Corner grinding tool and method for car window acrylic glass

By designing a window acrylic glass corner grinding tooling that integrates electric telescopic rods, self-adjustment components and crack detection components, the cumbersome grinding process in the prior art is solved, and efficient and reliable corner grinding and defect detection are achieved.

CN119501735AInactive Publication Date: 2025-02-25LONGKOU YONGAN VEHICLE WINDOW CO LTD SHANDONG

Patent Information

Application Number
CN202510046058.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the grinding process of the acrylic glass corners of the window is cumbersome, which reduces the grinding efficiency and reliability.

Method used

A grinding tool including a base plate, support legs, electric telescopic rod, vacuum suction cup, self-adjustment assembly and crack detection assembly is designed. The automatic limit clamping and grinding angle adjustment of the corners of the acrylic glass in the window is realized through the electric telescopic rod and slide rail system, and an ultrasonic detector is equipped for crack detection.

Benefits of technology

Improve the efficiency and reliability of the polishing of the acrylic glass corners of the car window, reduce the operating steps, and ensure that the polished glass corners are defect-free.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a corner grinding tool and method for car window acrylic glass, and relates to the technical field of car window glass grinding, the corner grinding tool comprises a bottom plate, supporting legs are fixedly connected to the four corners of the bottom of the bottom plate, and a first electric telescopic rod is fixedly connected to the side wall of the top end of the bottom plate; the telescopic end of the first electric telescopic rod is fixedly connected with a vacuum suction cup. According to the device, the inclination angle of the fifth U plate can be adjusted according to the inclination angles of different vehicle window acrylic glass corners, so that the inner wall of the fifth U plate can abut against the vehicle window acrylic glass corners, and limiting clamping of the vehicle window acrylic glass corners is achieved; and meanwhile, the angle of a glass corner grinding plate can be adjusted according to the grinding angle needed by the corners of the car window acrylic glass, the corners of the car window acrylic glass can be conveniently ground through the glass corner grinding plate, and the grinding efficiency and reliability of the device when the corners of the car window acrylic glass are ground are greatly improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of vehicle window glass grinding, and in particular relates to a corner grinding tool and a grinding method for vehicle window acrylic glass. Background Art

[0002] Acrylic glass for car windows (also known as plexiglass or acrylic glass) is a material widely used in the automotive industry. Acrylic glass for car windows has broad application prospects in the automotive industry due to its light weight, high light transmittance, impact resistance and good processing performance.

[0003] In the process of automobile manufacturing and maintenance, the grinding of the edges and corners of the car window acrylic glass is a very important process. When it is necessary to grind the edges and corners of the car window acrylic glass, in the prior art, the staff generally stands the car window acrylic glass to be polished on a workbench, and then replaces the corresponding fixing parts to fix the bottom of the car window acrylic glass according to the inclination angle of the bottom edges and corners of the car window acrylic glass. Then, the staff holds the top of the car window acrylic glass by hand, and then uses the grinding plate to grind the upper edges and corners of the car window acrylic glass. After the grinding of the upper edges and corners of the car window acrylic glass is completed, the staff adjusts the position of the car window acrylic glass so that the edges and corners of the other side of the car window acrylic glass face upward, and then replaces the corresponding fixing parts to fix the bottom of the car window acrylic glass, and then grinds the edges and corners of the other side of the car window acrylic glass. The steps are cumbersome, which greatly reduces the grinding efficiency and reliability when grinding the edges and corners of the car window acrylic glass.

[0004] To this end, we propose a corner grinding tool and grinding method for car window acrylic glass to solve the above problems. Summary of the invention

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A tool for grinding corners of acrylic glass for vehicle windows, comprising a base plate, wherein the four bottom corners of the base plate are fixedly connected to support legs, the top side wall of the base plate is fixedly connected to a first electric telescopic rod, the telescopic end of the first electric telescopic rod is fixedly connected to a vacuum suction cup, the top side wall of the base plate is provided with four first grooves, the inner walls of the four first grooves are fixedly connected to first electric slide rails, the four first electric slide rails are arranged in a square, the top side walls of the first electric slide rails are slidably connected to two first slide plates, the top side walls of the first slide plates are fixedly connected to fixed clamping components, the top side wall of the base plate is provided with four second grooves, the inner walls of the second grooves are fixedly connected to a vehicle window glass grinding angle self-adjusting component, and the top side wall of the base plate is provided with a glass corner crack detection component.

[0006] Preferably, the fixed clamping assembly includes a second electric telescopic rod fixedly connected to the side wall at the top end of the first slide plate, the telescopic ends of the second electric telescopic rod are fixedly connected to the first side plate, the side walls at one end of the first side plate are fixedly connected to the third electric telescopic rod, the telescopic ends of the third electric telescopic rod are fixedly connected to the first U plate, and the inner wall of the first U plate is rotatably connected to the first rotating rod.

[0007] Preferably, the top side walls of the first U-plate are fixedly connected to the first motor, the output end of the first motor passes through the side wall of the first U-plate and is fixedly connected to one end of the first rotating rod, the rod wall of the first rotating rod is fixedly connected to the fifth U-plate, and the upper and lower inner walls of the fifth U-plate are symmetrically fixedly connected to two fourth electric telescopic rods, and the telescopic ends of the fourth electric telescopic rods are fixedly connected to fixed plates.

[0008] Preferably, the vehicle window glass grinding angle self-adjusting component includes a second electric slide rail fixedly connected to the inner wall of the second groove, the top side walls of the four second electric slide rails are slidably connected to the second slide plates, the four second electric slide rails are arranged in a square, the top side walls of the second slide plates are fixedly connected to the fifth electric telescopic rod, the telescopic ends of the fifth electric telescopic rod are fixedly connected to the second side panel, and the side walls at one end of the second side panel are fixedly connected to the sixth electric telescopic rod.

[0009] Preferably, the telescopic ends of the sixth electric telescopic rod are fixedly connected to the second U-plate, the inner wall of the second U-plate is rotatably connected to the second rotating rod, the top side wall of the second U-plate is fixedly connected to the second motor, the output end of the second motor passes through the side wall of the second U-plate and is fixedly connected to one end of the second rotating rod, the rod wall of the second rotating rod is fixedly connected to the third U-plate, and the inner wall of the third U-plate is rotatably connected to the third rotating rod.

[0010] Preferably, a third motor is fixedly connected to the side wall of one end of the third U-plate, the output end of the third motor passes through the side wall of the third U-plate and is fixedly connected to one end of the third rotating rod, the rod wall of the third rotating rod is fixedly connected to the seventh electric telescopic rod, and the telescopic end of the seventh electric telescopic rod is fixedly connected to a glass corner polishing plate.

[0011] Preferably, the glass corner crack detection component includes a third groove opened on the top side wall of the bottom plate, the inner wall of the third groove is fixedly connected with a third electric slide rail, the top side wall of the third electric slide rail is slidably connected with a third slide plate, the top side wall of the third slide plate is fixedly connected with an eighth electric telescopic rod, the telescopic end of the eighth electric telescopic rod is fixedly connected with a fourth U-plate, and the inner wall of the fourth U-plate is rotatably connected with a fourth rotating rod.

[0012] Preferably, a fourth motor is fixedly connected to the side wall at one end of the fourth U-plate, the output end of the fourth motor passes through the side wall of the fourth U-plate and is fixedly connected to one end of the fourth rotating rod, the rod wall of the fourth rotating rod is fixedly connected to a ninth electric telescopic rod, and the telescopic end of the ninth electric telescopic rod is fixedly connected to an ultrasonic detector.

[0013] A method for grinding corners of acrylic glass for vehicle windows, comprising the following steps: S1: When the corners of the car window acrylic glass need to be polished, the car window acrylic glass is adsorbed by a vacuum suction cup to achieve simple fixation of the car window acrylic glass, and then the third electric telescopic rod is controlled to start, driving the fifth U plate to move, so that the inner wall of the fifth U plate is in conflict with the side wall of the corner of the corresponding car window acrylic glass, and the inner wall of the fifth U plate is used to limit the corner of the car window acrylic glass, and then the corresponding fourth electric telescopic rod is controlled to start, driving the fixed plate to move, and the fixed plate is used to clamp and fix the car window acrylic glass, so as to complete the fixation of three corners of the car window acrylic glass; S2: Then, the second motor is controlled to rotate, driving the second rotating rod to rotate, so that the second rotating rod drives the third U plate and the glass corner grinding plate to rotate, so that the inclination angle of the grinding surface of the glass corner grinding plate matches the inclination angle of the corresponding corner of the car window acrylic glass, and then the sixth electric telescopic rod is controlled to start, driving the glass corner grinding plate to move toward the corner of the car window acrylic glass, so that the grinding surface of the glass corner grinding plate contacts the corner of the car window acrylic glass, and then the second electric slide rail is controlled to start, driving the second slide plate to move, so that the glass corner grinding plate moves, and the glass corner grinding plate is used to grind the corner of the car window acrylic glass. During the movement of the glass corner grinding plate, the second motor is controlled to start according to the angle of the corner of the car window acrylic glass, and the inclination angle of the glass corner grinding plate is adjusted so that the grinding surface of the glass corner grinding plate can always contact the corner of the car window acrylic glass, thereby grinding the corner of one side of the car window acrylic glass; S3: Then, according to the above steps, the fifth U plate and the fixing plate are used to fix the side of the acrylic glass window after the corners are polished, and then the fixing plate and the fifth U plate of one of the other three sides of the acrylic glass window are controlled to return to their original positions, and then the corresponding glass corner polishing plate is controlled to polish one side of the acrylic glass window according to the above steps. After the polishing is completed, the corresponding fixing plate and the fifth U plate are controlled to continue to fix this place, and then the unpolished corners of the other two sides of the acrylic glass window are polished according to the above steps, thereby completing the polishing of the corners of the acrylic glass window; S4: Then, the eighth electric telescopic rod is controlled to start, so that the detection end of the ultrasonic detector is in the same plane as the corner of the window acrylic glass. Then, the ninth electric telescopic rod is controlled to start, so that the ultrasonic detector is close to the corner of the window acrylic glass. Then, the third electric slide rail and the ultrasonic detector are controlled to start, and the third slide rail is used to drive the ultrasonic detector to move, so that the ultrasonic detector can detect whether cracks occur at the corner of the polished window acrylic glass.

[0014] Compared with the prior art, the present invention has the following beneficial effects: By means of the fixed clamping assembly, the window glass grinding angle self-adjusting assembly and the glass corner crack detection assembly, the inclination angle of the fifth U-plate can be adjusted according to the inclination angle of the corners of the window acrylic glass, so that the inner wall of the fifth U-plate can collide with the corners of the window acrylic glass, thereby realizing the limit clamping of the corners of the window acrylic glass. After that, the window acrylic glass is fixed by the fixing plate. At the same time, the angle of the glass corner grinding plate can be adjusted according to the required grinding angle of the window acrylic glass corner, so that the window acrylic glass corner can be polished by the glass corner grinding plate, and the window acrylic glass corner can be polished according to the required grinding angle of the window acrylic glass corner. The inclination angle of the corner of the car window acrylic glass adjusts the inclination angle of the glass corner grinding plate, so that the grinding surface of the glass corner grinding plate can always be in contact with the corner of the car window acrylic glass, which is convenient for grinding the corner of the car window acrylic glass. After the corner of the car window acrylic glass is polished, it can also detect whether cracks occur in the corner of the car window acrylic glass to ensure that there are no defects in the polished car window acrylic glass, reduce the operating steps of the staff when grinding the corner of the car window acrylic glass, and greatly improve the grinding efficiency and reliability of the device when grinding the corner of the car window acrylic glass. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the present invention from other angles; Figure 3 It is a schematic diagram of the partial structure of the present invention Figure 1 ; Figure 4 It is a schematic diagram of the partial structure of the present invention Figure 2 ; Figure 5 It is a schematic diagram of the partial structure of the present invention Figure 3 ; Figure 6 It is a schematic diagram of the partial structure of the present invention Figure 4 ; Figure 7 It is a schematic diagram of the partial structure of the present invention Figure 5 .

[0016] In the figure: 1, bottom plate; 2, supporting leg; 3, first electric telescopic rod; 4, vacuum suction cup; 5, first groove; 6, first electric slide rail; 7, first slide plate; 8, fixed clamping assembly; 81, second electric telescopic rod; 82, first side plate; 83, third electric telescopic rod; 84, first U plate; 85, first rotating rod; 86, first motor; 87, fourth electric telescopic rod; 88, fixed plate; 89, fifth U plate; 9, second groove; 10, window glass grinding angle self-adjusting assembly; 101, second electric slide rail; 102, second slide plate; 103, fifth electric telescopic rod; 104, The second side panel; 105, the sixth electric telescopic rod; 106, the second U-plate; 107, the second rotating rod; 108, the second motor; 109, the third U-plate; 1010, the third rotating rod; 1011, the third motor; 1012, the seventh electric telescopic rod; 1013, the glass corner grinding plate; 11, the glass corner crack detection component; 111, the third groove; 112, the third electric slide rail; 113, the third slide plate; 114, the eighth electric telescopic rod; 115, the fourth U-plate; 116, the fourth rotating rod; 117, the fourth motor; 118, the ninth electric telescopic rod; 119, the ultrasonic detector. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0018] The following electrical components are all electrically connected to the peripheral PLC controller.

[0019] Reference Figure 1 - Figure 7 A corner grinding tool for acrylic glass for vehicle windows, comprising a bottom plate 1, the bottom four corners of the bottom plate 1 are fixedly connected with support legs 2, the top side wall of the bottom plate 1 is fixedly connected with a first electric telescopic rod 3, the telescopic end of the first electric telescopic rod 3 is fixedly connected with a vacuum suction cup 4, the top side wall of the bottom plate 1 is provided with four first grooves 5, the inner walls of the four first grooves 5 are fixedly connected with first electric slide rails 6, the four first electric slide rails 6 are arranged in a square, the top side walls of the first electric slide rails 6 are slidably connected with two first slide plates 7, the top side walls of the first slide plates 7 are fixedly connected with fixed clamping components 8, the top side wall of the bottom plate 1 is provided with four second grooves 9, the inner walls of the second grooves 9 are fixedly connected with a vehicle window glass grinding angle self-adjusting component 10, and the top side wall of the bottom plate 1 is provided with a glass corner crack detection component 11.

[0020] In the embodiment, the fixed clamping assembly 8 includes a second electric telescopic rod 81 fixedly connected to the side wall of the top end of the first slide plate 7, the telescopic ends of the second electric telescopic rod 81 are fixedly connected to the first side plate 82, the side wall of one end of the first side plate 82 is fixedly connected to the third electric telescopic rod 83, the telescopic ends of the third electric telescopic rod 83 are fixedly connected to the first U plate 84, and the inner wall of the first U plate 84 is rotatably connected to the first rotating rod 85; The top side walls of the first U-plate 84 are fixedly connected to the first motor 86, the output end of the first motor 86 passes through the side wall of the first U-plate 84 and is fixedly connected to one end of the first rotating rod 85, the rod wall of the first rotating rod 85 is fixedly connected to the fifth U-plate 89, and the upper and lower inner walls of the fifth U-plate 89 are symmetrically fixedly connected to two fourth electric telescopic rods 87, and the telescopic ends of the fourth electric telescopic rod 87 are fixedly connected to the fixed plate 88.

[0021] Specifically, the inclination angle of the fifth U-plate 89 can be adjusted according to the inclination angles of the corners of the acrylic glass of different vehicle windows, so that the inner wall of the fifth U-plate 89 can interfere with the corners of the acrylic glass of the vehicle window, thereby achieving the limited clamping of the corners of the acrylic glass of the vehicle window, and then the fixing plate 88 is used to fix the acrylic glass of the vehicle window.

[0022] In the embodiment, the vehicle window glass grinding angle self-adjusting assembly 10 comprises a second electric slide rail 101 fixedly connected to the inner wall of the second groove 9, the top side walls of the four second electric slide rails 101 are slidably connected to the second slide plate 102, the four second electric slide rails 101 are arranged in a square, the top side walls of the second slide plate 102 are fixedly connected to the fifth electric telescopic rod 103, the telescopic ends of the fifth electric telescopic rod 103 are fixedly connected to the second side plate 104, and one end side wall of the second side plate 104 is fixedly connected to the sixth electric telescopic rod 105; The telescopic ends of the sixth electric telescopic rod 105 are fixedly connected to the second U-plate 106, the inner wall of the second U-plate 106 is rotatably connected to the second rotating rod 107, the top side wall of the second U-plate 106 is fixedly connected to the second motor 108, the output end of the second motor 108 passes through the side wall of the second U-plate 106 and is fixedly connected to one end of the second rotating rod 107, the rod wall of the second rotating rod 107 is fixedly connected to the third U-plate 109, and the inner wall of the third U-plate 109 is rotatably connected to the third rotating rod 1010; A third motor 1011 is fixedly connected to a side wall at one end of the third U-plate 109, an output end of the third motor 1011 passes through the side wall of the third U-plate 109 and is fixedly connected to one end of the third rotating rod 1010, a seventh electric telescopic rod 1012 is fixedly connected to the rod wall of the third rotating rod 1010, and a glass corner polishing plate 1013 is fixedly connected to the telescopic end of the seventh electric telescopic rod 1012.

[0023] Specifically, the angle of the glass corner grinding plate 1013 can be adjusted according to the required grinding angle of the corners of the acrylic glass of the car window, so that the glass corner grinding plate 1013 can be used to grind the corners of the acrylic glass of the car window, and the inclination angle of the glass corner grinding plate 1013 can be adjusted according to the inclination angle of the corners of the acrylic glass of the car window, so that the grinding surface of the glass corner grinding plate 1013 can always be in contact with the corners of the acrylic glass of the car window, which is convenient for grinding the corners of the acrylic glass of the car window.

[0024] In the embodiment, the glass corner crack detection assembly 11 includes a third groove 111 provided on the top side wall of the bottom plate 1, the inner wall of the third groove 111 is fixedly connected with a third electric slide rail 112, the top side wall of the third electric slide rail 112 is slidably connected with a third slide plate 113, the top side wall of the third slide plate 113 is fixedly connected with an eighth electric telescopic rod 114, the telescopic end of the eighth electric telescopic rod 114 is fixedly connected with a fourth U-plate 115, and the inner wall of the fourth U-plate 115 is rotatably connected with a fourth rotating rod 116; A fourth motor 117 is fixedly connected to the side wall of one end of the fourth U-plate 115, and an output end of the fourth motor 117 passes through the side wall of the fourth U-plate 115 and is fixedly connected to one end of the fourth rotating rod 116. A ninth electric telescopic rod 118 is fixedly connected to the rod wall of the fourth rotating rod 116, and an ultrasonic detector 119 is fixedly connected to the telescopic end of the ninth electric telescopic rod 118.

[0025] Specifically, after the corners of the car window acrylic glass are polished, it is possible to detect whether cracks are generated at the corners of the car window acrylic glass, thereby ensuring that there are no defects in the polished car window acrylic glass, thereby greatly improving the polishing efficiency and reliability of the device when polishing the corners of the car window acrylic glass.

[0026] A method for grinding corners of acrylic glass for vehicle windows, comprising the following steps: S1: When it is necessary to polish the corners of the car window acrylic glass, the vacuum suction cup 4 is used to adsorb the car window acrylic glass to achieve simple fixation of the car window acrylic glass, and then the third electric telescopic rod 83 is controlled to start, driving the fifth U plate 89 to move, so that the inner wall of the fifth U plate 89 is in conflict with the side wall of the corner of the corresponding car window acrylic glass, and the inner wall of the fifth U plate 89 is used to limit the corner of the car window acrylic glass, and then the corresponding fourth electric telescopic rod 87 is controlled to start, driving the fixing plate 88 to move, and the fixing plate 88 is used to clamp and fix the car window acrylic glass, so as to complete the fixation of three corners of the car window acrylic glass; S2: Then control the second motor 108 to rotate, drive the second rotating rod 107 to rotate, so that the second rotating rod 107 drives the third U plate 109 and the glass corner grinding plate 1013 to rotate, so that the inclination angle of the grinding surface of the glass corner grinding plate 1013 matches the inclination angle of the corresponding corner of the car window acrylic glass, and then control the sixth electric telescopic rod 105 to start, drive the glass corner grinding plate 1013 to move toward the corner of the car window acrylic glass, so that the grinding surface of the glass corner grinding plate 1013 contacts the corner of the car window acrylic glass, and then control the second electric The slide rail 101 is started, driving the second slide plate 102 to move, so that the glass corner grinding plate 1013 is moved, and the corner of the acrylic glass of the vehicle window is ground by the glass corner grinding plate 1013. During the movement of the glass corner grinding plate 1013, the second motor 108 is controlled to start according to the angle of the corner of the acrylic glass of the vehicle window, and the inclination angle of the glass corner grinding plate 1013 is adjusted so that the grinding surface of the glass corner grinding plate 1013 can always contact the corner of the acrylic glass of the vehicle window, thereby grinding the corner of one side of the acrylic glass of the vehicle window; S3: Then, according to the above steps, the fifth U plate 89 and the fixing plate 88 are used to fix the side of the acrylic glass window after the corners are polished, and then the fixing plate 88 and the fifth U plate 89 of one of the other three sides of the acrylic glass window are controlled to return to their original positions, and then the corresponding glass corner polishing plate 1013 is controlled to polish one of the corners of the acrylic glass window according to the above steps. After the polishing is completed, the corresponding fixing plate 88 and the fifth U plate 89 are controlled to continue to fix this place, and then the corners of the other two sides of the acrylic glass window that have not been polished are polished according to the above steps, thereby completing the polishing of the corners of the acrylic glass window; S4: Then, the eighth electric telescopic rod 114 is controlled to start, so that the detection end of the ultrasonic detector 119 is in the same plane as the corner of the window acrylic glass. Then, the ninth electric telescopic rod 118 is controlled to start, so that the ultrasonic detector 119 is close to the corner of the window acrylic glass. Then, the third electric slide rail 112 and the ultrasonic detector 119 are controlled to start, and the third slide plate 113 is used to drive the ultrasonic detector 119 to move, so that the ultrasonic detector 119 can detect whether cracks occur at the corners of the polished window acrylic glass.

[0027] The operating principle of the present invention is now described as follows: In the present invention, when it is necessary to grind the corners of the car window acrylic glass, the staff first places the car window acrylic glass to be polished on the upper surface of the vacuum suction cup 4, so that the vacuum suction cup 4 is located in the middle part of the car window acrylic glass, and then controls the vacuum suction cup 4 to adsorb the car window acrylic glass to achieve simple fixation of the car window acrylic glass, and then controls the first electric telescopic rod 3 to start, drive the car window acrylic glass to move upward, and then controls three of the second electric telescopic rods 81 to start, drive the fifth U plate 89 to move upward, so that the opening at one end of the fifth U plate 89 is in the same plane as the corner of the car window acrylic glass, and then controls the first electric slide rail 6 to start, drive the corresponding first slide plate 7 to move, so that the corresponding fifth U plate 89 moves The first motor 86 is then controlled to start, driving the first rotating rod 85 to rotate, so that the first rotating rod 85 drives the fifth U-plate 89 to rotate, so that the inclination angle of the inner wall of the fifth U-plate 89 matches the inclination angle of the corresponding corner of the window acrylic glass. The third electric telescopic rod 83 is then controlled to start, driving the fifth U-plate 89 to move, so that the inner wall of the fifth U-plate 89 conflicts with the side wall of the corner of the corresponding window acrylic glass, and the inner wall of the fifth U-plate 89 is used to limit the corner of the window acrylic glass. The fourth electric telescopic rod 87 is then controlled to start, driving the fixed plate 88 to move, and the fixed plate 88 is used to clamp and fix the window acrylic glass, so as to complete the fixing of the window acrylic glass. The third electric telescopic rod 1011 is controlled to start, and the third rotating rod 1010 is driven to rotate, so that the seventh electric telescopic rod 1012 drives the glass corner grinding plate 1013 to rotate, thereby adjusting the grinding angle of the glass corner grinding plate 1013 when grinding the corner of the window acrylic glass. The second motor 108 is controlled to rotate, and the second rotating rod 107 is driven by the second rotating rod 107 to rotate, so that the third U plate 109 and the glass corner grinding plate 1013 are driven to rotate, so that the glass corner grinding plate 1013 is driven to rotate, thereby adjusting the grinding angle of the glass corner grinding plate 1013 when grinding the corner of the window acrylic glass. The inclination angle of the grinding surface of the corner grinding plate 1013 matches the inclination angle of the corresponding corner of the car window acrylic glass. Then, the sixth electric telescopic rod 105 is controlled to start, driving the glass corner grinding plate 1013 to move toward the corner of the car window acrylic glass, so that the grinding surface of the glass corner grinding plate 1013 contacts the corner of the car window acrylic glass. Then, the second electric slide rail 101 is controlled to start, driving the second slide plate 102 to move, so that the glass corner grinding plate 1013 moves, and the glass corner grinding plate 1013 is used to grind the corner of the car window acrylic glass. During the movement of the glass corner grinding plate 1013, the second motor 108 is controlled to start according to the angle of the corner of the car window acrylic glass to adjust the inclination angle of the glass corner grinding plate 1013.The grinding surface of the glass corner grinding plate 1013 can always be in contact with the corner of the car window acrylic glass, so as to grind the corner of one side of the car window acrylic glass. After the grinding of the glass corner on this side is completed, the corresponding glass corner grinding plate 1013 is controlled to return to its original position, and then the second electric telescopic rod 81 on the side where the corner of the car window acrylic glass is to be polished is controlled to start, driving the corresponding fifth U plate 89 to move, and then the fifth U plate 89 and the fixing plate 88 are used to fix the side of the car window acrylic glass after the grinding according to the above steps, and then the fixing plate 88 and the fifth U plate 89 on one of the other three sides of the car window acrylic glass are controlled to return to their original positions, and then the corresponding glass corner grinding plate 1013 is controlled to grind the car window according to the above steps. One of the corners of the acrylic glass is polished. After the polishing is completed, the corresponding fixing plate 88 and the fifth U plate 89 are controlled to continue to fix this place, and then the corners of the other two sides of the car window acrylic glass that have not been polished are polished according to the above steps, so as to complete the polishing of the corners of the car window acrylic glass, and then all the fixing plates 88 and the glass corner polishing plates 1013 are controlled to return to their original positions, and then the fourth motor 117 is controlled to start, driving the fourth rotating rod 116 to rotate, and after the ninth electric telescopic rod 118 drives the ultrasonic detector 119 to rotate 90 degrees, the fourth motor 117 is controlled to be turned off, and then the eighth electric telescopic rod 114 is controlled to start, so that the detection end of the ultrasonic detector 119 and the corner of the car window acrylic glass are in the same plane, and then Then, the ninth electric telescopic rod 118 is controlled to start, so that the ultrasonic detector 119 is close to the corner of the window acrylic glass, and then the third electric slide rail 112 and the ultrasonic detector 119 are controlled to start, and the third slide plate 113 is used to drive the ultrasonic detector 119 to move, so that the ultrasonic detector 119 can detect whether cracks occur at the corners of the polished window acrylic glass. By controlling the ninth electric telescopic rod 118 to extend and retract, it is ensured that when the ultrasonic detector 119 detects whether cracks occur at the corners of the window acrylic glass, the distance between the ultrasonic detector 119 and the corners of the window acrylic glass is always consistent, so that the ultrasonic detector 119 can be used to detect the corners of the window acrylic glass, and the ultrasonic detector 119 can be used to detect the corners of the window acrylic glass according to different window acrylic glass. The inclination angle of the glass corner adjusts the inclination angle of the fifth U plate 89 so that the inner wall of the fifth U plate 89 can collide with the corner of the car window acrylic glass, thereby realizing the limit clamping of the corner of the car window acrylic glass. Then, the car window acrylic glass is fixed by the fixing plate 88. At the same time, the angle of the glass corner grinding plate 1013 can be adjusted according to the required grinding angle of the corner of the car window acrylic glass, so that the corner of the car window acrylic glass can be polished by the glass corner grinding plate 1013. The inclination angle of the glass corner grinding plate 1013 can be adjusted according to the inclination angle of the corner of the car window acrylic glass, so that the polishing surface of the glass corner grinding plate 1013 can always contact the corner of the car window acrylic glass, so as to facilitate the polishing of the corner of the car window acrylic glass.After the corners of the car window acrylic glass are polished, it can also detect whether there are cracks on the corners of the car window acrylic glass to ensure that there are no defects in the polished car window acrylic glass, reduce the operating steps of the staff when polishing the corners of the car window acrylic glass, and greatly improve the polishing efficiency and reliability of the device when polishing the corners of the car window acrylic glass.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A tool for grinding corners of acrylic glass for vehicle windows, comprising a base plate (1), characterized in that: The bottom four corners of the bottom plate (1) are fixedly connected to support legs (2); the top side wall of the bottom plate (1) is fixedly connected to a first electric telescopic rod (3); the telescopic end of the first electric telescopic rod (3) is fixedly connected to a vacuum suction cup (4); the top side wall of the bottom plate (1) is provided with four first grooves (5); the inner walls of the four first grooves (5) are fixedly connected to first electric slide rails (6); the four first electric slide rails (6) are arranged in a square; the top side walls of the first electric slide rails (6) are slidably connected to two first slide plates (7); the top side walls of the first slide plates (7) are fixedly connected to fixed clamping components (8); the top side walls of the bottom plate (1) are provided with four second grooves (9); the inner walls of the second grooves (9) are fixedly connected to a vehicle window glass grinding angle self-adjusting component (10); and the top side wall of the bottom plate (1) is provided with a glass corner crack detection component (11).

2. The edge and corner grinding tool for car window acrylic glass according to claim 1, characterized in that: The fixed clamping assembly (8) comprises a second electric telescopic rod (81) fixedly connected to the side wall at the top end of the first slide plate (7), the telescopic ends of the second electric telescopic rod (81) are fixedly connected to the first side plate (82), the side wall at one end of the first side plate (82) is fixedly connected to the third electric telescopic rod (83), the telescopic ends of the third electric telescopic rod (83) are fixedly connected to the first U plate (84), and the inner wall of the first U plate (84) is rotatably connected to the first rotating rod (85).

3. The edge and corner grinding tool for car window acrylic glass according to claim 2, characterized in that: The top side walls of the first U-plate (84) are fixedly connected to a first motor (86); an output end of the first motor (86) passes through the side wall of the first U-plate (84) and is fixedly connected to one end of a first rotating rod (85); a rod wall of the first rotating rod (85) is fixedly connected to a fifth U-plate (89); two fourth electric telescopic rods (87) are symmetrically fixedly connected to the inner walls at both ends of the fifth U-plate (89); and the telescopic ends of the fourth electric telescopic rods (87) are fixedly connected to a fixing plate (88).

4. The edge and corner grinding tool for car window acrylic glass according to claim 1, characterized in that: The vehicle window glass grinding angle self-adjusting assembly (10) comprises a second electric slide rail (101) fixedly connected to the inner wall of the second groove (9), the top side walls of four second electric slide rails (101) are slidably connected to second slide plates (102), the four second electric slide rails (101) are arranged in a square, the top side walls of the second slide plates (102) are fixedly connected to fifth electric telescopic rods (103), the telescopic ends of the fifth electric telescopic rods (103) are fixedly connected to second side plates (104), and one end side wall of the second side plates (104) is fixedly connected to sixth electric telescopic rods (105).

5. The edge and corner grinding tool for car window acrylic glass according to claim 4, characterized in that: The telescopic ends of the sixth electric telescopic rod (105) are fixedly connected to a second U-plate (106); the inner wall of the second U-plate (106) is rotatably connected to a second rotating rod (107); the top side wall of the second U-plate (106) is fixedly connected to a second motor (108); the output end of the second motor (108) passes through the side wall of the second U-plate (106) and is fixedly connected to one end of the second rotating rod (107); the rod wall of the second rotating rod (107) is fixedly connected to a third U-plate (109); and the inner wall of the third U-plate (109) is rotatably connected to a third rotating rod (1010).

6. The edge and corner grinding tool for car window acrylic glass according to claim 5, characterized in that: A third motor (1011) is fixedly connected to a side wall at one end of the third U-plate (109); an output end of the third motor (1011) passes through the side wall of the third U-plate (109) and is fixedly connected to one end of a third rotating rod (1010); a rod wall of the third rotating rod (1010) is fixedly connected to a seventh electric telescopic rod (1012); and a telescopic end of the seventh electric telescopic rod (1012) is fixedly connected to a glass corner polishing plate (1013).

7. The edge and corner grinding tool for car window acrylic glass according to claim 1, characterized in that: The glass corner crack detection assembly (11) comprises a third groove (111) formed on a top side wall of the bottom plate (1); the inner wall of the third groove (111) is fixedly connected to a third electric slide rail (112); the top side wall of the third electric slide rail (112) is slidably connected to a third slide plate (113); the top side wall of the third slide plate (113) is fixedly connected to an eighth electric telescopic rod (114); the telescopic end of the eighth electric telescopic rod (114) is fixedly connected to a fourth U-plate (115); and the inner wall of the fourth U-plate (115) is rotatably connected to a fourth rotating rod (116).

8. The edge and corner grinding tool for car window acrylic glass according to claim 7, characterized in that: A fourth motor (117) is fixedly connected to a side wall at one end of the fourth U-plate (115); an output end of the fourth motor (117) passes through the side wall of the fourth U-plate (115) and is fixedly connected to one end of a fourth rotating rod (116); a ninth electric telescopic rod (118) is fixedly connected to the rod wall of the fourth rotating rod (116); and an ultrasonic detector (119) is fixedly connected to the telescopic end of the ninth electric telescopic rod (118).

9. A method for grinding corners of acrylic glass for vehicle windows, applied to a tool for grinding corners of acrylic glass for vehicle windows as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: S1: When it is necessary to polish the corners of the vehicle window acrylic glass, the vacuum suction cup (4) is used to absorb the vehicle window acrylic glass to achieve simple fixation of the vehicle window acrylic glass, and then the third electric telescopic rod (83) is controlled to start, driving the fifth U-plate (89) to move, so that the inner wall of the fifth U-plate (89) is in conflict with the side wall of the corner of the corresponding vehicle window acrylic glass, and the inner wall of the fifth U-plate (89) is used to limit the corner of the vehicle window acrylic glass, and then the corresponding fourth electric telescopic rod (87) is controlled to start, driving the fixing plate (88) to move, and the fixing plate (88) is used to clamp and fix the vehicle window acrylic glass, so as to complete the fixation of three corners of the vehicle window acrylic glass; S2: Then, the second motor (108) is controlled to rotate, driving the second rotating rod (107) to rotate, so that the second rotating rod (107) drives the third U plate (109) and the glass corner grinding plate (1013) to rotate, so that the inclination angle of the grinding surface of the glass corner grinding plate (1013) matches the inclination angle of the corresponding corner of the vehicle window acrylic glass, and then the sixth electric telescopic rod (105) is controlled to start, driving the glass corner grinding plate (1013) to move toward the corner of the vehicle window acrylic glass, so that the grinding surface of the glass corner grinding plate (1013) contacts the corner of the vehicle window acrylic glass, and then the second motor is controlled to rotate. The movable slide rail (101) is started, driving the second slide plate (102) to move, so that the glass corner grinding plate (1013) moves, and the corner of the acrylic glass of the vehicle window is ground by the glass corner grinding plate (1013). During the movement of the glass corner grinding plate (1013), the second motor (108) is controlled to start according to the angle of the corner of the acrylic glass of the vehicle window, and the inclination angle of the glass corner grinding plate (1013) is adjusted so that the grinding surface of the glass corner grinding plate (1013) can always contact the corner of the acrylic glass of the vehicle window, thereby grinding the corner of one side of the acrylic glass of the vehicle window; S3: Then, according to the above steps, the fifth U plate (89) and the fixing plate (88) are used to fix the side of the acrylic glass window after the corners are polished, and then the fixing plate (88) and the fifth U plate (89) on one of the other three sides of the acrylic glass window are controlled to return to their original positions, and then the corresponding glass corner polishing plate (1013) is controlled to polish one of the corners of the acrylic glass window according to the above steps. After the polishing is completed, the corresponding fixing plate (88) and the fifth U plate (89) are controlled to continue to fix this place, and then the corners of the other two sides of the acrylic glass window that have not been polished are polished according to the above steps, thereby completing the polishing of the corners of the acrylic glass window; S4: Then, the eighth electric telescopic rod (114) is controlled to start, so that the detection end of the ultrasonic detector (119) and the corner of the vehicle window acrylic glass are in the same plane, and then the ninth electric telescopic rod (118) is controlled to start, so that the ultrasonic detector (119) is close to the corner of the vehicle window acrylic glass, and then the third electric slide rail (112) and the ultrasonic detector (119) are controlled to start, and the third slide plate (113) is used to drive the ultrasonic detector (119) to move, so that the ultrasonic detector (119) can detect whether cracks are generated at the corner of the polished vehicle window acrylic glass.

Citation Information

Patent Citations

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