Reaction device for synthesizing macromolecular N-halamine resin
By designing a reaction device that contains viscosity adjustment and pH regulating mechanism, the problem of unable to effectively adjust the viscosity and pH value of N-halide amine resin in existing technology, and realize the stability of the reaction and improvement of product quality.
Patent Information
- Application Number
- CN202411921013.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art cannot control the viscosity of the N-halamine resin by adjusting the temperature within a suitable temperature range, and cannot automatically adjust the pH value during the reaction, resulting in unstable reaction and degradation of product quality.
Design a reaction device including viscosity regulatory mechanism and PH regulating mechanism. The viscosity regulating mechanism is monitored and regulated the viscosity of the resin through the combination of the detection board and heating rod; the pH regulating mechanism automatically adjusts the pH value during the reaction process through the spray of thermal resistance and alkaline solution.
The real-time monitoring and adjustment of N-halide resin viscosity and pH value is realized, ensuring the stability of the reaction and the quality of the product, and avoiding the problem of excessive adhesion or sparse resin.
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Figure CN119346049A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chemical reaction equipment, and in particular to a reaction device for synthesizing high molecular weight N-halamine resin. Background Art
[0002] Synthetic polymer N-halamine resin is a material having an N-halamine structure formed by introducing halogen atoms into a polymer containing an amino group through a chemical reaction. N-halamine resin is a special polymer material. These resins have unique properties, such as chemical resistance, antimicrobial resistance and flame retardancy, and are therefore used in many industries. The chemical reaction for the synthetic polymer N-halamine resin usually needs to be carried out in a chemical reaction equipment. For example, a chemical reaction equipment disclosed in application number CN201610513558.9 carries out a chemical reaction in a chemical reaction equipment.
[0003] In the process of synthesizing polymer N-halamine resin, polymer materials usually have a higher molecular weight, resulting in stronger entanglement and interaction between molecular chains, showing higher viscosity, and temperature has a significant effect on material viscosity: as the temperature rises, the activity of the molecular chain increases, the interaction between molecules weakens, and the viscosity decreases; conversely, when the temperature decreases, the viscosity increases, but the existing reaction equipment usually performs synthesis at a constant temperature, so as the stirring and reaction proceed, the material may become too viscous or too thin. Synthetic polymer N-halamine resin that is too viscous may increase the difficulty of processing, be difficult to stir, and cause uneven mixing; while synthetic polymer N-halamine resin that is too thin may reduce the concentration of reactants, thereby affecting the reaction rate. In order to ensure the normal progress of the reaction, the viscosity of the N-halamine resin needs to be controlled by adjusting the temperature within a suitable temperature range; The synthesis of high molecular weight N-halamine resins usually needs to be carried out under neutral to weakly alkaline pH conditions, and the specific pH range is usually between 7 and 9. Alkaline conditions can accelerate the decomposition of halogen compounds and generate more active halogen intermediates, thereby increasing the reaction rate. However, under acidic conditions, side reactions may occur, such as disproportionation reactions of halogen compounds or other undesirable chemical reactions, which will lead to reduced product purity or changes in properties. Existing reaction equipment cannot automatically control the pH value during the reaction according to the pH of the synthetic high molecular weight N-halamine resin. Since acidic substances or acidic by-products may be generated during the reaction, the pH value of the reaction system may gradually decrease, resulting in pH fluctuations, which in turn affects the stability of the reaction and the quality of the product. Summary of the invention
[0004] In view of the above-mentioned shortcomings of the prior art, the present invention provides a reaction device for synthesizing polymer N-halamine resin, which can effectively solve the problems that the prior art cannot control the viscosity of the N-halamine resin by adjusting the temperature within a suitable temperature range and cannot automatically control the pH value during the reaction according to the pH value of the synthetic polymer N-halamine resin.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: The present invention provides a reaction device for synthesizing a polymer N-halamine resin, comprising: A viscosity adjustment mechanism, the viscosity adjustment mechanism comprises a detection plate for detecting viscosity, the detection plate is embedded with a first permanent magnet, the first permanent magnet is magnetically adsorbed with a second permanent magnet, a magnetic isolation plate is arranged at the top of the second permanent magnet, a conductive sheet is fixedly connected to the top of the magnetic isolation plate, a resistor plate is slidably contacted at the top of the conductive sheet, the viscosity adjustment mechanism also comprises a temperature adjustment component, the temperature adjustment component comprises a heating rod that slides up and down; The pH adjustment mechanism comprises an extrusion plate for squeezing air, a multi-stage telescopic shell for detecting gas is arranged at the top of the extrusion plate, an air vent is opened at the top of the extrusion plate, and the air vent is placed in the multi-stage telescopic shell, and a water spray head is arranged in the multi-stage telescopic shell.
[0006] Preferably, a reaction cylinder is further included, wherein the outer wall of the reaction cylinder is provided with a discharge port, a removable sealing plate is airtightly arranged in the discharge port, a plurality of supporting legs are fixedly connected to the bottom end of the reaction cylinder, a feed pump is fixedly connected to the bottom end of the reaction cylinder, a feed pumping end of the feed pump is connected to the interior of the reaction cylinder, and a discharge end of the feed pump is fixedly connected to a discharge pipe.
[0007] Preferably, the viscosity adjustment mechanism also includes a motor fixedly connected to the top of the reaction cylinder, a threaded rod is fixedly connected to the output end of the motor, a stirring frame is fixedly connected to the bottom end of the threaded rod, a movable groove is provided on the inner circumferential wall of the reaction cylinder, an arc-shaped partition plate is fixedly connected to the inner wall of the movable groove, and the detection plate is in sliding contact with the arc-shaped partition plate, a plurality of connecting springs are arranged between the detection plate and the movable groove, and the detection plate has magnetic isolation, a plurality of friction particles are arranged on the outer wall of the detection plate away from the arc-shaped partition plate, a sliding groove is provided on the inner wall of the movable groove, the inner wall of the sliding groove is slidingly connected to the second permanent magnet, the movable groove and the arc-shaped partition plate are fixedly connected to a conductive sheet, and the conductive sheet and the resistance plate constitute a sliding rheostat.
[0008] Preferably, the temperature regulating assembly also includes a connecting groove opened at the bottom end of the threaded rod, the connecting groove is slidingly connected to the heating rod, the inner top wall of the connecting groove is fixedly connected with an electromagnetic block, the top of the heating rod is fixedly connected with a magnetic isolation circular plate, the top of the magnetic isolation circular plate is fixedly connected with a permanent magnet block that magnetically repels the electromagnetic block, a plastic spring is fixedly connected between the electromagnetic block and the permanent magnet block, the inner wall of the connecting groove is slidingly connected with a sealing ring fixedly connected to the heating rod, the conductive sheet, the resistor plate, and the electromagnetic block are electrically connected to a PLC controller to form a detection loop, the resistance of the sliding rheostat in the detection loop gradually decreases during the movement of the conductive sheet on the side of the resistor plate away from the connecting spring, and a plurality of heat conducting plates are fixedly connected to the outer wall of the heating rod.
[0009] Preferably, a heating cavity is provided inside the heating rod, a resistance rod is fixedly connected to the inner bottom wall of the heating cavity, an outer wall of the resistance rod is in airtight sliding contact with a conductive ring, an outer peripheral wall of the heating rod is provided with a connecting port communicating with the heating cavity, an inner peripheral wall of the heating rod near the top is provided with two pressure control ports communicating with the connecting groove, and the conductive ring is electrically connected to the resistance plate to form a heating circuit.
[0010] Preferably, the pH adjustment mechanism also includes a thermistor at the top of the extrusion plate and in a multi-stage telescopic shell, the threaded rod threadedly penetrates the extrusion plate, the top of the water spray head is fixedly connected to the inner top wall of the reaction cylinder, the bottom end of the extrusion plate is fixedly connected to a vent pipe, the other end of the vent pipe passes through the extrusion plate and the reaction cylinder and extends to the outside of the reaction cylinder, and a one-way valve is provided in the vent and the vent pipe.
[0011] Preferably, a liquid storage cavity is opened inside the extrusion plate, and an alkaline solution is perfused in the liquid storage cavity. A liquid outlet pipe is fixedly connected to the inside of the liquid storage cavity, and a flow solenoid valve is arranged in the liquid outlet pipe. The thermistor, the flow solenoid valve and the PLC controller are electrically connected to form a neutralization circuit.
[0012] Preferably, the outer wall of the reaction cylinder is fixedly connected with a clean water tank and a recovery tank, the clean water tank is filled with clean water, the top of the clean water tank is fixedly connected with a first water pump, the pumping end of the first water pump is connected with the inside of the clean water tank, the discharge end of the first water pump passes through the outer wall of the reaction cylinder and is fixedly connected with a sprinkler head, the top of the extrusion plate is fixedly connected with a second water pump, the pumping end of the second water pump is connected with the inside of a multi-stage telescopic shell, the output end of the second water pump is fixedly connected with a telescopic hose, the other end of the telescopic hose passes through the reaction cylinder and the recovery tank and is connected with the inside of the recovery tank, the top of the extrusion plate is fixedly connected with an infrared transmitter, the inner top wall of the reaction cylinder is fixedly connected with an infrared receiver for receiving infrared rays, the infrared transmitter, the infrared receiver, the first water pump, the second water pump are electrically connected to the PLC controller and form a start-stop loop.
[0013] Compared with the known prior art, the technical solution provided by the present invention has the following beneficial effects: The viscosity of the resin is fed back by detecting the moving distance of the detection plate. When the viscosity of the resin increases, the friction between the resin and the detection plate also increases, causing the detection plate to move to the side away from the connecting spring. This movement drives the second permanent magnet and the conductive sheet to slide on the resistance plate. The current monitor in the PLC controller can detect the current change of the sliding rheostat, thereby monitoring the viscosity of the resin in real time. When the PLC controller detects that the viscosity of the resin exceeds the preset range, the controller will open the current channel between the sliding rheostat and the electromagnetic block to increase the current passing into the electromagnetic block. As the current increases, the repulsive force of the electromagnetic block on the permanent magnet block will also increase, pushing the heating rod to move downward. When the heating rod moves downward, the sealing ring draws out the air in the heating chamber through the pressure control port, driving the conductive ring to move upward, thereby increasing the resistance length of the resistance rod, thereby increasing the heating power of the heating rod, and quickly transferring heat to the resin through the heat conduction plate to reduce the viscosity of the resin.
[0014] During the reaction process, if hydrogen halide gas is generated, the gas will enter the multi-stage telescopic shell through the vent when the extrusion plate moves downward. Subsequently, the water spray head sprays water to contact the gas, and the hydrogen halide gas reacts with water to generate hydrogen ions and halogen ions and release heat. This heat change is captured by the thermistor, and its resistance changes accordingly. The PLC controller determines the generation of hydrogen halide gas based on the resistance change of the thermistor, and controls the flow solenoid valve to open, and sprays an appropriate amount of alkaline solution into the reaction system through the liquid outlet pipe to adjust the pH value. When the pH value reaches the preset range, the PLC controller will close the flow solenoid valve and stop adding the alkaline solution to achieve the effect of adaptively controlling the pH value. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of a cross-sectional three-dimensional structure of the present invention; Figure 3 The internal three-dimensional structure of the present invention is shown in FIG. Figure 1 ; Figure 4 The internal three-dimensional structure of the present invention is shown in FIG. Figure 2 ; Figure 5 The internal part of the present invention is a cross-sectional three-dimensional structure diagram Figure 1 ; Figure 6 The internal part of the present invention is a cross-sectional three-dimensional structure diagram Figure 2 ; Figure 7 It is a schematic diagram of a partial cross-sectional three-dimensional structure of an extruded plate of the present invention; Figure 8 It is a schematic diagram of the internal cross-sectional three-dimensional structure of the present invention.
[0017] Figure numerals: 1, viscosity adjustment mechanism; 11, detection plate; 12, second permanent magnet; 13, conductive sheet; 14, resistor plate; 15, temperature adjustment component; 151, connecting groove; 152, electromagnetic block; 153, magnetic isolation circular plate; 154, permanent magnet block; 155, plastic spring; 156, sealing ring; 157, heat conduction plate; 158, heating chamber; 159, resistor rod; 1510, conductive ring; 1511, connecting port; 1512, pressure control port; 16, heating rod; 17, motor; 18, threaded rod; 19, stirring frame; 110, moving groove; 111, arc Partition plate; 112, connecting spring; 113, sliding groove; 2, H adjustment mechanism; 21, extrusion plate; 22, multi-stage telescopic shell; 23, vent; 24, sprinkler head; 25, thermistor; 26, vent pipe; 27, liquid storage chamber; 28, liquid outlet pipe; 29, flow solenoid valve; 210, clean water tank; 211, recovery tank; 212, first water pump; 213, second water pump; 214, telescopic hose; 215, infrared transmitter; 216, infrared receiver; 3, reaction tube; 4, detachable sealing plate; 5, support leg; 6, suction pump; 7, discharge pipe. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] The present invention will be further described below in conjunction with the embodiments.
[0020] Example: Refer to Figures 1 to 8 A reaction device for synthesizing polymer N-halamine resin comprises: a reaction cylinder 3, an outer wall of the reaction cylinder 3 is provided with a feed discharge port, a detachable sealing plate 4 is airtightly arranged in the feed discharge port, a plurality of supporting legs 5 are fixedly connected to the bottom end of the reaction cylinder 3, a feed pump 6 is fixedly connected to the bottom end of the reaction cylinder 3, a feed discharge end of the feed pump 6 is connected to the inside of the reaction cylinder 3, and a discharge end of the feed pump 6 is fixedly connected to a discharge pipe 7; and when the reaction is completed, the feed pump 6 is started, and then the resin in the reaction cylinder 3 is extracted and then discharged into a collecting cylinder.
[0021] The viscosity of the resin is tested by the viscosity adjustment mechanism 1, and then the temperature is adjusted according to the tested viscosity to make the viscosity normal. Figure 2 , Figure 3 , Figure 5 , Figure 6 , Figure 8 The viscosity regulating mechanism 1 includes a detection plate 11 for detecting viscosity, the detection plate 11 is embedded with a first permanent magnet, the first permanent magnet is magnetically attracted to a second permanent magnet 12, a magnetic isolation plate is provided on the top of the second permanent magnet 12, a conductive sheet 13 is fixedly connected to the top of the magnetic isolation plate, a resistor plate 14 is slidably contacted to the top of the conductive sheet 13, and the viscosity regulating mechanism 1 also includes a temperature regulating component 15, and the temperature regulating component 15 includes a heating rod 16 that slides up and down; The resin viscosity is tested through the following specific structure, refer to Figure 2 , Figure 8The viscosity adjustment mechanism 1 also includes a motor 17 fixedly connected to the top of the reaction tube 3, a threaded rod 18 is fixedly connected to the output end of the motor 17, and a stirring frame 19 is fixedly connected to the bottom end of the threaded rod 18. A moving groove 110 is provided on the inner peripheral wall of the reaction tube 3, and an arc-shaped partition plate 111 is fixedly connected to the inner wall of the moving groove 110, and the detection plate 11 is in sliding contact with the arc-shaped partition plate 111, and a plurality of connecting springs 112 are arranged between the detection plate 11 and the moving groove 110, and the detection plate 11 has magnetic isolation, and a plurality of friction particles are arranged on the outer wall of the detection plate 11 away from the arc-shaped partition plate 111, and a sliding groove 113 is provided on the inner wall of the moving groove 110, and the inner wall of the sliding groove 113 is slidably connected to the second permanent magnet 12, and the moving groove 110 and the arc-shaped partition plate 111 are fixedly connected to the conductive sheet 13, and the conductive sheet 13 and the resistor plate 14 constitute a sliding rheostat.
[0022] The temperature is adjusted by the following specific structure, refer to Figure 5 , Figure 6 The temperature regulating assembly 15 also includes a connecting groove 151 opened at the bottom end of the threaded rod 18, the connecting groove 151 is limitedly slidably connected to the heating rod 16, the inner top wall of the connecting groove 151 is fixedly connected with an electromagnetic block 152, the top of the heating rod 16 is fixedly connected with a magnetic isolation circular plate 153, the top of the magnetic isolation circular plate 153 is fixedly connected with a permanent magnetic block 154 that magnetically repels the electromagnetic block 152, a plastic spring 155 is fixedly connected between the electromagnetic block 152 and the permanent magnetic block 154, the inner wall of the connecting groove 151 is slidably connected with a permanent magnetic block 154 that is fixedly connected with the heating rod 16 The sealing ring 156, the conductive sheet 13, the resistor plate 14, and the electromagnetic block 152 are electrically connected to the PLC controller to form a detection loop. When the conductive sheet 13 moves on the resistor plate 14 away from the connecting spring 112, the resistance of the sliding resistor in the detection loop gradually decreases. A plurality of heat conducting plates 157 are fixedly connected to the outer wall of the heating rod 16, wherein the magnetic isolation circular plate 153 does not contact the connecting groove 151, and there is a large gap. The limiting connection is that the heating rod 16 can only slide up and down in the connecting groove 151 and cannot rotate.
[0023] Among them, a heating chamber 158 is opened inside the heating rod 16, and a resistor rod 159 is fixedly connected to the inner bottom wall of the heating chamber 158. The outer wall of the resistor rod 159 is in airtight sliding contact with a conductive ring 1510. The outer peripheral wall of the heating rod 16 is opened with a connecting port 1511 which communicates with the heating chamber 158. The inner peripheral wall of the heating rod 16 near the top is opened with two pressure control ports 1512 which communicate with the connecting groove 151. The conductive ring 1510 is electrically connected to the resistor plate 14 to form a heating circuit. The initial state of the heating rod 16 is at the top of the movable groove 110, and the position of the connecting port 1511 is always below the conductive ring 1510.
[0024] The pH value of the resin is detected and adjusted by the pH adjusting mechanism 2, which includes an extrusion plate 21 for squeezing air, a multi-stage telescopic shell 22 for detecting gas is arranged at the top of the extrusion plate 21, a vent 23 is opened at the top of the extrusion plate 21, and the vent 23 is placed in the multi-stage telescopic shell 22, and a water spray head 24 is arranged in the multi-stage telescopic shell 22.
[0025] Among them, the pH adjustment mechanism 2 also includes a thermistor 25 at the top of the extrusion plate 21 and in the multi-stage telescopic shell 22, the threaded rod 18 threadedly penetrates the extrusion plate 21, the top of the water spray head 24 is fixedly connected to the inner top wall of the reaction tube 3, and the bottom end of the extrusion plate 21 is fixedly connected to a vent pipe 26, the other end of the vent pipe 26 passes through the extrusion plate 21 and the reaction tube 3 and extends to the outside of the reaction tube 3, and a one-way valve is provided in the vent 23 and the vent pipe 26. The one-way valve in the vent 23 is to prevent water from falling into the resin, and the one-way valve in the vent pipe 26 is to prevent gas from being discharged out of the reaction tube 3.
[0026] Among them, a liquid storage chamber 27 is opened inside the extrusion plate 21, and an alkaline solution is perfused in the liquid storage chamber 27. The inside of the liquid storage chamber 27 is fixedly connected with a liquid outlet pipe 28, and a flow solenoid valve 29 is arranged in the liquid outlet pipe 28. The thermistor 25 and the flow solenoid valve 29 are connected to the PLC controller electrical signal to form a neutralization circuit, and a flow sensor is arranged in the flow solenoid valve 29.
[0027] Among them, the outer wall of the reaction cylinder 3 is fixedly connected with a clean water tank 210 and a recovery tank 211, clean water is poured into the clean water tank 210, the top of the clean water tank 210 is fixedly connected with a first water pump 212, the pumping end of the first water pump 212 is connected with the inside of the clean water tank 210, the drainage end of the first water pump 212 passes through the outer wall of the reaction cylinder 3 and is fixedly connected with the water spray head 24, the top of the extrusion plate 21 is fixedly connected with a second water pump 213, the pumping end of the second water pump 213 is connected with the inside of the multi-stage telescopic shell 22, and the output end of the second water pump 213 is fixedly connected with a telescopic hose 21 4, the other end of the telescopic hose 214 passes through the reaction tube 3 and the recovery box 211 and is connected to the interior of the recovery box 211, the top of the extrusion plate 21 is fixedly connected with an infrared transmitter 215, the inner top wall of the reaction tube 3 is fixedly connected with an infrared receiver 216 for receiving infrared rays, the infrared transmitter 215, the infrared receiver 216, the first water pump 212, the second water pump 213 are connected with the PLC controller electrical signal and form a start-stop loop, the infrared transmitter 215, the infrared receiver 216 and the calculation module in the PLC controller together form an infrared rangefinder.
[0028] The working principle of the present invention is as follows: First, the raw materials of the reaction are put into the reaction tube 3 through the discharge port, and then the removable sealing cover is re-sealed into the discharge port, and then the motor 17 is started, and the threaded rod 18 and the heating rod 16 are driven by the motor 17 to rotate synchronously, and the stirring frame 19 is driven by the threaded rod 18 to rotate, and the heat conducting plate 157 is driven by the heating rod 16 to stir and mix the raw materials. Stirring during the reaction process can increase the collision chance between the reactant molecules, thereby increasing the reaction rate. Evenly dispersed reactants are more likely to react chemically, which speeds up the reaction process. Then, the conductive ring 1510 is energized, and then the current is transmitted to the resistor 159. When the current passes through the conductor, the electrons collide with the atoms in the conductor. These collisions cause energy loss, which is converted into heat, thereby heating the raw materials.
[0029] Then, as the reaction proceeds, the molecular weight increases, and the molecular chains become entangled with each other, causing the viscosity of the system to gradually increase. Excessive viscosity will make stirring too difficult. In order to ensure the stirring of the raw materials, the stirring force needs to be increased, but this will cause a large shear force on the resin. Under the action of high shear force, the polymer chain may break, causing the molecular weight distribution of the resin to become wider, and may even reduce the average molecular weight. This will affect the physical and chemical properties of the resin, such as mechanical strength, heat resistance, and chemical corrosion resistance, so the viscosity of the resin needs to be controlled in real time.
[0030] By continuously stirring the resin, the viscosity of the resin will generate a greater friction force between the resin and the detection plate 11, and then the resin drives the detection plate 11 to move to the side away from the connecting spring 112. The greater the viscosity of the resin, the greater the friction force, so the moving distance of the detection plate 11 is farther. The smaller the viscosity of the resin, the smaller the friction force, so the moving distance of the detection plate 11 is closer. After pre-detection, when the detection plate 11 is in a certain position range, it is the optimal range of resin viscosity. The detection plate 11 in this range will drive the second permanent magnet 12 to be synchronously in the position range. At the same time, the second permanent magnet 12 will drive the conductive sheet 13 to be in a certain range of the resistor plate 14. Therefore, the current monitor in the PLC controller records the range of the current passing through the sliding rheostat within the above range. When the viscosity of the resin increases, the detection plate 11 will be driven to move excessively to the side away from the connection spring 112, thereby driving the conductive sheet 13 to slide excessively on the resistance plate 14, and finally causing the current passing through the sliding rheostat to increase. When the current exceeds the pre-detected current, the current channel between the sliding rheostat and the electromagnetic block 152 will be opened through the PLC controller, thereby increasing the current passing through the electromagnetic block 152. By increasing the current passing through the electromagnetic block 152, the electromagnetic block 152 will increase the repulsive force on the permanent magnet block 154, thereby causing the heating rod 16 to move downward. When the heating plate moves downward, it will move downward through the blocking ring 156, and then the air in the heating chamber 158 will be extracted through the pressure control port 1512, and then the conductive ring 1510 will move upward, thereby increasing the resistance length of the resistor rod 159, thereby increasing the resistance and the heating temperature. Since the heating rod 16 moves downward and the heating temperature increases at the same time, the heat is quickly transferred to the resin through the heat conducting plate 157, and the resin viscosity is reduced by heating the resin. The reason is that when the resin is heated, the kinetic energy of the molecules increases, and the movement between the molecules becomes more intense. This intense movement increases the distance between the molecules and weakens the attraction between the molecules, thereby restoring the resin to the optimal viscosity.
[0031] At the same time, the extrusion plate 21 is limited by the threaded rod 18 and the multi-stage telescopic shell 22, so that the extrusion plate 21 moves up and down. The extrusion plate 21 moves downward, and then the gas vent 23 in the reaction tube 3 enters the multi-stage telescopic shell 22. At the same time, the infrared rangefinder composed of the infrared transmitter 215 and the infrared receiver 216 detects the distance of the extrusion plate 21. When it is detected that the extrusion plate 21 moves upward, the first water pump 212 is controlled by the PLC controller to pump out the clean water in the clean water tank 210, and then discharge it into the water spray head 24. The gas entering the multi-stage telescopic shell 22 is sprayed by the water spray head 24. When the thermistor 25 feels the heat change after spraying, it indicates that the resin produces hydrogen halide gas during the reaction process. The reason is that when the hydrogen halide gas contacts water, it will quickly dissolve and dissociate to generate hydrogen ions and halogen ions. In this process, strong ion-dipole interactions and hydrogen bonds are formed between hydrogen halide molecules and water molecules, resulting in the release of energy. At the same time, the generated hydrogen ions will combine with water molecules to form hydronium ions. This process also releases heat. Therefore, the entire dissolution process is exothermic. The reason for the generation of hydrogen halide gas is that the formation process of N-halamine resin usually involves the reaction of halogens (such as chlorine and bromine) with amine groups. Such reactions often generate hydrogen halide (HCl, HBr, etc.). Hydrogen halide is a strong acid, which will gradually dissolve in the reaction system, thereby increasing the acidity of the solution. When the resin is in acidic conditions, side reactions will occur, so it needs to be adaptively adjusted to alkalinity. When the resistance change of thermistor 25 is too large, it proves that the concentration of hydrogen halide gas is too high, so the heat release is too large, and the environment of the resin is acidic. Therefore, it is necessary to control the flow solenoid valve 29 to open through the PLC controller, and then the PLC controller determines the dosage of alkaline solution to be added according to the current passing through the thermistor 25, and then transmits it to the flow solenoid valve 29. When the alkaline solution in the liquid storage chamber 27 is discharged from the alkaline container through the liquid outlet pipe 28, the flow solenoid valve 29 is closed by the PLC controller.
[0032] When the extrusion plate 21 moves upward, the outside air is transmitted to the reaction tube 3 through the ventilation pipe 26, thereby preventing negative pressure in the reaction tube 3, and the second water pump 213 is started by the PLC controller to pump out the waste water in the multi-stage telescopic shell 22 through the second water pump 213 and then discharge it into the recovery box 211.
[0033] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. A reaction device for synthesizing polymer N-halamine resin, characterized in that: include: A viscosity adjustment mechanism (1), the viscosity adjustment mechanism (1) comprising a detection plate (11) for detecting viscosity, the detection plate (11) being embedded with a first permanent magnet, the first permanent magnet being magnetically attracted to a second permanent magnet (12), a magnetic isolation plate being arranged at the top of the second permanent magnet (12), a conductive sheet (13) being fixedly connected to the top of the magnetic isolation plate, a resistor plate (14) being in sliding contact with the top of the conductive sheet (13), the viscosity adjustment mechanism (1) further comprising a temperature adjustment component (15), the temperature adjustment component (15) comprising a heating rod (16) that slides up and down; A pH adjustment mechanism (2), the pH adjustment mechanism (2) comprising an extrusion plate (21) for extruding air, a multi-stage telescopic shell (22) for detecting gas being arranged at the top of the extrusion plate (21), a vent (23) being arranged at the top of the extrusion plate (21), and the vent (23) being arranged in the multi-stage telescopic shell (22), and a water spray head (24) being arranged in the multi-stage telescopic shell (22).
2. A reaction device for synthesizing polymer N-halamine resin according to claim 1, characterized in that: It also comprises a reaction cylinder (3), the outer wall of the reaction cylinder (3) is provided with a discharge port, a removable sealing plate (4) is airtightly arranged in the discharge port, a plurality of supporting legs (5) are fixedly connected to the bottom end of the reaction cylinder (3), a pumping pump (6) is fixedly connected to the bottom end of the reaction cylinder (3), a pumping end of the pumping pump (6) is connected to the interior of the reaction cylinder (3), and a discharge end of the pumping pump (6) is fixedly connected to a discharge pipe (7).
3. A reaction device for synthesizing polymer N-halamine resin according to claim 2, characterized in that: The viscosity adjustment mechanism (1) further comprises a motor (17) fixedly connected to the top of the reaction tube (3); a threaded rod (18) is fixedly connected to the output end of the motor (17); a stirring frame (19) is fixedly connected to the bottom end of the threaded rod (18); a moving groove (110) is provided on the inner peripheral wall of the reaction tube (3); an arc-shaped partition plate (111) is fixedly connected to the inner wall of the moving groove (110); the detection plate (11) is in sliding contact with the arc-shaped partition plate (111); and a space between the detection plate (11) and the moving groove (110) is provided. A plurality of connection springs (112) are provided, and the detection plate (11) has magnetic isolation, a plurality of friction particles are provided on the outer wall of the detection plate (11) on a side away from the arc-shaped partition plate (111), a sliding groove (113) is provided on the inner wall of the movable groove (110), the inner wall of the sliding groove (113) is slidably connected to the second permanent magnet (12), the movable groove (110) and the arc-shaped partition plate (111) are fixedly connected to the conductive sheet (13), and the conductive sheet (13) and the resistor plate (14) form a sliding rheostat.
4. A reaction device for synthesizing polymer N-halamine resin according to claim 3, characterized in that: The temperature regulating assembly (15) further comprises a connecting groove (151) formed at the bottom end of the threaded rod (18), the connecting groove (151) being connected to the heating rod (16) in a limited sliding manner, the inner top wall of the connecting groove (151) being fixedly connected to an electromagnetic block (152), the top end of the heating rod (16) being fixedly connected to a magnetic isolation circular plate (153), the top end of the magnetic isolation circular plate (153) being fixedly connected to a permanent magnetic block (154) that magnetically repels the electromagnetic block (152), and the electromagnetic block (152) and the permanent magnetic block (154) being fixedly connected to each other. A plastic spring (155) is connected, the inner wall of the connecting groove (151) is slidably connected to a sealing ring (156) fixedly connected to the heating rod (16), the conductive sheet (13), the resistor plate (14), and the electromagnetic block (152) are electrically connected to a PLC controller to form a detection circuit, and the resistance of the sliding resistor in the detection circuit gradually decreases during the movement of the conductive sheet (13) on the resistor plate (14) away from the connecting spring (112), and the outer wall of the heating rod (16) is fixedly connected to a plurality of heat conducting plates (157).
5. A reaction device for synthesizing polymer N-halamine resin according to claim 4, characterized in that: A heating chamber (158) is provided inside the heating rod (16); a resistor rod (159) is fixedly connected to the inner bottom wall of the heating chamber (158); an outer wall of the resistor rod (159) is in airtight sliding contact with a conductive ring (1510); a connecting port (1511) communicating with the heating chamber (158) is provided on the outer peripheral wall of the heating rod (16); two pressure control ports (1512) communicating with the connecting groove (151) are provided on the inner peripheral wall of the heating rod (16) near the top; and the conductive ring (1510) is electrically connected to the resistor plate (14) to form a heating circuit.
6. A reaction device for synthesizing high molecular weight N-halamine resin according to claim 4, characterized in that: The pH adjustment mechanism (2) further comprises a thermistor (25) at the top of the extrusion plate (21) and in the multi-stage telescopic shell (22); the threaded rod (18) is threadedly inserted through the extrusion plate (21); the top of the water spray head (24) is fixedly connected to the inner top wall of the reaction cylinder (3); the bottom end of the extrusion plate (21) is fixedly connected to a vent pipe (26); the other end of the vent pipe (26) passes through the extrusion plate (21) and the reaction cylinder (3) and extends to the outside of the reaction cylinder (3); and one-way valves are provided in the vent port (23) and the vent pipe (26).
7. A reaction device for synthesizing polymer N-halamine resin according to claim 6, characterized in that: A liquid storage chamber (27) is provided inside the extrusion plate (21), and an alkaline solution is perfused into the liquid storage chamber (27). A liquid outlet pipe (28) is fixedly connected to the inside of the liquid storage chamber (27), and a flow solenoid valve (29) is provided in the liquid outlet pipe (28). The thermistor (25) and the flow solenoid valve (29) are electrically connected to a PLC controller to form a neutralization circuit.
8. A reaction device for synthesizing high molecular weight N-halamine resin according to claim 2, characterized in that: A clean water tank (210) and a recovery tank (211) are fixedly connected to the outer wall of the reaction cylinder (3); clean water is poured into the clean water tank (210); a first water pump (212) is fixedly connected to the top of the clean water tank (210); a water pumping end of the first water pump (212) is connected to the inside of the clean water tank (210); a water discharge end of the first water pump (212) passes through the outer wall of the reaction cylinder (3) and is fixedly connected to the water spray head (24); a second water pump (213) is fixedly connected to the top of the extrusion plate (21); a water pumping end of the second water pump (213) is connected to the inside of the multi-stage telescopic shell (22); The output end of the second water pump (213) is fixedly connected to a telescopic hose (214); the other end of the telescopic hose (214) passes through the reaction tube (3) and the recovery box (211) and is connected to the interior of the recovery box (211); the top end of the extrusion plate (21) is fixedly connected to an infrared transmitter (215); the inner top wall of the reaction tube (3) is fixedly connected to an infrared receiver (216) for receiving infrared rays; the infrared transmitter (215), the infrared receiver (216), the first water pump (212), and the second water pump (213) are electrically connected to a PLC controller to form a start-stop circuit.
Citation Information
Patent Citations
Chemical reaction device
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