Device and method for detecting impermeability of concrete
By designing a concrete anti-seepage performance detection device with a multi-function clamping mechanism, the problems of multiple clamping and handling of specimens in the prior art are solved, and the efficiency and accuracy of specimens processing and testing are achieved.
Patent Information
- Application Number
- CN202510072627.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2045-01-17
AI Technical Summary
The existing concrete anti-seepage performance detection device requires multiple clamping and handling of test pieces, resulting in reduced detection efficiency, increased labor costs and increased equipment costs.
A concrete anti-seepage performance detection device including a multifunctional clamping mechanism is designed, through which the test piece only needs to be clamped in a single time during the processing and testing process, which improves the processing efficiency and detection progress.
It realizes the efficiency of test piece processing and testing, reduces labor and equipment costs, and improves the accuracy and efficiency of concrete seepage resistance detection.
Smart Images

Figure CN119470218A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete anti-seepage performance detection, and in particular to a device and method for concrete anti-seepage performance detection. Background Art
[0002] Concrete is a porous body with different pore sizes. When there is a pressure difference in the surrounding medium, there will be medium migration that obeys fluid mechanics, that is, permeation. The impermeability of concrete is the basic performance of concrete and an important characteristic of concrete durability. The impermeability of concrete not only represents the ability of concrete to resist water flow, but also affects the concrete's resistance to carbonization, resistance to chloride ion penetration and other properties.
[0003] When processing concrete specimens, the existing concrete anti-permeability performance testing device needs to clamp and move them multiple times, which will require the use of multiple clamping mechanisms. Each replacement of the clamping mechanism requires a certain amount of time and labor investment, which will result in a decrease in the efficiency of concrete anti-permeability performance testing and an increase in labor costs. At the same time, the configuration of multiple clamping mechanisms will increase the equipment cost and reduce the use value of the testing device. Summary of the invention
[0004] The present invention discloses a device for testing the anti-seepage performance of concrete, aiming to solve the problem that the existing concrete anti-seepage performance testing device needs to clamp and carry the concrete specimen for many times when processing the concrete specimen, which requires the use of multiple clamping mechanisms. Each replacement of the clamping mechanism requires a certain amount of time and labor investment, thereby reducing the efficiency of the concrete anti-seepage performance testing and increasing the labor cost. At the same time, the configuration of multiple clamping mechanisms will increase the technical problem of equipment cost.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A device for detecting the anti-seepage performance of concrete comprises a concrete anti-seepage instrument and a processing seat, wherein the concrete anti-seepage instrument is provided with placement seats at equal distances, and each placement seat is docked with a test mold, one side of the concrete anti-seepage instrument is fixedly connected to two docking frames, and the processing seat is fixedly connected to the top of the two docking frames, a placement groove is opened on the top of the processing seat, a forward and reverse motor 1 is fixedly connected to the bottom of the processing seat, and the output shaft of the forward and reverse motor 1 is connected to a rotation adjustment column through a coupling, a multifunctional clamping mechanism is arranged on the outer side wall of the rotation adjustment column, the multifunctional clamping mechanism comprises a lower clamping ring and an upper adjustment ring, and the outer side wall of the lower clamping ring is fixedly connected to a mounting ring, the mounting ring is fixedly connected to the lower part of the rotation adjustment column, a lifting slide groove is opened on the upper part of the rotation adjustment column, a lifting slider is slidably connected to the inside of the lifting slide groove, the upper adjusting ring is fixedly connected to the lifting slider, the rotation adjustment column is fixedly connected to a fixing ring located above the upper adjusting ring, a hydraulic cylinder 4 is fixedly connected to the bottom of the fixing ring, and the output end of the hydraulic cylinder 4 is fixedly connected to the top of the lifting slider.
[0006] By providing a multifunctional clamping mechanism, the multifunctional clamping mechanism can be used to perform clamping operations when grinding and cleaning the upper and lower ends of the test piece, gluing the sides and docking with the test mold, so that the test piece only needs a single clamping from processing to testing, thereby improving the test piece processing efficiency, reducing the investment in labor costs and equipment costs, and improving the progress of concrete impermeability testing.
[0007] In a preferred solution, mounting grooves are equidistantly provided on opposite sides of the lower clamping ring and the upper adjusting ring, and a movable rail is fixedly connected to the interior of each mounting groove, and a movable slide rod is slidably connected to the interior of each movable rail, and the outer side walls of the lower clamping ring and the upper adjusting ring close to each movable slide rod are fixedly connected to a frame, and a cylinder 1 is fixedly connected to the side of the frame facing the movable slide rod, and the output end of the cylinder 1 is fixedly connected to one side of the corresponding movable slide rod.
[0008] In a preferred scheme, one side of the movable slide rod is fixedly connected to the frame, and one side of the frame is fixedly connected to the forward and reverse motor 2, the output shaft of the forward and reverse motor 2 is fixedly connected to the flip frame through a coupling, one end of the flip frame is connected to the inner wall of one side of the frame through a bearing, the top of the flip frame is fixedly connected to the upper fitting arc plate, the arc surface of the upper fitting arc plate is provided with reinforcement holes at equal distances, and the interior of each reinforcement hole is fixedly connected to an extrusion airbag, each extrusion airbag is fixedly connected to a reinforcement friction block, and the reinforcement friction block is partially located in the reinforcement hole, and the bottom of the flip frame is fixedly connected to a lower supporting base plate, both sides of the lower supporting base plate are connected to shock-absorbing plates through hinges, and shock-absorbing spring rods are fixedly connected to the same side of the two shock-absorbing plates at equal distances, and one end of the shock-absorbing spring rod is fixedly connected to one side of the lower supporting base plate.
[0009] In a preferred solution, the rotary adjustment column is provided with upper and lower end processing mechanisms at the upper and lower ends of the multifunctional clamping mechanism, and the upper and lower end processing mechanisms include two rings, both of which are sleeved on the rotary adjustment column, and the two rings are fixedly connected to the same integrated contact frame, and the integrated contact frame is fixedly connected to the storage groove, and the two rings are fixedly connected to the opposite sides of the two rings with fixed frames, and the opposite sides of the two fixed frames are fixedly connected to hydraulic cylinders 2, and the output ends of the two hydraulic cylinders 2 are fixedly connected to lifting frames, and the opposite sides of the two lifting frames are fixedly connected to hollow processing covers.
[0010] By providing an upper and lower end processing mechanism, after the specimen is initially clamped, the second hydraulic cylinder is adjusted to drive the hollow processing cover to move to the upper and lower end surfaces of the specimen. When the wire brush contacts the upper and lower end surfaces of the specimen, the second driving motor is started, and the second driving motor drives the wire brush to grind the upper and lower end surfaces of the specimen. At the same time, the third hydraulic cylinder is adjusted to drive the extrusion wire frame to continuously reciprocate, and the extrusion spring rod drives the extrusion wire frame to continuously adjust, so that after the wire brush initially grinds and cleans, the extrusion wire frame performs deep grinding and cleaning, thereby improving the grinding and cleaning effect of the upper and lower end surfaces of the specimen. During the operation of the wire brush and the extrusion wire frame, the collection pump is started, and the collection pump collects the grinding debris and impurities through the collection hole to avoid splashing of this part of the debris and causing pollution.
[0011] In a preferred scheme, a collecting hole is opened on the inner arc surface of the hollow processing hood, and the side of the hollow collecting hood facing the lifting frame is fixedly connected to a driving motor 2, the output shaft of the driving motor 2 is fixedly connected to a rotating shaft through a coupling, one end of the rotating shaft is fixedly connected to an axis frame, one side of the axis frame is fixedly connected to a wire brush, and the other side of the axis frame is fixedly connected to an adjusting rail, an adjusting slide rod is slidably connected to the adjusting rail, one side of the adjusting slide rod is connected to an extruded wire frame through a hinge, and the side of the extruded wire frame facing the adjusting slide rod is equidistantly fixedly connected to an extruded spring rod, one end of the extruded spring rod is fixedly connected to one side of the adjusting slide rod, a side of the axis frame close to the adjusting slide rod is fixedly connected to a hydraulic cylinder 3, the output end of the hydraulic cylinder 3 is fixedly connected to the adjusting slide rod, one side of the hollow processing hood is fixedly connected to a collecting box, and the hollow processing hood is fixedly connected to a collecting pump close to the collecting box, the collecting end of the collecting pump is connected to the interior of the hollow processing hood through a pipeline, and the delivery end of the collecting pump is connected to the interior of the collecting box through a pipeline.
[0012] In a preferred embodiment, the processing seat is provided with two groups of rapid heating mechanisms, and the placement groove is fixedly connected to a docking base between the two groups of rapid heating mechanisms, and docking columns are fixedly connected to the side walls of the docking base at equal distances, and the outer wall of the processing seat close to the docking base is fixedly connected to an external block, and the top of the external block is fixedly connected to cylinder 2, and the output end of cylinder 2 is fixedly connected to a lifting plate, and the bottom end of the lifting plate is lower than the top end of the docking base.
[0013] In a preferred embodiment, the rapid heating mechanism includes a connecting frame fixedly connected to the top of the processing seat, the top of the connecting frame is fixedly connected with mounting blocks at equal distances, one side of each mounting block is fixedly connected with a hydraulic cylinder 1, the output end of the hydraulic cylinder 1 is fixedly connected with an intermediate column, both sides of the intermediate column are connected with heat conducting plates through hinges, a connecting spring rod is fixedly connected with equal distances between the two heat conducting plates, each heat conducting plate is fixedly connected with a heating frame on the outer wall away from the docking base, and electric heating tubes are fixedly connected with equal distances inside the heating frame.
[0014] By providing a rapid heating mechanism, before the test piece is butted against the test mold, the hydraulic cylinder is adjusted to drive the middle column to move toward the test mold. When the heat conducting plate contacts the test mold, the heat conducting plate is spread out toward both sides, and the connecting spring rod is passively compressed, and the contact area between the heat conducting plate and the test mold is increased, thereby quickly realizing the heating treatment of the test mold.
[0015] In a preferred solution, a sealant spraying mechanism is provided at the storage groove located between the rapid heating mechanism and the multifunctional clamping mechanism, and the sealant spraying mechanism includes an annular placement rail fixedly connected to the storage groove, and two connecting sliders are slidably connected inside the annular placement rail, and the tops of the two connecting sliders are fixedly connected to the same driven gear, and the bottom inner wall of the storage groove located in the driven gear is fixedly connected to a driving motor 1, and the output shaft of the driving motor 1 is fixedly connected to the driving shaft through a coupling, and the outer wall of the driving shaft is fixedly connected to a driving gear, and the driving gear is meshed with the driven gear.
[0016] By providing a sealant spraying mechanism, when the test piece rotates to the spraying plate, the drive motor 1 and the spraying pump are started, the drive motor 1 drives the spraying plate to rotate around the side of the test piece, and the spraying pump conveys the sealant to the spraying plate to start a circular spraying operation. Compared with manual rolling glue, this spraying method has a better sealant coating effect, thereby making the connection between the test piece and the test mold tighter, further preventing water from overflowing from the two and causing failure of concrete impermeability test.
[0017] In a preferred solution, the top of the driven gear is fixedly connected to a mounting rod, and the top of the mounting rod is fixedly connected to a glue spraying plate, and glue spraying holes are opened at equal distances on the curved surface of the glue spraying plate, one side of the mounting rod is fixedly connected to a mounting plate, the top of the mounting plate is fixedly connected to a storage box, the top of the storage box is fixedly connected to a spray pump, the spraying end of the spray pump is connected to the inside of the glue spraying plate through a pipe, and the extraction end of the spray pump is connected to the inside of the storage box through a pipe.
[0018] A method for testing the impermeability of concrete, using a device for testing the impermeability of concrete as described above, comprising the following steps; Step 1: Place the lower end of the specimen in the lower clamping ring, adjust the cylinder 1 to drive the moving slide bar to move on the moving rail, start the forward and reverse motor 2 to drive the upper fitting arc plate to rotate to an angle parallel to the side of the specimen, and the continuous drive of the cylinder 1 makes the upper fitting arc plate contact and squeeze the lower part of the specimen; then adjust the upper hydraulic cylinder 4 to drive the upper adjustment ring to move to the upper end of the specimen, and similarly adjust the upper fitting arc plates inside the upper adjustment ring to clamp the upper part of the specimen, thereby completing the initial clamping and fixing of the specimen; after the initial clamping and fixing, adjust the hydraulic cylinder 2 to drive the hollow processing cover to move to the upper and lower end surfaces of the specimen, and when the wire brush contacts the upper and lower end surfaces of the specimen, start the drive motor 2, and the drive motor 2 drives the wire brush to grind the upper and lower end surfaces of the specimen; Step 2: After the polishing and cleaning is completed, the forward and reverse motor 1 is started to drive the test piece to rotate 90°, and the test piece rotates to the glue spraying plate. Then, the forward and reverse motors 2 inside the lower clamping ring are started to rotate 90° in the opposite direction, so that the lower support bottom plates on the lower clamping ring rotate to the lower end of the test piece and contact with it. Similarly, the forward and reverse motors 2 inside the upper adjustment ring are adjusted to rotate the lower support bottom plates of the upper adjustment ring to the upper end of the test piece and contact with it, thereby completing the upper and lower end positioning and clamping of the test piece; after the upper and lower ends are positioned and clamped, the drive motor 1 and the spray pump are started, and the drive motor 1 drives the glue spraying plate to rotate around the side of the test piece, and the spray pump delivers the sealant to the glue spraying plate to start the circular glue spraying operation; Step 3: After the test piece is sprayed with glue in an annular shape, the test mold to be operated is placed on the docking base, and the hydraulic cylinder is adjusted to drive the middle column to move toward the test mold. When the heat conductive sheet contacts the test mold, the heat conductive sheet is expanded to both sides by the extrusion force, and the connecting spring rod is passively compressed, and the contact area between the heat conductive sheet and the test mold is increased, thereby quickly realizing the heating treatment of the test mold. After the test mold is heated, the forward and reverse motor 1 is started again to drive the test piece to rotate 90°. When the test piece rotates to the top of the test mold, the forward and reverse motor 2 inside the upper adjustment ring is reversed 90° again to make the upper fit. The arc plate clamps and positions the upper part of the specimen, and adjusts the cylinder 1 on the lower clamping ring to release the clamping of the lower part of the specimen. Then adjust the hydraulic cylinder 4 to drive the upper adjusting ring to press down, thereby gradually pressing the specimen into the test mold. When the specimen is no longer pressed down, the fitting between the test mold and the specimen is completed. When the test mold is cooled, the test mold and the specimen are moved synchronously to the placement seat of the concrete impermeability tester. When the six placement seats on the concrete impermeability tester are all placed with specimens, start the concrete impermeability tester, continuously apply pressure, and observe whether there is liquid seepage above the specimen to know the concrete impermeability.
[0019] From the above, it can be seen that the device for testing the anti-permeability performance of concrete provided by the present invention has the technical effect of improving the clamping operation when grinding and cleaning the upper and lower ends of the test piece, coating the sides with glue and docking with the test mold, so that the test piece only needs a single clamping from processing to testing, thereby improving the test piece processing efficiency, reducing the investment in labor costs and equipment costs, and improving the progress of concrete anti-permeability testing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The present invention is a schematic diagram of the overall structure of a device for testing the anti-permeability performance of concrete.
[0021] Figure 2 The present invention is a side view of the overall structure of a device for testing the anti-seepage performance of concrete proposed by the present invention.
[0022] Figure 3 The present invention is a schematic diagram of a treatment seat and a structural assembly above the treatment seat of a device for testing the anti-seepage performance of concrete.
[0023] Figure 4 The present invention is a schematic diagram of the combined structure of a rotating adjustment column and a multifunctional clamping mechanism of a device for testing the anti-permeability performance of concrete.
[0024] Figure 5 A schematic diagram of a multifunctional clamping mechanism of a device for testing the anti-permeability performance of concrete proposed by the present invention.
[0025] Figure 6 The present invention provides a schematic diagram of the combined structure of a moving rail, a lower supporting base plate and an upper bonding arc plate of a device for testing the anti-seepage performance of concrete.
[0026] Figure 7 The present invention is a schematic diagram of the combined structure of a rotating adjustment column and upper and lower end processing mechanisms of a device for testing the anti-seepage performance of concrete.
[0027] Figure 8 The present invention is a schematic diagram of the upper and lower end processing mechanisms of a device for testing the anti-seepage performance of concrete.
[0028] Fig. 9 This is a cross-sectional view of the hollow treatment cover structure of a device for testing the anti-seepage performance of concrete proposed by the present invention.
[0029] Fig.10 This is an enlarged view of the wire brush and extruded wire frame structure of a device for testing the anti-seepage performance of concrete proposed by the present invention.
[0030] Fig.11The present invention is a schematic diagram of the combined structure of a docking base and a rapid heating mechanism of a device for testing the anti-seepage performance of concrete proposed by the present invention.
[0031] Fig.12 The present invention is a schematic diagram of a rapid heating mechanism of a device for testing the anti-permeability performance of concrete.
[0032] Fig.13 The present invention is a schematic diagram of a sealant spraying mechanism of a device for testing the anti-seepage performance of concrete.
[0033] In the figure: 1. Concrete impermeability tester; 2. Placement seat; 3. Test mold; 4. Rotating adjustment column; 5. Sealant spraying mechanism; 501. Spraying plate; 502. Spraying hole; 503. Collecting cover; 504. Spraying pump; 505. Storage box; 506. Driven gear; 507. Ring placement rail; 508. Driving motor 1; 509. Driving shaft; 510. Connecting slider; 511. Active gear; 512. Placement plate; 513. Mounting rod; 6. Rapid heating mechanism; 601 , connecting frame; 602, heat conducting sheet; 603, middle column; 604, mounting block; 605, connecting spring rod; 606, hydraulic cylinder 1; 607, heating frame; 608, electric heating tube; 7, processing seat; 8, upper and lower end processing mechanism; 801, integrated contact frame; 802, sleeve ring; 803, fixing frame; 804, hollow processing cover; 805, driving motor 2; 806, hydraulic cylinder 2; 807, lifting frame; 808, collecting hole; 809, wire brush; 810, extrusion Spring rod; 811, collection box; 812, collection pump; 813, rotating shaft; 814, adjustment rail; 815, extrusion wire rack; 816, shaft rack; 817, hydraulic cylinder three; 818, adjustment slide rod; 9, docking frame; 10, forward and reverse motor one; 11, multifunctional clamping mechanism; 1101, lower clamping ring; 1102, mounting ring; 1103, moving rail; 1104, moving slide rod; 1105, upper adjustment ring; 1106, lifting slide; 1107, hydraulic cylinder four ; 1108, fixing ring; 1109, lifting slider; 1110, frame; 1111, frame; 1112, cylinder one; 1113, reinforcement friction block; 1114, forward and reverse motor two; 1115, flip frame; 1116, shock-absorbing spring rod; 1117, extrusion airbag; 1118, lower supporting base plate; 1119, shock-absorbing plate; 1120, upper fitting arc plate; 12, lifting plate; 13, external block; 14, cylinder two; 15, docking base; 16, docking column. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0035] The device for detecting the anti-seepage performance of concrete disclosed in the present invention is mainly applied to the existing devices for detecting the anti-seepage performance of concrete. When processing concrete specimens, the concrete specimens need to be clamped and carried for many times, which will require the use of multiple clamping mechanisms. Each replacement of the clamping mechanism requires a certain amount of time and labor investment, resulting in a decrease in the efficiency of the anti-seepage performance detection of concrete and an increase in labor costs. At the same time, the configuration of multiple clamping mechanisms will result in a scenario in which the equipment cost is increased.
[0036] Reference Figure 1-Figure 13 A device for testing the impermeability of concrete comprises a concrete impermeability tester 1 and a processing seat 7. The concrete impermeability tester 1 is provided with placement seats 2 at equal distances, and each placement seat 2 is docked with a test mold 3. One side of the concrete impermeability tester 1 is fixedly connected to two docking frames 9, and the processing seat 7 is fixedly connected to the top of the two docking frames 9. The top of the processing seat 7 is provided with a placement groove. The bottom of the processing seat 7 is fixedly connected to a forward and reverse motor 10, and the output shaft of the forward and reverse motor 10 is connected to a rotating adjustment column 4 through a coupling. A multifunctional clamping mechanism 11 is provided on the outer wall of the rotating adjustment column 4. The multifunctional clamping mechanism 11 comprises a lower clamping ring 1101 and an upper adjustment ring 1105, and the outer wall of the lower clamping ring 1101 is fixedly connected with a mounting ring 1102, the mounting ring 1102 is fixedly connected to the outer wall of the rotating adjustment column 4 located below, the top of the rotating adjustment column 4 is provided with a lifting slot 1106, the inner sliding connection of the lifting slide 1106 is connected with a lifting slider 1109, the upper adjusting ring 1105 is fixedly connected to one side of the lifting slider 1109, the outer wall of the rotating adjustment column 4 located above the upper adjusting ring 1105 is fixedly connected with a fixing ring 1108, the bottom of the fixing ring 1108 is fixedly connected with a hydraulic cylinder four 1107, and the output end of the hydraulic cylinder four 1107 is fixedly connected to the top of the lifting slider 1109.
[0037] In a specific application scenario, before processing the specimen, the lower end of the specimen is placed in the lower clamping ring 1101, the cylinder 1 1112 is adjusted to drive the moving slide 1104 to move on the moving rail 1103, the forward and reverse motor 2 1114 is started to drive the upper fitting arc plate 1120 to rotate to an angle parallel to the side of the specimen, and the continuous driving of the cylinder 1 1112 makes the upper fitting arc plate 1120 contact and squeeze the side of the specimen, and then the upper hydraulic cylinder 4 1107 is adjusted to drive the upper adjustment The ring 1105 moves to the upper end of the specimen, and the upper fitting arc plates 1120 inside the upper adjusting ring 1105 clamp the side of the specimen close to the upper side, thereby completing the initial clamping and fixing of the specimen. After the initial clamping and fixing, the upper and lower ends of the specimen can be polished and cleaned by the upper and lower end processing mechanisms 8. After the polishing and cleaning is completed, the forward and reverse motors 10 are started to drive the specimen to rotate 90 degrees, and the specimen rotates to the glue spraying plate 501, and then the lower clamping ring 1101 is started. The forward and reverse motor 1114 rotates in the opposite direction by 90°, so that each lower support base plate 1118 rotates to the lower end of the test piece and contacts it. Then, the forward and reverse motor 1114 inside the upper adjustment ring 1105 is adjusted to complete the positioning and clamping of the upper and lower ends of the test piece. After the upper and lower ends are positioned and clamped, the test piece can be sprayed on the side. After the side spraying is completed, the forward and reverse motor 10 is started again to drive the test piece to rotate 90°. When the test piece rotates to the top of the test mold 3, the upper adjustment ring 1105 is turned on. The forward and reverse motor 1114 inside 105 is reversed by 90° again, so that the upper fitting arc plate 1120 clamps and positions the side of the specimen, and the bottom of the specimen is released. The hydraulic cylinder 1107 is adjusted to drive the upper adjusting ring 1105 to press down, thereby gradually pressing the specimen into the test mold 3. When the specimen is no longer pressed down, the fitting between the test mold 3 and the specimen is completed. The multifunctional clamping mechanism 11 and the forward and reverse motor 10 cooperate with each other to realize all preparations before the specimen detection, which is convenient and efficient.
[0038] Specifically, when the side of the specimen is clamped by the upper fitting arc plate 1120, the reinforced friction block 1113 is pushed by the extrusion airbag 1117 to contact the side of the specimen more closely, thereby improving the firmness of the clamping of the side of the specimen.
[0039] It should be noted that when the upper and lower ends of the specimen are positioned and clamped by the lower supporting base plate 1118, the shock-absorbing spring rod 1116 is compressed, and the shock-absorbing plate 1119 contacts and squeezes the upper and lower end surfaces of the specimen, which on the one hand improves the firmness of the clamping of the upper and lower end surfaces of the specimen, and on the other hand, the shock-absorbing spring rod 1116 in a compressed state weakens the vibration during the polishing and cleaning of the upper and lower end surfaces of the specimen, thereby reducing the impact of the vibration on the stability of the specimen.
[0040] Reference Figure 1-Figure 6In a preferred embodiment, mounting grooves are formed at equal distances on opposite sides of the lower clamping ring 1101 and the upper adjusting ring 1105, and a movable rail 1103 is fixedly connected to the interior of each mounting groove, and a movable slide bar 1104 is slidably connected to the interior of each movable rail 1103, and a frame 1110 is fixedly connected to the outer wall of each movable slide bar 1104 near the lower clamping ring 1101 and the upper adjusting ring 1105, and a cylinder 1112 is fixedly connected to the side of the frame 1110 facing the movable slide bar 1104, and the output end of the cylinder 1112 is fixedly connected to one side of the corresponding movable slide bar 1104, and a frame 1111 is fixedly connected to one side of the movable slide bar 1104, and a forward and reverse motor 1114 is fixedly connected to one side of the frame 1111, and the output shaft of the forward and reverse motor 1114 is connected to the outer wall of the lower clamping ring 1101 and the upper adjusting ring 1105 through a coupling. A flip frame 1115 is fixedly connected, one end of the flip frame 1115 is connected to an inner wall of one side of the frame 1111 through a bearing, the top of the flip frame 1115 is fixedly connected to an upper fitting arc plate 1120, and reinforcement holes are equidistantly provided on the arc surface of the upper fitting arc plate 1120, and an extrusion airbag 1117 is fixedly connected to the inside of each reinforcement hole, and a reinforcement friction block 1113 is fixedly connected to each extrusion airbag 1117, and the reinforcement friction block 1113 is partially located in the reinforcement hole, and the bottom of the flip frame 1115 is fixedly connected to a lower supporting base plate 1118, and shock-absorbing plates 1119 are connected to both sides of the lower supporting base plate 1118 through hinges, and shock-absorbing spring rods 1116 are fixedly connected to the same side of the two shock-absorbing plates 1119 at equal distances, and one end of the shock-absorbing spring rod 1116 is fixedly connected to one side of the lower supporting base plate 1118.
[0041] Reference Figure 1 , Figure 7 , Figure 8 , Fig. 9 and Fig.10In a preferred embodiment, the rotation adjustment column 4 is provided with an upper and lower end processing mechanism 8 at the upper and lower ends of the multifunctional clamping mechanism 11, and the upper and lower end processing mechanism 8 includes two collars 802, and the two collars 802 are sleeved on the outer side wall of the rotation adjustment column 4, and the two collars 802 are fixedly connected to the same integrated contact frame 801, and the integrated contact frame 801 is fixedly connected to the bottom inner wall of the placement groove, and the two collars 802 are fixedly connected to the opposite sides with a fixing frame 803, and the two fixing frames The opposite sides of 803 are fixedly connected with hydraulic cylinder 806, the output ends of the two hydraulic cylinders 806 are fixedly connected with lifting frames 807, the opposite sides of the two lifting frames 807 are fixedly connected with hollow processing covers 804, the inner arc surface of the hollow processing covers 804 is provided with collecting holes 808, and the side of the hollow collecting cover 503 facing the lifting frames 807 is fixedly connected with driving motor 805, the output shaft of driving motor 805 is fixedly connected with rotating shaft 813 through a coupling, and rotating shaft 813 One end of the shaft frame 816 is fixedly connected, one side of the shaft frame 816 is fixedly connected to a wire brush 809, the other side of the shaft frame 816 is fixedly connected to an adjustment rail 814, an adjustment slide bar 818 is slidably connected to the adjustment rail 814, one side of the adjustment slide bar 818 is connected to an extruded steel wire frame 815 through a hinge, and an extruded spring rod 810 is fixedly connected to the side of the extruded steel wire frame 815 facing the adjustment slide bar 818 at an equal distance, and one end of the extruded spring rod 810 is fixedly connected to one side of the adjustment slide bar 818. A hydraulic cylinder three 817 is fixedly connected to one side of the shaft frame 816 near the adjusting slide bar 818, and an output end of the hydraulic cylinder three 817 is fixedly connected to one side of the adjusting slide bar 818. A collecting box 811 is fixedly connected to one side of the hollow processing cover 804. A collecting pump 812 is fixedly connected to the hollow processing cover 804 near the collecting box 811, and a collecting end of the collecting pump 812 is connected to the interior of the hollow processing cover 804 through a pipeline, and a delivering end of the collecting pump 812 is connected to the interior of the collecting box 811 through a pipeline.
[0042] Specifically, after the specimen is initially clamped, the second hydraulic cylinder 806 is adjusted to drive the hollow processing cover 804 to move to the upper and lower end surfaces of the specimen. When the wire brush 809 contacts the upper and lower end surfaces of the specimen, the second driving motor 805 is started, and the second driving motor 805 drives the wire brush 809 to grind the upper and lower end surfaces of the specimen. At the same time, the third hydraulic cylinder 817 is adjusted to drive the extrusion wire rack 815 to continuously reciprocate, and the extrusion spring rod 810 drives the extrusion wire rack 815 to continuously adjust, so that after the wire brush 809 initially grinds and cleans, the extrusion wire rack 815 performs deep grinding and cleaning, thereby improving the grinding and cleaning effect of the upper and lower end surfaces of the specimen. During the operation of the wire brush 809 and the extrusion wire rack 815, the collection pump 812 is started, and the collection pump 812 collects the polished debris and impurities through the collection hole 808 to avoid splashing of this part of the debris and causing pollution.
[0043] Reference Figure 1 , Figure 2 and Fig.11 In a preferred embodiment, two groups of rapid heating mechanisms 6 are provided on the processing seat 7, and the placement groove is fixedly connected to a docking base 15 between the two groups of rapid heating mechanisms 6, and docking columns 16 are fixedly connected to the side walls of the docking base 15 at equal distances, and an external block 13 is fixedly connected to the outer wall of the processing seat 7 near the docking base 15, and a cylinder 2 14 is fixedly connected to the top of the external block 13, and a lifting plate 12 is fixedly connected to the output end of the cylinder 2 14, and the bottom end of the lifting plate 12 is lower than the top end of the docking base 15.
[0044] Reference Figure 1 , Fig.11 and Fig.12 In a preferred embodiment, the rapid heating mechanism 6 includes a connecting frame 601, and the connecting frame 601 is fixedly connected to the top of the processing seat 7, and the top of the connecting frame 601 is fixedly connected with mounting blocks 604 at equal distances, and one side of each mounting block 604 is fixedly connected with a hydraulic cylinder 606, and the output end of the hydraulic cylinder 606 is fixedly connected with an intermediate column 603, and both sides of the intermediate column 603 are connected with heat conducting plates 602 through hinges, and connecting spring rods 605 are fixedly connected between the two heat conducting plates 602 at equal distances, and each heat conducting plate 602 is fixedly connected to a heating frame 607 on the outer wall away from the docking base 15, and the interior of the heating frame 607 is fixedly connected with electric heating tubes 608 at equal distances.
[0045] Reference Figure 1 , Figure 3 and Fig.13In a preferred embodiment, a sealant spraying mechanism 5 is provided at a location where the storage groove is located between the rapid heating mechanism 6 and the multifunctional clamping mechanism 11, and the sealant spraying mechanism 5 includes an annular placement rail 507, the annular placement rail 507 is fixedly connected to the bottom inner wall of the storage groove, two connecting sliders 510 are slidably connected inside the annular placement rail 507, the tops of the two connecting sliders 510 are fixedly connected to the same driven rotating gear 506, a driving motor 508 is fixedly connected to the bottom inner wall of the storage groove located inside the driven rotating gear 506, the output shaft of the driving motor 508 is fixedly connected to the driving shaft 509 through a coupling, and the outer portion of the driving shaft 509 A driving gear 511 is fixedly connected to the side wall, and the driving gear 511 meshes with the driven gear 506. A mounting rod 513 is fixedly connected to the top of the driven gear 506, and a glue spraying plate 501 is fixedly connected to the top of the mounting rod 513. Glue spraying holes 502 are equidistantly provided on the curved surface of the glue spraying plate 501. A mounting plate 512 is fixedly connected to one side of the mounting rod 513, and a storage box 505 is fixedly connected to the top of the mounting plate 512. A spray pump 504 is fixedly connected to the top of the storage box 505. The spraying end of the spray pump 504 is connected to the inside of the glue spraying plate 501 through a pipe, and the extraction end of the spray pump 504 is connected to the inside of the storage box 505 through a pipe.
[0046] A method for testing the impermeability of concrete, using a device for testing the impermeability of concrete as described above, comprising the following steps; Step 1: Place the lower end of the specimen in the lower clamping ring 1101, adjust the cylinder 1 1112 to drive the moving slide 1104 to move on the moving rail 1103, start the forward and reverse motor 2 1114 to drive the upper fitting arc plate 1120 to rotate to an angle parallel to the side of the specimen, and the continuous drive of the cylinder 1 1112 makes the upper fitting arc plate 1120 contact and squeeze the side of the specimen, then adjust the upper hydraulic cylinder 4 1107 to drive the upper adjustment ring 1105 to move to the test piece. At the upper end of the specimen, the upper fitting arc plates 1120 inside the upper adjusting ring 1105 are used to clamp the side of the specimen close to the upper side, thereby completing the initial clamping and fixing of the specimen. After the initial clamping and fixing, the second hydraulic cylinder 806 is adjusted to drive the hollow processing cover 804 to move to the upper and lower end surfaces of the specimen. When the wire brush 809 contacts the upper and lower end surfaces of the specimen, the second driving motor 805 is started, and the second driving motor 805 drives the wire brush 809 to grind the upper and lower end surfaces of the specimen. Step 2: After polishing and cleaning, start the forward and reverse motor 10 to drive the test piece to rotate 90°, and then the test piece rotates to the glue spraying plate 501, and then start each forward and reverse motor 2 1114 inside the lower clamping ring 1101 to rotate in the opposite direction 90°, so that each lower support base plate 1118 rotates to the lower end of the test piece and contacts therewith, and then adjust the forward and reverse motor 2 1114 inside the upper adjustment ring 1105 to complete the positioning and clamping of the upper and lower ends of the test piece. After the upper and lower ends are positioned and clamped, start the drive motor 1 508 and the spray pump 504, and the drive motor 1 508 drives the glue spraying plate 501 to rotate around the side of the test piece, and the spray pump 504 delivers the sealant to the glue spraying plate 501 to start the annular glue spraying operation; Step 3: After the test piece is annularly sprayed, the test mold 3 to be operated is placed on the docking base 15, and the hydraulic cylinder 1 606 is adjusted to drive the middle column 603 to move toward the test mold 3. When the heat conductive sheet 602 contacts the test mold 3, the heat conductive sheet 602 is spread out to both sides, and the connecting spring rod 605 is passively compressed, and the contact area between the heat conductive sheet 602 and the test mold 3 is increased, thereby quickly realizing the heating treatment of the test mold 3. After the test mold 3 is heated, the forward and reverse motor 10 is started again to drive the test piece to rotate 90 degrees. When the test piece rotates to the top of the test mold 3, the forward and reverse motor 2 1114 inside the upper adjustment ring 1105 is turned on again. The specimen is reversed 90° at a time, so that the upper fitting arc plate 1120 clamps and positions the side of the specimen, and the bottom of the specimen is released. The hydraulic cylinder 1107 is adjusted to drive the upper adjusting ring 1105 to press downward, thereby gradually pressing the specimen into the test mold 3. When the specimen is no longer pressed downward, the fitting between the test mold 3 and the specimen is completed. When the test mold 3 is cooled, the test mold 3 and the specimen are moved synchronously to the placement seat 2 of the concrete impermeability tester 1. When the six placement seats 2 on the concrete impermeability tester 1 are all placed with specimens, the concrete impermeability tester 1 is started and pressurized continuously. The concrete impermeability is obtained by observing whether there is liquid seeping out from the top of the specimen.
[0047] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for testing the impermeability of concrete, comprising a concrete impermeability tester (1) and a processing seat (7), characterized in that: The concrete impermeability tester (1) is provided with placement seats (2) at equal intervals, and each placement seat (2) is docked with a test mold (3). One side of the concrete impermeability tester (1) is fixedly connected to two docking frames (9), and a processing seat (7) is fixedly connected to the top of the two docking frames (9). The top of the processing seat (7) is provided with a placement groove. The bottom of the processing seat (7) is fixedly connected to a forward and reverse motor (10), and the output shaft of the forward and reverse motor (10) is connected to a rotation adjustment column (4) through a coupling. A multifunctional clamping mechanism (11) is provided on the outer wall of the rotation adjustment column (4), and the multifunctional clamping mechanism (11) comprises a lower clamping ring (1101) and an upper adjustment ring (1105). ), and the outer wall of the lower clamping ring (1101) is fixedly connected to a mounting ring (1102), the mounting ring (1102) is fixedly connected to the lower part of the rotating adjustment column (4), the upper part of the rotating adjustment column (4) is provided with a lifting slot (1106), a lifting slider (1109) is slidably connected in the lifting slot (1106), the upper adjustment ring (1105) is fixedly connected to the lifting slider (1109), the rotating adjustment column (4) is located above the upper adjustment ring (1105) and is fixedly connected to a fixing ring (1108), the bottom of the fixing ring (1108) is fixedly connected to a hydraulic cylinder four (1107), and the output end of the hydraulic cylinder four (1107) is fixedly connected to the top of the lifting slider (1109).
2. A device for detecting the anti-permeability of concrete according to claim 1, characterized in that: The lower clamping ring (1101) and the upper adjustment ring (1105) have mounting grooves at equal distances on opposite sides thereof, and each mounting groove is fixedly connected to a movable rail (1103) inside, and each movable rail (1103) is slidably connected to a movable slide bar (1104) inside, and the outer side walls of the lower clamping ring (1101) and the upper adjustment ring (1105) close to each movable slide bar (1104) are fixedly connected to a frame (1110), and a cylinder 1 (1112) is fixedly connected to a side of the frame (1110) facing the movable slide bar (1104), and an output end of the cylinder 1 (1112) is fixedly connected to a side of the corresponding movable slide bar (1104).
3. A device for detecting the anti-permeability of concrete according to claim 2, characterized in that: One side of the movable slide bar (1104) is fixedly connected to a frame (1111), and one side of the frame (1111) is fixedly connected to a second forward and reverse motor (1114), the output shaft of the second forward and reverse motor (1114) is fixedly connected to a flip frame (1115) via a coupling, one end of the flip frame (1115) is connected to an inner wall of one side of the frame (1111) via a bearing, the top of the flip frame (1115) is fixedly connected to an upper fitting arc plate (1120), the arc surface of the upper fitting arc plate (1120) is provided with reinforcement holes at equal distances, and the inside of each reinforcement hole is fixedly connected to An extrusion airbag (1117) is connected, each extrusion airbag (1117) is fixedly connected to a reinforcement friction block (1113), and the reinforcement friction block (1113) is partially located in the reinforcement hole. The bottom of the flip frame (1115) is fixedly connected to a lower support base plate (1118), and both sides of the lower support base plate (1118) are connected to shock-absorbing plates (1119) through hinges. Shock-absorbing spring rods (1116) are fixedly connected to the same side of the two shock-absorbing plates (1119) at an equal distance, and one end of the shock-absorbing spring rod (1116) is fixedly connected to one side of the lower support base plate (1118).
4. A device for detecting the anti-permeability of concrete according to claim 3, characterized in that: The rotary adjustment column (4) is provided with an upper and lower end processing mechanism (8) at the upper and lower ends of the multifunctional clamping mechanism (11), and the upper and lower end processing mechanism (8) comprises two sleeve rings (802), the two sleeve rings (802) are sleeved on the rotary adjustment column (4), the two sleeve rings (802) are fixedly connected to the same integrated contact frame (801), the integrated contact frame (801) is fixedly connected to the object placement groove, the two sleeve rings (802) are fixedly connected to a fixed frame (803) on the opposite sides, the two fixed frames (803) are fixedly connected to a hydraulic cylinder 2 (806) on the opposite sides, the output ends of the two hydraulic cylinders 2 (806) are fixedly connected to a lifting frame (807), and the opposite sides of the two lifting frames (807) are fixedly connected to a hollow processing cover (804).
5. A device for detecting the anti-permeability of concrete according to claim 4, characterized in that: The inner arc surface of the hollow processing cover (804) is provided with a collecting hole (808), and the side of the hollow collecting cover (503) facing the lifting frame (807) is fixedly connected to the second driving motor (805), the output shaft of the second driving motor (805) is fixedly connected to the rotating shaft (813) via a coupling, one end of the rotating shaft (813) is fixedly connected to the shaft frame (816), one side of the shaft frame (816) is fixedly connected to the wire brush (809), the other side of the shaft frame (816) is fixedly connected to the adjusting rail (814), the adjusting rail (814) is slidably connected to the adjusting slide bar (818), one side of the adjusting slide bar (818) is connected to the extruded steel wire frame (815) via a hinge, and the extruded steel wire frame (815) faces the adjusting slide bar (81 An extrusion spring rod (810) is fixedly connected to one side of the hollow processing cover (804) at an equal distance, one end of the extrusion spring rod (810) is fixedly connected to one side of the adjusting slide bar (818), a hydraulic cylinder three (817) is fixedly connected to one side of the shaft frame (816) close to the adjusting slide bar (818), an output end of the hydraulic cylinder three (817) is fixedly connected to the adjusting slide bar (818), a collecting box (811) is fixedly connected to one side of the hollow processing cover (804), a collecting pump (812) is fixedly connected to the hollow processing cover (804) close to the collecting box (811), a collecting end of the collecting pump (812) is connected to the inside of the hollow processing cover (804) through a pipeline, and a delivery end of the collecting pump (812) is connected to the inside of the collecting box (811) through a pipeline.
6. A device for testing the anti-permeability of concrete according to claim 5, characterized in that: The processing seat (7) is provided with two groups of rapid heating mechanisms (6), and a placement groove is fixedly connected to a docking base (15) at a position between the two groups of rapid heating mechanisms (6), and docking columns (16) are fixedly connected to the side walls of the docking base (15) at equal distances, and an external block (13) is fixedly connected to the outer wall of the processing seat (7) close to the docking base (15), and a cylinder 2 (14) is fixedly connected to the top of the external block (13), and a lifting plate (12) is fixedly connected to the output end of the cylinder 2 (14), and the bottom end of the lifting plate (12) is lower than the top end of the docking base (15).
7. A device for testing the anti-permeability of concrete according to claim 6, characterized in that: The rapid heating mechanism (6) comprises a connecting frame (601) fixedly connected to the top of the processing seat (7), the top of the connecting frame (601) is fixedly connected with a mounting block (604) at an equal distance, one side of each mounting block (604) is fixedly connected with a hydraulic cylinder 1 (606), the output end of the hydraulic cylinder 1 (606) is fixedly connected with an intermediate column (603), both sides of the intermediate column (603) are connected with heat conducting plates (602) via hinges, a connecting spring rod (605) is fixedly connected between the two heat conducting plates (602) at an equal distance, each heat conducting plate (602) is fixedly connected with a heating frame (607) on its outer side wall away from the docking base (15), and the interior of the heating frame (607) is fixedly connected with an electric heating tube (608) at an equal distance.
8. A device for testing the anti-permeability of concrete according to claim 7, characterized in that: The storage groove is located between the rapid heating mechanism (6) and the multifunctional clamping mechanism (11) and is provided with a sealant spraying mechanism (5), and the sealant spraying mechanism (5) comprises an annular placement rail (507) fixedly connected to the storage groove, two connecting sliders (510) are slidably connected inside the annular placement rail (507), the tops of the two connecting sliders (510) are fixedly connected to the same driven gear (506), the bottom inner wall of the storage groove located inside the driven gear (506) is fixedly connected to a driving motor 1 (508), the output shaft of the driving motor 1 (508) is fixedly connected to a driving shaft (509) via a coupling, the outer wall of the driving shaft (509) is fixedly connected to a driving gear (511), and the driving gear (511) is meshed with the driven gear (506).
9. A device for testing the anti-permeability of concrete according to claim 8, characterized in that: The top of the driven rotating gear (506) is fixedly connected to a mounting rod (513), and the top of the mounting rod (513) is fixedly connected to a glue spraying plate (501), and glue spraying holes (502) are opened at equal distances on the curved surface of the glue spraying plate (501). One side of the mounting rod (513) is fixedly connected to a placement plate (512), and the top of the placement plate (512) is fixedly connected to a storage box (505). The top of the storage box (505) is fixedly connected to a spray pump (504), and the spraying end of the spray pump (504) is connected to the inside of the glue spraying plate (501) through a pipeline, and the extraction end of the spray pump (504) is connected to the inside of the storage box (505) through a pipeline.
10. A method for testing concrete impermeability, using the device for testing concrete impermeability as claimed in claim 9, characterized in that: The following steps are included; Step 1: Place the lower end of the specimen in the lower clamping ring (1101), adjust the cylinder 1 (1112) to drive the moving slide bar (1104) to move on the moving rail (1103), start the forward and reverse motor 2 (1114) to drive the upper fitting arc plate (1120) to rotate to an angle parallel to the side of the specimen, and the continuous drive of the cylinder 1 (1112) causes the upper fitting arc plate (1120) to contact and squeeze the lower part of the specimen; then adjust the upper hydraulic cylinder 4 (1107) to drive the upper adjustment ring (1105) to move Move to the upper end of the specimen, and similarly adjust the upper fitting arc plates (1120) inside the upper adjustment ring (1105) to clamp the upper part of the specimen, thereby completing the initial clamping and fixing of the specimen; after the initial clamping and fixing, adjust the second hydraulic cylinder (806) to drive the hollow processing cover (804) to move to the upper and lower end surfaces of the specimen, and when the wire brush (809) contacts the upper and lower end surfaces of the specimen, start the second driving motor (805), and the second driving motor (805) drives the wire brush (809) to grind the upper and lower end surfaces of the specimen; Step 2: After polishing and cleaning, start the forward and reverse motor 1 (10) to drive the test piece to rotate 90 degrees, and then the test piece rotates to the glue spraying plate (501). Then start the forward and reverse motors 2 (1114) inside the lower clamping ring (1101) to rotate 90 degrees in the opposite direction, so that the lower support base plates (1118) on the lower clamping ring (1101) rotate to the lower end of the test piece and contact it. Similarly, adjust the forward and reverse motors 2 inside the upper adjustment ring (1105) (1114), so that each lower support base plate (1118) of the upper adjustment ring (1105) rotates to the upper end of the test piece and contacts therewith, thereby completing the positioning and clamping of the upper and lower ends of the test piece; after the upper and lower ends are positioned and clamped, the drive motor 1 (508) and the spray pump (504) are started, the drive motor 1 (508) drives the spray plate (501) to rotate around the side of the test piece, and the spray pump (504) transports the sealant to the spray plate (501) to start the annular spraying operation; Step 3: After the test piece is sprayed with glue in an annular manner, the test mold (3) to be operated is placed on the docking base (15), and the hydraulic cylinder 1 (606) is adjusted to drive the middle column (603) to move toward the test mold (3). When the heat conductive sheet (602) contacts the test mold (3), the heat conductive sheet (602) is pressed to expand toward both sides, and the connecting spring rod (605) is passively compressed, and the contact area between the heat conductive sheet (602) and the test mold (3) is increased, thereby quickly achieving the heating treatment of the test mold (3). After the test mold (3) is heated, the forward and reverse motor 1 (10) is started again to drive the test piece to rotate 90 degrees. When the test piece rotates to the top of the test mold (3), the forward and reverse motor 2 (1114) inside the upper adjustment ring (1105) is reversed again by 90 degrees. °, so that the upper fitting arc plate (1120) clamps and positions the upper part of the test piece, and the cylinder 1 (1112) on the lower clamping ring (1101) is adjusted to release the clamping of the lower part of the test piece, and the hydraulic cylinder 4 (1107) is adjusted to drive the upper adjustment ring (1105) to press downward, so that the test piece is gradually pressed into the test mold (3). When the test piece is no longer pressed downward, the fitting between the test mold (3) and the test piece is completed. When the test mold (3) is cooled, the test mold (3) and the test piece are synchronously moved to the placement seat (2) of the concrete impermeability tester (1). When the six placement seats (2) on the concrete impermeability tester (1) are all placed with test pieces, the concrete impermeability tester (1) is started, and pressure is continuously applied. The concrete impermeability is obtained by observing whether liquid seeps out from above the test piece.
Citation Information
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