Shallow silo outer wall operation hanging basket mechanism and mounting method

By using pulley sets and steel rings instead of traditional suspension mechanisms in the exterior wall of shallow round warehouses, the problem of excessive spacing between the hanging basket and the exterior wall is solved, the wire rope wear and the workload of hanging basket transfer is reduced, and construction efficiency and hanging are improved. Basket utilization.

CN119389990APending Publication Date: 2025-02-07CHINA FIRST METALLURGICAL GROUP +1
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202411697282.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

During the exterior wall of the shallow round warehouse, the suspension mechanism extends out of the eaves, resulting in too large distance between the operating platform and the exterior wall, which increases the construction difficulty. In addition, the number of hanging basket equipment is large, and the transfer workload is large, which affects the construction progress.

Method used

The pulley set is used as the fulcrum of the hanging basket, and the steel ring is fixed on the top inner ring beam of the round table top as the fixing point of the working wire rope, instead of the counterweight and suspension mechanism, reduce the spacing between the working surface and the exterior wall, and reduce the wire rope Friction with the eaves.

Benefits of technology

By reducing the spacing between the hanging basket and the exterior wall, the wear of the steel wire rope is reduced, the workload of installation and transfer of hanging basket equipment is reduced, and the construction efficiency and utilization rate of hanging basket are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119389990A_ABST
    Figure CN119389990A_ABST
Patent Text Reader

Abstract

The invention discloses a squat silo outer wall operation hanging basket mechanism which comprises a squat silo composed of a cylindrical granary and a circular-truncated-cone-shaped silo top, a plurality of suspension devices are evenly distributed on the cylindrical granary in the circumferential direction, and a plurality of pulley block fixing devices are fixed to the top of a gutter outer wall of the cylindrical granary in the circumferential direction. The top of each pulley block fixing device is provided with a vertically-arranged first fixed pulley, the outer side face of each pulley block fixing device is provided with a second fixed pulley arranged in the radial direction of the outer wall of the cylindrical granary gutter, each first fixed pulley and the corresponding second fixed pulley form a pulley block, and each steel wire rope penetrates through one pulley block to be connected with suspension equipment. The invention further discloses an installation method of the squat silo outer wall operation hanging basket. The installation method comprises the following steps that the suspension equipment is installed; installing a steel circular ring; installing a steel wire rope; mounting a pulley block; and mounting a safety rope. The distance between the working face and the outer wall is reduced, the probability of friction between the steel wire rope and the cornice position is reduced, and the device can be widely applied to the field of industrial building construction.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of industrial building construction, and in particular to a shallow silo outer wall operation hanging basket mechanism and an installation method. Background Art

[0002] Traditional hanging baskets have many installation procedures, including suspension mechanisms, working steel wire ropes, safety steel wire ropes, counterweights, hoists, heavy hammers, electrical boxes, suspension platforms, limiters, etc. According to the limitations of the eaves of the shallow cylindrical silo exterior wall, when using traditional hanging baskets to operate on the shallow cylindrical exterior wall, the suspension mechanism will extend out of the eaves, resulting in a large distance between the operating platform and the exterior wall, making the exterior wall construction more difficult. A small or medium-sized cylindrical silo needs to be equipped with 12 to 16 hanging baskets. When encountering a large silo cluster, a corresponding number of hanging baskets are required to meet the construction needs. The increase in the number of hanging baskets will greatly increase the workload of the hanging basket transfer, which will affect the construction progress, increase the labor force, and waste resources. Summary of the invention

[0003] The purpose of the present invention is to overcome the shortcomings of the above-mentioned background technology and to provide a shallow circular silo outer wall working hanging basket mechanism and installation method, so that it can be solved from the perspective of construction technology. The pulley block is used to the edge of the gutter eaves as the fulcrum of the hanging basket, and a steel ring is fixed to the top inner ring beam of the truncated cone silo roof as the fixing point of the working wire rope to replace the counterweight and the suspension mechanism. The present invention greatly reduces the distance between the working surface and the outer wall, reduces the probability of friction between the wire rope and the eaves, and reduces the workload during the installation and transfer of the hanging basket equipment.

[0004] The present invention provides a shallow circular silo outer wall operation hanging basket mechanism, comprising a shallow circular silo composed of a cylindrical barn and a frustoconical silo roof, wherein the cylindrical barn is evenly distributed with a plurality of suspension devices suspended by steel wire ropes along the circumferential direction, and a plurality of pulley block fixing devices are evenly fixed with the top of the gutter outer wall of the cylindrical barn along the circumferential direction, wherein the top of each pulley block fixing device is provided with a vertically arranged first fixed pulley, and the outer side surface of the pulley block fixing device is provided with a second fixed pulley radially arranged along the gutter outer wall of the cylindrical barn, wherein each first fixed pulley and the corresponding second fixed pulley constitute a pulley block, and each steel wire rope passes through a pulley block and is connected to the corresponding suspension device.

[0005] In the above technical solution, each pulley block fixing device is composed of an inverted "U"-shaped clamp with an opening downward and a stop plate connected to the bottom of one end of the inverted "U"-shaped clamp, the stop plate is located at one end of the inverted "U"-shaped clamp close to the center of the conical silo roof and extends to the other end of the inverted "U"-shaped clamp, a notch is provided between the stop plate and the other end, the top of the gutter outer wall of the cylindrical barn is an inverted "L"-shaped structure, the three sides of the inverted "U"-shaped clamp are in contact with the top of the gutter outer wall, and the stop plate is against the bottom surface of the horizontal section of the top of the gutter outer wall of the cylindrical barn.

[0006] In the above technical solution, the stop plate is provided with expansion bolts connected to the bottom surface of the top horizontal section of the outer wall of the gutter of the cylindrical barn.

[0007] In the above technical solution, the top inner ring of the conical silo roof is provided with an outer ring arranged along the circumference of the inner ring, the inner side of the outer ring is evenly distributed with a plurality of steel bars arranged radially and connected to the top of the conical silo roof, and one end of the steel wire rope is provided with a rope buckle for allowing the outer ring to pass through.

[0008] In the above technical solution, the top inner ring of the conical silo roof is provided with an inner circular ring arranged along the circumference of the inner ring, the inner circular ring is connected to the top inner ring of the conical silo roof by a plurality of long hexagonal bolts evenly distributed along the circumference, and the inner circular ring is connected to the outer circular ring by a plurality of steel bars evenly distributed along the circumference.

[0009] In the above technical solution, the steel wire rope is provided with a raised observation port at the short end of the rope buckle, and the observation port is located between the rope buckle and the end.

[0010] In the above technical solution, a plurality of short concrete columns are evenly distributed in the circumferential direction on the upper edge of the truncated cone-shaped warehouse roof slope, and all the short concrete columns are connected by a safety rope, on which a steel wire rope is tied to ensure the safety of construction workers.

[0011] In the above technical solution, a pulley block fixing device is fixed to the top of the corresponding gutter outer wall between adjacent concrete short columns, and a vertically arranged first fixed pulley is provided on the top of the pulley block fixing device. The outer side surface of the pulley block fixing device is provided with a second fixed pulley radially arranged along the cylindrical barn gutter outer wall. Each first fixed pulley and the corresponding second fixed pulley constitute a pulley block.

[0012] The present invention also provides a method for installing a hanging basket for working on the outer wall of a shallow round silo, which comprises the following steps: S1, installation of the hanging equipment: transporting the hanging basket equipment to the designated construction area and cleaning the ground, installing the motor, the electric box, and the safety lock buckle after the hanging equipment is assembled, and evenly placing the hanging equipment around the cylindrical barn body after the assembly; S2, installation of the steel ring: the steel ring comprises an inner ring and an outer ring, and the outer ring and the inner ring are welded to form a steel ring using radially arranged steel bars, and the steel ring is integrally Divide into two sections, process bolt holes at the joints of the two sections of the inner ring and hoist them to the designated area, use hoisting equipment to splice the two sections, and after the ends are spliced, use the connecting plate and bolt holes to connect the two sections of the inner ring. The size of the inner ring connection is adjusted and fixed according to the size of the top inner ring beam of the frustum-shaped silo roof. Tighten the multiple long hexagonal bolts evenly distributed along the top inner ring of the frustum-shaped silo roof to fix the steel ring, and weld the two sections that make up the outer ring into an outer ring; S3. Installation of wire rope: The wire ropes at both ends of each suspension equipment are connected. One end of the rope is passed around the outer ring to form a rope buckle and fixed, so that the wire rope is fixed on the outer ring. The rope clamps are tightened in sequence from the lifting point, and between the last rope clamp and the previous rope clamp at the short end of the rope buckle, the wire rope is arched to form an observation port for observing whether the wire rope is loose; S4. Pulley block installation: A pulley block fixing device is set at the position where the top of the gutter outer wall of the cylindrical barn contacts the wire rope, and the inverted "U"-shaped clamp of the pulley block fixing device is clamped on the top of the gutter outer wall, and the inverted "U"-shaped clamp and The stop plate is welded to form a pulley block fixing device. The double expansion bolts of the stop plate at the bottom of the pulley block fixing device are tightened to make the stop plate press against the top of the outer wall of the gutter to prevent displacement. The wire rope passes through the pulley block device to prevent the wire rope from contacting, wearing and displacing with the wall. The wire rope is connected to the hanging equipment crane. The hanging basket equipment is now installed. S5. Install the safety rope: Wrap the safety rope around the concrete short column on the slope of the conical warehouse roof and fix it. Put the wire rope on the construction worker on this circle of safety rope.

[0013] The above technical solution also includes step S6, inspection and debugging: after the installation is completed, check whether the soft material part of the wire rope in contact with the concrete has slipped out, focus on checking the fastening state of the buckle at each connection, check whether the motor works synchronously after the power is connected, and whether the safety lock can work normally in an emergency. Put it into use after all the tests are completed.

[0014] The shallow silo outer wall operation hanging basket mechanism and installation method of the present invention have the following beneficial effects: 1. By using a pulley block instead of a suspension mechanism, the wear between the wire rope and the concrete surface can be avoided, and the service life of the wire rope can be increased. The pulley block can be used in various construction scenes with overhanging eaves, greatly enhancing the practicality. This device is easy to install and has reliable performance. The characteristics of the pulley block allow the motor to rise the suspension equipment without full load, which reduces the motor loss rate and increases the service life. For buildings with overhanging eaves, the pulley block can reduce the distance between the suspension equipment and the exterior wall, so that the operator can get an optimal working distance and improve work efficiency.

[0015] 2. The structural ring beam is fixed to the inner ring of the original truncated cone-shaped silo roof through a special steel ring. The steel ring is divided into two halves, which are connected and adjusted by bolts. The counterweight block will no longer be used. This method is safe, easy to install, and the installer can get started quickly. The use of steel rings can improve the utilization rate of the hanging basket. Each silo only needs 4-8 hanging baskets. The mobility of the working rope of the hanging basket on the outer ring of the steel ring makes the movement of the hanging basket faster. The saved hanging basket can be used for the construction of silo clusters, which greatly improves the construction progress.

[0016] 3. Use short concrete columns to surround a circle of safety ropes, and buckle the wire ropes hanging on the workers in the hanging basket to this circle of safety ropes. The workers can move freely within a safe range, reducing restrictions on the lateral movement of personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of Embodiment 1 of the shallow silo outer wall operation hanging basket mechanism of the present invention; Figure 2 It is an enlarged schematic diagram of the structure of the steel wire rope, the pulley block fixing device and the pulley block in the partial structure of the embodiment 1 of the shallow silo outer wall operation hanging basket mechanism of the present invention; Figure 3 for Figure 2 A schematic diagram of the structure enlargement at the center A; Figure 4 It is an enlarged schematic diagram of the structure of the pulley block fixing device and the pulley block of Example 1 of the shallow silo outer wall operation hanging basket mechanism of the present invention; Figure 5 It is a schematic diagram of the overall structure of Embodiment 2 of the shallow silo outer wall operation hanging basket mechanism of the present invention; Figure 6 It is a partial structure enlarged schematic diagram of the embodiment 2 of the shallow silo outer wall operation hanging basket mechanism of the present invention; Figure 7 It is a schematic diagram of the structure of the inner ring of the embodiment 2 of the hanging basket mechanism for the outer wall operation of the shallow silo of the present invention; Figure 8 It is a schematic diagram of the structure of the connecting plate and two sections of 10# channel steel arc joints of the embodiment 2 of the shallow silo outer wall operation hanging basket mechanism of the present invention; Fig. 9 It is an enlarged schematic diagram of the structure of the steel bars and the outer ring of the embodiment 2 of the hanging basket mechanism for the outer wall operation of the shallow silo of the present invention; Fig.10 It is an enlarged schematic diagram of the structure of the steel wire rope of the embodiment 2 of the hanging basket mechanism for the outer wall operation of the shallow silo of the present invention; Fig.11 It is a schematic diagram of the overall structure of Embodiment 3 of the shallow silo outer wall operation hanging basket mechanism of the present invention; Fig.12 It is a partial structural schematic diagram of Embodiment 3 of the shallow silo outer wall operation hanging basket mechanism of the present invention; Fig.13 The present invention is a schematic diagram of the overall process of the method for installing a hanging basket for an outer wall operation of a shallow silo. DETAILED DESCRIPTION

[0018] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments, but the embodiments should not be construed as limiting the present invention.

[0019] In view of the technical problems involved in the background technology, the measures to solve the difficulties in exterior wall operations and the large amount of installation come from the adjustment of the construction method.

[0020] For traditional installation processes, we should consider changing the installation method and minimize unnecessary steps to improve construction efficiency.

[0021] Example 1 Embodiment 1 of the present invention includes the following parts: See also Figures 1 to 3 The shallow silo outer wall operation hanging basket mechanism of the present invention comprises a shallow silo composed of a cylindrical barn 1 and a frustoconical silo roof 2, wherein the cylindrical barn 1 is evenly distributed with a plurality of suspension devices 4 suspended by steel wire ropes 3 along the circumferential direction, and a plurality of pulley block fixing devices 5 are evenly fixed with the top of the gutter outer wall of the cylindrical barn 1 along the circumferential direction, and a vertically arranged first fixed pulley 6 is arranged at the top of each pulley block fixing device 5, and a second fixed pulley 7 is arranged radially along the gutter outer wall of the cylindrical barn 1 on the outer side surface of the pulley block fixing device 5, and each first fixed pulley 6 and the corresponding second fixed pulley 7 constitute a pulley block, and each steel wire rope 3 passes through a pulley block and is connected to the corresponding suspension device 4.

[0022] See also Figure 4Each pulley block fixing device 5 is composed of an inverted "U"-shaped clamp 51 with an opening downward and a stop plate 52 connected to the bottom of one end of the inverted "U"-shaped clamp 51. The stop plate 52 is located at one end of the inverted "U"-shaped clamp 51 close to the center of the truncated cone-shaped silo roof 2 and extends to the other end of the inverted "U"-shaped clamp 51. A notch is provided between the stop plate 52 and the other end. The top of the gutter outer wall of the cylindrical barn 1 is an inverted "L"-shaped structure. The inverted "U"-shaped clamp 51 is in contact with the top of the gutter outer wall on three sides. The stop plate 52 is against the bottom surface of the horizontal section of the top of the gutter outer wall of the cylindrical barn 1. In one or more embodiments, the stop plate 52 is provided with an expansion bolt 53 connected to the bottom surface of the horizontal section of the top of the gutter outer wall of the cylindrical barn 1.

[0023] The large distance between the hanging basket working platform and the outer wall makes it difficult for workers to work. The friction between the wire rope 3 and the contact surface of the cantilevered eaves structure causes great wear of the wire rope 3, which will affect the personal safety of the construction workers. The pulley block and the pulley block fixing device 5 are used as a fulcrum to shorten the distance between the hanging basket hanging equipment 4 and the outer wall of the gutter. The characteristics of the pulley block can make the motor no longer run at full load during the rising process. The setting of the pulley block can avoid direct wear between the wire rope 3 and the structure, greatly improving the construction efficiency while ensuring safety.

[0024] Example 2 Based on Example 1, the embodiment of the present invention also includes the following parts: See also Figures 5 to 9 The top inner ring of the truncated cone-shaped silo roof 2 is provided with an inner ring 8 arranged along the circumference of the inner ring. In one or more embodiments, see Figure 7 The inner ring 8 is a 10# channel steel ring with an opening facing outward; the inner ring 8 is connected to the top inner ring of the truncated cone-shaped silo top 2 by a plurality of long hexagonal bolts 9 evenly distributed along the circumferential direction. In a further embodiment, see Figure 8 The inner ring 8 is composed of two sections of 10# channel steel arcs, and the two sections of 10# channel steel arcs are connected at the joints by a connecting plate 12 and bolts; see Fig. 9 The outer side of the inner ring 8 is evenly distributed with a plurality of steel bars 7 arranged radially, and the outward ends of the plurality of steel bars 7 are provided with an outer ring 6 coaxially arranged with the inner ring 8. In one or more embodiments, the outer ring 6 is a φ20mm round steel with a circular cross-section.

[0025] See also Fig.10 One end of the steel wire rope 3 is provided with a rope buckle 31 for passing the outer ring 6. The steel wire rope 3 is provided with a raised observation port 32 at the short end of the rope buckle 31, and the observation port 32 is located between the rope buckle 31 and the end.

[0026] In view of the large number of hanging baskets installed, the large transfer volume and the high labor consumption, steel rings can be used to replace the configuration blocks and suspension mechanisms mentioned in the background technology. The flexibility of the steel rings can be used to connect the steel wire rope 3 used in the hanging basket operation with the outer ring 6 of the steel ring as a fixed point for the hanging basket equipment. Not only the suspension mechanism and counterweight block in the prior art are eliminated, but also when the hanging basket transfers the working surface, the round steel characteristics of the outer ring can be used to directly move the rope buckle 31 of the steel wire rope 3 on the outer ring 6, which can move synchronously with the hanging equipment 4, thereby improving the efficiency of the hanging basket transfer process.

[0027] Example 3 Based on Example 2, the embodiment of the present invention also includes the following parts: See also Fig.11 A plurality of short concrete columns 10 are evenly distributed along the circumferential direction on the upper slope of the truncated cone-shaped warehouse roof 2. All the short concrete columns 10 are connected by a safety rope 11. The safety rope 11 is tied with a steel wire rope 3 for ensuring the safety of construction workers.

[0028] See also Fig.12 A pulley block fixing device 5 is fixed on the top of the corresponding gutter outer wall between adjacent concrete short columns 10, and a vertically arranged first fixed pulley 6 is provided on the top of the pulley block fixing device 5. The outer side surface of the pulley block fixing device 5 is provided with a second fixed pulley 7 radially arranged along the gutter outer wall of the cylindrical barn 1. Each first fixed pulley 6 and the corresponding second fixed pulley 7 constitute a pulley block.

[0029] Example 4 On the basis of embodiments 1 to 3, the embodiments of the present invention further include the following parts: See also Fig.13 The method for installing a hanging basket for working on the outer wall of a shallow silo of the present invention comprises the following steps: S1. Installation of cantilever equipment 4 The hanging basket equipment is transported to the designated construction area, and the ground is cleaned to facilitate the placement of equipment parts. After the suspension equipment 4 is assembled, the motor, electric box, and safety lock are installed. After the assembly is completed, the suspension equipment 4 is evenly placed around the cylindrical barn 1.

[0030] S2. Installation of steel ring The 10# channel steel customized by the manufacturer (after sufficient demonstration, the steel plate has good rigidity and strong toughness) is used as the inner ring 8, and the φ20mm round steel is used to form the outer ring 6. The outer ring 6 and the inner ring 8 are welded with φ28 steel bars 7 to form a steel ring. The steel ring is divided into two sections as a whole. Bolt holes are processed at the joints of the two sections of the inner ring 8 and hoisted to the designated area. The two sections are spliced ​​together using hoisting equipment. After the ends are spliced, the two sections of 10# channel steel are connected through the bolt holes using connecting plates 12 and bolts. The connection of the inner ring 8 can be freely adjusted in size and fixed according to the top inner ring beam of the frustum-shaped silo roof 2. Tighten the 14 long hexagonal bolts 9 evenly distributed along the top inner ring of the frustum-shaped silo roof 2 to fix the steel ring, and weld the two sections of φ20mm round steel into the outer ring 6.

[0031] S3, installation of wire rope 3 Pass one end of the steel wire rope 3 at both ends of each suspension device 4 through the outer ring 6 to form a rope buckle 31 and fix it, so that the steel wire rope 3 is fixed on the outer ring 6. The rope clamps 13 should be clamped in sequence starting from the lifting point, and between the last rope clamp 13 and the previous rope 13 at the short end of the rope buckle 31, the steel wire rope 3 is slightly arched to form an observation port 32 as a safety device for observing whether the steel wire rope 3 is loose.

[0032] S4. Pulley installation The pulley block fixture 5 is set at the position where the top of the gutter outer wall of the cylindrical barn 1 contacts the wire rope 3. The inverted "U"-shaped clamp 51 of the pulley block fixture 5 is clamped on the top of the gutter outer wall. The inverted "U"-shaped clamp 51 and the stop plate 52 are welded to form the pulley block fixture 5. The double expansion bolts 53 of the stop plate 52 at the bottom of the pulley block fixture 5 are tightened to make the stop plate 52 press against the top of the gutter outer wall to prevent displacement. The wire rope 33 passes through the pulley block device to prevent the wire rope from contacting, wearing and displacing with the wall. The wire rope 3 is connected to the hoist of the suspension device 4. At this point, the hanging basket equipment is installed.

[0033] S5. Install safety rope 11 A 10 mm safety rope 11 made of steel wire is fixed around the concrete short column 10 on the slope of the truncated cone-shaped warehouse roof 2 to form a circle of safety rope 11. The steel wire rope 3 on the construction workers is put on this circle of safety rope 11. The construction workers can move laterally within a certain range, making the construction more flexible.

[0034] S6. Inspection and debugging After the above installation is completed, check whether the soft material part of the steel wire rope 3 in contact with the concrete has slipped out, focus on checking the fastening state of the buckle at each connection, connect the power supply and check whether the two motors work synchronously, and whether the safety lock can work normally in an emergency. Put it into use after all the tests are completed.

[0035] The present invention belongs to the construction technology in the field of industrial construction, and provides a construction system with a pulley as a fulcrum, a steel ring fixing a working wire rope instead of a counterweight support system, including a pulley block, a pulley block fixing device 5, a wire rope 3, a suspension device 4, a steel ring, etc. Among them, the whole set of hanging basket equipment (excluding the counterweight) is loaded and transported to the construction area. This is fixed on the inner ring ring beam at the top of the truncated cone-shaped warehouse roof 2 by a steel ring. The steel ring can be adjusted according to the bolts at the connection to adapt to the inner ring structure ring beam, and the wire rope 3 of the hanging basket operation is connected to the outer ring 6 of the steel ring, which can flexibly follow the suspension device 4 to move along the working surface. Moreover, the pulley block and the pulley block fixing device 5 can be used as the fulcrum of the hanging basket suspension platform. The pulley block and the pulley block fixing device 5 are easy to install and disassemble, reducing the labor intensity. The construction method has many advantages, such as no need for heavy counterweights, strong applicability, high utilization rate of hanging basket, simple installation, fewer processes, high safety, reduced construction difficulty, reduced operation procedures and labor intensity of on-site personnel, and improved production efficiency, making the invention have important application value in the field of construction engineering.

[0036] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

[0037] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

Claims

1. A shallow silo outer wall operation hanging basket mechanism, comprising a shallow silo consisting of a cylindrical silo (1) and a frustoconical silo roof (2), wherein the cylindrical silo (1) is evenly distributed along the circumference with a plurality of suspension devices (4) suspended by steel wire ropes (3), characterized in that: A plurality of pulley block fixing devices (5) are evenly fixed along the circumferential direction on the top of the gutter outer wall of the cylindrical barn (1); a first fixed pulley (6) is vertically arranged on the top of each pulley block fixing device (5); a second fixed pulley (7) is radially arranged along the gutter outer wall of the cylindrical barn (1) on the outer side surface of the pulley block fixing device (5); each first fixed pulley (6) and the corresponding second fixed pulley (7) form a pulley block, and each steel wire rope (3) passes through a pulley block and is connected to a corresponding suspension device (4).

2. The shallow silo outer wall operation hanging basket mechanism according to claim 1 is characterized by: Each pulley block fixing device (5) comprises an inverted "U"-shaped clamp (51) with an opening facing downward and a stop plate (52) connected to the bottom of one end of the inverted "U"-shaped clamp (51); the stop plate (52) is located at one end of the inverted "U"-shaped clamp (51) close to the center of the truncated cone-shaped silo roof (2) and extends toward the other end of the inverted "U"-shaped clamp (51); a notch is provided between the stop plate (52) and the other end; the top of the gutter outer wall of the cylindrical silo (1) is in an inverted "L"-shaped structure; three sides of the inverted "U"-shaped clamp (51) are in contact with the top of the gutter outer wall; and the stop plate (52) is in contact with the bottom surface of the horizontal section of the top of the gutter outer wall of the cylindrical silo (1).

3. The shallow silo outer wall operation hanging basket mechanism according to claim 2 is characterized by: The stop plate (52) is provided with expansion bolts (53) connected to the bottom surface of the horizontal section at the top of the gutter outer wall of the cylindrical barn (1).

4. The shallow silo outer wall operation hanging basket mechanism according to claim 3 is characterized by: The top inner ring of the truncated cone-shaped silo roof (2) is provided with an outer ring (6) arranged along the circumference of the inner ring, and the inner side of the outer ring (6) is evenly distributed with a plurality of steel bars (7) arranged in the radial direction and connected to the top of the truncated cone-shaped silo roof (2), and one end of the steel wire rope (3) is provided with a rope buckle (31) for allowing the outer ring (6) to pass through.

5. The shallow silo outer wall operation hanging basket mechanism according to claim 4 is characterized in that: The top inner ring of the truncated cone-shaped silo roof (2) is provided with an inner circular ring (8) arranged along the circumference of the inner ring; the inner circular ring (8) is connected to the top inner ring of the truncated cone-shaped silo roof (2) via a plurality of long hexagonal bolts (9) evenly distributed along the circumference; and the inner circular ring (8) is connected to the outer circular ring (6) via a plurality of steel bars (7) evenly distributed along the circumference.

6. The shallow silo outer wall operation hanging basket mechanism according to claim 5 is characterized by: The steel wire rope (3) is provided with a raised observation port (32) at the short end of the rope buckle (31), and the observation port (32) is located between the rope buckle (31) and the end.

7. The shallow silo outer wall operation hanging basket mechanism according to claim 6 is characterized by: A plurality of short concrete columns (10) are evenly distributed in the circumferential direction on the upper slope of the truncated cone-shaped silo roof (2), and all the short concrete columns (10) are connected by a safety rope (11), to which a steel wire rope (3) is attached for ensuring the safety of construction workers.

8. The shallow silo outer wall operation hanging basket mechanism according to claim 7 is characterized by: A pulley block fixing device (5) is fixed to the top of the corresponding gutter outer wall between adjacent concrete short columns (10), a first fixed pulley (6) arranged vertically is provided on the top of the pulley block fixing device (5), and a second fixed pulley (7) arranged radially along the gutter outer wall of the cylindrical barn (1) is provided on the outer side surface of the pulley block fixing device (5), and each first fixed pulley (6) and the corresponding second fixed pulley (7) constitute a pulley block.

9. A method for installing a hanging basket for an outer wall of a shallow silo, characterized in that: The following steps are involved: S1. Installation of the suspension equipment (4): transport the hanging basket equipment to the designated construction area and clean the ground. After the suspension equipment (4) is assembled, install the motor, the electric box, and the safety lock. After the assembly is completed, evenly place the suspension equipment (4) around the cylindrical barn (1); S2. Installation of the steel ring: The steel ring includes an inner ring (8) and an outer ring (6). The outer ring (6) and the inner ring (8) are welded by radially arranged steel bars (7) to form the steel ring. The steel ring is divided into two sections. Bolt holes are processed at the joints of the two sections of the inner ring (8) and the steel ring is hoisted to a designated area. The two sections are spliced ​​together by hoisting equipment. After the ends are spliced ​​together, the two sections of the inner ring (8) are connected by connecting plates (12) and bolt holes. The size of the connection of the inner ring (8) is adjusted according to the size of the top inner ring beam of the truncated cone-shaped silo roof (2) and fixed. A plurality of long hexagonal bolts (9) evenly distributed along the top inner ring of the truncated cone-shaped silo roof (2) are tightened to fix the steel ring. The two sections constituting the outer ring (6) are welded to form the outer ring (6). S3, installation of the steel wire rope (3): one end of the steel wire rope (3) at both ends of each suspension device (4) is passed around the outer ring (6) to form a rope buckle (31) and fixed, so that the steel wire rope (3) is fixed on the outer ring (6), the rope clamps (13) are clamped in sequence starting from the lifting point, and between the last rope clamp (13) and the previous rope clamp (13) at the short end of the rope buckle (31), the steel wire rope (3) is arched to form an observation port (32) for observing whether the steel wire rope (3) is loose; S4, pulley assembly installation: a pulley assembly fixing device (5) is set at the contact position between the top of the gutter outer wall of the cylindrical barn (1) and the wire rope (3), the inverted "U"-shaped clamp (51) of the pulley assembly fixing device (5) is clamped on the top of the gutter outer wall, the inverted "U"-shaped clamp (51) and the stop plate (52) are welded to form the pulley assembly fixing device (5), the double expansion bolts (53) of the stop plate (52) at the bottom of the pulley assembly fixing device (5) are tightened to make the stop plate (52) press against the top of the gutter outer wall to prevent displacement, the wire rope (3) passes through the pulley assembly device to prevent the wire rope (3) from contacting and displacing with the wall, and the wire rope (3) is connected to the hanging device (4) crane. At this point, the hanging basket equipment is installed; S5. Install the safety rope (11): The safety rope (11) is wrapped around the concrete short column (10) on the slope of the truncated cone-shaped warehouse roof (2) and fixed, and the steel wire rope (3) on the construction worker is put on the safety rope (11).

10. The method for installing a hanging basket for a shallow silo outer wall operation according to claim 9, characterized in that: The step S6 includes inspection and debugging: after the installation is completed, check whether the soft material part of the steel wire rope (3) in contact with the concrete has slipped out, focus on checking the fastening state of the buckle at each connection, check whether the motor works synchronously after the power is connected, and whether the safety lock can work normally in an emergency. After all the inspections are completed, put it into use.

Citation Information

Cited By

  • Femoral trialling kit and assembly

    US12564500B2