Air bubble film bag production line and method thereof
By linking the bubble film production components with the half-folding components and the ironing cutting components, the bubble film is directly input into the half-folding and ironing processing, solving the problems of low production efficiency and waste of human resources in the existing technology, and achieving efficient Bubble film bag production.
Patent Information
- Application Number
- CN202411627165.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-11-14
AI Technical Summary
There is a waste of storage and transportation during the production process of existing bubble film bags. The production cycle is long and requires manual transportation and installation of bubble films, resulting in low production efficiency and waste of human resources.
The bubble film production component is linked to the folding component and the pressing and cutting component. The bubble film produced by the bubble film production component can be directly input to the folding component and the pressing and cutting component for processing, forming a bubble film bag, saving packaging and installation processes.
It greatly improves the production efficiency of bubble film bags, saves human resources in the production workshop, and reduces the production cycle.
Smart Images

Figure CN119408232A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bubble film production equipment, in particular to a bubble film bag production line and a method thereof. Background Art
[0002] Bubble film bags are mainly used for mailing packaging of products, especially for items that require shock-resistant cushioning and protection. Bubble film bags can prevent the items from being squeezed, vibrated, and rubbed during delivery, and have a certain protective effect on items that are afraid of squeezing and pressure. As people's demand for online shopping grows, the output of bubble film bags required by the express delivery industry is increasing. In the production process of bubble film bags, plastic particles are first added to the bubble film machine to produce bubble film, and the produced bubble film is rolled into a roll state, and then the rolled bubble film is transported to the bubble film bag production equipment, the rolled bubble film is installed on the bubble film bag production equipment, and then the bubble film is pulled out to produce the bubble film bag. There is a waste of storage and transportation in this process, which not only makes the production cycle long, but also requires manual transportation and installation of the bubble film, thus causing waste in production. If the bubble film production equipment and the bubble film bag production equipment can be connected to form the same production line, the bubble film can be cut into a roll, the rolled bubble film can be installed on the equipment, and the transportation process can be removed, which will reduce the production cycle of the entire production line and reduce the workload of the operators, which will play a very important role in the production of bubble film bags.
[0003] The technical content disclosed in the Chinese patent document (publication number: CN212737413U, patent name: a bubble film production equipment) is: the equipment body includes a production box, a support foot, a receiving roller and a feeding roller, the feeding roller includes a bottom film feeding roller and a bubble film feeding roller, the upper part of the production box is provided with a feeding box 1, a feeding box 2 and a receiving box 1, the feeding box 1 is located at the lower part of the feeding box 2, the bottom film feeding roller and the bubble film feeding roller are respectively located inside the feeding box 1 and the feeding box 2, the production box is provided with a heating roller, a transfer roller, a temperature sensor, a bubble roller, a rubber roller, a fan, a cooling ice cube and a discharging roller, the receiving roller is located inside the receiving box 1, the middle part of the supporting foot is provided with a storage rack, the upper part of the storage rack is provided with an air compressor, the lower part of the supporting foot is provided with a roller, the top of the production box is provided with a control panel, the control panel includes a display and a control switch, and the side of the production box is provided with a storage rack.
[0004] It can be seen from the above implementation scheme that the bubble film production equipment is only used to produce bubble film. If the bubble film needs to be made into a bubble film bag, the produced bubble film needs to be transported in two or more devices, and the bubble film needs to be rolled up before transportation. The film rolling and transportation will take up most of the producer's time, thus affecting the production efficiency of the production workshop. Summary of the invention The invention overcomes the shortcomings of the prior art by linking the bubble film production component with the folding component and the pressing and cutting component. The bubble film produced by the bubble film production component can be input into the folding component and the pressing and cutting component to produce bubble film bags, which saves the process of rolling the bubble film into a roll and installing the rolled bubble film on the bubble film bag production equipment, greatly improving the production efficiency of the bubble film bags and saving human resources in the production workshop.
[0005] In order to solve the above technical problems, the invention is implemented through the following technical solutions: A bubble film bag production line comprises a bubble film production component, a first buffer component, a second buffer component, a front transition component before folding, a folding component, and a pressing and cutting component which are connected in sequence; The bubble film production assembly comprises a bubble forming component, the bubble forming component comprises a bubble roller body, a water hole is arranged at the center of the bubble roller body, a plurality of air holes are arranged on the circumference of the bubble roller body, a film hole is arranged on the curved surface of the bubble roller body, a film absorbing hole is arranged on the bottom surface of the film hole, and the film absorbing hole is communicated with the air hole; A first cooling component is disposed on one side of the bubble roller body, the first cooling component comprising a tangent first cooling hollow roller and a second cooling hollow roller, the first cooling hollow roller being located between the bubble roller body and the second cooling hollow roller; An extrusion head is arranged just above the middle of the first cooling hollow roller and the bubble roller body, and the extrusion head is provided with two elongated extrusion ports; The pressing and cutting assembly comprises a pressing driving part, a pressing part and a segment cutting part; the pressing part and the segment cutting part are driven by the same motor.
[0006] Furthermore, the two ends of the bubble roller body are connected to a first seat bearing and a first water pipe, and a water pipe bearing is arranged inside the first water pipe; One end of the bubble roller body is rotatably connected to an adjusting gear plate, an air connection hole is provided on the adjusting gear plate, the air connection hole is connected to the first air pipe, and a gear segment is provided on the outer periphery of the adjusting gear plate; An angle adjustment component is provided on the side of the bubble roller body away from the first cooling component, and the angle adjustment component includes an angle adjustment seat body, a plurality of angle positioning holes distributed in an annular shape are provided on the angle adjustment seat body, the angle adjustment seat body is rotatably connected with an angle adjustment shaft body, an adjustment disk is provided at one end of the angle adjustment shaft body, an angle positioning pin is movably plugged into the adjustment disk, the angle positioning pin is rotatably connected with a handshake outer ring, a first retaining ring and a second retaining ring are provided on the angle positioning pin, the handshake outer ring is located between the first retaining ring and the adjustment disk, and the second retaining ring is located between the adjustment disk and the angle adjustment seat body; The angle adjustment shaft is connected to the angle adjustment gear, and the angle adjustment gear is meshedly connected with the gear segment.
[0007] Furthermore, the bubble film production assembly includes a frame, and a stand is provided on one side of the frame; The bubble forming component and the first cooling component are both arranged on the frame, and a second cooling component is also arranged on one side of the bubble forming component away from the first cooling component; a cutting component is arranged on the other side of the second cooling component, and a stretching pre-tightening component is arranged on the other side of the cutting component, and both sides of the stand are provided with stand extension rollers; Both ends of the first cooling hollow roller and the second cooling hollow roller are connected to the second seat bearing, and one end of the first cooling hollow roller and the second cooling hollow roller are connected to the second sprocket and the second water pipe; The cutting component comprises a cutting adjustment rod, on which a cutting knife is movably connected; The stretching pretensioning component includes a pretensioning slide, which is rotatably connected to a first pretensioning roller, the pretensioning slide is slidably connected to a pretensioning slider, the pretensioning slider is rotatably connected to a second pretensioning roller, a pretensioning cylinder is provided at one end of the pretensioning slide, and an output end of the pretensioning cylinder is connected to the pretensioning slider.
[0008] Furthermore, the first upper roller and the second upper roller are respectively arranged at both ends of the upper part of the first buffer assembly, a tension pre-tightening component is arranged on one side of the first upper roller, a buffer induction component is arranged between the tension pre-tightening component and the second upper roller, the buffer induction component comprises a lifting induction seat, a lifting sensor is arranged at the upper end of the lifting induction seat, the lifting induction seat is slidably connected to a lifting slider, and the lifting slider is connected to the lifting roller; The upper part of the second buffer assembly is provided with a front transition roller group, a stretching pre-tightening component, an upper pull roller and a tail transition roller in sequence; a lower swing transition roller group is provided below the upper pull roller; The front end transition roller group includes a pull-down roller body, a first transition roller and a second transition roller, and the installation height of the pull-down roller body is lower than that of the first transition roller and the second transition roller; The down swing transition roller group comprises a main swing rod body, both ends of the main swing rod body are rotatably connected with side rod bodies, and the side rod bodies are rotatably connected with a plurality of down swing rollers in the long direction.
[0009] Furthermore, the folding assembly includes a folding platform, one end of the folding platform is hinged with a folding receiving plate, a lifting pole is arranged below the folding receiving plate, the upper end of the folding front transition assembly is a downwardly inclined surface, and the upper end of the folding receiving plate is lower than the lower end of the inclined surface of the folding front transition assembly; The folding receiving plate and the folding platform are both provided with limit adjustment components, the limit adjustment component on the folding receiving plate is connected to the deviation-correcting movable pressing wheel, and the limit adjustment component on the folding platform is connected to the fold mark pressing roller and the lower edge pressing roller.
[0010] Furthermore, the folding platform is also provided with a folding diagonal rod, one end of which is hinged to the limit adjustment component on the folding platform, and the other end of which is provided with a diagonal rod activity detector; A folding line position detector is arranged on the side of the folding platform away from the inclined rod activity detector, a bottom edge detector is also arranged on the folding platform, and a side limit seat is arranged below the bottom edge detector; A pressing roller is arranged at one end of the folding platform away from the folding receiving plate. Furthermore, the limit adjustment component includes a limit base, on which two or more limit cross bars are arranged in parallel, and the limit cross bars are slidably connected to the first movable plate and the second movable plate; The limiting base is rotatably connected with a first adjusting screw and a second adjusting screw, and the first adjusting screw and the second adjusting screw are both connected to a screw adjusting handle; The first adjusting screw is threadedly connected to the first movable plate and is rotationally connected to the second movable plate; The second adjusting screw is threadedly connected to the second movable plate and is rotationally connected to the first movable plate; The deflection-correcting movable pressing wheel comprises a movable pressing wheel seat, the movable pressing wheel seat is connected to a pressing wheel driving cylinder, and the output end of the pressing wheel driving cylinder is rotatably connected to the pressing wheel; The pair of crease pressing rollers comprises a first adjusting roller seat, the first adjusting roller seat is movably plugged with the crease pressing roller, and the first adjusting roller seat is threadedly connected with a positioning bolt handle; The bottom edge detector comprises a detection base, the detection base is plugged with an X-axis seat, the X-axis seat is connected to the detection movable seat, the detection movable seat is connected to the Y-axis seat, the Y-axis seat is connected to the Z-axis seat, and the Z-axis seat is connected to the first detector; The side limit seat is provided with a detection hole, and the detection hole is located directly below the first detector. Furthermore, the pressing and cutting assembly includes a rack and a slide rail arranged in parallel, and a plurality of pressing parts are arranged on the rack and the slide rail; Both ends of the pressing and cutting assembly are provided with pressing driving parts, and a pressing limiting part is provided between the pressing driving part and the pressing part; The pressing part includes a pressing base, the pressing base is connected to a position adjustment rod, the position adjustment rod is connected to a position adjustment gear, the adjustment gear is meshed and connected to a rack, and one end of the position adjustment rod is connected to a position adjustment handle.
[0011] The lower end of the pressing and inserting shaft is rotatably connected to the pressing and inserting movable plate, and the lower end of the pressing and inserting shaft is rotatably connected to the pressing and inserting movable plate and the pressing and inserting base. The upper end of the pressing and inserting shaft is provided with a sliding plug upper baffle, and the lower end of the pressing and inserting shaft is rotatably connected to the pressing and inserting lower roller. The upper spring is between the sliding plug upper baffle and the pressing and inserting movable plate, and the lower spring is between the pressing and inserting movable plate and the pressing and inserting base. The compression block is also fixedly connected to the pressing and inserting shaft, and the compression block is located under the pressing and inserting base. The distance between the compression block and the sliding plug upper baffle is less than the sum of the lengths of the upper spring and the lower spring in a natural state. The pressing movable plate is connected to a plurality of ironing plate leveling bolts, and the lower ends of the ironing plate leveling bolts are connected to the ironing plates; A pressing and ironing lifting power unit is arranged below the pressing and ironing base, and the pressing and ironing lifting power unit includes a pressing and ironing lifting driving shaft, the pressing and ironing lifting driving shaft is connected to the pressing and ironing driving sprocket, and the two ends of the pressing and ironing lifting driving shaft are connected to the first eccentric wheel, and the first eccentric wheel is tangent to the pressing and ironing lower roller; The segment cutting part includes a segment cutting base, a lower guide rod of the base is fixedly connected to the lower end of the segment cutting base, a cutter mounting plate is slidably connected to the top of the segment cutting base, a cutter and a segment cutting sliding shaft are connected to the bottom of the cutter mounting plate, the segment cutting sliding shaft is slidably inserted in the segment cutting base, the lower end of the segment cutting sliding shaft is connected to the segment cutting lifting plate, the lower guide rod of the base is slidably inserted in the segment cutting lifting plate, a segment cutting spring is arranged between the segment cutting base and the segment cutting lifting plate, a segment cutting drive shaft is also arranged between the segment cutting base and the segment cutting lifting plate, the segment cutting drive shaft is connected to the segment cutting drive sprocket, both ends of the segment cutting drive shaft are connected to the second eccentric wheel, and the second eccentric wheel is tangent to the segment cutting lifting plate.
[0012] A method for producing bubble film bags based on the bubble film bag production line according to the above claims, comprising the following steps: A. The extrusion head of the bubble film production component extrude two unsolidified films, and the two films pass through the middle of the first cooling hollow roller and the bubble roller body. One of the films is adsorbed by the membrane holes of the bubble roller body to form a bubble shape, and the two films are bonded together to form a bubble film; B. The bubble film passes through the first buffer component, the second buffer component, and the transition component before folding to reach the folding component. When the first buffer component detects that the bubble film is tightened, the pressing and cutting component stops running, and the second buffer component relaxes the bubble film strip to reserve the length for the pressing and cutting component to pull the bubble film. C. The folding component folds the bubble film in half along the length direction; D. The pressing part presses the folded bubble film in sections, so that the two layers of bubble film are bonded together due to heat, and the cutting part cuts the middle position of the bonding point of the two layers of bubble film, so that the bubble film forms a single bubble bag.
[0013] Compared with the prior art, the invention has the following beneficial effects: 1. The bubble film production component is linked with the folding component and the pressing and cutting component. The bubble film produced by the bubble film production component can be input into the folding component and the pressing and cutting component to produce bubble film bags, which saves the process of rolling the bubble film into a roll and installing the rolled bubble film on the bubble film bag production equipment, greatly improving the production efficiency of the bubble film bag and saving human resources in the production workshop.
[0014] 2. A first buffer component and a second buffer component are provided. When the first buffer component detects that the bubble film is tightened, the pressing and cutting component stops running, and the second buffer component relaxes the bubble film strip to reserve a length for the pressing and cutting component to pull the bubble film; therefore, the bubble film production process and the bubble film bag production process can be smoothly connected. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the invention and are used together with the embodiments of the invention to explain the invention, but do not constitute a limitation of the invention. In the accompanying drawings: Figure 1 is an overall schematic diagram of a bubble film bag production line according to an embodiment of the present invention; Figure 2 is an overall schematic diagram of a bubble film generating assembly according to an embodiment of the present invention; Figure 3 is an exploded schematic diagram of a bubble film generating assembly according to an embodiment of the present invention; Figure 4 It is a schematic structural diagram of a bubble forming component, an angle adjustment component and a first cooling component according to an embodiment of the present invention; Figure 5 is an exploded schematic diagram of a bubble forming component according to an embodiment of the present invention; Figure 6 is an exploded schematic diagram of an angle adjustment component according to an embodiment of the present invention; Figure 7 is a schematic structural diagram of a first buffer assembly according to an embodiment of the present invention; Figure 8 is a schematic structural diagram of a second buffer assembly according to an embodiment of the present invention; Fig. 9 is a schematic diagram of the first structure of the folding assembly according to an embodiment of the present invention; Fig.10 is a second structural schematic diagram of the folding assembly according to an embodiment of the present invention; Fig.11 2 is a schematic diagram of the structure of the active pressure wheel for correcting deviation according to an embodiment of the present invention; Fig.12 is a schematic structural diagram of a limit adjustment component according to an embodiment of the present invention; Fig.13 is a schematic diagram of the structure of the bottom edge detector of an embodiment of the present invention; Fig.14 is a schematic structural diagram of a pressing and cutting assembly according to an embodiment of the present invention; Fig.15 is an exploded schematic diagram of a pressing and cutting assembly according to an embodiment of the present invention; Fig.16 is an exploded schematic diagram of a pressing drive unit according to an embodiment of the present invention; Fig.17 is a schematic structural diagram of a pressing and ironing part according to an embodiment of the present invention; Fig.18 It is a schematic structural diagram of a segment cutting portion according to an embodiment of the present invention.
[0016] In the figure: 1. Bubble film generating assembly; 101. Bubble forming component; 1011. Bubble roller body; 10111. Water hole; 10112. Air hole; 10113. Film hole; 10114. Film suction hole; 1012. Adjusting gear plate; 10121. Gear section; 10122. Air receiving hole; 1013. First sprocket; 1014. First seat bearing; 1015. First air pipe; 1016. First water pipe; 10161. Water pipe bearing; 102. Angle adjusting component; 1021. Angle adjusting shaft; 10211. Adjusting plate; 1022. Angle adjusting gear; 1023. Angle adjusting seat; 10231. Angle positioning hole; 1024. Angle positioning latch; 10241. First retaining ring; 10242, second retaining ring; 1025, handshake outer ring; 103, first cooling component; 1031, first cooling hollow roller; 1032, second cooling hollow roller; 1033, second sprocket; 1034, second seat bearing; 1035, second water pipe; 104, second cooling component; 105, cutting component; 1051, cutting adjustment rod; 1052, cutter; 106, stretching preload component; 1061, preload slide; 1062, first preload roller; 1063, preload slide; 1064, second preload roller; 1065, preload cylinder; 107, stand extension roller; 108, frame; 1081, stand; 109, extrusion head; 2, first buffer assembly; 201, first upper roller; 202, The second upper roller; 203, buffer induction component; 2031, lifting induction seat; 2032, lifting slider; 2033, lifting roller; 3, second buffer component; 301, front transition roller group; 3011, pull-down roller body; 3012, first transition roller; 3013, second transition roller; 302, swing transition roller group; 3021, main swing rod body; 3022, side rod body; 3023, swing roller; 303, pull-up roller; 304, tail end transition roller; 4, fold front transition component; 5, fold component; 501, fold receiving plate; 502, lifting pole; 503, limit adjustment component; 5031, limit base; 5032, limit cross bar; 5033, first moving plate; 5034, second moving plate; 5035, The first adjusting screw; 5036, the second adjusting screw; 5037, the screw adjusting handle; 504, the side limit seat; 5041, the detection hole; 505, the folding diagonal rod; 506, the bottom edge detector; 5061, the detection base; 5062, the X-axis seat; 5063, the detection movable seat; 5064, the Y-axis seat; 5065, the Z-axis seat; 5066, the first detector; 507, the folding line position detector; 508, the diagonal rod movable detector; 509, the pressure roller; 510, the deviation correction movable pressure wheel; 5101, the movable pressure wheel seat; 5102, the pressure wheel driving cylinder; 5103, the pressure wheel; 511, the folding mark pressure roller; 5110, the first adjusting roller seat; 5111, the folding mark pressure roller; 5112, the positioning bolt handle;512, lower edge pressing roller; 513, folding platform; 6, pressing and cutting assembly; 601, pressing drive unit; 6011, pressing base; 6012, pressing lower belt; 6013, pressing upper seat; 6014, pressing movable seat; 6015, pressing upper belt; 6016, pressing cylinder; 602, pressing limiter; 603, rack; 604, slide rail; 605, pressing unit; 6051, pressing base; 60511, product upper limit rod; 60512, pressing lower pad; 6052, position adjustment rod; 60521, position adjustment gear; 60522, position adjustment handle; 6053, pressing lifting power unit; 60531, pressing lifting Driving shaft; 60532, pressing driving sprocket; 60533, first eccentric wheel; 6054, pressing movable plate; 6055, pressing sliding plug shaft; 60551, pressing lower roller; 60552, sliding plug upper baffle; 6056, upper spring; 6057, lower spring; 6058, pressing plate; 6059, pressing plate leveling bolt; 606, segment cutting part; 6061, segment cutting base; 60611, base lower guide rod; 6062, cutter mounting plate; 6063, cutter; 6064, segment cutting sliding plug shaft; 6065, segment cutting spring; 6066, segment cutting lifting plate; 6067, segment cutting driving shaft; 6067, segment cutting driving sprocket; 60672, second eccentric wheel. ; DETAILED DESCRIPTION The preferred embodiments of the invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the invention, and are not used to limit the invention.
[0017] like Figures 1 to 18As shown, a bubble film bag production line includes a bubble film production component 1, a first buffer component 2, a second buffer component 3, a transition component 4 before folding, a folding component 5, and a pressing and cutting component 6 which are connected in sequence; the bubble film production component 1 is used to produce a piece of bubble film from plastic particles; when the first buffer component 2 detects that the bubble film is tightened, the pressing and cutting component 6 stops running, and the second buffer component 3 relaxes the bubble film, leaving a length for the pressing and cutting component 6 to pull the bubble film; therefore, the bubble film production process and the bubble film bag production process can be smoothly connected; the folding component 5 is used to fold the sheet of bubble film in half along the length direction of the bubble film, and the pressing and cutting component 6 The bubble film is pressed at regular intervals along the width direction, so that the folded bubble film is pressed into bag openings, and then the cutter 6063 of the pressing and cutting component 6 cuts the pressed bubble film along the indentation to form a bubble film bag. This production line links the bubble film production component 1 with the folding component 5 and the pressing and cutting component 6. The bubble film produced by the bubble film production component 1 can be input into the folding component 5 and the pressing and cutting component 6 to produce the bubble film bag, which saves the process of rolling the bubble film into a roll and installing the rolled bubble film on the bubble film bag production equipment, greatly improves the production efficiency of the bubble film bag, and saves human resources in the production workshop.
[0018] The bubble film production component 1 includes a bubble forming component 101, and the bubble forming component 101 includes a bubble roller body 1011. A water hole 10111 is arranged at the center of the bubble roller body 1011, and a plurality of air holes 10112 are arranged on the circumference of the bubble roller body 1011. A film hole 10113 is arranged on the curved surface of the bubble roller body 1011, and a film absorption hole 10114 is arranged on the bottom surface of the film hole 10113, and the film absorption hole 10114 is communicated with the air hole 10112; a first cooling component 103 is arranged on one side of the bubble roller body 1011, and the first cooling component 103 includes a tangent first cooling hollow roller 1031 and a second cooling hollow roller 1032, and the first cooling hollow roller 1031 is located between the bubble roller body 1011 and the second cooling hollow roller 1032; the first cooling hollow roller 1031 and the bubble roller body 1011 An extrusion head 109 is arranged just above the middle, and the extrusion head 109 is provided with two long extrusion ports; after the plastic particles are melted, they are extruded from the extrusion head 109, and when they are extruded, they are two sheets of uncured thin sheets, and then the two plastic sheets pass through the middle of the first cooling hollow roller 1031 and the bubble roller body 1011, at this time, the plastic sheet close to the side of the bubble roller body 1011 is sucked in by a row of membrane holes 10113 for ventilation of the bubble roller body 1011, and the other plastic sheet contacts the first cooling hollow roller 1031, and the first cooling hollow roller 1031 and the bubble roller body 1011 are both water-permeable, so they can be cooled quickly, and after the bubble of one of the plastic sheets is sucked out by the membrane hole 10113, the two plastic sheets are quickly bonded together, so that the air is wrapped in the bulging bubble, thereby forming a bubble film.
[0019] The two ends of the bubble roller body 1011 are connected to the first seat bearing 1014 and the first water pipe 1016, and a water pipe bearing 10161 is arranged inside the first water pipe 1016; therefore, when the bubble roller body 1011 rotates, the first water pipe 1016 will not rotate with it, thereby ensuring the stability of the connection between the two.
[0020] One end of the bubble roller body 1011 is rotatably connected to an adjusting gear plate 1012, on which an air connection hole 10122 is provided, which is connected to the first air pipe 1015, and a gear segment 10121 is provided on the periphery of the adjusting gear plate 1012; the angle adjustment shaft 1021 is connected to the angle adjustment gear 1022, which is meshingly connected to the gear segment 10121. When the bubble roller body 1011 rotates, only the row of membrane holes 10113 where the air holes 10112 of the bubble roller body 1011 connect with the air holes 10122 have adsorption force on the plastic film, and the adjusting gear plate 1012 is rotated by rotating the angle adjustment gear 1022 to determine the position of the air holes 10122 on the adjusting gear plate 1012. The position of the row of membrane holes 10113 that can adsorb the plastic film when the bubble roller body 1011 rotates can be adjusted by the position of the air holes 10122. Because different plastic films have different compositions, the time difference between bubble forming and bonding of two bubble films is different. By adjusting the position of bubble forming, the time interval between the two bubble films being bonded after bubble forming can be adjusted, thereby ensuring that the two plastic films in each bubble film can be firmly bonded together.
[0021] The bubble roller body 1011 is provided with an angle adjustment component 102 on one side away from the first cooling component 103. The angle adjustment component 102 includes an angle adjustment seat body 1023. The angle adjustment seat body 1023 is provided with a plurality of angle positioning holes 10231 distributed in an annular manner. The angle adjustment seat body 1023 is rotatably connected with an angle adjustment shaft body 1021. An adjustment disk 10211 is provided at one end of the angle adjustment shaft body 1021. The adjustment disk 10211 is movably plugged with an angle positioning pin 1024. The positioning pin 1024 is rotatably connected to the handshake outer ring 1025. The angle positioning pin 1024 is provided with a first retaining ring 10241 and a second retaining ring 10242. The handshake outer ring 1025 is located between the first retaining ring 10241 and the adjustment disk 10211, and the second retaining ring 10242 is located between the adjustment disk 10211 and the angle adjustment seat 1023. The angle adjustment gear 1022 is rotated by rotating the angle adjustment shaft 1021, thereby rotating the adjustment gear plate 1012. After determining the position of the adjustment gear plate 1012, the angle adjustment gear 1022 needs to be fixed so that it no longer rotates. Therefore, when rotating the angle adjustment gear 1022, the angle positioning pin 1024 is pulled out in a direction away from the angle adjustment gear 1022 so that the angle positioning pin 1024 is not inserted into the angle positioning hole 10231. Then, the handshake outer ring 1025 is grasped so that the adjustment disk 10211 moves along with the movement of the handshake outer ring 1025. After the wheel plate 1012 is positioned, the angle positioning pin 1024 is inserted into the corresponding angle positioning hole 10231 of the angle adjustment seat body 1023, so that the angle adjustment gear 1022 no longer rotates, and the first retaining ring 10241 can prevent the handshake outer ring 1025 from escaping from the angle positioning pin 1024, and the second retaining ring 10242 can limit the length of the angle positioning pin 1024 inserted into the angle positioning hole 10231, and can also limit the angle positioning pin 1024 from escaping from the adjustment disk 10211.
[0022] The bubble film production assembly 1 includes a frame 108, and a stand 1081 is provided on one side of the frame 108; when it is necessary to observe the state of bubble film production or to repair the equipment, the operator can stand on the stand 1081 to observe and repair.
[0023] The bubble forming component 101 and the first cooling component 103 are both arranged on the frame 108, and the second cooling component 104 is also arranged on the side of the bubble forming component 101 away from the first cooling component 103; the cutting component 105 is arranged on the other side of the second cooling component 104, and the stretching pre-tightening component 106 is arranged on the other side of the cutting component 105, and the stand extension rollers 107 are arranged on both sides of the stand 1081; both ends of the first cooling hollow roller 1031 and the second cooling hollow roller 1032 are connected to the second seat bearing 1034, and one end of the first cooling hollow roller 1031 and the second cooling hollow roller 1032 are connected to the second sprocket 1033 and the second water pipe 1035; because the plastic particles are melted by high temperature, An incompletely solidified plastic sheet is formed, so the temperature of the plastic sheet is still very high when it is extruded by the extruder head 109. Therefore, the temperature of the plastic sheet will be quickly transferred to the bubble roller body 1011 and the first cooling hollow roller 1031 in contact with it, and the second cooling hollow roller 1032 rolls tangentially with the first cooling hollow roller 1031 to assist the first cooling hollow roller 1031 in taking away heat. The bubble roller body 1011, the first cooling hollow roller 1031 and the second cooling hollow roller 1032 all take away heat by passing water, which can not only take away the heat of the bubble film to quickly shape it, but also reduce the temperature of the bubble roller body 1011 and the first cooling hollow roller 1031 to avoid their thermal expansion and contraction affecting the molding thickness of the bubble film.
[0024] The cutting component 105 includes a cutting adjustment rod 105, on which a cutter 1052 is movably connected; the position of the cutter 1052 on the cutting adjustment rod 105 is adjustable. In this embodiment, two cutters 1052 are provided, and the distance between the two cutters 1052 is adjusted according to the width of the bubble film to be formed, and the two side edges of the bubble film are cut off, and the middle part is continuously conveyed to the next process, and the cut sides are conveyed to the crusher, and after being crushed by the crusher, they are conveyed to the plastic particle melting furnace for recycling.
[0025] The stretching pre-tightening component 106 includes a pre-tightening slide 1061, which is rotatably connected to a first pre-tightening roller 1062, which is connected to a sprocket, and the pre-tightening slide 1061 is slidably connected to a pre-tightening slider 1063, which is rotatably connected to a second pre-tightening roller 1064. A pre-tightening cylinder 1065 is provided at one end of the pre-tightening slide 1061, and the output end of the pre-tightening cylinder 1065 is connected to the pre-tightening slider 1063. The pre-tightening cylinder 1065 is initially in a contracted state. After the bubble film belt is wound around the equipment along each axis, the push rod of the pre-tightening cylinder 1065 is pushed out. At this time, the second pre-tightening roller 1064 pushes the bubble film toward the first pre-tightening roller 1062, so that the originally loose bubble film is tightened, which is more conducive to the transmission of the bubble film on the production line.
[0026] The first upper roller 201 and the second upper roller 202 are respectively provided at the two ends of the upper part of the first buffer component 2, and a stretching pre-tightening component 106 is provided on one side of the first upper roller 201, and a buffering sensing component 203 is provided between the stretching pre-tightening component 106 and the second upper roller 102. The buffering sensing component 203 includes a lifting sensing seat 2031, and a lifting sensor is provided on the upper end of the lifting sensing seat 2031. In this embodiment, the lifting sensor is a proximity sensor, and the lifting sensing seat 2031 is slidably connected with a lifting slider 2032, and the lifting slider 2032 is connected to the lifting roller 2033; when the second pre-tightening roller 1064 located in the first buffer component 2 pushes the bubble film toward the first pre-tightening roller 1062, the first pre-tightening roller 1062 rotates to transport the bubble film to the stretching pre-tightening component 106 and the buffering sensing component 203, when the production speed of the bubble film bag is slower than the production speed of the bubble film, the bubble film is accumulated on the stretching preload component 106 and the buffer sensing component 203, when the production speed of the bubble film bag is equivalent to the production speed of the bubble film, the lifting roller 2033 is repeatedly lifted and lowered in the lifting sensing seat 2031. When the lifting roller 2033 does not reach the top of the lifting sensing seat 2031 and triggers the lifting sensor, when the production speed of the bubble film bag is faster than the production speed of the bubble film, the lifting roller 2033 will reach the top of the lifting sensing seat 2031 because the bubble film is tightened, and when the lifting roller 2033 stays on the top of the lifting sensing seat 2031 for more than the set time, the lifting sensor will be triggered, thereby suspending the production of the bubble film bag to avoid breaking the bubble film.
[0027] The upper part of the second buffer assembly 3 is provided with a front transition roller group 301, a stretching pre-tightening component 106, an upper pull roller 303 and a tail transition roller 304 in sequence; a lower swing transition roller group 302 is provided below the upper pull roller 303; the front transition roller group 301 includes a lower pull roller body 3011, a first transition roller 3012 and a second transition roller 3013, and the installation height of the lower pull roller body 3011 is lower than that of the first transition roller 3012 and the second transition roller 3013; the lower swing transition roller group 302 includes a main swing rod body 3021, and the two ends of the main swing rod body 3021 are rotatably connected to the side rod body 3022, and the side rod body 3022 is rotatably connected to a plurality of lower swing rollers 3023 in the longitudinal direction, such as Figure 8As shown, after the bubble film passes through the first transition roller 3012 and the second transition roller 3013, it is clamped by the stretching pre-tightening component 106 and transported toward the tail transition roller 304. Before the bubble film reaches the tail transition roller 304, the bubble film first passes downward under one of the lower swing rollers 3023, then passes upward over one of the upper pull rollers 303, then passes downward under the second lower swing roller 3023, then passes upward over the next upper pull roller 303, and so on, until the bubble film passes through all the upper pull rollers 303 and the lower swing rollers 3023. Due to the gravity of several lower swing rollers 3023, the bubble film is in a state of being pulled downward at this point. state, and because the other end of the bubble film extends to the next process through the tail end transition roller 304, when the next process pulls the bubble film forward, the bubble film pulls up the lower swing roller 3023, and the side rod body 3022 swings upward around the main swing rod body 3021. When the stretching pre-tightening component 106 continues to transport the bubble film from the first buffer assembly 2, the side rod body 3022 swings downward around the main swing rod body 3021. Therefore, the second buffer assembly 3 plays a buffering role for the bubble film during the production process, preventing the pressing and cutting assembly 6 from pulling the bubble film too much and touching the lifting sensor of the first buffer assembly 2 to cause shutdown.
[0028] The folding component 5 includes a folding platform 513, one end of which is hinged with a folding receiving plate 501, a lifting pole 502 is arranged below the folding receiving plate 501, the upper end of the front folding transition component 4 is a downward inclined surface, and the upper end of the folding receiving plate 501 is lower than the lower end of the inclined surface of the front folding transition component 4; the folding receiving plate 501 mainly supports the bubble film coming down from the front folding transition component 4, so as to avoid the weight of the bubble film not being supported and affecting the subsequent folding process.
[0029] The folding receiving plate 501 and the folding platform 513 are both provided with a limit adjustment component 503. The limit adjustment component 503 on the folding receiving plate 501 is connected to the deviation-correcting movable pressing wheel 510, and the limit adjustment component 503 on the folding platform 513 is connected to the fold mark pressing roller 511 and the lower edge pressing roller 512. The folding platform 513 is also provided with a folding diagonal rod 505, one end of which is hinged to the limit adjustment component 503 on the folding platform 513, and the other end of which is provided with a diagonal rod activity detector 508; Fig.10As shown, when the bubble film is conveyed to the folding platform 513, one side of the bubble film in the width direction begins to fold toward the other side, and the bubble film is input to the bottom of the folding diagonal rod 505 in a folded manner. The folding diagonal rod 505 plays a transitional role in the folding process of the bubble film, because at the pressing and cutting assembly 6, the bubble film is pulled forward a certain distance and then paused for pressing. Therefore, when the bubble film is pulled, the folding diagonal rod 505 swings up and down due to the push of the bubble film. At this time, the diagonal rod activity detector 508 detects the movement of the folding diagonal rod 505, and can record the signal that the bubble film is pushed a certain distance.
[0030] During the process of the bubble film being folded, the crease pressing roller 511 presses against the fold of the bubble film, and the crease pressing roller 511 includes a first adjusting roller seat 5110, which is movably connected with the crease pressing roller 5111, and the first adjusting roller seat 5110 is threadedly connected with a positioning bolt handle 5112; therefore, the distance between the crease pressing roller 5111 and the first adjusting roller seat 5110 is adjustable, and the end of the crease pressing roller 5111 presses against the bubble film, which is the fold line position, and the fold of the bubble film can be adjusted by adjusting this position. The lower edge pressing roller 512 flattens the lower edge of the bubble film that is not folded, so that the bottom layer of the bubble film does not warp when the bubble film is folded, thereby affecting the folding accuracy.
[0031] A folding line position detector 507 is arranged on one side of the folding platform 513 away from the inclined rod activity detector 508. The outer side of the folding line of the bubble film is close to the folding line position detector 507 during the movement. If the folding line position detector 507 cannot detect the bubble film, it means that the bubble film has deviated from the predetermined route during the movement, and the bubble film needs to be corrected. A bottom edge detector 506 is also arranged on the folding platform 513, and a side limit seat 504 is arranged below the bottom edge detector 506; the bottom edge detector 506 includes a detection base 5061, and the detection base 5061 is plugged with an X-axis seat 5062, the X-axis seat 5062 is connected to the detection moving seat 5063, the detection moving seat 5063 is connected to the Y-axis seat 5064, and the Y-axis seat 5064 is connected to the Z-axis seat 5065. The Z-axis seat 5065 is connected to the first detector 5066; the position of the first detector 5066 can be adjusted in six directions, namely up, down, front, back, left, and right, to meet the detection requirements when bubble film bags of different sizes are formed. In this embodiment, the fold line position detector 507 and the first detector 5066 are both infrared sensors, and the side limit seat 504 is provided with a detection hole 5041, which is located directly below the first detector 5066. The side limit seat 504 is pressed against the edge of the bottom layer of the bubble film to prevent it from deviating from the moving trajectory, and the bottom layer edge detector 506 detects whether the edge of the bottom layer of the bubble film moves within the set range through the detection hole 5041, and detects whether the bubble film is folded accurately by monitoring the edge of the bottom layer of the bubble film and the position of the fold line of the bubble film.
[0032] A pressure roller 509 is disposed at one end of the folding platform 513 away from the folding receiving plate 501 , and the pressure roller 509 can prevent the folded bubble film from drifting upward and affecting the initial folding accuracy. The position limiting and adjusting component 503 comprises a position limiting base 5031, on which two or more position limiting cross bars 5032 are arranged in parallel, and the position limiting cross bars 5032 are slidably connected to the first movable plate 5033 and the second movable plate 5034; the position limiting base 5031 is rotatably connected to the first adjusting screw 5035 and the second adjusting screw 5036, and the first adjusting screw 5035 and the second adjusting screw 5036 are both connected to the screw adjusting handle 5037; the first adjusting screw 5035 is threadedly connected to the first movable plate 5033 and is rotatably connected to the second movable plate 5034; therefore, the first adjusting screw 5035 is used to adjust the position of the first movable plate 5033. The second adjusting screw 5036 is threadedly connected to the second movable plate 5034 and is rotatably connected to the first movable plate 5033; the second adjusting screw 5036 is used to adjust the position of the thread of the second movable plate 5034.
[0033] In the present embodiment, two deflection-correcting movable pressing wheels 510 are provided, and the deflection-correcting movable pressing wheels 510 include a movable pressing wheel seat 5101, and the movable pressing wheel seat 5101 is connected to a pressing wheel driving cylinder 5102, and the output end of the pressing wheel driving cylinder 5102 is rotatably connected to a pressing wheel 5103; the bubble film is inevitably deviated during the movement, and when the folding line position detector 507 detects that the bubble film moves toward the side limit seat 504, the pressing wheel 5103 on the side close to the folding line position detector 507 presses the bubble film downward, and the movement of the pressed bubble film at this time slows down, while the movement speed of other points increases. The degree remains unchanged, so the front end of the pressed part has an arched bubble film phenomenon, and when the pressure wheel 5103 is lifted upward, the arched part is released, and the bubble film at this part moves faster, so the bubble film originally deviated from the folding line position detector 507, but now moves more toward the folding line position detector 507, and when the first detector 5066 detects that the bubble film moves away from the side limit seat 504, the pressure wheel 5103 close to the side limit seat 504 presses down the bubble film, and the bubble film is corrected by the same principle as mentioned above, so that the bubble film can be kept in the middle position during the movement.
[0034] The pressing and cutting assembly 6 includes a pressing drive unit 601, a pressing unit 605, and a segmenting unit 606; the pressing unit 605 and the segmenting unit 606 are driven by the same motor. Six pressing units 605 are arranged in this embodiment, so when the bubble film is folded into a bubble bag, the edge of the bubble bag will be heat-pressed six times in total. The multiple heat pressings can ensure that the two layers of bubble film can be firmly bonded together after the heat pressing. Because of the multiple heat pressings, the time occupied by each heat pressing can be reduced, thereby further improving the production efficiency of the production line.
[0035] The pressing and cutting assembly 6 includes a rack 603 and a slide rail 604 arranged in parallel, and a plurality of pressing parts 605 are arranged on the rack 603 and the slide rail 604; both ends of the pressing and cutting assembly 6 are provided with a pressing driving part 601, and a pressing limiting part 602 is provided between the pressing driving part 601 and the pressing part 605; the pressing part 605 includes a pressing base 6051, and the pressing base 6051 is connected to a position adjustment rod 6052, and the position adjustment rod 6052 is connected to a position adjustment rod 6053. Gear 60521, the adjustment gear 60521 is meshed and connected with the rack 603, one end of the position adjustment rod 6052 is connected to the position adjustment handle 60522, and the position adjustment gear 60521 is meshed with the rack 603 by rotating the position adjustment handle 60522, so that the pressing part 605 moves in the direction of the rack 603, and the width of the finally formed bubble film bag is set by setting the distance between every two pressing parts 605 and the speed of the bubble film movement.
[0036] A pressing lower pad 60512 is provided on the pressing base 6051, and upper limit rods 60511 are provided on both sides of the pressing lower pad 60512. A pressing movable plate 6054 is provided above the pressing base 6051, and the upper part of the pressing movable plate 6054 is connected to an upper spring 6056, and the lower part is connected to a lower spring 6057. The upper spring 6056 and the lower spring 6057 are coaxially arranged, and a pressing sliding shaft 6055 is inserted in the center of the upper spring 6056 and the lower spring 6057. The pressing sliding shaft 6055 is movably plugged with the pressing movable plate 6054 and the pressing base 6051, and a sliding upper baffle 60552 is provided on the upper end of the pressing sliding shaft 6055. The lower end of the sliding shaft 6055 is rotatably connected to the pressing lower roller 60551, the upper spring 6056 is located between the sliding upper baffle 60552 and the pressing movable plate 6054, the lower spring 6057 is located between the pressing movable plate 6054 and the pressing base 6051, and a compression block is also fixedly connected to the pressing sliding shaft 6055, the compression block is located below the pressing base 6051, the distance between the compression block and the sliding upper baffle 60552 is less than the sum of the lengths of the upper spring 6056 and the lower spring 6057 in their natural state; and the compression elastic force of the upper spring 6056 is greater than the compression elastic force of the lower spring 6057, so the ironing plate 6058 is always in a downward pressed state.
[0037] The pressing movable plate 6054 is connected to a plurality of ironing plate leveling bolts 6059, and the lower ends of the ironing plate leveling bolts 6059 are connected to the ironing plate 6058; the ironing plate leveling bolts 6059 can be used to adjust the ironing plate 6058 and the pressing lower pad 60512 to be parallel, so that when the ironing plate 6058 is pressed down, the lower plane of the ironing plate 6058 fits with the upper plane of the pressing lower pad 60512.
[0038] A pressing and pressing lifting power unit 6053 is arranged below the pressing base 6051, and the pressing and pressing lifting power unit 6053 includes a pressing and pressing lifting drive shaft 60531, and the pressing and pressing lifting drive shaft 60531 is connected to the pressing and pressing drive sprocket 60532, and both ends of the pressing and pressing lifting drive shaft 60531 are connected to the first eccentric wheel 60533, and the first eccentric wheel 60533 is tangent to the pressing and pressing lower roller 60551; when the first eccentric wheel 60533 rotates and lifts the pressing and pressing sliding shaft 6055, the ironing plate 6058 is lifted, and the bubble film is pulled at this time, and then the first eccentric wheel 60533 continues to rotate, and the ironing plate 6058 presses down the bubble film, and the two folded layers are pressed together.
[0039] The cutting section 606 includes a cutting section base 6061, a lower guide rod 60611 of the base is fixedly connected to the lower end of the cutting section base 6061, a cutter mounting plate 6062 is slidably connected to the upper part of the cutting section base 6061, a cutter 6063 and a cutting section sliding plug shaft 6064 are connected to the lower part of the cutting section mounting plate 6062, the cutting section sliding plug shaft 6064 is slidably plugged into the cutting section base 6061, the lower end of the cutting section sliding plug shaft 6064 is connected to the cutting section lifting plate 6066, and the lower guide rod 60611 of the base is slidably plugged into the cutting section base 6061. The cutting spring 6065 is connected to the cutting lifting plate 6066, and a cutting drive shaft 6067 is also provided between the cutting base 6061 and the cutting lifting plate 6066. The cutting drive shaft 6067 is connected to the cutting drive sprocket 60671, and the two ends of the cutting drive shaft 6067 are connected to the second eccentric wheel 60672. The second eccentric wheel 60672 is tangent to the cutting lifting plate 6066. The cutting base 6061 is fixed to the cutting base 6061. The cutting blade 6063 is in an open state to facilitate the passage of the bubble film bag. The cutting drive sprocket 60671 and the pressing drive sprocket 60532 are both controlled by a motor. Therefore, it can be ensured that when the side plates of the bubble film bag are pressed, the side edges of the bubble film strips on the same line are being cut, thereby ensuring the synchronization of the entire process and preventing the bubble film bag from having defective products due to the non-overlapping position of the cutting position and the pressing position.
[0040] The method for producing bubble film bags on a bubble film bag production line comprises the following steps: A. The extrusion head 109 of the bubble film production component 1 extrude two unsolidified films, which pass through the middle of the first cooling hollow roller 1031 and the bubble roller body 1011. One of the films is adsorbed by the film holes 10113 of the bubble roller body 1011 to form a bubble shape, and the two films are bonded together to form a bubble film; B. The bubble film passes through the first buffer component 2, the second buffer component 3, and the pre-folding transition component 4 before arriving at the folding component 5. When the first buffer component 2 detects that the bubble film is tightened, the pressing and cutting component 6 stops running, and the second buffer component 3 stretches the bubble film, leaving a length for the pressing and cutting component 6 to pull the bubble film. C. The folding component 5 folds the bubble film in half along the length direction; D. The pressing part 605 presses the folded bubble film in sections after passing through the folding component 5, so that the two layers of bubble film are bonded together due to heat, and the cutting part 606 cuts the middle position of the bonding point of the two layers of bubble film, so that the bubble film forms a single bubble bag.
[0041] Finally, it should be noted that the above are only preferred embodiments of the invention and are not intended to limit the invention. Although the invention has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. However, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the invention should be included in the protection scope of the invention.
Claims
1. A bubble film bag production line, characterized in that: It comprises a bubble film production component (1), a first buffer component (2), a second buffer component (3), a front folding transition component (4), a folding component (5), and a pressing and cutting component (6) which are connected in sequence; The bubble film production component (1) comprises a bubble forming component (101), the bubble forming component (101) comprises a bubble roller body (1011), a water hole (10111) is arranged at the center of the bubble roller body (1011), a plurality of air holes (10112) are arranged on the circumference of the bubble roller body (1011), a film hole (10113) is arranged on the curved surface of the bubble roller body (1011), a film absorption hole (10114) is arranged on the bottom surface of the film hole (10113), and the film absorption hole (10114) is communicated with the air hole (10112); A first cooling component (103) is provided on one side of the bubble roller body (1011), the first cooling component (103) comprising a first cooling hollow roller (1031) and a second cooling hollow roller (1032) which are tangent to each other, the first cooling hollow roller (1031) being located between the bubble roller body (1011) and the second cooling hollow roller (1032); An extrusion head (109) is provided just above the middle of the first cooling hollow roller (1031) and the bubble roller body (1011), and the extrusion head (109) is provided with two elongated extrusion ports; The pressing and cutting assembly (6) comprises a pressing driving unit (601), a pressing unit (605), and a segment cutting unit (606); the pressing unit (605) and the segment cutting unit (606) are driven by the same motor.
2. The bubble film bag production line according to claim 1, characterized in that: The two ends of the bubble roller body (1011) are connected to a first seated bearing (1014) and a first water pipe (1016); a water pipe bearing (10161) is provided inside the first water pipe (1016); One end of the bubble roller body (1011) is rotatably connected to an adjusting gear plate (1012), an air connection hole (10122) is provided on the adjusting gear plate (1012), the air connection hole (10122) is connected to the first air pipe (1015), and a gear segment (10121) is provided on the outer periphery of the adjusting gear plate (1012); An angle adjustment component (102) is provided on a side of the bubble roller body (1011) away from the first cooling component (103), the angle adjustment component (102) comprising an angle adjustment seat body (1023), the angle adjustment seat body (1023) being provided with a plurality of angle positioning holes (10231) distributed in an annular shape, the angle adjustment seat body (1023) being rotatably connected to an angle adjustment shaft body (1021), one end of the angle adjustment shaft body (1021) being provided with an adjustment disk (10211), the adjustment disk ( 10211) is movably plugged with an angle positioning pin (1024), the angle positioning pin (1024) is rotatably connected with a handshake outer ring (1025), a first retaining ring (10241) and a second retaining ring (10242) are provided on the angle positioning pin (1024), the handshake outer ring (1025) is located between the first retaining ring (10241) and the adjustment disk (10211), and the second retaining ring (10242) is located between the adjustment disk (10211) and the angle adjustment seat (1023); The angle adjustment shaft (1021) is connected to the angle adjustment gear (1022), and the angle adjustment gear (1022) is meshingly connected to the gear segment (10121).
3. The bubble film bag production line according to claim 2, characterized in that: The bubble film production assembly (1) comprises a frame (108), and a stand (1081) is provided on one side of the frame (108); The bubble forming component (101) and the first cooling component (103) are both arranged on the frame (108); a second cooling component (104) is also arranged on the side of the bubble forming component (101) away from the first cooling component (103); a cutting component (105) is arranged on the other side of the second cooling component (104); a stretching pre-tightening component (106) is arranged on the other side of the cutting component (105); and stand extension rollers (107) are arranged on both sides of the stand (1081); Both ends of the first cooling hollow roller (1031) and the second cooling hollow roller (1032) are connected to the second seat bearing (1034), and one end of the first cooling hollow roller (1031) and the second cooling hollow roller (1032) are connected to the second sprocket (1033) and the second water pipe (1035); The cutting component (105) comprises a cutting adjustment rod (105), and a cutting knife (1052) is movably connected to the cutting adjustment rod (105); The stretching pre-tightening component (106) comprises a pre-tightening slide (1061), the pre-tightening slide (1061) is rotatably connected to a first pre-tightening roller (1062), the pre-tightening slide (1061) is slidably connected to a pre-tightening slider (1063), the pre-tightening slider (1063) is rotatably connected to a second pre-tightening roller (1064), a pre-tightening cylinder (1065) is provided at one end of the pre-tightening slide (1061), and the output end of the pre-tightening cylinder (1065) is connected to the pre-tightening slider (1063).
4. The bubble film bag production line according to claim 3, characterized in that: The first upper roller (201) and the second upper roller (202) are respectively arranged at both ends of the upper part of the first buffer component (2); a stretching pre-tensioning component (106) is arranged on one side of the first upper roller (201); a buffering induction component (203) is arranged between the stretching pre-tensioning component (106) and the second upper roller (102); the buffering induction component (203) comprises a lifting induction seat (2031); a lifting sensor is arranged at the upper end of the lifting induction seat (2031); the lifting induction seat (2031) is slidably connected to a lifting slider (2032); and the lifting slider (2032) is connected to the lifting roller (2033); The upper part of the second buffer assembly (3) is provided with a front transition roller group (301), a stretching pre-tightening component (106), an upper pull roller (303) and a rear transition roller (304) in sequence; a lower transition roller group (302) is provided below the upper pull roller (303); The front end transition roller group (301) comprises a pull-down roller body (3011), a first transition roller (3012) and a second transition roller (3013); the installation height of the pull-down roller body (3011) is lower than that of the first transition roller (3012) and the second transition roller (3013); The downward swing transition roller group (302) comprises a main swing rod body (3021), the two ends of the main swing rod body (3021) are rotatably connected to side rod bodies (3022), and the side rod bodies (3022) are rotatably connected to a plurality of downward swing rollers (3023) in the longitudinal direction.
5. The bubble film bag production line according to any one of claims 1 to 4, characterized in that: The folding assembly (5) comprises a folding platform (513), one end of the folding platform (513) is hingedly connected to a folding receiving plate (501), a lifting pole (502) is arranged below the folding receiving plate (501), the upper end of the folding front transition assembly (4) is a downwardly inclined surface, and the upper end of the folding receiving plate (501) is lower than the lower end of the inclined surface of the folding front transition assembly (4); The folding receiving plate (501) and the folding platform (513) are both provided with a limit adjustment component (503); the limit adjustment component (503) on the folding receiving plate (501) is connected to a deviation-correcting movable pressure wheel (510); and the limit adjustment component (503) on the folding platform (513) is connected to a fold mark pressure roller (511) and a lower edge pressure roller (512).
6. The bubble film bag production line according to claim 5, characterized in that: The folding platform (513) is also provided with a folding diagonal rod (505), one end of which is hinged to the limit adjustment component (503) on the folding platform (513), and the other end of which is provided with a diagonal rod activity detector (508); A folding line position detector (507) is provided on the side of the folding platform (513) away from the inclined rod activity detector (508), a bottom layer edge detector (506) is also provided on the folding platform (513), and a side limit seat (504) is provided below the bottom layer edge detector (506); A pressure roller (509) is provided at one end of the folding platform (513) away from the folding receiving plate (501).
7. The bubble film bag production line according to claim 6, characterized in that: The position limiting adjustment component (503) comprises a position limiting base (5031), on which two or more position limiting cross bars (5032) are arranged in parallel, and the position limiting cross bars (5032) are slidably connected to a first movable plate (5033) and a second movable plate (5034); The limiting base (5031) is rotatably connected to a first adjusting screw (5035) and a second adjusting screw (5036), and the first adjusting screw (5035) and the second adjusting screw (5036) are both connected to a screw adjusting handle (5037); The first adjusting screw (5035) is threadedly connected to the first movable plate (5033) and is rotationally connected to the second movable plate (5034); The second adjusting screw (5036) is threadedly connected to the second movable plate (5034) and is rotationally connected to the first movable plate (5033); The deflection-correcting movable pressure wheel (510) comprises a movable pressure wheel seat (5101), the movable pressure wheel seat (5101) is connected to a pressure wheel driving cylinder (5102), and the output end of the pressure wheel driving cylinder (5102) is rotatably connected to a pressure wheel (5103); The pair of crease pressing rollers (511) comprises a first adjusting roller seat (5110), the first adjusting roller seat (5110) being movably plugged with the crease pressing roller (5111), and the first adjusting roller seat (5110) being threadedly connected with a positioning bolt handle (5112); The bottom edge detector (506) comprises a detection base (5061), the detection base (5061) is plugged with an X-axis seat (5062), the X-axis seat (5062) is connected to the detection movable seat (5063), the detection movable seat (5063) is connected to the Y-axis seat (5064), the Y-axis seat (5064) is connected to the Z-axis seat (5065), and the Z-axis seat (5065) is connected to the first detector (5066); The side limit seat (504) is provided with a detection hole (5041), and the detection hole (5041) is located directly below the first detector (5066).
8. The bubble film bag production line according to any one of claims 1 to 4, 6 to 7, characterized in that: The pressing and cutting assembly (6) comprises a rack (603) and a slide rail (604) arranged in parallel, and a plurality of pressing parts (605) are arranged on the rack (603) and the slide rail (604); Both ends of the pressing and cutting assembly (6) are provided with pressing and cutting driving parts (601), and a pressing and cutting limiting part (602) is provided between the pressing and cutting driving part (601) and the pressing and cutting part (605); The pressing part (605) comprises a pressing base (6051), the pressing base (6051) is connected to a position adjustment rod (6052), the position adjustment rod (6052) is connected to a position adjustment gear (60521), the adjustment gear (60521) is meshedly connected to the rack (603), and one end of the position adjustment rod (6052) is connected to a position adjustment handle (60522).
9. The bubble film bag production line according to claim 8, characterized in that: The pressing base (6051) is provided with a pressing lower pad (60512), and upper product limit rods (60511) are provided on both sides of the pressing lower pad (60512). A pressing movable plate (6054) is provided above the pressing base (6051), and the pressing movable plate (6054) is connected to an upper spring (6056) at the top and to a lower spring (6057) at the bottom. The upper spring (6056) and the lower spring (6057) are coaxially arranged, and a pressing sliding shaft (6055) is plugged in the center of the upper spring (6056) and the lower spring (6057). The pressing sliding shaft (6055) is movably plugged into the pressing movable plate (6054) and the pressing base (6051). The upper end of the pressing and ironing sliding shaft (6055) is provided with a sliding upper baffle (60552), the lower end of the pressing and ironing sliding shaft (6055) is rotatably connected to a pressing and ironing lower roller (60551), the upper spring (6056) is located between the sliding upper baffle (60552) and the pressing and ironing movable plate (6054), the lower spring (6057) is located between the pressing and ironing movable plate (6054) and the pressing and ironing base (6051), and a compression block is fixedly connected to the pressing and ironing sliding shaft (6055), the compression block is located below the pressing and ironing base (6051), and the distance between the compression block and the sliding upper baffle (60552) is less than the sum of the lengths of the upper spring (6056) and the lower spring (6057) in a natural state. The pressing movable plate (6054) is connected to a plurality of ironing plate leveling bolts (6059), and the lower ends of the ironing plate leveling bolts (6059) are connected to the ironing plate (6058); A pressing and ironing lifting power unit (6053) is arranged below the pressing and ironing base (6051), and the pressing and ironing lifting power unit (6053) comprises a pressing and ironing lifting drive shaft (60531), the pressing and ironing lifting drive shaft (60531) is connected to a pressing and ironing driving sprocket (60532), and both ends of the pressing and ironing lifting drive shaft (60531) are connected to a first eccentric wheel (60533), and the first eccentric wheel (60533) is tangent to the pressing and ironing lower roller (60551); The segment cutting part (606) comprises a segment cutting base (6061), a lower guide rod (60611) of the base being fixedly connected at the lower end of the segment cutting base (6061), a cutter mounting plate (6062) being slidably connected at the upper end of the segment cutting base (6061), a cutter (6063) and a segment cutting sliding plug shaft (6064) being connected at the lower end of the cutter mounting plate (6062), the segment cutting sliding plug shaft (6064) being slidably plugged into the segment cutting base (6061), the lower end of the segment cutting sliding plug shaft (6064) being connected to a segment cutting lifting plate (6066), and the lower guide rod (6061) of the base being fixedly connected to the lower end of the cutter mounting plate (6061). 11) is slidably inserted in the segment cutting lifting plate (6066), a segment cutting spring (6065) is arranged between the segment cutting base (6061) and the segment cutting lifting plate (6066), a segment cutting drive shaft (6067) is also arranged between the segment cutting base (6061) and the segment cutting lifting plate (6066), the segment cutting drive shaft (6067) is connected to the segment cutting drive sprocket (60671), and the two ends of the segment cutting drive shaft (6067) are connected to the second eccentric wheel (60672), and the second eccentric wheel (60672) is tangent to the segment cutting lifting plate (6066).
10. A method for producing bubble film bags based on the bubble film bag production line according to claim 9, characterized in that: The following steps are involved: A. The extrusion head (109) of the bubble film production component (1) extrude two unsolidified films, and the two films pass through the middle of the first cooling hollow roller (1031) and the bubble roller body (1011), one of the films is adsorbed by the membrane holes (10113) of the bubble roller body (1011) to form a bubble shape, and the two films are bonded together to form a bubble film; B. The bubble film passes through the first buffer component (2), the second buffer component (3), and the pre-folding transition component (4) before arriving at the folding component (5). When the first buffer component (2) detects that the bubble film is stretched, the pressing and cutting component (6) stops running, and the second buffer component (3) stretches the bubble film, leaving a length for the pressing and cutting component (6) to stretch the bubble film; C. The folding component (5) folds the bubble film in half along the length direction; D. The pressing section (605) presses the bubble film that has been folded in half by the folding assembly (5) in sections, so that the two layers of bubble film are bonded together due to the heat, and the cutting section (606) cuts off the middle position of the bonding point of the two layers of bubble film, so that the bubble film forms a single bubble bag.
Citation Information
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