Automatic treatment device for preparing enzyme through anaerobic fermentation of rotten fruits
By designing an automated processing device that integrates integrated components such as collection, processing, fermentation, and filling, the existing fruit enzyme fermentation equipment has been solved, and the existing fruit enzyme fermentation equipment has been independent steps and low processing efficiency has been achieved, and an efficient and automated fruit fermentation treatment process has been achieved.
Patent Information
- Application Number
- CN202411601847.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-02-14
AI Technical Summary
The existing fruit-rot enzyme fermentation equipment has independent steps and low processing efficiency, which is not conducive to industrial processing.
An automated processing device for the preparation of enzymes for anaerobic fermentation of rotten fruits is designed, integrating integrated components such as collection, processing, fermentation, and filling, including crushing components, loading components, fermentation components, feeding components, feeding components, feeding components and filling components. Implement automated and efficient processing processes.
It improves the efficiency of fermentation and treatment of rotten fruits, reduces manual operation, ensures the hygiene and standardization of the products, and is suitable for batch fermentation and industrial processing.
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Figure CN119432562A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of organic waste treatment, and in particular to an automatic treatment device for preparing enzymes through anaerobic fermentation of rotten fruits. Background Art
[0002] Rotten fruit treatment is a major category of organic waste treatment. As a major agricultural country, my country's agricultural products account for a large proportion of my country's economic development. In the process of growing, picking, storing and transporting agricultural products, the generation of rotten fruit is inevitable. The economic benefits generated by timely disposal of rotten fruits and secondary treatment are not only a considerable income for fruit farmers, but also have great significance for the sustainable development of my country's agriculture and environmental protection.
[0003] Bio-enzymes refer to products containing biologically active ingredients obtained through fermentation using plants, fruits and vegetables as raw materials. Enzymes contain a variety of biologically active substances such as amylase, protease, and cellulase, which can be used in sewage treatment, as fertilizers for biological control, and to reduce plant morbidity. The commercialization and efficient production of enzyme products is of great significance to the development of ecological agriculture in my country.
[0004] However, there is currently no integrated collection, processing, fermentation and filling equipment at home and abroad. All of the above processes are generally completed independently, with low processing efficiency, which is not conducive to industrial processing. Summary of the invention
[0005] In view of this, it is necessary to provide an automated processing device for preparing enzymes by anaerobic fermentation of rotten fruit, so as to solve the problem that each step of the existing rotten fruit enzyme fermentation equipment is independent and the processing efficiency is low.
[0006] The present invention provides an automated processing device for preparing enzymes from rotten fruits by anaerobic fermentation, comprising:
[0007] A crushing assembly, the crushing assembly comprising a hopper and a crushing unit, the crushing unit being connected to the bottom of the hopper to crush rotten fruits in the hopper;
[0008] A loading assembly, which can lift and flip the container to input the rotten fruits in the container into the hopper;
[0009] A fermentation assembly, the fermentation assembly comprising a fermentation tank and a stirring unit, the stirring unit being disposed in the fermentation tank and capable of stirring a mixture of pomace, water and syrup;
[0010] A material feeding component, the material feeding component is connected to the fermentation tank, and the material feeding component can feed the pomace processed by the crushing unit, water and syrup into the fermentation tank in proportion;
[0011] A filling assembly, wherein the filling assembly comprises a filling unit, wherein the filling unit is connected to the fermentation tank through a pipeline, and the filling unit can fill the fermented product fermented in the fermentation tank into the bottle body.
[0012] Furthermore, the loading assembly includes a flip frame for clamping the container and a lifting unit, the lifting unit is connected to the flip frame, and the lifting unit can drive the flip frame to drive the container to move relative to the hopper.
[0013] Furthermore, the flip frame includes a fixed frame and a rotating frame for clamping the container, the rotating frame is hinged to the fixed frame, and the rotating frame can rotate relative to the fixed frame to tip the container; the fixed frame is connected to the lifting unit, and the lifting unit can drive the fixed frame to move up and down.
[0014] Furthermore, the crushing assembly also includes a rotatable reamer, which is rotatably connected to the hopper. The reamer can preliminarily crush the rotten fruits and evenly transport the rotten fruits to the crushing unit.
[0015] Furthermore, the stirring unit includes a rotatable stirring paddle, and the stirring paddle is rotatably connected to the fermentation tank and is relatively horizontally arranged.
[0016] Furthermore, the feeding assembly includes a spiral conveying unit for conveying pomace, a pipeline conveying unit for conveying water, and a syrup conveying unit for conveying syrup, the pipeline conveying unit and the syrup conveying unit are respectively connected to the fermentation tank, and both ends of the spiral conveying unit are respectively connected to the fermentation tank and the crushing unit.
[0017] Furthermore, the fermentation component also includes a gravity meter disposed on the fermentation tank, and the gravity meter can measure the mass of input water, pomace and syrup.
[0018] Furthermore, the filling unit includes a liftable moving part and a filling head, wherein the filling head is connected to the moving part and communicated with the fermentation tank through a pipeline, and the filling head can fill the fermented material into the bottle.
[0019] Furthermore, an elastic member is provided between the filling head and the moving member, and two ends of the elastic member are respectively connected to the filling head and the moving member.
[0020] Furthermore, the filling assembly also includes a filling table, and the filling table is provided with a positioning sleeve for cooperating with the bottle body.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] (1) The present invention provides an automated processing device for preparing enzymes by anaerobic fermentation of rotten fruits, which is provided with a loading component. The loading component can lift a container containing rotten fruits and pour the rotten fruits in the container into a hopper, thereby completing the transfer and loading of the rotten fruits without manual intervention and having a high degree of automation.
[0023] (2) The present invention provides an automated processing device for preparing enzymes by anaerobic fermentation of rotten fruit, which is provided with a fermentation component, wherein the fermentation component includes a fermentation tank and a stirring unit, wherein the stirring unit is arranged in the fermentation tank and can stir and mix a mixture of pomace, water and syrup so that the substances are evenly distributed, thereby promoting the fermentation of the enzyme.
[0024] (3) The automated processing device for preparing enzymes by anaerobic fermentation of rotten fruit of the present invention is provided with a feed conveying component, which is connected to a fermentation tank. The feed conveying component can input pomace processed by a crushing unit, water and syrup into the fermentation tank in proportion, so that the pomace, water and syrup are mixed in a specific proportion, so that yeast can grow and reproduce better.
[0025] (4) The present invention provides an automated processing device for preparing enzymes by anaerobic fermentation of rotten fruits, wherein a filling component is provided, and the filling component includes a filling unit, which is connected to a fermentation tank through a pipeline. The filling unit can extract fermented material that has been fermented in the fermentation tank and fill it into a bottle. The filling unit not only improves the filling efficiency, but also ensures the hygiene and standardization of the products during the production process, and reduces errors and health hazards caused by manual operations.
[0026] (5) The present invention is an automated processing device for preparing enzymes by anaerobic fermentation of rotten fruit. The various components used for collection, processing, fermentation and filling in the fermentation of rotten fruit are integrated together. The container can collect and store the rotten fruit, and the loading component clamps and lifts the container so that the rotten fruit in the container is dumped into the hopper. The feeding component can input pomace, water and syrup into the fermentation tank in a certain proportion. The stirring unit can stir the pomace, water and syrup to promote the fermentation of the mixture. The filling unit is connected to the fermentation tank through a pipeline, and can extract the fermented product that has been fermented in the fermentation tank and fill it into the bottle. The mutual cooperation of the various components can improve the processing efficiency of rotten fruit fermentation, which is conducive to batch fermentation and industrial processing of rotten fruit. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 It is a schematic diagram of the connection structure of the crushing component and the feeding component in the present invention;
[0030] Figure 3 It is a structural schematic diagram of the feeding assembly in the present invention;
[0031] Figure 4 This is a schematic diagram of the structure of the flip frame in the present invention. Figure 1 ;
[0032] Figure 5 This is a schematic diagram of the structure of the flip frame in the present invention. Figure 2 ;
[0033] Figure 6 It is a schematic diagram of the structure of the crushing component in the present invention;
[0034] Figure 7 It is a partial structural schematic diagram of the present invention;
[0035] Figure 8 The schematic diagram of the connection structure of the fermentation component, the feed component and the filling component in the present invention is Figure 1 ;
[0036] Fig. 9 The schematic diagram of the connection structure of the fermentation component, the feed component and the filling component in the present invention is Figure 2 ;
[0037] Fig.10 It is a structural schematic diagram of the filling component in the present invention.
[0038] In the figure, 100, a crushing assembly; 110, a hopper; 120, a crushing unit; 130, a reamer;
[0039] 200, loading assembly; 210, turning frame; 211, fixing frame; 212, rotating frame; 220, lifting unit;
[0040] 300, fermentation assembly; 310, fermentation tank; 320, stirring unit; 321, stirring paddle; 330, gravity measuring device;
[0041] 400, feeding assembly; 410, screw conveying unit; 420, pipeline conveying unit; 430, syrup conveying unit;
[0042] 500, filling assembly; 510, filling unit; 511, moving part; 512, filling head; 513, elastic part; 520, filling station; 521, positioning sleeve. DETAILED DESCRIPTION
[0043] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of this application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not used to limit the scope of the present invention.
[0044] An automated processing device for preparing enzymes through anaerobic fermentation of rotten fruit in this embodiment relates to the technical field of organic waste treatment. By integrating various components used for collection, processing, fermentation and filling in the fermentation of rotten fruit, the processing efficiency of the fermentation of rotten fruit is improved, which is conducive to the batch production and industrial treatment of rotten fruit.
[0045] See also Figures 1 to 10 In this embodiment, an automated processing device for preparing enzymes by anaerobic fermentation of rotten fruits comprises: a crushing component 100, a feeding component 200, a fermentation component 300, a feeding component 400 and a filling component 500. The crushing component 100 can crush the rotten fruits into pomace, and the feeding component 200 can put the rotten fruits in a container into the crushing component 100. The fermentation component 300 can ferment a mixture of pomace, water and syrup. The feeding component 400 can input pomace, water and syrup into the fermentation component 300 according to a proportion. The filling component 500 can fill the enzyme fermented in the fermentation component 300 into a bottle body for subsequent use.
[0046] The crushing assembly 100 includes a hopper 110 and a crushing unit 120. The crushing unit 120 is connected to the bottom of the hopper 110. The rotten fruits entering the hopper 110 can be guided into the crushing unit 120, and the crushing unit 120 can crush the rotten fruits into pomace.
[0047] The loading assembly 200 can lift the container containing rotten fruits and pour the rotten fruits in the container into the hopper 110, thereby completing the transfer and loading of the rotten fruits without manual intervention and with a high degree of automation.
[0048] The fermentation assembly 300 includes a fermentation tank 310 and a stirring unit 320. The stirring unit 320 is disposed in the fermentation tank 310. The stirring unit 320 can stir and mix the mixture of pomace, water and syrup to make the substances evenly distributed and promote the fermentation of the enzyme.
[0049] The feeding component 400 is connected to the fermentation tank 310, and the feeding component 400 can input the pomace processed by the crushing unit 120, as well as water and syrup into the fermentation tank 310 in proportion, so that the pomace, water and syrup are mixed in a specific proportion, so that the yeast can grow and reproduce better.
[0050] The filling assembly 500 includes a filling unit 510, which is connected to the fermentation tank 310 through a pipeline. The filling unit 510 can extract the fermented material in the fermentation tank 310 and fill it into the bottle body. The filling unit 510 not only improves the filling efficiency, but also ensures the hygiene and standardization of the products during the production process, and reduces errors and health hazards caused by manual operations.
[0051] During use, the container containing rotten fruits is moved to the vicinity of the automated processing device for preparing enzymes by anaerobic fermentation of rotten fruits. The loading assembly 200 clamps the container and lifts the container so that the rotten fruits in the container are dumped into the hopper 110. The hopper 110 can guide the rotten fruits to enter the crushing unit 120 in sequence, and the crushing unit 120 can crush the rotten fruits into pomace. The feeding assembly 400 can input pomace, water and syrup into the fermentation tank 310 in a certain proportion. The stirring unit 320 can stir the pomace, water and syrup to promote the fermentation of the mixture. The filling unit 510 is connected to the fermentation tank 310 through a pipeline, and can extract the fermented material that has been fermented in the fermentation tank 310 and fill it into the bottle.
[0052] It should be noted that the crushing component 100 and the feeding component 200 are integrally packaged in a box body, and the fermentation component 300, the feeding component 400 and the filling component 500 are integrally packaged in a box body. The two boxes are spaced apart from each other and connected through a part of the feeding component 400, which can avoid mutual interference between the two parts and improve system stability.
[0053] In some embodiments, see Figures 2 to 5 The loading assembly 200 includes a flip frame 210 for clamping the container and a lifting unit 220. The lifting unit 220 is connected to the flip frame 210. The lifting unit 220 can drive the flip frame 210 to move up and down, thereby driving the container containing rotten fruits to move up and down, and inputting the rotten fruits into the hopper 110.
[0054] In the specific implementation process, please refer to Figure 2 The lifting unit 220 is specifically a hydraulic cylinder, and the telescopic end of the hydraulic cylinder is connected to the flip frame 210, which can directly drive the flip frame 210 to move up and down. The flip frame 210 can carry the container up and down and push the container to move.
[0055] As a further implementation, see Figures 3 to 5 The flip frame 210 includes a fixed frame 211 and a rotating frame 212 for clamping the container. The rotating frame 212 is hinged to the fixed frame 211. The rotating frame 212 can rotate relative to the fixed frame 211 to form a parallel state and an inclined state. Figure 4In the parallel state, the rotating frame 212 is arranged parallel to the fixed frame 211, and the rotating frame 212 can abut against the fixed frame 211. Figure 5 In the tilted state, the rotating frame 212 is tilted relative to the fixed frame 211 , and the rotating frame 212 holding the container drives the container to flip relatively, dumping the rotten fruits into the hopper 110 .
[0056] As a further embodiment, a rotatable transmission chain and a sprocket are provided between the flip frame 210 and the fixed frame 211, the fixed frame 211 is rotatably connected to the sprocket, one end of the flip frame 210 is hinged to the fixed frame 211, and the other end of the flip frame 210 is fixedly connected to the sprocket, the transmission chain is sleeved on the sprocket, and the rotating chain can drive the flip frame 210 to flip relative to each other, and the container fixed on the flip frame 210 is tilted relative to the hopper 110, and the rotten fruit is dumped into the hopper 110. A servo motor is also provided on the fixed frame 211, and the servo motor is connected to the chain through the sprocket, and the servo motor can drive the chain to rotate, complete the driving of the flip frame 210, and realize the feeding process of the rotten fruit.
[0057] In some embodiments, see Figure 4 The loading assembly 200 also includes a guide unit, which includes two guide rails and guide wheels that are relatively arranged. The guide wheels are arranged on both sides of the fixed frame 211 and are rotatably connected to the fixed frame 211. The guide wheels cooperate with the guide rails to not only limit the moving path of the fixed frame 211, but also form effective support for the fixed frame 211.
[0058] It should be noted that a clamping bar is provided on the top of the flip frame 210, and the clamping bar is fixedly connected to the flip frame 210. A rotatable clamping plate is also provided on the flip frame 210, and both ends of the clamping plate are connected to the clamping bar through brackets, and a clamping space for clamping the container is formed between the clamping plate and the clamping bar.
[0059] The clamping plate has a release position and a clamping position relative to the clamping strip. In the release position, the clamping plate is relatively perpendicular to the clamping strip, and the clamping plate and the clamping strip are relatively open to form an open space, and the edge of the container can be placed in the open space. In the clamping position, the clamping plate is relatively parallel to the clamping strip, and a clamping space for clamping the edge of the container is formed between the clamping strip and the clamping plate, and the container located in the clamping space can be clamped.
[0060] In the specific implementation process, the end of the clamping plate can be connected to a servo motor, and the servo motor rotates to drive the clamping plate to rotate relatively, so that the clamping plate switches between the release position and the clamping position. In addition, the clamping plate can also be manually controlled to clamp the edge of the container using a lock buckle and a bolt.
[0061] In a further embodiment, the container for holding rotten fruits is generally a wheeled trash can, and the opening edge of the trash can can cooperate with the clamping space so that the clamping plate and the clamping strip can clamp the trash can relatively.
[0062] An abutment portion cooperating with the trash can is provided on one side of the fixed frame 211. The abutment portion can closely cooperate with the side of the trash can to limit the position of the trash can and bear the weight of the trash can when the trash can is turned over.
[0063] In some embodiments, see Figure 6 The crushing assembly 100 further includes a rotatable reamer 130, which is rotatably connected to the hopper 110. The reamer 130 connected to the motor can rotate relatively. When the reamer 130 rotates, the high-speed shearing action of the rotating blade can quickly shred larger fruits or fruit pieces. The reamer 130 quickly cuts and tears the rotten fruit in the initial stage to reduce the volume of the rotten fruit, thereby providing easier-to-handle pomace for the subsequent crushing unit 120.
[0064] In addition, the reamer 130 is specifically spiral-shaped, and the reamer 130 not only plays a role in crushing during the rotation process, but also can evenly transport the crushed rotten fruit to the crushing unit 120. The rotation of the reamer 130 can avoid the accumulation of rotten fruit, ensure the uniform distribution of materials, help to ensure that each part of the pomace can be fully processed, avoid local over-squeezing or waste, and enable the subsequent crushing unit 120 to process the pomace more efficiently.
[0065] In some embodiments, see Fig. 9 The stirring unit 320 includes a rotatable stirring paddle 321, which is rotatably connected to the fermentation tank 310 and arranged relatively horizontally. The rotation of the stirring paddle 321 can effectively promote the uniform mixing of materials (such as slag, water, and syrup) in the fermentation tank 310. By continuous stirring, it is ensured that all components in the fermentation tank 310 can be fully contacted, which promotes the growth of microorganisms and the production of enzymes, thereby improving the fermentation efficiency.
[0066] As a further embodiment, the end of the stirring paddle 321 is connected to the motor through a belt drive mechanism, and the motor can drive the stirring paddle 321 to rotate intermittently, so as to bring the material from the bottom of the tank to the top of the tank, and then bring the material on the top back to the bottom, so as to achieve a full circulation of the material. The continuous stirring action can avoid the sedimentation of the material and help maintain a uniform liquid flow, ensuring that all ingredients are fully mixed during the fermentation process.
[0067] The stirring paddle 321 is connected to the rotation of the fermentation tank 310 and is arranged horizontally, so that the stirring paddle 321 can evenly disturb the material when rotating horizontally in the tank, reducing the generation of local inactive areas. In this way, the distribution of temperature, humidity and nutrients in the fermentation process remains consistent, ensuring that the microorganisms can reproduce evenly in the entire tank, avoiding insufficient stirring or local excessive fermentation, thereby improving the uniformity and stability of fermentation. Uniform mixing helps to improve the yield and quality of the enzyme.
[0068] In some embodiments, please refer to Fig. 9 The feeding assembly 400 includes a screw conveying unit 410 for conveying pomace, a pipe conveying unit 420 for conveying water, and a syrup conveying unit 430 for conveying syrup. The pipe conveying unit 420 and the syrup conveying unit 430 are respectively connected to the fermentation tank 310. The screw conveying unit 410 can quantitatively input the pomace processed by the crushing unit 120 into the fermentation tank 310. The syrup conveying unit 430 can control the quantitative input of syrup into the fermentation tank 310, and the pipe conveying unit 420 can quantitatively transport the stored purified water into the fermentation tank 310.
[0069] The three raw materials (water, syrup and pomace) are respectively controlled by different conveying units, so that the quantitative input of pomace, water and syrup can be achieved, thereby ensuring that each raw material is input into the fermentation tank 310 in the correct proportion.
[0070] In addition, the feed component 400 can dynamically adjust the delivery volume according to the needs of the microorganisms and the consumption of raw materials during the fermentation process. The input volume of syrup may be adjusted according to the sugar consumption during the fermentation process to ensure that the sugar supply matches the metabolic needs of the microorganisms; the ratio of water and pomace can also be adjusted by adjusting the delivery volume to achieve optimal fermentation conditions.
[0071] It should be noted that automatic feeding of syrup: water: pomace at a ratio of 1:10:3 can achieve the best ratio, providing the microorganisms with the most suitable living and reproduction environment, thereby improving the yield and quality of the enzyme.
[0072] As a further embodiment, the spiral conveying unit 410 is specifically a spiral conveyor, and both ends of the spiral conveyor are respectively connected to the fermentation tank 310 and the crushing unit 120, so that the crushed pomace can be conveyed to the fermentation tank 310. A certain amount of pomace can be input for each rotation of the spiral conveyor. The input amount of pomace can be controlled by controlling the number of rotations of the spiral conveyor.
[0073] As a further embodiment, the syrup delivery unit 430 includes a storage hopper 110 for storing syrup. The storage hopper 110 is arranged above the fermentation tank 310. The storage hopper 110 is connected to the fermentation tank 310 through a pipeline. A valve is provided on the pipeline. When the valve is opened, the syrup can be input into the fermentation tank 310 through the valve under the action of gravity. By controlling the opening time of the valve, the input amount of syrup can be controlled.
[0074] As a further embodiment, the pipeline transport unit 420 includes a pipeline and a water pump, both ends of the pipeline are connected to the water storage tank and the fermentation tank 310 respectively, and the water pump is installed on the pipeline. The water pump can extract clean water from the water storage tank and transport it to the fermentation tank 310.
[0075] In some embodiments, see Figure 8 The fermentation component 300 also includes a gravity meter 330 disposed on the fermentation tank 310. The gravity meter 330 can measure the quality of input water, pomace and syrup, and feed the data back to the control system, so as to monitor and adjust the input amount of various raw materials in real time. The gravity meter 330 can automatically sense and record its quality changes, and feed back real-time data to the automatic control system to maintain the stability of the fermentation process and optimize production conditions.
[0076] A scientific and reasonable raw material ratio is crucial to the enzyme production process. Ensuring appropriate water, sugar and pomace input helps improve fermentation efficiency and enzyme production.
[0077] Each time raw materials are added, the gravity meter 330 can accurately calculate the mass of the input materials and transmit it to the control system. The system will immediately adjust the input amount of other raw materials to ensure that the mass of each input matches the requirements of the fermentation reaction and ensure that the entire fermentation process is stable and consistent.
[0078] The gravity measuring device 330 is an electronic force gauge for supporting the fermentation tank 310 .
[0079] In some embodiments, see Fig.10 The filling unit 510 includes a liftable moving part 511 and a filling head 512. The filling head 512 is connected to the moving part 511. The moving part 511 can drive the filling head 512 to move up and down relative to the bottle body used to contain the enzyme, and insert the filling head 512 into the bottle body for subsequent filling operations.
[0080] The filling head 512 is connected to the fermentation tank 310 through a pipeline, and a corresponding pump body is installed on the pipeline. The pump body can extract the fermented enzyme in the fermentation tank 310 and input it into the filling head 512 to complete the filling of the enzyme.
[0081] In the specific implementation process, the moving part 511 is a liftable bracket, and the moving part 511 is connected to a vertically arranged telescopic part, which is specifically a hydraulic cylinder, a pneumatic cylinder or an electric push rod. The telescopic part can be relatively retracted, thereby driving the moving part 511 to move up and down, and then driving the filling head 512 to move up and down as a whole. The lifting and lowering movement of the filling head 512 can adapt to the height of different bottles, ensure that the filling amount is accurate and uniform, and avoid filling errors caused by inconsistent equipment heights. The moving part 511 adjusts the position of the filling head 512 through the lifting action, so that it is perfectly docked with the bottle mouth, thereby ensuring that the fermented material can be accurately poured into the bottle.
[0082] For further implementation, please refer to Fig.10 An elastic member 513 is provided between the filling head 512 and the movable member 511. The elastic member 513 is a spring. The spring is sleeved on the filling head 512. The two ends of the spring are respectively connected to the movable member 511 and the middle part of the filling head 512. After the lower end of the filling head 512 abuts against the bottle body, the spring can be used to shrink relatively to avoid a rigid collision between the filling head 512 and the bottle body, which would cause damage to the bottle body or the filling head 512.
[0083] In the specific implementation process, the filling head 512 moves relative to the bottle body, and the elastic member 513 absorbs the vibration and impact between the filling head 512 and the moving member 511 through its elastic characteristics, so that the filling head 512 can be steadily aligned with the bottle mouth for filling, providing a buffering effect between the filling head 512 and the moving member 511, reducing the vibration and impact during the lifting and filling process. This can effectively avoid damage or wear of mechanical equipment due to severe vibration, thereby improving the stability and service life of the equipment.
[0084] In some embodiments, the filling assembly 500 also includes a filling table 520, which is provided with a positioning sleeve 521 for cooperating with the bottle body. The positioning sleeve 521 can accurately fix the bottle body in a predetermined position to prevent the bottle body from moving or tilting during the filling process, thereby ensuring that each bottle body can be accurately aligned with the filling head 512.
[0085] During use, when the bottle is placed in the positioning sleeve 521, the positioning sleeve 521 will fix the bottle according to the size and shape of the bottle to prevent it from shifting or tilting during the filling process, ensuring that the bottle mouth is aligned with the filling head 512. The positioning sleeve 521 stabilizes the position of the bottle to ensure that the filling head 512 can accurately align with the bottle mouth, avoiding leakage or overfilling due to inaccurate positioning.
[0086] The positioning sleeve 521 can automatically fix the bottle in the correct position, reducing the need for manual intervention and improving the automation of the production line. Operators do not need to manually adjust the position of the bottle and can focus on monitoring and maintaining other processes, thereby improving production efficiency.
[0087] Workflow: First, the rotten fruits are collected and stored in a wheeled trash can, and the wheeled trash can is moved to the vicinity of the automated processing device for preparing enzymes by anaerobic fermentation of rotten fruits, and the wheeled trash can is installed on the loading assembly 200. Then, the loading assembly 200 drives the wheeled trash can to move upward and flip relative to the hopper 110, and all the rotten fruits are dumped into the hopper 110. Next, the reamer 130 set in the hopper 110 rotates relatively, and while initially crushing the rotten fruits, the rotten fruits are gradually input into the crushing unit 120, and the crushing unit 120 completely crushes the rotten fruits into pomace. Then, the screw conveying unit 410 inputs a certain amount of pomace into the fermentation tank 310, the pipeline conveying unit 420 inputs a certain amount of clean water into the fermentation tank 310, and the syrup conveying unit 430 inputs a certain amount of syrup into the fermentation tank 310, and the three are mixed and stirred in the correct proportion to complete the fermentation process. Finally, the filling assembly 500 extracts the fermented enzyme in the fermentation tank 310 and inputs it into the bottle body for practical use.
[0088] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by any technician familiar with the technical field within the technical scope disclosed in the present invention should be covered by the present invention.
Claims
1. An automated processing device for preparing enzymes by anaerobic fermentation of rotten fruits, characterized in that: include: A crushing assembly, the crushing assembly comprising a hopper and a crushing unit, the crushing unit being connected to the bottom of the hopper to crush rotten fruits in the hopper; A loading assembly, which can lift and flip the container to input the rotten fruits in the container into the hopper; A fermentation assembly, the fermentation assembly comprising a fermentation tank and a stirring unit, the stirring unit being disposed in the fermentation tank and capable of stirring a mixture of pomace, water and syrup; A material feeding component, the material feeding component is connected to the fermentation tank, and the material feeding component can feed the pomace processed by the crushing unit, water and syrup into the fermentation tank in proportion; A filling assembly, wherein the filling assembly comprises a filling unit, wherein the filling unit is connected to the fermentation tank through a pipeline, and the filling unit can fill the fermented product fermented in the fermentation tank into the bottle body.
2. The automated processing device for preparing enzymes by anaerobic fermentation of rotten fruits according to claim 1, characterized in that: The feeding assembly comprises a turning frame for clamping the container and a lifting unit, wherein the lifting unit is connected to the turning frame, and the lifting unit can drive the turning frame to drive the container to move relative to the hopper.
3. The automated processing device for preparing enzymes by anaerobic fermentation of rotten fruits according to claim 2, characterized in that: The overturning frame includes a fixed frame and a rotating frame for clamping the container, the rotating frame is hinged to the fixed frame, and the rotating frame can rotate relative to the fixed frame to tip the container; the fixed frame is connected to the lifting unit, and the lifting unit can drive the fixed frame to move up and down.
4. The automated processing device for preparing enzymes by anaerobic fermentation of rotten fruits according to claim 1, characterized in that: The crushing assembly also includes a rotatable reamer, which is rotatably connected to the hopper. The reamer can preliminarily crush the rotten fruits and evenly transport the rotten fruits to the crushing unit.
5. The automated processing device for preparing enzymes by anaerobic fermentation of rotten fruits according to claim 1, characterized in that: The stirring unit comprises a rotatable stirring paddle, which is rotatably connected to the fermentation tank and arranged relatively horizontally.
6. The automated processing device for preparing enzymes by anaerobic fermentation of rotten fruits according to claim 5, characterized in that: The feeding assembly includes a spiral conveying unit for conveying pomace, a pipeline conveying unit for conveying water, and a syrup conveying unit for conveying syrup. The pipeline conveying unit and the syrup conveying unit are respectively connected to the fermentation tank, and both ends of the spiral conveying unit are respectively connected to the fermentation tank and the crushing unit.
7. The automated processing device for preparing enzymes by anaerobic fermentation of rotten fruits according to claim 6, characterized in that: The fermentation component further comprises a gravity meter disposed on the fermentation tank, and the gravity meter can measure the mass of input water, pomace and syrup.
8. The automated processing device for preparing enzymes by anaerobic fermentation of rotten fruits according to claim 1, characterized in that: The filling unit comprises a movable part that can be raised and lowered and a filling head, wherein the filling head is connected to the movable part and communicated with the fermentation tank through a pipeline, and the filling head can fill the fermented material into the bottle.
9. The automatic processing device for preparing enzyme by anaerobic fermentation of rotten fruit according to claim 8, characterized in that: An elastic member is provided between the filling head and the moving member, and two ends of the elastic member are respectively connected to the filling head and the moving member.
10. The automatic processing device for preparing enzyme by anaerobic fermentation of rotten fruit according to claim 9, characterized in that: The filling assembly further comprises a filling table, on which a positioning sleeve for cooperating with the bottle body is provided.
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