Flexible pipeline assembly combined tool
By adopting multiple sets of mating components and adjustable limit structures on pipeline processing equipment, the accuracy and durability of existing equipment during clamping and combining are solved, and high-precision processing and stable installation of complex pipelines are achieved.
Patent Information
- Application Number
- CN202411710344.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-02-07
AI Technical Summary
Existing pipeline processing equipment is prone to damage the pipe surface when clamping the pipe, and it is difficult to ensure the precise combination of multiple port positions, resulting in insufficient safety and durability during later installation.
Adopting a new structural design, the precision and stable limit fit of complex pipelines is achieved through multiple sets of mating components on the tooling table, avoiding the direct clamping tool to fix the pipeline, and using a multi-direction limiting structure and an adjustable mating structure. Meet the processing needs of a variety of pipeline products.
It realizes high-precision processing of pipeline port locations, avoids clamping damage, improves the combination accuracy and stability of later installation, and extends the service life of the pipeline.
Smart Images
Figure CN119388344A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline production and processing equipment, and in particular to a flexible pipeline assembly combined tooling. Background Art
[0002] When producing and processing pipelines, it is usually necessary to perform secondary processing on the end interface of the pipeline. The main body of the pipeline needs to be fixed during the subsequent processing. The existing processing equipment usually clamps the pipeline directly to ensure the stability of the main body of the pipeline during use, but the surface of the pipeline is easily damaged during the clamping process. The force required for the fusion or splicing of components at the end of the pipeline is relatively large, which is easy to damage the clamping position of the pipeline during the processing. If the clamping force at the clamping position is relatively small, the pipeline is prone to displacement during the processing, which will affect the processing accuracy of the end position, thereby affecting the safety and durability of the pipeline during later installation and use. Complex pipeline products with many ports usually require processing operations at one port position during processing, and it is impossible to tighten and match components at multiple port positions at the same time. The relative accuracy between different port positions is difficult to guarantee. The overall combination stability of the pipeline during later installation is relatively poor, and the safety during use cannot be guaranteed, resulting in hidden dangers in the safety of the connection position. Summary of the invention
[0003] The purpose of the present invention is to provide a flexible pipeline assembly combination tooling, which adopts a brand-new structural design. When in use, multiple groups of matching components arranged on the tooling table can accurately and stably limit the complex pipeline, so that the pipeline port position or the pipeline surface can be processed conveniently, avoiding the direct fixation of the pipeline by a clamping tool, and realizing accurate and safe limiting of the pipeline body through a multi-directional limiting structure. The structure of the matching position with the pipeline can be adjusted according to needs, and combined with the flexible matching holes at the position of the work table, it can meet the matching and connection requirements of various pipeline products during processing, and can cover all existing specifications of pipeline products for processing and use. The application range is wider when in use, and the overall relative accuracy of the matching components at the pipeline end position is higher, so that the combination accuracy and combination stability during the later installation of the pipeline are more reliable, the durability during later use is stronger, and the overall service life is longer.
[0004] The technical solution of the present invention is as follows: A flexible pipeline assembly tooling, characterized in that: it comprises a tooling main body supporting workbench, the lower end of the tooling main body supporting workbench is provided with a main body supporting placement column, the upper end and surrounding side positions of the tooling main body supporting workbench are provided with evenly distributed flexible fastening and matching connecting holes, the upper end of the tooling main body supporting workbench is provided with a main body supporting matching frame for fixing the pipeline main body to be processed, the main body supporting matching frame is provided with a pipeline placing support seat located on the pipeline main body to be processed, the pipeline placing support seat can be raised and lowered, the main body supporting matching frame is provided with a compression fitting limit rod located directly above the pipeline placing support seat and matched with the pipeline main body to be processed, the compression fitting limit rod can be raised and lowered, and a limit combination stabilizer is provided at the left position of the upper end of the tooling main body supporting workbench The seat, the upper end of the tooling main body supporting workbench is provided with an auxiliary combination mounting frame located at the port position of the front and rear directions and the right direction of the pipeline main body to be processed, the matching position of the auxiliary combination mounting frame and the pipeline main body to be processed is a matching support stable reference frame that can adjust the inclination angle, the matching support stable reference frame is provided with a combination reference matching seat that matches the end face of the port position of the pipeline main body to be processed, the outer sides of the limiting combination stabilizing seat, the auxiliary combination mounting frame and the main body supporting matching frame are all provided with a detachable reinforcement support matching plate fixed to the tooling main body supporting workbench, the position of the combination reference matching seat relative to the matching support stable reference frame can be adjusted, and the limiting combination stabilizing seat, the auxiliary combination mounting frame and the main body supporting matching frame are all provided with main body reinforcement support ribs.
[0005] Furthermore, the main body support placement column is connected to the tooling main body support workbench in a detachable manner.
[0006] Furthermore, the main body supporting and cooperating frames are provided with two groups.
[0007] Furthermore, the upper end of the pipe placement support seat is provided with a matching groove for placement with an arc-shaped main body opening upward, and the upper end of the pipe placement support seat and the matching position of the pipe are made of PC material.
[0008] Furthermore, a stable shock-absorbing support seat which can be raised and lowered is provided at the lower end of the tooling body supporting the workbench.
[0009] Furthermore, the compression-fit limit rod and the pipeline placement support seat are both lifted and lowered and adjusted by threaded connection.
[0010] Furthermore, the compression-fit limit rod and the pipeline placement support seat are both provided with manually adjustable fitting handles, the hand-held operating portion of the manually adjustable fitting handle is ergonomically designed, and the hand-held position of the manually adjustable fitting handle is provided with an anti-slip fitting structure.
[0011] Furthermore, the position of the combined reference fitting seat relative to the fitting support stable reference frame is adjusted to different positions by fastening the fitting holes and fastening bolts.
[0012] Furthermore, the position-limiting combined stabilizing seat, the auxiliary combined mounting frame, the main body supporting matching frame and the tooling main body supporting workbench are all provided with fastening combined connecting holes in the shape of rectangular notches at fixed positions.
[0013] Beneficial effects of the present invention: 1. The present invention adopts a brand-new structural design. When in use, multiple sets of matching components arranged on the workbench can accurately and stably limit the position of complex pipelines, so that the pipeline port position or pipeline surface can be processed conveniently, avoiding the need to fix the pipeline directly by clamping tools.
[0014] 2. Accurate and safe positioning of the pipeline body can be achieved through multi-directional limiting structures, and the structure of the pipeline matching position can be adjusted according to needs. Combined with the flexible matching holes at the work surface position, it can meet the matching and connection requirements of various pipeline products during processing.
[0015] 3. It can cover all existing specifications of pipeline products for processing and use, with a wider range of applications. The overall relative accuracy of the pipeline end position matching components is higher, making the combination accuracy and combination stability more reliable during the later installation of the pipeline, stronger durability during later use, and longer overall service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a front schematic diagram of the present invention; Figure 3 It is the left schematic diagram of the present invention; Figure 4 It is a right schematic diagram of the present invention; Figure 5 It is a top view schematic diagram of the present invention; Figure 6 It is a bottom view schematic diagram of the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the second direction of the present invention; Figure 8It is a partial enlarged schematic diagram of position A of the present invention; Fig. 9 It is a structural schematic diagram of a pipeline body to be processed when the present invention is used; In the figure: 1. Workbench for tooling main body support, 2. Main body support placement column, 3. Flexible fastening matching connection hole, 4. Main body support matching frame, 5. Pipe placement support seat, 6. Pressing matching limit rod, 7. Limit combination stabilizing seat, 8. Auxiliary combination mounting frame, 9. Reinforcement support matching plate, 10. Combination reference matching seat. DETAILED DESCRIPTION
[0017] like Figures 1 to 9As shown, a flexible pipeline assembly tooling comprises a tooling main body support workbench 1, and a main body support placement column 2 is provided at the lower end of the tooling main body support workbench 1, which supports the main body of the tooling. When in use, its lower end can be directly placed on the ground, or it can be matched with a slide rail type base as needed. The upper end and the surrounding side positions of the tooling main body support workbench 1 are provided with evenly distributed flexible fastening and matching connection holes 3, which can meet the flexible fastening and matching of fastening components in different positions when in use. The upper end of the tooling main body support workbench 1 is provided with a main body support matching frame 4 for fixing the main body of the pipeline to be processed, and the main body support matching frame 4 is provided with a pipeline placement support seat 5 located on the main body of the pipeline to be processed, and the pipeline placement support seat 5 can be adjusted by lifting and lowering. The main body support matching frame 4 is provided with a compression matching limit rod 6 located directly above the pipeline placement support seat 5 and matched with the main body of the pipeline to be processed, and the compression matching limit rod 6 can be adjusted by lifting and lowering, which can meet the main body of pipeline products of different specifications and sizes for fastening, and the matching application range when in use is wider. A limited combination stabilizing seat 7 is provided at the left position of the upper end of the tooling main body support workbench 1, and an auxiliary combination mounting frame 8 is provided at the port position of the pipeline main body to be processed in the front and rear directions and the right direction at the upper end of the tooling main body support workbench 1. The auxiliary combination mounting frame 8 and the pipeline main body to be processed are matched positions for a matching support stabilizing reference frame capable of adjusting the tilt angle, which can meet the precise combination connection of the inclined structure at the pipeline port position. The matching support stabilizing reference frame is provided with a combination reference matching seat 10 that matches the end face of the port position of the pipeline main body to be processed, and can match the flange and other components for the combination connection of the pipeline end position when in use. The outer positions of the limited combination stabilizing seat 7, the auxiliary combination mounting frame 8 and the main body support matching frame 4 are all provided with a detachable reinforcement support matching plate 9 fixed to the tooling main body support workbench 1, which can ensure better combination stability when the pipeline end matching components are tightened, higher matching accuracy during operation and processing, and stronger overall bearing capacity during use, which can meet the safety use requirements of processing operations with relatively large forces during pipeline main body processing. The position of the combined reference seat 10 relative to the matching support stable reference frame can be adjusted, and the limited combined stable seat 7, the auxiliary combined mounting frame 8 and the main support matching frame 4 are all provided with main body reinforcement support ribs to ensure better support strength of the main structure. When in use, it can meet the processing needs of various pipeline processing, such as embedded flanges at the ends of pipelines, brushing processing on the surface or ends of pipelines, etc.It adopts a brand-new structural design. When in use, multiple sets of matching components arranged on the workbench can accurately and stably limit the complex pipelines, so that the pipeline port position or the pipeline surface can be processed conveniently, avoiding the direct fixation of the pipeline by clamping tools. The multi-directional limiting structure can realize accurate and safe limiting of the pipeline body, and the structure of the matching position with the pipeline can be adjusted according to the needs. Combined with the flexible matching holes in the work table position, it can meet the matching and connection needs of various pipeline products during processing, and can cover all existing specifications of pipeline products for processing and use. It has a wider range of applications, and the overall relative accuracy of the matching components at the pipeline end position is higher, which makes the combination accuracy and combination stability more reliable during the later installation of the pipeline, and the durability is stronger during later use, and the overall service life is longer.
[0018] Preferably, the main body support placement column 2 is connected to the tooling main body support workbench 1 in a detachable manner, which is more convenient during production and processing and can meet the installation and use requirements of different processing workshops when used.
[0019] Preferably, the main body supporting and matching frames 4 are provided with two groups, so that the combination stability during matching is better.
[0020] Preferably, the upper end of the pipe placement support seat 5 is provided with a matching groove for placing the arc-shaped main body with an opening upward. The upper end of the pipe placement support seat 5 and the pipe matching position are made of PC material. When matching, the mutual matching safety is higher and the pipe surface can be better protected.
[0021] Preferably, the lower end of the tooling main body supporting workbench 1 is provided with a stable shock-absorbing support seat that can be raised and lowered, so that the overall placement stability during use is better, and the placement position can be height-adjusted as needed, which is more flexible during use.
[0022] Preferably, the press-fit limit rod 6 and the pipeline placement support seat 5 are both raised and lowered and adjusted by threaded connection, which results in higher matching accuracy and better adjustment stability.
[0023] Preferably, the press fit limit rod 6 and the pipe placement support seat 5 are both provided with a manual adjustment handle, the hand-held operation part of the manual adjustment handle is ergonomically designed, and the hand-held position of the manual adjustment handle is provided with an anti-slip fitting structure, which is more convenient and more comfortable to operate manually. Frequent adjustments during use ensure safety and comfort.
[0024] Preferably, the position of the combined reference fitting seat 10 relative to the fitting support stable reference frame is adjusted to different positions through the fastening fitting holes and fastening bolts, so that it can meet the use of pipes of different specifications during use, so that the structures of the pipe port positions of different specifications can be accurately matched and connected.
[0025] Preferably, the limiting combination stabilizing seat 7, the auxiliary combination mounting frame 8 and the main body supporting matching frame 4 are fixed at the position with the tooling main body supporting workbench 1, and a fastening combination connecting hole in the shape of a rectangular slot is provided, which makes the operation more convenient during the fastening combination, enables the fastening position to be slightly adjusted, and avoids the occurrence of fastening difficulties due to processing tolerances.
[0026] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements or substitutions can be made without departing from the principles of the present invention. These improvements or substitutions should also be regarded as the scope of protection of the present invention.
Claims
1. A flexible pipeline assembly tool, characterized by: The tool body support workbench (1) comprises a tool body support placement column (2) at the lower end of the tool body support workbench (1), and evenly distributed flexible fastening matching connection holes (3) are provided at the upper end and surrounding side positions of the tool body support workbench (1), and the upper end of the tool body support workbench (1) is provided with a main body support matching frame (4) for fixing the main body of the pipeline to be processed, and the main body support matching frame (4) is provided with a pipeline placement support seat (5) located on the main body of the pipeline to be processed, and the pipeline placement support seat (5) can be adjusted up and down, and the main body support matching frame (4) is provided with a compression matching limit rod (6) located directly above the pipeline placement support seat (5) and matched with the main body of the pipeline to be processed, and the compression matching limit rod (6) can be adjusted up and down, and a limit combination stabilizing seat (7) is provided at the left position of the upper end of the tool body support workbench (1), and the tool body The upper end of the body support workbench (1) is provided with an auxiliary combined mounting frame (8) located at the port position of the main body of the pipeline to be processed in the front-back direction and the right side direction. The matching position of the auxiliary combined mounting frame (8) and the main body of the pipeline to be processed is a matching support stable reference frame capable of adjusting the tilt angle. The matching support stable reference frame is provided with a combined reference matching seat (10) that matches the end face of the port position of the main body of the pipeline to be processed. The outer positions of the limit combined stable seat (7), the auxiliary combined mounting frame (8) and the main body support matching frame (4) are all provided with a detachable reinforcement support matching plate (9) fixed to the main body support workbench (1). The position of the combined reference matching seat (10) relative to the matching support stable reference frame can be adjusted. The limit combined stable seat (7), the auxiliary combined mounting frame (8) and the main body support matching frame (4) are all provided with main body reinforcement support ribs.
2. The flexible pipeline assembly tool according to claim 1, characterized in that: The main body support placement column (2) is connected to the tooling main body support workbench (1) in a detachable manner.
3. The flexible pipeline assembly tool according to claim 1, characterized in that: The main body supporting and matching frames (4) are provided with two groups.
4. The flexible pipeline assembly tool according to claim 1, characterized in that: The upper end of the pipeline placement support seat (5) is provided with a groove for fitting with the arc-shaped main body opening upward, and the upper end of the pipeline placement support seat (5) and the position for fitting with the pipeline are made of PC material.
5. The flexible pipeline assembly tool according to claim 1, characterized in that: The lower end of the tool body supporting workbench (1) is provided with a stable shock-absorbing support seat which can be adjusted in terms of lifting and lowering.
6. The flexible pipeline assembly tool according to claim 1, characterized in that: The press-fit limit rod (6) and the pipeline placement support seat (5) are both connected by threads to achieve lifting and lowering adjustment.
7. The flexible pipeline assembly tool according to claim 1, characterized in that: The press-fit limit rod (6) and the pipeline placement support seat (5) are both provided with a manually adjustable fitting handle, the hand-held operation portion of the manually adjustable fitting handle is ergonomically designed, and the hand-held position of the manually adjustable fitting handle is provided with an anti-slip fitting structure.
8. The flexible pipeline assembly tool according to claim 1, characterized in that: The position of the combined reference matching seat (10) relative to the matching support stable reference frame is adjusted to different positions by fastening matching holes and fastening bolts.
9. The flexible pipeline assembly tool according to claim 1, characterized in that: The position where the limit assembly stabilizing seat (7), the auxiliary assembly mounting frame (8) and the main body supporting matching frame (4) are fixed to the tooling main body supporting workbench (1) are all provided with a fastening assembly connecting hole in the shape of a rectangular notch.