Double-track linear production process of solid-state battery tab

Through the dual-track linear production process and mechanical damping tension control, the polar ear production line is optimized, solving the problems of long beats and low production efficiency of polar ear production in the existing technology, and achieving a more efficient processing process and product quality.

CN119481604APending Publication Date: 2025-02-18JIANGSU JIULAN NEW ENERGY TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202411764818.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The single production model of the existing Jier Ear production line has caused Jier Ear production beats to be long and difficult to adapt to market demand. At the same time, the equipment costs are high and the production efficiency is low.

Method used

Using a dual-track linear production process, the tension is controlled through mechanical damping, and the two metal belts are simultaneously discharged and guided, and the glue is divided into glue to form an independent tape-bonded metal belt, and the plate-type electrode ears are initially preceded before chamfering. Positioning to reduce processing errors.

Benefits of technology

The speed of the zither ear production has been improved, from 7 seconds to 7 seconds to 2 pieces, significantly improving the processing efficiency, and by reducing the excess rubber shoulders and initial positioning errors of the tape, the production process and product quality are optimized.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119481604A_ABST
    Figure CN119481604A_ABST
Patent Text Reader

Abstract

The invention relates to a double-track linear production process of a solid-state battery tab, which is sequentially provided with a discharging deviation rectifying device, a leveling guide preheating device, a glue pulling and sticking device, a hot pressing device, at least one internal heating device, a high-frequency device, a cold pressing device, a shaping device, a material pulling device, a material pressing device, a cutting device and a chamfering device from front to back, the discharging deviation rectifying device adopts multi-track discharging and comprises a discharging assembly and a guiding assembly, the discharging assembly is independently arranged on the front side of the guiding assembly, the guiding assembly is arranged on the mounting platform, a rubber dividing and cutting device is arranged between the internal heating device and the high-frequency device, and a double-piece positioning device is arranged between the cutting device and the chamfering device. Two metal belts can be discharged and guided at the same time, the metal belts sharing the adhesive tape are subjected to adhesive dividing and cutting at the adhesive dividing and cutting station, and meanwhile redundant adhesive shoulders of adhesive tabs are cut off; and the two plate-type tabs are initially positioned at the same time before chamfering, so that the chamfering precision is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of tab processing, and in particular to a double-track linear production process for solid-state battery tabs. Background Art

[0002] At present, most of the pole lug production lines are single production lines, which complete the automated production of the pole lugs by gluing a single metal strip → heating multiple times → cutting into single plate-type pole lugs → chamfering the pole lugs. For example, the patent number is CN202122824474.6, which is a linear production line for power pole lugs. The production mode of this production line is that one material strip produces one pole lug. The average production cycle of a single pole lug is more than 7 seconds. The cost of a single device is high, and the production cycle time is long, making it difficult to adapt to the existing market. Summary of the invention

[0003] The purpose of the present invention is to overcome the above-mentioned shortcomings and provide a dual-track linear production process for solid-state battery tabs, which adopts mechanical damping to control the tension and simultaneously discharge and guide the two metal strips; the metal strips with the common tape are separated and cut at the glue separation and cutting station, and the tab glue on the two metal strips is cut and separated from the middle to form two independent metal strips with glue, and at the same time, the excess glue shoulders of the tabs with glue are cut off to play the role of cutting waste glue, ensure the size of the tape, and prepare for subsequent automated chamfering; after cutting into plate tabs, the two plate tabs are initially positioned at the same time before chamfering to reduce processing errors, and the tab production cycle is increased from 7 seconds per piece to 7 seconds for two pieces, thereby improving processing efficiency.

[0004] The object of the present invention is achieved in that: A double-track linear production process for solid-state battery tabs, using a double-track linear production line for solid-state battery tabs, the production line is provided with a material unwinding and correcting device, a leveling and guiding preheating device, a glue pulling and sticking device, a hot pressing device, at least one internal heating device, a glue separation and cutting device, a high-frequency device, a cold pressing device, a shaping device, a material pulling device, a material pressing device, a cutting device, a double-piece positioning device and a chamfering device in sequence from front to back, the material unwinding and correcting device adopts multi-track unwinding, including a material unwinding component and a material guiding component; The production process comprises the following steps: Step 1: Two metal belts are unwound from the unwinding assembly and then enter the material guiding assembly. The adhesive belts are unwound at the same time, and the pulling device and the pressing device cooperate to convey the metal belts to a fixed length; Step 2: The parallel metal strips enter the shaping, guiding and preheating device for shaping, guiding and preheating; the metal strips are glued by the glue drawing and gluing device to form two metal strips with glue, and the two metal strips with glue share a fixed-length adhesive tape, and the metal strips with glue are hot pressed and internally heated at least once; Step 3: The two metal tapes with glue that share the same fixed-length tape enter the glue separation and cutting device. A glue separation blade is set at the center of the cutting upper die, and position-adjustable glue cutting blades are set on both sides to cut the tab glue on the two metal tapes from the middle to form two independent metal tapes with glue. At the same time, the excess glue shoulders of the metal tapes with glue are cut off to ensure the size of the tapes. Step 4: High-frequency heating is performed on the metal strip with adhesive, and the tab adhesive is heated again to heat the tab adhesive into a semi-liquid state so as to be better melted together with the metal strip; Step 5: cold press the metal strip with adhesive, and the two cold pressing surfaces have a high degree of parallelism to ensure the flatness of the metal strip with adhesive; then shape the metal strip with adhesive and fine-tune the flatness of the metal strip; Step 6: The metal strip with adhesive passes through the pulling device and the pressing device and enters the cutting device to be cut into plates; Step 7: The cut tabs are transported by the robot to the double-piece positioning device for positioning, and then transported to the chamfering device for chamfering. After four chamferings, the finished power tabs are generated.

[0005] Preferably, the unloading assembly includes an aluminum profile frame, on which a long inflatable shaft and a short inflatable shaft are arranged side by side in front and back, one end of the long inflatable shaft and the short inflatable shaft are respectively sleeved with a high-strength rubber sleeve, and the other end is respectively connected to a material tray, and the high-strength rubber sleeve is connected to a tensioning clamp assembly, and the two material trays are staggered left and right and on the same horizontal line, and a metal belt is wrapped around the material tray, and the two metal belts are unwound from the unloading assembly and enter the material guide assembly in parallel.

[0006] Preferably, the tensioning clamp assembly includes an upper clamp and a lower clamp, the high-strength rubber sleeve is clamped in the center between the upper clamp and the lower clamp, the upper and lower clamps are locked on both sides by bolts, a pressure sensor is sleeved on the bolt on one side between the upper clamp and the lower clamp, and a clamp fixing sleeve is sleeved on the bolt on the other side, and the lower clamp support is fixed on the crossbeam.

[0007] Preferably, the glue dividing and cutting device includes an upper cutting mold and a lower cutting mold, the upper cutting mold is driven to rise and fall by a glue dividing and cutting cylinder, two metal strips with glue enter between the upper cutting mold and the lower cutting mold, the upper cutting mold includes an upper mold plate, a glue dividing blade and a glue cutting blade, a glue dividing blade is provided in the center of the upper mold plate, and glue cutting blades are symmetrically provided on both sides, the glue dividing blade is fixed to the upper mold plate through a middle blade holder, and the glue cutting blade is fixed to the upper mold plate through a side blade holder, the lower cutting mold includes a lower mold plate and a knife gasket, and the lower mold plate is provided with knife gaskets corresponding to the glue dividing blade and the glue cutting blade, respectively.

[0008] Preferably, the knife gasket is embedded in the lower template, the lower template is provided with a through groove corresponding to the side tool holder, the through groove passes through the lower template from top to bottom, and a chip collection box is provided at the bottom of the through groove.

[0009] Preferably, the side tool holder is provided with an air pipe joint, which is connected to the hollow cavity of the side tool holder. The air flows into the side tool holder through the air pipe joint, and the waste chips generated by cutting rubber are blown into the chip collection box below the cutting lower die.

[0010] Preferably, the double-piece positioning device includes a positioning platform, and a fixed positioning bar, a movable positioning bar, a fixed positioning block and a movable positioning block are provided on the top plate of the positioning platform. The fixed positioning bar and the movable positioning bar are distributed parallel to each other front and back, and the movable positioning bar can move back and forth. Fixed positioning blocks are symmetrically provided on the outer side between the fixed positioning bar and the movable positioning bar, and movable positioning blocks are symmetrically provided on the inner side, and the two movable positioning blocks can move left and right toward each other.

[0011] Preferably, the top plate of the positioning platform is provided with through grooves corresponding to the left and right connecting blocks, the movable positioning block is arranged at the inner ends of the left and right connecting blocks, the outer ends of the left and right connecting blocks are provided with left and right limit blocks, and the left and right limit blocks are arranged on the outside of the fixed positioning block.

[0012] Preferably, the robot handling device carries out the tab handling between the cutting device, the double-sheet positioning device and the tab chamfering device, and the robot handling device is provided with a plurality of vacuum claws for adsorbing the tabs with glue, and each vacuum claw adsorbs two tabs at the same time.

[0013] Preferably, there are four chamfering devices for cutting the four corners of the tabs respectively, and each chamfering device is provided with two chamfering stations to facilitate chamfering two tabs at the same time.

[0014] The beneficial effects of the present invention are: Two metal belts are used to produce the tabs simultaneously, and the tab production cycle is increased from 7 seconds for one piece to 7 seconds for two pieces, thus improving processing efficiency. Mechanical damping is used to control the tension, and two metal belts can be unloaded and guided at the same time; At the glue separation and cutting station, the metal tapes of the shared tape are separated and cut, and the tab glue on the two metal tapes is cut and separated from the middle to form two independent metal tapes with glue. At the same time, the excess glue shoulders of the tabs with glue are cut off to cut waste glue, ensure the size of the tape, and prepare for subsequent automatic chamfering. After cutting into plate-type tabs, the two plate-type tabs are initially positioned at the same time before chamfering to reduce processing errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a dual-track linear production process for solid-state battery tabs of the present invention.

[0016] Figure 2 It is a schematic diagram of the structure of the discharge component.

[0017] Figure 3 It is a schematic diagram of the assembly structure of the long air shaft and the tensioning clamp assembly.

[0018] Figure 4 It is a schematic diagram of the assembly structure of the short air shaft and the tensioning clamp assembly.

[0019] Figure 5 for Figure 4 Exploded diagram.

[0020] Figure 6 It is a structural schematic diagram of the material guide component.

[0021] Figure 7 It is a structural schematic diagram of the glue separating and cutting device.

[0022] Figure 8 for Figure 7 A partial enlarged view of .

[0023] Fig. 9 It is a schematic diagram of the structure of the cutting lower die.

[0024] Fig.10 This is a schematic diagram of the tab processing process.

[0025] Fig.11 It is a structural schematic diagram of the double-chip positioning device.

[0026] Fig.12 for Fig.11 Rear view of.

[0027] Fig.13 It is a schematic diagram of the assembly of the left and right connecting blocks and the bidirectional positioning cylinder.

[0028] in: Unloading assembly 1; aluminum profile frame 1.1; crossbeam 1.1.1; support bearing seat 1.2; long air shaft 1.3; short air shaft 1.4; tensioning clamp assembly 1.5; upper clamp 1.5.1; lower clamp 1.5.2; retaining ring 1.5.3; pressure sensor 1.5.4; clamp fixing sleeve 1.5.5; excellent rubber sleeve 1.6; material tray 1.7; Material guide assembly 2; guide seat 2.1; inlet guide shaft 2.1.1; pressure roller 2.1.2; inlet guide wheel 2.1.3; material pressing seat 2.2; free material pulling seat 2.3; free material pressing seat 2.4; deviation correction sensor seat 2.5; outlet guide wheel 2.5.1; deviation correction bottom plate 2.6; material pulling cylinder 2.7; Glue splitting and cutting device 3; glue splitting fixing plate 3.1; glue splitting seat 3.2; cutting upper die 3.3; upper die plate 3.3.1; glue splitting blade 3.3.2; glue cutting blade 3.3.3; middle knife holder 3.3.4; side knife holder 3.3.5; air pipe joint 3.3.6; cutting lower die 3.4; lower die plate 3.4.1; through hole 3.4.1.1; knife gasket 3.4.2; angle support 3.5; upper die connecting block 3.6; glue splitting and cutting cylinder 3.7; chip collecting box 3.8; adjusting fixed seat 3.9; adjusting screw 3.10; Double-piece positioning device 4; positioning platform 4.1; fixed positioning strip 4.2; movable positioning strip 4.3; fixed positioning block 4.4; movable positioning block 4.5; rear connecting block 4.6; rear positioning cylinder 4.7; cylinder support 4.8; left and right connecting blocks 4.9; two-way positioning cylinder 4.10; cylinder fixing plate 4.11; left and right limit blocks 4.12; positioning platform mounting plate 4.13; Leveling and guiding preheating device 5; glue drawing and gluing device 6; hot pressing device 7; internal heating device 8; high frequency device 9; cold pressing device 10; shaping device 11; material drawing device 12; material pressing device 13; cutting device 14; chamfering device 15; mounting platform 16; metal belt 17; pole ear 18; robot handling device 19. DETAILED DESCRIPTION

[0029] See also Figure 1-13 The present invention relates to a double-track linear production line for solid-state battery tabs, which is provided with a material unwinding and correcting device, a leveling and guiding preheating device 5, a glue drawing and gluing device 6, a hot pressing device 7, at least one internal heating device 8, a high-frequency device 9, a cold pressing device 10, a shaping device 11, a material pulling device 12, a material pressing device 13, a cutting device 14 and a chamfering device 15 in sequence from front to back. The material unwinding and correcting device adopts multi-track unwinding, including a material unwinding component 1 and a material guiding component 2. The material unwinding component 1 is independently arranged at the front side of the material guiding component 2. The material guiding component 2, the leveling and guiding preheating device 5, the glue drawing and gluing device 6, the hot pressing device 7, at least one internal heating device 8, a high-frequency device 9, a cold pressing device 10, a shaping device 11, a material pulling device 12, a material pressing device 13, a cutting device 14 and a chamfering device 15. The flat guide preheating device 5, the glue drawing and pasting device 6, the hot pressing device 7, at least one internal heating device 8, the high frequency device 9, the cold pressing device 10, the shaping device 11, the material drawing device 12, the material pressing device 13, the cutting device 14 and the chamfering device 15 are arranged on the mounting platform 16. The glue separation and cutting device 3 is arranged between the internal heating device 8 and the high frequency device 9. The double-piece positioning device 4 is arranged between the cutting device 14 and the chamfering device 15. The manipulator handling device 19 carries the tabs between the cutting device, the double-piece positioning device and the tab chamfering device. The manipulator handling device is provided with a plurality of vacuum claws for adsorbing the tabs with glue, and each vacuum claw adsorbs two tabs at the same time. The chamfering device 15 is provided with 4 pieces, and the four corners of the tabs are cut respectively. Each chamfering device is provided with two chamfering stations, which is convenient for chamfering two tabs at the same time.

[0030] Two metal strips 17 are unwound from the unwinding assembly 1 and enter the material guiding assembly 2. The unwinding assembly 1 includes an aluminum profile frame 1.1, a supporting bearing seat 1.2, a long air shaft 1.3, a short air shaft 1.4, a tensioning hoop assembly 1.5, a high-strength rubber sleeve 1.6 and a material tray 1.7. The aluminum profile frame 1.1 is provided with a long air shaft 1.3 and a short air shaft 1.4 side by side. One end of the long air shaft 1.3 and the short air shaft 1.4 is sleeved with a high-strength rubber sleeve 1.6 , and the other end is respectively connected to a material tray 1.7, on which a metal belt 17 is wound. The two material trays 1.7 are offset left and right and are on the same horizontal line. The long inflatable shaft 1.3 and the short inflatable shaft 1.4 are rotatably supported on the crossbeam 1.1.1 of the aluminum profile frame 1.1 through the support bearing seat 1.2, and the superior rubber sleeve 1.6 is connected to the tensioning hoop assembly 1.5, and the tensioning hoop assembly 1.5 is fixed on the crossbeam 1.1.1 of the aluminum profile frame 1.1.

[0031] The tensioning clamp assembly 1.5 includes an upper clamp 1.5.1, a lower clamp 1.5.2, a retaining ring 1.5.3, a pressure sensor 1.5.4 and a clamp fixing sleeve 1.5.5. The high-strength rubber sleeve 1.6 is clamped in the center between the upper clamp 1.5.1 and the lower clamp 1.5.2. The upper clamp 1.5.1 and the lower clamp 1.5.2 are locked by bolts on both sides. The bolts on one side between the upper clamp 1.5.1 and the lower clamp 1.5.2 are fixed. A pressure sensor 1.5.4 is sleeved, and a clamp fixing sleeve 1.5.5 is sleeved on the bolt on the other side. The upper clamp 1.5.1 and the lower clamp 1.5.2 lock the U-type rubber sleeve 1.6. The locking force between the upper and lower clamps 1.5.1 and 1.5.2 is adjusted by the bolts. The specific locking value is embodied by the middle pressure sensor 1.5.4 as a standard, so as to adjust the friction between the U-type rubber sleeve 1.6 and the corresponding air shaft, so as to achieve the tension adjustment of the material tray. The retaining ring 1.5.3 is set at the shaft ends of the long air shaft 1.3 and the short air shaft 1.4 to prevent the U-type rubber sleeve 1.6 from slipping. The lower clamp 1.5.2 is supported and fixed on the crossbeam 1.1.1.

[0032] The material guiding assembly 2 is provided with a guide seat 2.1, a material pressing seat 2.2, a free material pulling seat 2.3, a free material pressing seat 2.4 and a correction sensing seat 2.5 in sequence from front to back; the guide seat 2.1, the material pressing seat 2.2, the free material pulling seat 2.3 and the free material pressing seat 2.4 are arranged on a correction base plate 2.6; the correction base plate 2.6 is slidably arranged on a mounting platform 16; the correction base plate 2.6 is driven longitudinally by a correction motor; an inlet guide shaft 2.1.1 and a pressure roller 2.1.2 are rotatably arranged on the guide seat 2.1; the inlet guide shaft 2.1.1 and the pressure roller 2.1.2 are staggered front and back; two metal belts 17 enter in parallel between the inlet guide shaft 2.1.1 and the pressure roller 2.1.2; a plurality of inlet guide wheels 2.1.3 are arranged on the inlet guide shaft 2.1.1 corresponding to the metal belts 17; a metal belt 17 is arranged between adjacent inlet guide wheels 2.1.3.

[0033] The pressing seat 2.2 is provided with a polyurethane bottom plate and a polyurethane top plate, and two metal strips 17 enter between the polyurethane top plate and the polyurethane bottom plate arranged above and below to level the metal strips and remove surface garbage, thereby improving the finished product rate of the tabs.

[0034] The free pulling seat 2.3 is driven by the pulling cylinder 2.7 to move laterally, which plays the role of fixed-length conveying and constant tension of the metal belt, so that the material belt can be accurately conveyed at a fixed length and kept in a straight state. The metal belt 17 enters between the upper and lower pressing plates in the free pulling seat 2.3, and is pressed by the pressing cylinder. The metal belt enters between the upper and lower pressing plates in the free pressing seat 2.4, and is pressed by the pressing cylinder. The pressing cylinder and the pressing cylinder move intermittently.

[0035] The deviation correction sensing seat 2.5 is provided with an exit guide shaft, and the exit guide shaft is provided with a plurality of exit guide wheels 2.5.1 corresponding to the metal belts, and the exit guide wheels 2.5.1 are used to ensure that the two metal belts are transported backward in parallel.

[0036] The glue dividing and cutting device 3 comprises a glue dividing and cutting plate 3.1, a glue dividing seat 3.2, an upper cutting die 3.3 and a lower cutting die 3.4. The glue dividing seat 3.2 is fixed on the glue dividing and cutting plate 3.1. The upper cutting die 3.3 and the lower cutting die 3.4 are distributed up and down. The lower cutting die 3.4 is fixed on the glue dividing and cutting seat 3.2 by an angle support 3.5. The angle support 3.5 and the glue dividing and cutting seat 3.2 are fixed by bolts. The angle support 3.5 is provided with vertical waist-shaped holes corresponding to the bolts. The height of the lower cutting die 3.4 is adjusted by the vertical waist-shaped holes. The upper cutting die 3.3 is connected to the glue dividing and cutting cylinder 3.7 by the upper die connecting block 3.6. The glue dividing and cutting cylinder 3.7 is fixed on the top of the glue dividing and cutting seat 3.2.

[0037] The cutting upper mold 3.3 includes an upper mold plate 3.3.1, a glue dividing blade 3.3.2 and a glue cutting blade 3.3.3. The glue dividing blade 3.3.2 is provided at the center of the upper mold plate 3.3.1, and the glue cutting blades 3.3.3 are symmetrically provided on both sides. The glue dividing blade 3.3.2 is fixed to the upper mold plate 3.3.1 through a middle knife holder 3.3.4. The glue dividing blade 3.3.2 cuts the ear glue on the two metal strips from the middle to form two independent ears with glue. The glue cutting blade 3.3.3 is fixed to the upper mold plate 3.3.1 through a side knife holder 3.3.5. The glue cutting blade 3.3.3 cuts off the excess rubber shoulder of the ear with glue, plays the role of cutting waste rubber, and ensures the size of the tape. The two rubber cutting blades 3.3.3 are adjustable horizontally and longitudinally. The side knife holder 3.3.5 is fixed to the upper template 3.3.1 by adjusting bolts. The upper template 3.3.1 is provided with longitudinal waist-shaped holes corresponding to the adjusting bolts. The adjusting bolts drive the side knife holder 3.3.5 and the rubber cutting blade 3.3.3 thereon to move longitudinally, thereby adjusting the distance between the rubber dividing blade 3.3.2 and the rubber cutting blade 3.3.3, which is suitable for different types of tab rubber dividing and cutting.

[0038] The cutting lower mold 3.4 includes a lower mold plate 3.4.1 and a knife gasket 3.4.2. The lower mold plate 3.4.1 is provided with a knife gasket 3.4.2 corresponding to the glue dividing blade 3.3.2 and the glue cutting blade 3.3.3 respectively. The knife gasket 3.4.2 can be made of tempered glass. The knife gasket 3.4.2 is embedded in the lower mold plate 3.4.1. The lower mold plate 3.4.1 is provided with a through hole 3.4.1.1 corresponding to the side knife holder 3.3.5. The through hole 3.4.1.1 penetrates the lower mold plate 3.4.1 from top to bottom, and a chip collection box 3.8 is provided at the bottom of the through hole 3.4.1.1.

[0039] The side tool holder 3.3.5 is provided with an air pipe joint 3.3.6, which is connected to the hollow cavity of the side tool holder 3.3.5. The air flows into the side tool holder 3.3.5 through the air pipe joint 3.3.6, and blows the waste chips generated by cutting rubber into the chip collection box 3.8 below the cutting lower mold 3.4.

[0040] In order to ensure the smooth lifting of the cutting upper die 3.3, vertical slide grooves are provided on both sides of the upper die connecting block 3.6, and the glue dispensing seat 3.2 is provided with vertical slide rails corresponding to the vertical slide grooves.

[0041] The glue dispensing seat 3.2 is adjustable horizontally and longitudinally. An adjusting fixing seat 3.9 is provided on the glue dispensing fixing plate 3.1. The adjusting fixing seat 3.9 is connected to the glue dispensing seat 3.2 via an adjusting screw 3.10. The adjusting screw 3.10 is rotatably supported on the adjusting fixing seat 3.9 and an adjusting handwheel is provided at one end. The adjusting handwheel is rotated to realize the longitudinal movement of the glue dispensing seat, thereby adjusting the position of the glue dispensing blade.

[0042] The double-piece positioning device 4 includes a positioning platform 4.1, on the top plate of the positioning platform 4.1, a fixed positioning bar 4.2, a movable positioning bar 4.3, a fixed positioning block 4.4 and a movable positioning block 4.5 are arranged, the fixed positioning bar 4.2 and the movable positioning bar 4.3 are distributed in parallel front and back, the fixed positioning bar 4.2 is fixed on the top plate of the positioning platform 4.1, the movable positioning bar 4.3 can move back and forth, the movable positioning bar 4.3 is connected to the rear positioning cylinder 4.7 through the rear connecting block 4.6, the rear connecting block 4.6 passes through the top plate of the positioning platform 4.1 to connect the telescopic rod of the rear positioning cylinder 4.7, and the rear positioning cylinder 4.7 is fixed to the bottom plate of the positioning platform 4.1 through the cylinder support 4.8.

[0043] A fixed positioning block 4.4 is symmetrically arranged on the outer side between the fixed positioning bar 4.2 and the movable positioning bar 4.3, and a movable positioning block 4.5 is symmetrically arranged on the inner side. The fixed positioning block 4.4 is fixed on the top plate of the positioning platform 4.1, and the two movable positioning blocks 4.5 can move left and right. The two movable positioning blocks 4.5 are respectively connected to a two-way positioning cylinder 4.10 through left and right connecting blocks 4.9. The two-way positioning cylinder 4.10 is fixed to the bottom plate of the positioning platform 4.1 through a cylinder fixing plate 4.11. The top plate of the positioning platform 4.1 is provided with through grooves corresponding to the left and right connecting blocks 4.9. The movable positioning block 4.5 is arranged at the inner end portions of the left and right connecting blocks 4.9. The outer ends of the left and right connecting blocks 4.9 are provided with left and right limiting blocks 4.12, and the left and right limiting blocks 4.12 are arranged on the outer side of the fixed positioning block 4.4. The left and right limiting blocks 4.12 are used to limit the stroke of the two-way positioning cylinder 4.10, thereby controlling the displacement of the movable positioning block 4.5. When the tabs are completely positioned in the left and right directions, the left and right limit blocks 4.12 abut against the through grooves on the top plate of the positioning platform 4.1.

[0044] A slide rail is also provided between the left and right connecting blocks 4.9 and the top plate of the positioning platform 4.1, so that the left and right connecting blocks can drive the movable positioning blocks to move smoothly.

[0045] The left and right position of the positioning platform 4.1 is adjustable. The positioning platform 4.1 is slidably arranged on the positioning platform mounting plate 4.13. A slide rail is also arranged between the positioning platform 4.1 and the positioning platform mounting plate 4.13. The positioning platform 4.1 and the positioning platform mounting plate 4.13 are manually adjusted to move relative to each other, so as to fine-tune the left and right position of the positioning platform 4.1.

[0046] The opposite sides of the two tabs 18 that do not contain glue are in contact with the fixed positioning strip 4.2 and the movable positioning strip 4.3 respectively, and the fixed positioning strip 4.2 and the movable positioning strip 4.3 realize the synchronous positioning of the two tabs in the front-back direction.

[0047] The opposite sides of the two tabs 18 containing glue are in contact with the fixed positioning block 4.4 and the movable positioning block 4.5 respectively, and the fixed positioning block 4.4 and the movable positioning block 4.5 avoid the glue shoulders of the tabs.

[0048] In the initial state, the bidirectional positioning cylinder 4.10 is in a normally closed and closed state, and the rear positioning cylinder 4.7 is in a retracted state; When the front-end equipment has a tab transported to the positioning platform, the rear positioning cylinder is started first, and the telescopic rod of the rear positioning cylinder pushes the two tabs with glue at the same time, so that the two tabs with glue are sandwiched between the fixed positioning strip 4.2 and the movable positioning strip 4.3, completing the positioning in the front and rear directions; Then start the bidirectional positioning cylinder 4.10, the telescopic rod of the bidirectional positioning cylinder 4.10 extends outward, and simultaneously pushes the movable positioning block 4.5 to move closer to the fixed positioning block 4.4 on the corresponding side, so that the left and right directions of the rubber-bearing pole ear are limited between the fixed positioning block 4.4 and the movable positioning block 4.5 on the corresponding side, completing the left and right directions of the two pole ears.

[0049] A double-track linear production line for solid-state battery tabs comprises the following steps: Step 1: Two metal belts are unwound from the unwinding assembly and then enter the material guiding assembly. The adhesive belts are unwound at the same time, and the pulling device and the pressing device cooperate to convey the metal belts to a fixed length; Step 2: Two parallel metal strips 17 enter the shaping, guiding and preheating device for shaping, guiding and preheating, and the preheating time is 6-10s, and the preheating temperature is 180-200°C; the two metal strips with glue are formed by gluing by the gluing device, and the two metal strips with glue share a fixed-length adhesive tape, and the metal strips with glue are hot pressed and internally heated at least once; Step 3: The two metal strips with glue that share the same fixed-length adhesive tape enter the glue separation and cutting device. A glue separation blade is set at the center of the cutting upper die, and position-adjustable glue cutting blades are set on both sides to separate the tab glue on the two metal strips from the middle to form two independent metal strips with glue. At the same time, the excess glue shoulder of the metal strip with glue is cut off to cut waste glue and ensure the size of the tape. Step 4: High-frequency heating is performed on the metal strip with adhesive, and the tab adhesive is heated again to heat the tab adhesive into a semi-liquid state so as to be better melted together with the metal strip; Step 5: cold press the metal strip with adhesive to ensure the flatness of the metal strip with adhesive, and the cooling water temperature is 18°C; then shape the metal strip with adhesive and fine-tune the flatness of the metal strip; Step 6: The metal strip with adhesive passes through the pulling device and the pressing device and enters the cutting device to be cut into plates; Step 7: After the cut tabs are positioned by the robot transport device to the double-piece positioning device, they are then transported to the chamfering device for chamfering. The chamfered parts are the finished power tabs.

[0050] In addition to the above embodiments, the present invention also includes other implementation modes. Any technical solutions formed by equivalent transformation or equivalent replacement should fall within the protection scope of the claims of the present invention.

Claims

1. A double-track linear production process for solid-state battery tabs, characterized in that: A double-track linear production line for solid-state battery tabs is used, and the production line is provided with a material unwinding and correcting device, a leveling and guiding preheating device, a glue pulling and sticking device, a hot pressing device, at least one internal heating device, a glue separation and cutting device, a high-frequency device, a cold pressing device, a shaping device, a material pulling device, a material pressing device, a cutting device, a double-piece positioning device and a chamfering device in sequence from front to back. The material unwinding and correcting device adopts multi-track unwinding, including a material unwinding component and a material guiding component; The production process comprises the following steps: Step 1: Two metal belts are unwound from the unwinding assembly and then enter the material guiding assembly. The adhesive belts are unwound at the same time, and the pulling device and the pressing device cooperate to convey the metal belts to a fixed length; Step 2: The parallel metal strips enter the shaping, guiding and preheating device for shaping, guiding and preheating; the metal strips are glued by the glue drawing and gluing device to form two metal strips with glue, and the two metal strips with glue share a fixed-length adhesive tape, and the metal strips with glue are hot pressed and internally heated at least once; Step 3: The two metal tapes with glue that share the same fixed-length tape enter the glue separation and cutting device. A glue separation blade is set at the center of the cutting upper die, and position-adjustable glue cutting blades are set on both sides to cut the tab glue on the two metal tapes from the middle to form two independent metal tapes with glue. At the same time, the excess glue shoulders of the metal tapes with glue are cut off to ensure the size of the tapes. Step 4: High-frequency heating is performed on the metal strip with adhesive, and the tab adhesive is heated again to heat the tab adhesive into a semi-liquid state so as to be better melted together with the metal strip; Step 5: cold press the metal strip with adhesive, and the two cold pressing surfaces have a high degree of parallelism to ensure the flatness of the metal strip with adhesive; then shape the metal strip with adhesive and fine-tune the flatness of the metal strip; Step 6: The metal strip with adhesive passes through the pulling device and the pressing device and enters the cutting device to be cut into plates; Step 7: The cut tabs are transported by the robot to the double-piece positioning device for positioning, and then transported to the chamfering device for chamfering. After four chamferings, the finished power tabs are generated.

2. The double-track linear production process for solid-state battery tabs according to claim 1, characterized in that: The unloading assembly includes an aluminum profile frame, on which a long inflatable shaft and a short inflatable shaft are arranged side by side in front and back. One end of the long inflatable shaft and the short inflatable shaft are respectively sleeved with a high-strength rubber sleeve, and the other end is respectively connected to a material tray. The high-strength rubber sleeve is connected to a tensioning clamp assembly. The two material trays are offset left and right and are on the same horizontal line. Metal belts are wrapped around the material trays. The two metal belts are unwound from the unloading assembly and enter the material guiding assembly in parallel.

3. The double-track linear production process for solid-state battery tabs according to claim 2, characterized in that: The tensioning clamp assembly includes an upper clamp and a lower clamp, the high-strength rubber sleeve is clamped at the center between the upper clamp and the lower clamp, the upper and lower clamps are locked on both sides by bolts, a pressure sensor is sleeved on the bolt on one side between the upper clamp and the lower clamp, and a clamp fixing sleeve is sleeved on the bolt on the other side, and the lower clamp support is fixed on the crossbeam.

4. The double-track linear production process for solid-state battery tabs according to claim 1, characterized in that: The glue dividing and cutting device comprises an upper cutting mold and a lower cutting mold. The upper cutting mold is driven to rise and fall by a glue dividing and cutting cylinder. Two metal strips with glue enter between the upper cutting mold and the lower cutting mold. The upper cutting mold comprises an upper mold plate, a glue dividing blade and a glue cutting blade. A glue dividing blade is provided at the center of the upper mold plate, and glue cutting blades are symmetrically provided on both sides. The glue dividing blade is fixed to the upper mold plate through a middle blade holder, and the glue cutting blade is fixed to the upper mold plate through a side blade holder. The lower cutting mold comprises a lower mold plate and a knife gasket. The lower mold plate is provided with knife gaskets corresponding to the glue dividing blade and the glue cutting blade, respectively.

5. The double-track linear production process for solid-state battery tabs according to claim 4, characterized in that: The knife gasket is embedded in the lower template, and the lower template is provided with a through slot corresponding to the side knife holder. The through slot passes through the lower template from top to bottom, and a chip collection box is provided at the bottom of the through slot.

6. The double-track linear production process for solid-state battery tabs according to claim 4, characterized in that: The edge tool holder is provided with an air pipe joint, which is connected to the hollow cavity of the edge tool holder. Air flows into the edge tool holder through the air pipe joint, and waste chips generated by cutting rubber are blown into a chip collecting box below the cutting lower die.

7. The double-track linear production process for solid-state battery tabs according to claim 1, characterized in that: The double-piece positioning device includes a positioning platform, and a fixed positioning bar, a movable positioning bar, a fixed positioning block and a movable positioning block are arranged on the top plate of the positioning platform. The fixed positioning bar and the movable positioning bar are distributed parallel to each other front and back, and the movable positioning bar can move back and forth. Fixed positioning blocks are symmetrically arranged on the outer side between the fixed positioning bar and the movable positioning bar, and movable positioning blocks are symmetrically arranged on the inner side, and the two movable positioning blocks can move left and right toward each other.

8. The double-track linear production process for solid-state battery tabs according to claim 7, characterized in that: The top plate of the positioning platform is provided with through grooves corresponding to the left and right connecting blocks, the movable positioning blocks are arranged at the inner ends of the left and right connecting blocks, the outer ends of the left and right connecting blocks are provided with left and right limit blocks, and the left and right limit blocks are arranged on the outside of the fixed positioning block.

9. The double-track linear production process for solid-state battery tabs according to claim 1, characterized in that: The robot handling device carries out the tab handling between the cutting device, the double-sheet positioning device and the tab chamfering device. The robot handling device is provided with a plurality of vacuum claws for adsorbing the tabs with glue, and each vacuum claw adsorbs two tabs at the same time.

10. A double-track linear production process for solid-state battery tabs according to claim 1 or 9, characterized in that: There are four chamfering devices, which cut the four corners of the pole lug respectively. Each chamfering device is provided with two chamfering stations, so as to facilitate chamfering two pole lugs at the same time.

Citation Information

Patent Citations

  • Linear production line of power tabs

    CN216750222U