving rod away from the active bevel wheel three is fixedly connected to a driven wheel three, a belt three is sleeved on the outer side of the driven wheel three, and the driven wheel three is connected to the active wheel three through the belt three, the outer side of the active wheel three is fixedly connected to a linkage shaft, and the linkage shaft is fixedly connected to the driven wheel two.
[0011] Preferably, the unloading assembly includes a vertical shaft rotatably connected to the bottom of the inner cavity of the worktable, the top end of the vertical shaft is fixedly connected to a threaded rod 2, the outer side of the threaded rod 2 is threadedly connected to a threaded sleeve 2, the top of the threaded sleeve 2 is fixedly connected to a unloading plate, the outer side of the vertical shaft is fixedly connected to a driven bevel wheel 4, the outer side of the driven bevel wheel 4 is meshed with an active bevel wheel 4, the outer side of the active bevel wheel 4 is fixedly connected to a horizontal shaft, the end of the horizontal shaft away from the worktable is fixedly connected to the driven bevel wheel, the outer side of the driven bevel wheel is connected to a linkage assembly, the outer side of the horizontal shaft is fixedly connected to a spring, the end of the spring away from the horizontal shaft is fixedly connected to a mounting disk, and the mounting disk is fixedly connected to the worktable.
[0012] Preferably, the linkage assembly includes a fixed shaft rotatably connected to the outside of the partition, one end of the fixed shaft is fixedly connected to a driving bevel wheel, the driving bevel wheel is meshed with a driven bevel wheel, the other end of the fixed shaft passes through the partition and is fixedly connected to a driven wheel four, a belt four is sleeved on the outside of the driven wheel four, and the driven wheel four is connected to a driving wheel four via a belt four, and the driving wheel four is fixedly connected to a connecting rod.
[0013] Preferably, the box body is rotatably connected to a door panel on the outer side of the unloading area, and a handle is fixedly connected to the outer side of the door panel.
[0014] Compared with the prior art, the advantages of the present invention are: 1) In the present invention, by setting a loading assembly, the device can automatically control the rotation of the eccentric wheel when quenching the material, so that the push plate pushes the material at the bottom of the storage box to the loading platform in the loading area through the unloading chute, avoiding the need for the staff to manually place the material on the loading platform, thereby reducing the labor intensity of the staff and improving the practical performance of the device.
[0015] 2) In the present invention, by setting a heating component, the device can automatically control the rotation of the bidirectional screw when quenching the material, so that the heating coil heats the material in the inner cavity of the carrier in the heating zone, thereby accurately controlling the heating of the material, making the thermal deformation of the material smaller, helping to maintain the dimensional accuracy of the material, thereby improving the quenching effect of the device.
[0016] 3) In the present invention, by setting a cooling component, the device can automatically control the rotation of the threaded rod when quenching the material, so that the device can automatically cool the heated material after heating the material, thereby realizing rapid cooling of the material, thereby effectively shortening the processing time of the device for the material and further improving the practical performance of the device.
[0017] 4) In the present invention, by setting a material unloading component, the device can automatically control the rotation of the active cone wheel when quenching the material, so that the unloading plate pushes the material above it to the outside of the loading platform, so that the device can facilitate the collection of the material by the staff after the quenching is completed, and when the loading platform in the unloading area rotates to the loading area, the threaded rod 2 can be automatically controlled to reverse, so as to facilitate the pushing of the material into the loading platform. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the box structure of the present invention; Figure 3 It is a schematic diagram of another viewing angle of the box structure of the present invention; Figure 4 For the present invention Figure 3 A magnified view of the structure at center; Figure 5 For the present invention Figure 3 A magnified view of the structure at B in the middle; Figure 6 It is a cross-sectional view of the box structure of the present invention; Figure 7 It is a schematic diagram of the structure of the heating component of the present invention; Figure 8 It is a cross-sectional view of the water storage tank structure of the present invention; Fig. 9 is a cross-sectional view of the stage structure of the present invention; Fig.10 It is a schematic diagram of the partition structure of the present invention.
[0019] Explanation of the numbers in the figure: 1. Box; 2. Partition; 3. Cross plate; 4. Loading table; 5. Loading assembly; 51. Storage box; 52. Unloading chute; 53. Pushing plate; 54. Connecting frame; 55. Fixing plate; 56. Eccentric wheel; 57. Connecting rod; 58. Connecting seat; 59. Mounting rod; 510. Gear 1; 511. Driving wheel 1; 512. Belt 1; 513. Driven wheel 1; 6. Heating assembly; 61. Connecting frame; 62. Double screw; 63, connecting sleeve; 64, connecting block 1; 65, movable plate; 66, heating coil; 67, connecting block 2; 68, guide cylinder; 69, guide rod; 610, fixing seat; 611, fixing frame; 612, rotating rod; 613, driven cone wheel 1; 614, driving cone wheel 1; 615, driving wheel 2; 616, belt 2; 617, driven wheel 2; 618, transmission rod; 619, driving cone wheel 2; 620, driven Cone wheel 2; 621, connecting shaft; 7, cooling assembly; 71, mounting plate; 72, water storage tank; 73, water outlet; 74, threaded sleeve 1; 75, threaded rod 1; 76, mounting shaft; 77, driven cone wheel 3; 78, bearing frame; 79, driving rod; 710, driving cone wheel 3; 711, driven wheel 3; 712, belt 3; 713, driving wheel 3; 714, linkage shaft; 715, push plate; 8, blanking assembly; 81, vertical shaft; 82. Threaded rod two; 83. Threaded sleeve two; 84. Blanking plate; 85. Driven bevel wheel four; 86. Driving bevel wheel four; 87. Horizontal axis; 88. Driven bevel wheel; 89. Spring; 810. Mounting plate; 811. Fixed axis; 812. Driving bevel wheel; 813. Driven wheel four; 814. Belt four; 815. Driving wheel four; 9. Motor; 10. Residual gear; 11. Gear two; 12. Fixed rod; 13. Door panel; 14. Handle. DETAILED DESCRIPTION
[0020] Example: See Figure 1-10 , an ultrasonic induction hardening machine, comprising a box body 1, the inner cavity of the box body 1 is fixedly connected with a partition plate 2, and the bottom of the inner cavity of the box body 1 is fixedly installed with a motor 9, the output shaft of the motor 9 is fixedly connected with a residual gear 10, the outer side of the residual gear 10 is meshed with a gear 2 11, the outer side of the gear 2 11 is fixedly connected with a fixing rod 12, one end of the fixing rod 12 is rotatably connected to the box body 1, and the other end of the fixing rod 12 passes through the box body 1 and is fixedly connected with a cross plate 3, four loading platforms 4 are fixedly connected above the cross plate 3, and the four loading platforms 4 divide the inner cavity of the box body 1 into a loading area, a heating area, a cooling area and a unloading area in sequence; A loading assembly 5 is provided on the inner wall of the box body 1 located in the loading area, and the loading assembly 5 penetrates the box body 1 and is connected to the residual gear 10; A heating component 6 is provided on the inner wall of the box body 1 located in the heating zone, and the heating component 6 penetrates the box body 1 and is connected to the feeding component 5; A cooling assembly 7 is provided on the inner wall of the box body 1 located in the cooling zone, and the cooling assembly 7 penetrates the box body 1 and is connected to the heating assembly 6; The separator 2 is located outside the unloading area and is provided with an unloading assembly 8, and the unloading assembly 8 is connected to the loading platform 4 and the loading assembly 5 respectively; In order to facilitate the removal of the quenched material, the box body 1 is rotatably connected to a door panel 13 at the outer side of the unloading area, and a handle 14 is fixedly connected to the outer side of the door panel 13 .
[0021] The feeding assembly 5 includes a storage box 51 fixedly connected to the inner wall of the box body 1, a material discharge chute 52 is fixedly connected to the bottom of the storage box 51, and the material discharge chute 52 is located above the loading platform 4. The inner cavity of the storage box 51 is movably connected to a push plate 53, and the outer side of the push plate 53 is fixedly connected to a connecting frame 54, and the lower part of the connecting frame 54 is slidably connected to a fixed plate 55, and the fixed plate 55 is fixedly connected to the box body 1. The inner cavity of the connecting frame 54 is rotatably connected to an eccentric wheel 56, and the outer side of the eccentric wheel 56 is fixedly connected to a connecting rod 57, and one end of the connecting rod 57 away from the eccentric wheel 56 A driving assembly is connected, and the outer side of the connecting rod 57 is rotatably connected to a connecting seat 58, and the connecting seat 58 is fixedly connected to the box body 1. The driving assembly includes a mounting rod 59 rotatably connected to the bottom of the inner cavity of the box body 1, and the top of the mounting rod 59 is fixedly connected to a gear 510, and the gear 510 is meshed with the residual gear 10. The outer side of the mounting rod 59 is fixedly connected to a driving wheel 511, and the outer side of the driving wheel 511 is sleeved with a belt 512, and the driving wheel 511 is connected to a driven wheel 513 through the belt 512, and the driven wheel 513 is fixedly connected to the connecting rod 57.
[0022] By setting up the loading component 5, the device can automatically control the rotation of the eccentric wheel 56 when quenching the material, so that the pushing plate 53 pushes the material at the bottom of the storage box 51 to the loading platform 4 in the loading area through the discharge chute 52, avoiding the need for the staff to manually place the material on the loading platform 4, thereby reducing the labor intensity of the staff and improving the practical performance of the device.
[0023] The heating assembly 6 includes a connecting frame 61 fixedly connected to the inner wall of the box body 1, a bidirectional screw 62 is rotatably connected to the lower part of the connecting frame 61, the bidirectional screw 62 penetrates the connecting frame 61 and is connected to the transmission assembly, and the outer side of the bidirectional screw 62 is threadedly connected to a connecting sleeve 63, the outer side of the connecting sleeve 63 is fixedly connected to a connecting block 1 64, the outer side of the connecting block 1 64 is fixedly connected to a movable plate 65, the lower part of the movable plate 65 is fixedly connected to a heating coil 66, and the side of the movable plate 65 away from the connecting block 1 64 is fixedly connected to a connecting block 2 67, the upper part of the connecting block 2 67 is fixedly connected to a guide cylinder 68, the inner cavity of the guide cylinder 68 is slidably connected to a guide rod 69, the end of the guide rod 69 away from the guide cylinder 68 is fixedly connected to a fixing seat 610, the fixing seat 610 is fixedly connected to the box body 1, and the transmission assembly includes a fixing frame 611 fixedly connected to the outer side of the box body 1, The outer side of the fixed frame 611 is rotatably connected with a rotating rod 612, one end of the rotating rod 612 is fixedly connected with a driven bevel wheel 1 613, the outer side of the driven bevel wheel 1 613 is meshed with a driving bevel wheel 1 614, the driving bevel wheel 1 614 is fixedly connected to the connecting rod 57, the end of the rotating rod 612 away from the driven bevel wheel 1 613 is fixedly connected with a driving wheel 2 615, the outer side of the driving wheel 2 615 is sleeved with a belt 2 616, and the driving wheel 2 615 is connected to a driven wheel 2 617 through the belt 2 616, the outer side of the driven wheel 2 617 is fixedly connected with a transmission rod 618, the transmission rod 618 passes through the box body 1 and is fixedly connected with a driving bevel wheel 2 619, the outer side of the driving bevel wheel 2 619 is meshed with a driven bevel wheel 2 620, the outer side of the driven bevel wheel 2 620 is fixedly connected with a connecting shaft 621, the connecting shaft 621 passes through the connecting frame 61 and is fixedly connected to the bidirectional screw 62.
[0024] By setting up the heating component 6, the device can automatically control the rotation of the bidirectional screw 62 when quenching the material, so that the heating coil 66 heats the material in the inner cavity of the worktable 4 in the heating zone, thereby accurately controlling the heating of the material, reducing the thermal deformation of the material, and helping to maintain the dimensional accuracy of the material, thereby improving the quenching effect of the device.
[0025] The cooling assembly 7 includes a mounting plate 71 fixedly connected to the inner wall of the box body 1, the mounting plate 71 is fixedly connected to a water tank 72 on the outside, a water outlet 73 is provided below the water tank 72, a push plate 715 is movably connected to the inner cavity of the water outlet 73, a threaded sleeve 74 is fixedly connected to the top of the push plate 715, a threaded rod 75 is threadedly connected to the inner cavity of the threaded sleeve 74, the threaded rod 75 penetrates the water tank 72 and is fixedly connected to a mounting shaft 76, a driven cone wheel 77 is meshed on the outer side of the mounting shaft 76, a control assembly is connected to the outer side of the driven cone wheel 77, and the control assembly includes A bearing frame 78 is fixedly connected to the top of the box body 1, and a driving rod 79 is rotatably connected to the outer side of the bearing frame 78. One end of the driving rod 79 is fixedly connected to an active cone wheel three 710, and the active cone wheel three 710 is connected to a driven cone wheel three 77. One end of the driving rod 79 away from the active cone wheel three 710 is fixedly connected to a driven wheel three 711, and a belt three 712 is sleeved on the outer side of the driven wheel three 711, and the driven wheel three 711 is connected to a driving wheel three 713 through the belt three 712, and a linkage shaft 714 is fixedly connected to the outer side of the driving wheel three 713, and the linkage shaft 714 is fixedly connected to the driven wheel two 617.
[0026] By setting up the cooling component 7, the device can automatically control the rotation of the threaded rod 75 when quenching the material, so that the device can automatically cool the heated material after heating the material, thereby achieving rapid cooling of the material, thereby effectively shortening the processing time of the device for the material and further improving the practical performance of the device.
[0027] The material discharge assembly 8 includes a vertical shaft 81 rotatably connected to the bottom of the inner cavity of the worktable 4, the top of the vertical shaft 81 is fixedly connected to a threaded rod 82, the outer side of the threaded rod 82 is threadedly connected to a threaded sleeve 83, the top of the threaded sleeve 83 is fixedly connected to a material discharge plate 84, the outer side of the vertical shaft 81 is fixedly connected to a driven cone wheel 4 85, the outer side of the driven cone wheel 4 85 is meshed with an active cone wheel 4 86, the outer side of the active cone wheel 4 86 is fixedly connected to a horizontal shaft 87, the end of the horizontal shaft 87 away from the worktable 4 is fixedly connected to a driven cone wheel 88, the outer side of the driven cone wheel 88 is connected to a linkage assembly, and the outer side of the horizontal shaft 87 is fixedly connected to A mainspring 89 is connected, and one end of the mainspring 89 away from the horizontal axis 87 is fixedly connected to a mounting plate 810, and the mounting plate 810 is fixedly connected to the worktable 4. The linkage assembly includes a fixed shaft 811 rotatably connected to the outside of the partition 2, one end of the fixed shaft 811 is fixedly connected to a driving bevel wheel 812, and the driving bevel wheel 812 is meshed with a driven bevel wheel 88, and the other end of the fixed shaft 811 passes through the partition 2 and is fixedly connected to a driven wheel four 813, a belt four 814 is sleeved on the outside of the driven wheel four 813, and the driven wheel four 813 is connected to a driving wheel four 815 through the belt four 814, and the driving wheel four 815 is fixedly connected to the connecting rod 57.
[0028] By setting up the unloading component 8, the device can automatically control the rotation of the active cone wheel 812 when quenching the material, so that the unloading plate 84 pushes the material above it to the outside of the loading platform 4, so that the device can facilitate the collection of the material by the staff after the quenching of the material is completed, and when the loading platform 4 in the unloading area is rotated to the loading area, the threaded rod 82 can be automatically controlled to reverse, so as to facilitate the pushing of the material into the loading platform 4.
[0029] Working principle of the present invention: First, the motor 9 is controlled to work so that the motor 9 drives the residual gear 10 fixedly connected to its output shaft to rotate. At this time, the residual gear 10 will mesh with the gear 1 510, so that the gear 1 510 drives the mounting rod 59 fixedly connected to it to rotate. When the mounting rod 59 rotates, it drives the driving wheel 1 511 fixedly connected to it to rotate, so that the driving wheel 1 511 drives the driven wheel 1 513 to rotate through the belt 1 512. When the driven wheel 1 513 rotates, it drives the connecting rod 57 fixedly connected to it to rotate, so that the connecting rod 57 drives the eccentric wheel 56 fixedly connected to it to rotate. When the eccentric wheel 56 rotates, it drives the connecting frame 54 to move close to the box body 1, so that the connecting frame 54 drives the push plate 53 fixedly connected to it to move. When the push plate 53 moves, it pushes the material at the bottom of the storage box 51 to the loading platform 4 in the loading area through the lower chute 52; Then, the residual gear 10 will be disengaged from the gear 1 510 and start to mesh with the gear 2 11, so that the gear 2 11 drives the fixed rod 12 fixedly connected thereto to rotate, and the fixed rod 12 will drive the cross plate 3 fixedly connected thereto to rotate when rotating, so that the cross plate 3 rotates the material in the feeding area to the heating area; When the stage 4 rotates to the heating zone, the residual gear 10 will be disengaged from the gear 2 11 and re-engaged with the gear 1 510, so that the connecting rod 57 drives the active bevel wheel 1 614 fixedly connected thereto to rotate, and the active bevel wheel 1 614 will drive the driven bevel wheel 1 613 meshed therewith to rotate when it rotates, so that the driven bevel wheel 1 613 drives the rotating rod 612 fixedly connected thereto to rotate, and the rotating rod 612 will drive the active wheel 2 615 fixedly connected thereto to rotate when it rotates, so that the active wheel 2 615 drives the driven wheel 2 617 to rotate through the belt 2 616, and the driven wheel 2 617 will drive the transmission rod 618 fixedly connected thereto to rotate when it rotates, so that the transmission rod 618 drives the rotating rod 612 fixed thereto to rotate. The connected active cone wheel 2 619 rotates, and when the active cone wheel 2 619 rotates, it drives the driven cone wheel 2 620 meshing with it to rotate, so that the driven cone wheel 2 620 drives the connecting shaft 621 fixedly connected to it to rotate, and when the connecting shaft 621 rotates, it drives the bidirectional screw 62 fixedly connected to it to rotate, so that the bidirectional screw 62 drives the connecting sleeve 63 threadedly connected to it to move, and when the connecting sleeve 63 moves, it drives the connecting block 1 64 fixedly connected to it to move, so that the connecting block 1 64 drives the movable plate 65 fixedly connected to it to move synchronously, and when the movable plate 65 moves, it drives the heating coil 66 fixedly connected to it to move synchronously, so as to heat the material in the inner cavity of the loading platform 4 in the heating zone; After the heating is completed, the residual gear 10 will be disengaged from the gear 1 510 and start to mesh with the gear 2 11, so that the gear 2 11 drives the fixed rod 12 fixedly connected thereto to rotate, and the fixed rod 12 will drive the cross plate 3 fixedly connected thereto to rotate when rotating, so that the cross plate 3 rotates the material in the heating zone to the cooling zone; When the stage 4 rotates to the cooling zone, the residual gear 10 will be disengaged from the gear 2 11 and re-engaged with the gear 1 510, so that the driven wheel 2 617 drives the linkage shaft 714 fixedly connected thereto to rotate, and the linkage shaft 714 will drive the driving wheel 3 713 fixedly connected thereto to rotate when it rotates, so that the driving wheel 3 713 drives the driven wheel 3 711 to rotate through the belt 3 712, and the driven wheel 3 711 will drive the driving rod 79 fixedly connected thereto to rotate when it rotates, so that the driving rod 79 drives the active cone wheel 3 710 fixedly connected thereto to rotate, and the active cone wheel 3 710 will rotate when it rotates. The driven cone wheel 3 77 meshing with it is driven to rotate, so that the driven cone wheel 3 77 drives the mounting shaft 76 fixedly connected to it to rotate. When the mounting shaft 76 rotates, it drives the threaded rod 1 75 fixedly connected to it to rotate, so that the threaded rod 1 75 drives the threaded sleeve 1 74 threadedly connected to it to move downward. When the threaded sleeve 1 74 moves, it drives the push plate 715 fixedly connected to it to move synchronously, so that the push plate 715 squeezes out the water below it through the water outlet 73, thereby cooling the material in the inner cavity of the loading platform 4 in the cooling zone. The squeezed water can be led out through an external pipe to avoid affecting the operation of the device. After the cooling is completed, the residual gear 10 will be disengaged from the gear 1 510 and start to mesh with the gear 2 11, so that the gear 2 11 drives the fixed rod 12 fixedly connected thereto to rotate, and the fixed rod 12 will drive the cross plate 3 fixedly connected thereto to rotate when rotating, so that the cross plate 3 rotates the material in the cooling area to the unloading area; When the loading platform 4 rotates to the unloading area, the residual gear 10 will be disengaged from the gear 2 11 and re-engaged with the gear 1 510, so that the connecting rod 57 drives the driving wheel 4 815 fixedly connected thereto to rotate, and when the driving wheel 4 815 rotates, it drives the driven wheel 4 813 to rotate through the belt 4 814, so that the driven wheel 4 813 drives the fixed shaft 811 fixedly connected thereto to rotate, and when the fixed shaft 811 rotates, it drives the driving cone wheel 812 fixedly connected thereto to rotate, so that the driving cone wheel 812 drives the driven cone wheel 88 meshing therewith to rotate, and when the driven cone wheel 88 rotates, it drives the driven cone wheel 88 meshing therewith to rotate. The horizontal shaft 87 to which it is fixedly connected rotates, thereby causing the horizontal shaft 87 to drive the active bevel gear four 86 fixedly connected thereto to rotate. When the active bevel gear four 86 rotates, it will drive the driven bevel gear four 85 meshing therewith to rotate, thereby causing the driven bevel gear four 85 to drive the vertical shaft 81 fixedly connected thereto to rotate. When the vertical shaft 81 rotates, it will drive the threaded rod two 82 fixedly connected thereto to rotate, thereby causing the threaded rod two 82 to drive the threaded sleeve two 83 threadedly connected thereto to move upward. When the threaded sleeve two 83 moves, it will drive the unloading plate 84 fixedly connected thereto to move, thereby pushing out the material above it so that the material can be collected.
[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An ultrasonic induction hardening machine, comprising a housing (1), characterized in that: The inner cavity of the box (1) is fixedly connected to a partition plate (2), and a motor (9) is fixedly installed at the bottom of the inner cavity of the box (1), a residual gear (10) is fixedly connected to the output shaft of the motor (9), a second gear (11) is meshed on the outer side of the residual gear (10), a fixed rod (12) is fixedly connected to the outer side of the second gear (11), one end of the fixed rod (12) is rotatably connected to the box (1), and the other end of the fixed rod (12) passes through the box (1) and is fixedly connected to a cross plate (3), four loading platforms (4) are fixedly connected above the cross plate (3), and the four loading platforms (4) divide the inner cavity of the box (1) into a loading area, a heating area, a cooling area and a unloading area in sequence; A loading assembly (5) is provided on the inner wall of the box body (1) located in the loading area, and the loading assembly (5) passes through the box body (1) and is connected to the residual gear (10); A heating component (6) is provided on the inner wall of the box body (1) located in the heating zone, and the heating component (6) passes through the box body (1) and is connected to the feeding component (5); A cooling component (7) is provided on the inner wall of the box body (1) located in the cooling zone, and the cooling component (7) passes through the box body (1) and is connected to the heating component (6); The partition plate (2) is provided with a material unloading assembly (8) located outside the material unloading area, and the material unloading assembly (8) is respectively connected to the loading platform (4) and the material loading assembly (5).
2. The ultrasonic induction hardening machine according to claim 1, characterized in that: The loading assembly (5) comprises a material storage box (51) fixedly connected to the inner wall of the box body (1); a material discharge trough (52) is fixedly connected below the material storage box (51); the material discharge trough (52) is located above the loading platform (4); a pushing plate (53) is movably connected to the inner cavity of the material storage box (51); a connecting frame (54) is fixedly connected to the outer side of the pushing plate (53); a fixing plate (55) is slidably connected to the lower side of the connecting frame (54); the fixing plate (55) is fixedly connected to the box body (1); an eccentric wheel (56) is rotatably connected to the inner cavity of the connecting frame (54); a connecting rod (57) is fixedly connected to the outer side of the eccentric wheel (56); an end of the connecting rod (57) away from the eccentric wheel (56) is connected to the driving assembly; and a connecting seat (58) is rotatably connected to the outer side of the connecting rod (57); the connecting seat (58) is fixedly connected to the box body (1).
3. The ultrasonic induction hardening machine according to claim 2, characterized in that: The driving assembly comprises a mounting rod (59) rotatably connected to the bottom of the inner cavity of the housing (1); a gear 1 (510) is fixedly connected to the top of the mounting rod (59); the gear 1 (510) is meshed with the residual gear (10); a driving wheel 1 (511) is fixedly connected to the outer side of the mounting rod (59); a belt 1 (512) is sleeved on the outer side of the driving wheel 1 (511); the driving wheel 1 (511) is connected to a driven wheel 1 (513) via the belt 1 (512); and the driven wheel 1 (513) is fixedly connected to the connecting rod (57).
4. The ultrasonic induction hardening machine according to claim 1, characterized in that: The heating assembly (6) comprises a connecting frame (61) fixedly connected to the inner wall of the box body (1), a bidirectional screw (62) is rotatably connected to the lower side of the connecting frame (61), the bidirectional screw (62) passes through the connecting frame (61) and is connected to the transmission assembly, and the outer side of the bidirectional screw (62) is threadedly connected to a connecting sleeve (63), the outer side of the connecting sleeve (63) is fixedly connected to a connecting block 1 (64), and the outer side of the connecting block 1 (64) is fixedly connected to a movable plate (65), A heating coil (66) is fixedly connected to the bottom of the movable plate (65), and a connecting block (67) is fixedly connected to the side of the movable plate (65) away from the connecting block (64). A guide cylinder (68) is fixedly connected to the top of the connecting block (67). A guide rod (69) is slidably connected to the inner cavity of the guide cylinder (68). A fixed seat (610) is fixedly connected to the end of the guide rod (69) away from the guide cylinder (68), and the fixed seat (610) is fixedly connected to the box body (1).
5. The ultrasonic induction hardening machine according to claim 4, characterized in that: The transmission assembly comprises a fixed frame (611) fixedly connected to the outside of the box body (1); the outside of the fixed frame (611) is rotatably connected to a rotating rod (612); one end of the rotating rod (612) is fixedly connected to a driven cone wheel 1 (613); the outside of the driven cone wheel 1 (613) is meshed with a driving cone wheel 1 (614); the driving cone wheel 1 (614) is fixedly connected to a connecting rod (57); the end of the rotating rod (612) away from the driven cone wheel 1 (613) is fixedly connected to a driving wheel 2 (615); the outside of the driving wheel 2 (615) is sleeved with a A second belt (616) is provided, and the second driving wheel (615) is connected to the second driven wheel (617) via the second belt (616); the outer side of the second driven wheel (617) is fixedly connected to a transmission rod (618); the transmission rod (618) passes through the box body (1) and is fixedly connected to the second driving bevel wheel (619); the outer side of the second driving bevel wheel (619) is meshed with the second driven bevel wheel (620); the outer side of the second driven bevel wheel (620) is fixedly connected to a connecting shaft (621); the connecting shaft (621) passes through the connecting frame (61) and is fixedly connected to the bidirectional screw (62).
6. The ultrasonic induction hardening machine according to claim 1, characterized in that: The cooling assembly (7) comprises a mounting plate (71) fixedly connected to the inner wall of the box body (1); the mounting plate (71) is fixedly connected to a water tank (72) at its outer side; a water outlet (73) is provided at the lower side of the water tank (72); a push plate (715) is movably connected to the inner cavity of the water outlet (73); a threaded sleeve (74) is fixedly connected to the upper side of the push plate (715); a threaded rod (75) is threadedly connected to the inner cavity of the threaded sleeve (74); the threaded rod (75) passes through the water tank (72) and is fixedly connected to a mounting shaft (76); a driven cone wheel (77) is meshed with the outer side of the mounting shaft (76); and a control assembly is connected to the outer side of the driven cone wheel (77).
7. The ultrasonic induction hardening machine according to claim 6, characterized in that: The control assembly comprises a bearing frame (78) fixedly connected to the top of the box body (1); a driving rod (79) is rotatably connected to the outer side of the bearing frame (78); one end of the driving rod (79) is fixedly connected to a driving cone wheel three (710); the driving cone wheel three (710) is connected to a driven cone wheel three (77); one end of the driving rod (79) away from the driving cone wheel three (710) is fixedly connected to a driven wheel three (711); a belt three (712) is sleeved on the outer side of the driven wheel three (711); the driven wheel three (711) is connected to the driving wheel three (713) via the belt three (712); a linkage shaft (714) is fixedly connected to the outer side of the driving wheel three (713); and the linkage shaft (714) is fixedly connected to the driven wheel two (617).
8. The ultrasonic induction hardening machine according to claim 1, characterized in that: The material discharge assembly (8) comprises a vertical shaft (81) rotatably connected to the bottom of the inner cavity of the worktable (4); a second threaded rod (82) is fixedly connected to the top of the vertical shaft (81); a second threaded sleeve (83) is threadedly connected to the outer side of the second threaded rod (82); a material discharge plate (84) is fixedly connected to the top of the second threaded sleeve (83); a fourth driven cone wheel (85) is fixedly connected to the outer side of the vertical shaft (81); and a fourth driving cone wheel (85) is meshed with the outer side of the fourth driven cone wheel (85). (86), the outer side of the active cone wheel (86) is fixedly connected to a transverse axis (87), the end of the transverse axis (87) away from the loading platform (4) is fixedly connected to a driven cone wheel (88), the outer side of the driven cone wheel (88) is connected to a linkage assembly, the outer side of the transverse axis (87) is fixedly connected to a spring (89), the end of the spring (89) away from the transverse axis (87) is fixedly connected to a mounting plate (810), and the mounting plate (810) is fixedly connected to the loading platform (4).
9. The ultrasonic induction hardening machine according to claim 8, characterized in that: The linkage assembly comprises a fixed shaft (811) rotatably connected to the outside of the partition (2); one end of the fixed shaft (811) is fixedly connected to a driving cone wheel (812); the driving cone wheel (812) meshes with a driven cone wheel (88); the other end of the fixed shaft (811) passes through the partition (2) and is fixedly connected to a driven wheel four (813); a belt four (814) is sleeved on the outside of the driven wheel four (813); the driven wheel four (813) is connected to a driving wheel four (815) via a belt four (814); and the driving wheel four (815) is fixedly connected to a connecting rod (57).
10. The ultrasonic induction hardening machine according to claim 1, characterized in that: The box body (1) is rotatably connected to a door panel (13) located outside the material unloading area, and a handle (14) is fixedly connected to the outside of the door panel (13).
Citation Information
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