Method for controlling appearance line shape of pouring box girder
By using the linear detection and control device for the appearance of cast box beams in box beam construction, the problems of low efficiency and insufficient accuracy of box beams in the prior art are solved, and efficient and reliable linear control is achieved, which is suitable for complex construction scenarios.
Patent Information
- Application Number
- CN202411632164.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-02-25
AI Technical Summary
In the prior art, prefabricated and modular construction of box beams leads to difficulty in continuous linear control of construction assembly, low measurement efficiency and large point errors in linear control points, which cannot meet the high-precision requirements.
The linear detection control device for the appearance of the cast box beam is adopted, including the detection action component 10, and the infrared distance measuring module detects the continuous multiple linear displacement values in the preset X-axis and Y-axis, obtains the measurement coordinates or distance lengths, draws the linear detection diagram and Comparing with the design requirements, determine whether the structural seams overlap to control the splicing line shape.
Efficient and reliable linear control is achieved, the workload of manual measurement and recording workload is reduced, the matching degree of construction scenarios is improved, and complex construction scenarios can be effectively dealt with.
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Figure CN119507334A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel box girder structure bridge construction, and in particular to a method for controlling the appearance line shape of a cast box girder. Background Art
[0002] Under the current trend, the construction of roads and bridges in basic transportation construction is applied in cities. For example, the construction of roads and bridges and viaducts can bring great convenience to urban development. With the large-scale construction of urban roads and bridges, new construction technologies have emerged. As the main structure of road and bridge construction, box beams are the main components of road and bridge construction. The current technical development trend is to complete on-site pouring at the construction site through modular prefabrication of the main road and bridge to increase construction efficiency. However, related technical problems brought about by the prefabricated and modular construction of main components such as box girders also arise, namely, the continuous linear control of construction assembly, that is, the control of the overall appearance of the splicing construction and the linear accuracy of the appearance specifications during the construction process, which directly affects the quality accuracy of prefabricated construction and modular assembly construction. In the relevant prior art, the traditional measurement method using an artificial hand-held prism is used to measure the linear control points, which has low measurement efficiency. The linear control points require multiple observations and have large point errors, which cannot meet the high-precision measurement requirements. In response to this problem, a Chinese invention patent application with publication number CN112781575A proposes a fixed-point device and a measurement method for the linear control points of prefabricated segmental beams. In this technical solution, a reflector is used, and the reflector is marked with a center point. For the fixed-point of the linear control points of the prefabricated segmental beams, the measurement of the linear control points is completed with high precision and efficiency. However, it is obvious that there are manual measurement parts in the installation configuration and positioning process, which still generates a high workload and recording workload, and the control of the measurement points is highly targeted. The matching degree is not high in collaborative large-scale construction, and it is difficult to efficiently cope with construction scenarios. Summary of the invention
[0003] The present invention aims to solve the technical problem in the prior art that there is a lack of an efficient and reliable method for controlling the appearance linearity of a cast box girder that can adapt to complex construction scenes, and provides a method for controlling the appearance linearity of a cast box girder.
[0004] In order to solve the above technical problems, the technical solutions of the present invention are as follows: The method for controlling the appearance line shape of the cast box girder includes: Step S1, arranging a casting box girder appearance linear detection control device on both sides of the casting box girder 1, the box girder casting inner mold 4 and the current casting section 6, and starting the detection to obtain the measurement coordinates or distance length; Step S2, obtaining the measurement coordinates or distance length of the corresponding position through the casting box girder appearance linear detection control device; Step S3, drawing lines connecting the measured coordinates to form a linear detection diagram, and comparing the sizes of the first transfer position S1001 and the second transfer position S1002 with the design requirements; Among them, for the current casting section 6 and the matching section 7, it is determined whether the structural joint 8 overlaps by obtaining the maximum distance, so as to control the splicing line shape.
[0005] In practice, the cast box girder appearance linear shape detection control device is applied, and the cast box girder appearance linear shape detection control device comprises: The detection action assembly 10 comprises a first detection action mechanism 100 and a second detection action mechanism 200, wherein the first detection action mechanism 100 is capable of detecting a plurality of consecutive preset X-axis axial displacement values on a preset X-axis; The second detection mechanism 200 is capable of detecting a plurality of consecutive preset Y-axis axial displacement values on the preset Y-axis; The detection ends of the first detection action mechanism 100 and the second detection action mechanism 200 are infrared ranging modules; The detection action components 10 may be arranged in multiple groups; Wherein, two groups of the detection action components 10 can be arranged on both sides of the side 2 of the cast box beam 1 to obtain a first detection distance of the side 2 in the X direction and a second detection distance of the side 3 in the Y direction; Wherein, two groups of the detection action components 10 can be arranged in the box beam casting inner mold 4 to obtain a third detection distance in the X-axis direction at the connection position between the side wall of the inner mold 4 and the side wing 3 and a fourth detection distance from the detection action component 10 to the top plate 5 in the Y-axis direction; Wherein, a plurality of groups of the detection action components 10 are arranged at the current pouring section 6 corresponding to the top plate 5, and the infrared ranging module of the preset X-axis detection of the detection action component 10 can cooperate with a positioning block 40 of a box beam splicing module arranged at the matching section 7, so that the infrared ranging module generates a detection beam feedback to obtain a maximum detection distance on the Z axis. When the maximum detection distance is obtained, the construction seam 8 of the pouring section 6 and the matching section 7 can overlap; The infrared distance measurement module includes an infrared distance meter 301 .
[0006] Practically, the detection action assembly 10 includes an L-shaped mounting plate 11; The L-shaped mounting plate 11 forms a first mounting plate 111 in the preset Y-axis direction; The L-shaped mounting plate 11 forms a second mounting plate 112 in the preset X-axis direction; The first mounting plate 111 is fixedly connected to the second mounting plate 112 and has a vertical right angle 113; A set of lead screw assemblies is respectively arranged on the first mounting plate 111 and the second mounting plate 112; Each set of the screw assembly includes: The two ends of the lead screw shaft 211 are respectively connected to a set of lead screw rotating shaft seats 212; One end of each of the screw shafts 211 passes through the screw shaft seat 212 and is connected to a rotating motor 213; The rotating motor 213 is fixed on an extended fixing plate 214, and the extended fixing plate 214 is fixedly connected to the L-shaped mounting plate 11; Wherein, the rotating motor 213 is a constant speed motor.
[0007] In practice, the first detection mechanism 100 includes: A first screw sleeve 110, which is cooperatively connected to the screw shaft 211 in the preset Y-axis direction; A first action portion 111 is vertically fixedly connected to one side of the first screw sleeve 110, and a limited position strip hole 112 is formed on a side of the first action portion 111 away from the first screw sleeve 110; One end of the first action portion 111 away from the first screw sleeve 110 is connected to a first laser rangefinder 114 via a first connecting and mounting portion 113 .
[0008] In practice, the second detection action mechanism 200 includes: A movable column 122 is vertically disposed on the limiting strip hole 112 and can move along the length direction of the strip hole 112. A limiting ring 123 is connected to the movable column 122. The diameter of the limiting ring 123 is greater than the width of the limiting strip hole 112. The moving column 122 is vertically fixedly connected to an action block 130; A second action portion 121, one end of which is fixedly connected to one side of a second screw sleeve 120, and the second screw sleeve 120 is cooperatively connected to the screw shaft 211 arranged in the preset X-axis direction; The action block 130 is sleeved on the second action portion 121 and can move along the second action portion 121; The second action portion 121 is arranged vertically to the first action portion 111; One end of the second action portion 121 away from the second screw sleeve 120 is connected to a second laser rangefinder 124 .
[0009] In practice, the second mounting plate 112 of the detection action assembly 10 arranged outside the side edge 2 is fixedly connected to a base bracket 41; The base support 41 is connected to a rail car 80, and the rail car 80 is tracked on a prefabricated track 82 of a foundation 81 on one side of the side 2; The prefabricated track 82 is a construction track formed during the construction of the side 2 formwork; The detection motion track 1000 of the detection motion component 10 can correspond to the intersection range of the side edge 2 and the wing 3 .
[0010] It is feasible to arrange one or more groups of inner mold support brackets 42 in the extension direction of the box girder casting inner mold 4, and install and set up the detection action component 10 symmetrically arranged above the inner mold support brackets 42, with the detection direction facing the top corner of the box girder casting inner mold 4.
[0011] In practice, the detection action component 10 is arranged on the top plate 4 of the current casting section 6, and the detection action track 1000 can cover the formation range of the structural joint 8; The detection action components 10 are arranged in a staggered manner, and in the front pouring section 6, the preset Y-axis direction is the actual Z-axis direction, and the preset X-axis direction is the actual X-axis direction; A reflective baffle 402 is provided at the edge of the front casting section 6 in the actual X-axis direction; The positioning block 40 is fixedly arranged on the matching section 7 .
[0012] In practice, when viewed from the top, the positioning block 40 includes a plurality of positioning blocks, and each positioning block 40 has an arc-shaped notch 401; The arc-shaped notch 401 is provided with a reflective strip for reflecting infrared ranging light, and the center of the arc-shaped notch 401 is aligned with the structural seam 8 of the matching section 7 .
[0013] In practice, the infrared ranging module further includes: A data recording module 301, which is used to record the data read by the first laser rangefinder 114 and the second laser rangefinder 124; A detection distance generating module 302, which is used to generate the data in the form of solid line data; A coordinate drawing module 303, which is used to present the solid line data in the form of a graph; The data recording module 301 , the detection distance generating module 302 , and the coordinate drawing module 303 are integrated on a storage medium in the form of executing programs, and the storage medium is connected to the first laser rangefinder 114 and the second laser rangefinder 124 .
[0014] The present invention has the following beneficial effects: First, it can realize re-inspection, re-testing and verification, efficient detection, and control of linearity; Second, when using the casting box girder appearance linear detection control device, for the structural joint, that is, the splicing construction of the matching section, it is only necessary to align the arc-shaped notch of the positioning block with the structural joint of the matching section. When detecting, a unique maximum distance will be obtained, that is, the distance from the position where the infrared ray is emitted to the arc-shaped notch. If the structural joint of the front casting section and the matching section does not match, the maximum detection distance cannot be obtained, that is, it is judged that the overlap degree of the structural joint of the front casting section and the matching section does not meet the requirements; Third, the advantage of this method is that it has low requirements for the configuration of auxiliary settings that the current detection relies on. It can achieve detection of different linear control requirements by simply arranging the linear detection control device of the cast box girder appearance. In this application, different linear controls are reflected in the transfer position of the cast box girder, that is, the key position point of the appearance; and the splicing linear shape detection of the structural joint between the current casting section and the matching section. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0016] Figure 1 A schematic diagram of the configuration of the control method of the present invention; Figure 2 is a schematic diagram of a detection action component of the present invention; Figure 3 It is a schematic diagram of the configuration of the moving column and the first action part of the present invention; Figure 4 A schematic diagram of the configuration of the action block of the present invention; Figure 5 It is a schematic diagram of the arrangement of the linear detection control of the front casting section and the matching end of the present invention; Figure 6 is a schematic diagram of a positioning block of the present invention; Figure 7 is a schematic diagram of an infrared ranging module of the present invention; Figure 8 This is a schematic diagram of the final display of the data of the present invention.
[0017] Casting box girder 1, box girder casting inner mold 4, front casting section 6, first transfer and handover position S1001, second transfer and handover position S1002; Matching section 7, construction seam 8, detection action assembly 10, first detection action mechanism 100, second detection action mechanism 200; Side 2, side wing 3, top plate 5, infrared rangefinder 301, L-shaped mounting plate 11, first mounting plate 111, second mounting plate 112; Vertical right angle 113, screw shaft 211, screw rotating shaft seat 212, rotating motor 213; The extended fixing plate 214, the first screw sleeve 110, the first action part 111, the limiting strip hole 112; the first connecting and mounting part 113, the first laser rangefinder 114; Moving column 122, limiting ring 123, action block 130; A second action part 121, a second screw sleeve 120, and a second laser rangefinder 124; Positioning block 40, base support 41, rail vehicle 80, foundation 81, prefabricated track 82, detection motion track 1000; Inner mold support bracket 42, reflective baffle 402, arc-shaped notch 401; Data recording module 301 , detection distance generating module 302 , coordinate drawing module 303 . DETAILED DESCRIPTION
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention; it should be noted that in this application, for the convenience of description, the "left side" in the current view is the "first end", the "right side" is the "second end", the "upper side" is the "first end", and the "lower side" is the "second end". The purpose of such description is to clearly express the technical solution, and it should not be understood as an improper limitation on the technical solution of this application.
[0019] The present invention aims to solve the technical problem of the lack of efficient and reliable casting box girder appearance linear control method that can adapt to complex construction scenes in the prior art, and provide the casting box girder appearance linear control method. The complex construction scene in this application specifically refers to that since the linear control method provided by the prior art is mainly based on manual detection, in the on-site casting and the initial stage of construction completion, in order to detect the key positions of linear control, such as the first transfer position S1001 and the second transfer position S1002, the manual detection method has the practical problems of large errors and low efficiency, and also involves the connection construction of the front casting section 6 and the matching section 7. In order to solve this problem, the technical solution of the control method provided by the present technical solution is: Step S1, arranging a casting box girder appearance linear detection control device on both sides of the casting box girder 1, the box girder casting inner mold 4 and the current casting section 6, and starting the detection to obtain the measurement coordinates or distance length; That is, the technical features and advantages of the present application are to use the same type of casting box girder appearance linear shape detection control device to complete the detection of the cross-section direction, that is, the casting box girder 1 cross-section, and the subsequent connection direction of the casting box girder 1, that is, the overlap of the spliced structural joints constructed by the front casting section 6 and the matching section 7, so as to obtain the measurement coordinates or distance length of the corresponding position through the casting box girder appearance linear shape detection control device; Afterwards, the measured coordinates are drawn into a line to form a linear detection diagram, and the sizes of the first transfer position S1001 and the second transfer position S1002 are compared with the design requirements; among them, for the current casting section 6 and the matching section 7, the maximum distance is obtained to determine whether the structural joint 8 overlaps, so as to control the splicing line shape.
[0020] Please see attached Figure 8 As shown in , the casting box girder appearance linear detection control device can obtain the preset X-axis coordinate unchanged and measure and obtain multiple preset Y-axis coordinates in the casting box girder 1 section, that is, for the first transfer position S1001 and the second transfer position S1002, or obtain the preset Y-axis coordinate unchanged and measure and obtain multiple preset X-axis coordinates; For example: (X0, Y1), (X0, Y2) (X0, Y3)... (X0, Yn); Another example: (X1, Y0), (X2, Y0) (X3, Y0)... (Xn, Y0); Such continuous measurement can realize the measurement of the arc and slope changes of the first transfer position S1001 and the second transfer position S1002, and obtain actual reference measurement parameters; and The preset X-axis coordinate remains unchanged. When multiple preset Y-axis coordinates are obtained, the preset X-axis coordinate can be adjusted. The preset Y-axis coordinate remains unchanged, and multiple preset X-axis coordinates are obtained by measurement. The preset Y-axis coordinate can be adjusted; The above method can realize re-inspection, re-testing and verification, efficient detection, and control of the line shape; In addition, the cast box girder appearance linear shape detection control device is still used for the construction of the structural joint 8, that is, the splicing construction of the matching section 7. It is only necessary to align the arc notch 401 of the positioning block 40 with the structural joint of the matching section 7. Then, during the detection, a unique maximum distance will be obtained, that is, the distance from the detection infrared emission position to the arc notch 401. If the structural joint 8 between the front casting section 6 and the matching section 7 does not match, the maximum detection distance cannot be obtained, that is, it is judged that the overlap degree of the structural joint 8 between the front casting section 6 and the matching section 7 does not meet the requirements. Therefore, the advantage of this method is that it has low requirements for the configuration of the auxiliary settings that the current detection relies on. The detection of different linear shape control requirements can be achieved by only relying on the arrangement of the cast box girder appearance linear shape detection control device. In the present application, different linear shape controls are reflected in the transfer position of the cast box girder 1, that is, the key position point of the appearance; and the splicing linear shape detection of the structural joint 8 between the current casting section 6 and the matching section 7.
[0021] In a specific embodiment, see Figure 1 As shown; the casting box girder appearance linear detection control device applied, the casting box girder appearance linear detection control device comprises: a detection action component 10, which has a first detection action mechanism 100 and a second detection action mechanism 200, the first detection action mechanism 100 can detect a plurality of consecutive preset X-axis line linear displacement values on a preset X-axis; the second detection action mechanism 200 can detect a plurality of consecutive preset Y-axis line linear displacement values on a preset Y-axis; the detection ends of the first detection action mechanism 100 and the second detection action mechanism 200 are infrared ranging modules; the detection action component 10 can be arranged in multiple groups; Wherein, two groups of detection action components 10 can be arranged on both sides of the side 2 of the cast box beam 1 to obtain a first detection distance of the side 2 in the X direction and a second detection distance of the side 3 in the Y axis direction; Among them, two groups of detection action components 10 can be arranged in the box beam casting inner mold 4 to obtain a third detection distance in the X-axis direction at the connection position between the side wall of the inner mold 4 and the side wing 3 and a fourth detection distance from the detection action component 10 to the top plate 5 in the Y-axis direction; Among them, multiple groups of detection action components 10 are arranged in the current casting section 6 corresponding to the top plate 5. The infrared ranging module of the preset X-axis detection of the detection action component 10 can cooperate with a positioning block 40 of a box beam splicing module set in the matching section 7, so that the infrared ranging module generates a detection beam feedback to obtain a maximum detection distance in the Z axis. When the maximum detection distance is obtained, the construction seam 8 of the casting section 6 and the matching section 7 can overlap; the infrared ranging module includes an infrared rangefinder 301.
[0022] In a specific embodiment, see Figure 2 , 3 , 4 shows a detection action assembly 10 comprising an L-shaped mounting plate 11; The L-shaped mounting plate 11 forms a first mounting plate 111 in a preset Y-axis direction; the L-shaped mounting plate 11 forms a second mounting plate 112 in a preset X-axis direction, and the first mounting plate 111 is fixedly connected to the second mounting plate 112 and has a vertical right angle 113 as a coordinate node; A set of screw assemblies are respectively arranged on the first mounting plate 111 and the second mounting plate 112; each set of screw assemblies includes: The two ends of the screw shaft 211 are respectively connected to a group of screw rotating shaft seats 212; wherein, one end of each screw shaft 211 passes through the screw shaft seat 212 and is connected to a rotating motor 213; the rotating motor 213 is fixed on an extended fixing plate 214, and the extended fixing plate 214 is fixedly connected to the L-shaped mounting plate 11; wherein, the rotating motor 213 is a uniform speed motor.
[0023] The first detection action mechanism 100 comprises: A first screw sleeve 110, which is connected to the screw shaft 211 in a preset Y-axis direction; A first action portion 111 is vertically fixedly connected to one side of the first screw sleeve 110, and a limited position strip hole 112 is formed on a side of the first action portion 111 away from the first screw sleeve 110; One end of the first action portion 111 away from the first screw sleeve 110 is connected to a first laser rangefinder 114 through a first connecting and mounting portion 113 .
[0024] The second detection action mechanism 200 includes: a movable column 122 which can move along the length direction of the bar hole 112 is vertically arranged on the limiting bar hole 112, and a limiting ring 123 is connected to the movable column 122, and the diameter of the limiting ring 123 is greater than the width of the limiting bar hole 112; the movable column 122 is vertically fixedly connected to an action block 130; a second action part 121, one end of which is fixedly connected to one side of the second screw sleeve 120, and the second screw sleeve 120 is matched and connected to the screw shaft 211 arranged in a preset X-axis direction; the action block 130 is sleeved on the second action part 121 and can move along the second action part 121; the second action part 121 is arranged vertically with the first action part 111; One end of the second action portion 121 away from the second screw sleeve 120 is connected to the second laser rangefinder 124 .
[0025] The specific principle is: the second screw sleeve 120 moves along its corresponding screw shaft 211, and the action block 130 moves in the X-axis direction, then the second laser rangefinder 124 obtains continuous values, which can be used as the vertical coordinate; or the first action part 111 moves along its corresponding screw shaft 211, and the first laser rangefinder 114 or continuous detection values are used as the horizontal coordinate; or When the second screw sleeve 120 and the first screw sleeve 110 both move, a detection movement trajectory 1000 is formed.
[0026] In a specific embodiment, see Figure 1 As shown; the second mounting plate 112 of the detection action component 10 arranged on the outer side of the side 2 is fixedly connected to a base bracket 41; the base bracket 41 is connected to a rail car 80, and the rail car 80 is tracked on a prefabricated track 82 of a foundation 81 on one side of the side 2; the prefabricated track 82 is a construction track formed when the side 2 is supported by the formwork; the detection action trajectory 1000 of the detection action component 10 can correspond to the intersection range of the side 2 and the side wing 3.
[0027] In a specific embodiment, see Figure 1 As shown; one or more groups of inner mold support brackets 42 are arranged in the extension direction of the box girder casting inner mold 4, and a detection action component 10 is installed above the inner mold support bracket 42, which is symmetrically arranged and has a detection direction toward the top corner of the box girder casting inner mold 4.
[0028] In a specific embodiment, see Figure 1 As shown; the detection action component 10 is arranged on the top plate 4 of the current casting section 6, and the detection action trajectory 1000 can cover the formation range of the structural joint 8; the detection action components 10 are staggered, and in the front casting section 6, the preset Y-axis direction is the actual Z-axis direction, and the preset X-axis direction is the actual X-axis direction; a reflective baffle 402 is set at the edge of the actual X-axis direction of the front casting section 6; the positioning block 40 is fixedly arranged on the matching section 7.
[0029] In a specific embodiment, see Figure 5 , 6 As shown; in the top view, the positioning block 40 includes a plurality of positioning blocks, each of which has an arc-shaped notch 401; the arc-shaped notch 401 is provided with a reflective tape for reflecting infrared ranging light, and the center of the arc-shaped notch 401 is aligned with the structural seam 8 of the matching segment 7.
[0030] In a specific embodiment, see Figure 1-7 As shown; The infrared ranging module also includes: A data recording module 301, which is used to record the data read by the first laser rangefinder 114 and the second laser rangefinder 124; A detection distance generating module 302, which is used to generate data in the form of solid line data; The coordinate drawing module 303 is used to present the solid line data in the form of a graph, as shown in the attached figure. Figure 8 As shown in; The data recording module 301 , the detection distance generating module 302 , and the coordinate drawing module 303 are integrated on a storage medium in the form of executing programs, and the storage medium is connected to the first laser rangefinder 114 and the second laser rangefinder 124 .
[0031] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.
Claims
1. A method for controlling the appearance linearity of a cast box girder, characterized in that: include: Step S1, arranging a casting box girder appearance linear detection control device on both sides of the casting box girder (1), the box girder casting inner mold (4) and the current casting section (6), and starting the detection to obtain the measurement coordinates or distance length; Step S2, obtaining the measurement coordinates or distance length of the corresponding position through the casting box girder appearance linear detection control device; Step S3, drawing lines connecting the measured coordinates to form a linear detection diagram, and comparing the sizes of the first transfer position (S1001) and the second transfer position (S1002) with the design requirements; Wherein, for the current casting section (6) and the matching section (7), whether the structural joint (8) overlaps is determined by obtaining the maximum distance, so as to control the splicing line shape.
2. The method for controlling the appearance line shape of a cast box beam according to claim 1, characterized in that: The cast box girder appearance linear shape detection control device used, the cast box girder appearance linear shape detection control device comprises: A detection action component (10) comprising a first detection action mechanism (100) and a second detection action mechanism (200), wherein the first detection action mechanism (100) is capable of detecting a plurality of consecutive preset X-axis axial displacement values on a preset X-axis; The second detection action mechanism (200) is capable of detecting a plurality of consecutive preset Y-axis axial displacement values on a preset Y-axis; The detection ends of the first detection action mechanism (100) and the second detection action mechanism (200) are infrared distance measurement modules; The detection action components (10) may be arranged in multiple groups; Wherein, two groups of the detection action components (10) can be arranged on both sides of the side (2) of the cast box beam (1) to obtain a first detection distance of the side (2) in the X direction and a second detection distance of the side wing (3) in the Y direction; Wherein, two groups of the detection action components (10) can be arranged in the box beam casting inner mold (4) to obtain a third detection distance in the X-axis direction at the connection position between the side wall of the inner mold (4) and the side wing (3) and a fourth detection distance in the Y-axis direction from the detection action component (10) to the top plate (5); Wherein, a plurality of groups of the detection action components (10) are arranged at the current casting section (6) corresponding to the top plate (5), and the infrared ranging module for preset X-axis detection of the detection action component (10) can cooperate with a positioning block (40) of a box beam splicing module arranged at the matching section (7), so that the infrared ranging module generates a detection beam feedback to obtain a maximum detection distance on the Z axis, and when the maximum detection distance is obtained, the construction joint (8) of the casting section (6) and the matching section (7) can overlap; The infrared distance measurement module comprises an infrared distance meter (301).
3. The method for controlling the appearance line shape of a cast box beam according to claim 2, characterized in that: The detection action component (10) comprises an L-shaped mounting plate (11); The L-shaped mounting plate (11) forms a first mounting plate (111) in the preset Y-axis direction; The L-shaped mounting plate (11) forms a second mounting plate (112) in the preset X-axis direction; The first mounting plate (111) is fixedly connected to the second mounting plate (112) and has a vertical right angle (113); A set of lead screw assemblies is respectively arranged on the first mounting plate (111) and the second mounting plate (112); Each set of the screw assembly includes: A screw shaft (211), both ends of which are respectively connected to a set of screw rotating shaft seats (212); Wherein, one end of each of the lead screw shafts (211) passes through the lead screw shaft seat (212) and is connected to a rotating motor (213); The rotating motor (213) is fixed on an extended fixing plate (214), and the extended fixing plate (214) is fixedly connected to the L-shaped mounting plate (11); Wherein, the rotating motor (213) is a constant speed motor.
4. The method for controlling the appearance line shape of a cast box beam according to claim 3, characterized in that: The first detection action mechanism (100) comprises: A first screw sleeve (110) which is cooperatively connected to the screw shaft (211) in the preset Y-axis direction; A first action portion (111) is vertically fixedly connected to one side of the first screw sleeve (110), and a limited position strip-shaped hole (112) is formed on a side of the first action portion (111) away from the first screw sleeve (110); One end of the first action portion (111) away from the first screw sleeve (110) is connected to a first laser rangefinder (114) via a first connection mounting portion (113).
5. The method for controlling the appearance line shape of a cast box beam according to claim 4, characterized in that: The second detection action mechanism (200) comprises: A movable column (122) is vertically disposed on the limiting strip hole (112) and can move along the length direction of the strip hole (112); a limiting ring (123) is connected to the movable column (122); and the diameter of the limiting ring (123) is greater than the width of the limiting strip hole (112); The movable column (122) is vertically fixedly connected to an action block (130); A second action portion (121), one end of which is fixedly connected to one side of a second screw sleeve (120), and the second screw sleeve (120) is cooperatively connected to a screw shaft (211) arranged in the preset X-axis direction; The action block (130) is sleeved on the second action portion (121) and is capable of moving along the second action portion (121); The second action portion (121) is arranged vertically to the first action portion (111); One end of the second action portion (121) away from the second lead screw sleeve (120) is connected to a second laser rangefinder (124).
6. The method for controlling the appearance line shape of a cast box beam according to claim 3, characterized in that: A second mounting plate (112) of the detection action assembly (10) arranged outside the side edge (2) is fixedly connected to a base bracket (41); The base support (41) is connected to a rail vehicle (80), and the rail vehicle (80) is tracked on a prefabricated track (82) of a foundation (81) on one side of the side edge (2); The prefabricated track (82) is a construction track formed during the construction of the side (2) when supporting the formwork; The detection action track (1000) of the detection action component (10) can correspond to the intersection range of the side edge (2) and the wing (3).
7. The method for controlling the appearance line shape of a cast box beam according to claim 3, characterized in that: One or more groups of inner mold support brackets (42) are arranged in the extension direction of the box girder casting inner mold (4), and the detection action components (10) are symmetrically arranged and mounted above the inner mold support brackets (42), with the detection direction facing the top corner of the box girder casting inner mold (4).
8. The method for controlling the appearance line shape of a cast box beam according to claim 3, characterized in that: The detection action component (10) is arranged on the top plate (4) of the current pouring section (6), and the detection action track (1000) can cover the formation range of the structural joint (8); The detection action components (10) are arranged in a staggered manner, and in the front pouring section (6), the preset Y-axis direction is the actual Z-axis direction, and the preset X-axis direction is the actual X-axis direction; A reflective baffle (402) is provided at the edge of the front casting section (6) in the actual X-axis direction; The positioning block (40) is fixedly arranged on the matching section (7).
9. The method for controlling the appearance line shape of a cast box beam according to claim 8, characterized in that: When viewed from above, the positioning blocks (40) include a plurality of positioning blocks, and each positioning block (40) has an arc-shaped notch (401); The arc-shaped notch (401) is provided with a reflective strip for reflecting infrared ranging light, and the center of the arc-shaped notch (401) is aligned with the structural seam (8) of the matching section (7).
10. The method for controlling the appearance line shape of a cast box beam according to claim 3, characterized in that: The infrared ranging module also includes: A data recording module (301) for recording data read by the first laser rangefinder (114) and the second laser rangefinder (124); A detection distance generating module (302), which is used to generate the data in the form of solid line data; A coordinate drawing module (303), which is used to present the solid line data in the form of a graph; The data recording module (301), the detection distance generating module (302), and the coordinate drawing module (303) are integrated on a storage medium in the form of executing programs, and the storage medium is connected to the first laser rangefinder (114) and the second laser rangefinder (124).
Citation Information
Patent Citations
Point fixing device for linear control point of prefabricated segmental beam and measuring method
CN112781575A