Steel shearing equipment and method
By combining the automatic shearing mechanism and the steel section removal mechanism in the steel shearing equipment, the problems of congestion and cutting friction caused by the steel section propelling by the rear steel belt are solved, and the automatic shearing of steel and auxiliary automatic discharge of steel is realized, which improves the operating efficiency of the equipment and the quality of the product.
Patent Information
- Application Number
- CN202510121824.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-26
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2045-01-26
AI Technical Summary
During the shearing process of existing steel shearing equipment, the steel section relies on the rear steel belt to advance, which can easily lead to congestion at the discharge end and friction in the cutout, and may cause the steel belt to deflect.
By introducing an automatic shearing mechanism and a steel section removal mechanism into the steel shearing equipment, and using components such as electric telescopic rods, clip structures and picking rollers, synchronous shearing of steel strips and automatic cutting of steel sections, avoiding unstable travel of the rear steel strips.
It realizes automatic shearing and auxiliary automatic discharge of steel, reduces resistance when stripping, avoids congestion and cutting friction at the discharge end, and improves the operating efficiency of equipment and the quality of products.
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Figure CN119549794A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of shearing equipment, and in particular to a steel shearing equipment and method. Background Art
[0002] Thin steel shearing equipment is a crucial tool in the metalworking industry, specifically designed for shearing thin-gauge steel. This type of equipment typically offers a high degree of precision and flexibility to accommodate the shearing needs of thin steel of varying thicknesses, widths, and lengths. Thin steel shearing equipment plays a vital role in various fields, including metallurgy, construction, automotive manufacturing, and home appliance manufacturing. By utilizing advanced blade materials and shearing technologies, these devices achieve efficient and precise shearing while ensuring the flatness and smoothness of the sheared surface.
[0003] In the prior art, there is a shearing device for producing silicon iron core steel sheets, such as the publication number CN218903757U. When in use, the reduction motor drives the transmission roller to rotate to conduct the silicon iron core steel sheets, and the rotating roller further guides them. The anti-slip sheet on the rotating roller can prevent sliding during transmission, meeting the actual use requirements and further improving the user experience, and the actual use effect is good.
[0004] However, in actual use, although the problem of poor guiding effect of the existing shearing device during use is solved, in the actual shearing process, the sheared steel segment is pushed forward by the continuously moving steel belt at the rear. At this time, it may not only cause congestion in the unloading of steel segments at the discharge end, but also easily lead to friction of the cut of the sheared steel segment, and easily cause the contact between the rear steel belt and the sheared steel segment, resulting in the deflection of the steel belt.
[0005] Therefore, the present invention proposes a steel shearing device and method to solve the problem that the steel segments cut by the existing equipment are pushed forward by the continuously moving steel belt at the rear, which may not only cause congestion in the unloading of the steel segments at the discharge end, but also easily lead to friction of the cuts of the sheared steel segments. The shearing structure and the unloading structure can be cleverly combined to enable the steel belt to be sheared while simultaneously meeting the auxiliary unloading of the sheared steel segments in front, thereby avoiding affecting the stable movement of the steel belt at the rear. Summary of the Invention
[0006] In view of the deficiencies in the prior art, the present invention aims to provide a steel shearing device and method to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: on the one hand, a steel shearing device comprises a shearing device body and a support frame, a steel belt feeding frame is provided on one side of the upper surface of the support frame, a conveyor belt is installed on the inner bottom of the steel belt feeding frame, a steel section discharge frame is provided on the side of the shearing device body away from the steel belt feeding frame, an automatic shearing mechanism is provided between the shearing device body and the support frame, the automatic shearing mechanism comprises a fixed upper clamping seat, a movable lower clamping seat and an electric telescopic rod, a cutter is movably connected above the fixed upper clamping seat, two groups of the fixed upper clamping seat, the movable lower clamping seat and the electric telescopic rod are each provided, a steel section rejecting mechanism is provided between the inner sides of the two groups of fixed upper clamping seats, the steel section rejecting mechanism comprises a rejecting roller and an auxiliary contact component.
[0008] Preferably, one end of the electric telescopic rod is movably connected to an articulated seat 1, and the articulated seat 1 is fixedly installed on the inner side of the support frame, and the other end of the electric telescopic rod is movably connected to an articulated seat 2, and the articulated seat 2 is fixedly connected to the inner surface of the lower end of the movable lower clamping seat, and the upper surface of the fixed upper clamping seat is a horizontal plane, and the lower end of the fixed upper clamping seat is fixedly connected to an arc-shaped ear plate, and a pin shaft passes through the inner wall of the arc-shaped ear plate, and an arc groove is provided on the upper surface of the movable lower clamping seat, and the arc groove is adapted to the position of the arc-shaped ear plate, and the arc-shaped ear plate and the arc groove are movably connected via a pin shaft.
[0009] Preferably, the inner sides of one end of the fixed upper clamp seat and the movable lower clamp seat are respectively fixedly connected with a protrusion block 1 and a protrusion block 2, the protrusion block 1 is integrally formed with the fixed upper clamp seat, the protrusion block 2 is integrally formed with the movable lower clamp seat, and a rotating shaft is rotatably connected to the inner wall of the protrusion block 2.
[0010] Preferably, a reserved groove is provided on the horizontal surface of one side of the fixed upper clamp seat close to the protruding block one, and the inner surface of the reserved groove is rotatably connected to a swing arm plate, and the swing arm plate and the protruding block one are connected by an axle rod, and the upwardly extending end of the swing arm plate is fixedly connected to a connecting tube, and the outer surface of the connecting tube is connected to one end of the cutter.
[0011] Preferably, the steel segment removal mechanism also includes a movable rod 1 and a movable rod 2, one end of the movable rod 1 is fixedly connected to the outer surface of the rotating shaft, the end of the movable rod 1 away from the rotating shaft is rotatably connected to a connecting block, the outer surface of the connecting block is movably connected to the inner wall of one end of the movable rod 2, and the other end of the movable rod 2 is fixedly connected to the outer surface of the shaft.
[0012] Preferably, the movable rod 1 and the movable rod 2 are respectively distributed at both ends of the connecting block, and an arc-shaped support is fixedly connected to the central outer wall of the connecting block, and the other end of the arc-shaped support is movably connected to the outer surfaces of both ends of the material removal roller.
[0013] Preferably, the material-picking roller is of a hollow cylindrical structure, and a micro-blower is provided on the outer surface of one end of the material-picking roller. The input end of the micro-blower is connected with an air duct, and the air duct extends to the interior of the cavity of the material-picking roller.
[0014] Preferably, the auxiliary contact assembly includes a contact roller, which is fixedly connected to the outer surface of the pick-up roller by bolts. The contact roller is an annular plate structure, and an installation groove and an embedding groove are respectively provided on the inner wall of the contact roller. A strip groove adapted to the embedding groove is provided on the inner wall of the pick-up roller, and a ball is rotatably connected to the inner surface of the installation groove, and a dust collecting part is provided inside the embedding groove.
[0015] Preferably, the dust collecting part includes an embedded bar frame, both ends of the embedded bar frame are fixedly connected with connecting ear plates, the embedded bar frame and the contact roller are fixedly connected via the connecting ear plates, the embedded bar frame passes through the mounting groove and the inner wall of the bar groove and extends to the inner cavity of the pick-up roller, the outer surface of the embedded bar frame is provided with a cover plate, the other side surface of the embedded bar frame is provided with a filter plate, an inlet hole is provided on the inner wall of the cover plate, a conical bucket is installed corresponding to the inner surface of the inlet hole, the lower end of the conical bucket is provided with an opening, and an adsorption brush is fixedly provided on the outer surface of the conical bucket.
[0016] In another aspect, a method for shearing steel material includes the following steps: Step 1: First, place the thin steel strip to be cut on the conveyor belt for transportation, and pre-set the conveyor belt to ensure the intermittent movement of the thin steel strip, and the amplitude of the thin steel strip driven by the conveyor belt matches the extension and retraction time of the electric telescopic rod; Step 2: Control the extension and retraction of the electric telescopic rod. According to the coordination between the arc-shaped ear plate, the arc-shaped slot and the pin shaft, the movable lower clamping seat moves up and down, and the front ends of the fixed upper clamping seat and the movable lower clamping seat are brought together. At this time, the swing arm plate drives the cutter to swing downward, so that the cutter cuts the steel strip. Once the electric telescopic rod retracts, the tail end of the movable lower clamping seat tilts upward, causing the cutter to swing upward, and the auxiliary contact component is triggered at this time to push the intermittently cut steel segment forward and automatically remove the cut steel segment. Step 3: During the linkage of the auxiliary contact components, the micro fan is controlled to always remain in the on state, and the micro fan draws external air into the interior of the embedded bar frame; Step 4: The debris enters the interior of the conical bucket through the inlet hole, is retained by the adsorption brush, and the filter plate blocks the debris and impurities, while the air is discharged through the output end of the micro fan. If the collected debris and impurities need to be cleaned, just remove the embedded bar frame as a whole from the contact roller.
[0017] Compared with the prior art, the present invention has the following beneficial effects: The present invention proposes a steel shearing device and method, which realizes automatic shearing of steel through the ingenious combination of an automatic shearing mechanism and a steel section rejecting mechanism, and can meet the auxiliary automatic rejection of sheared steel sections. The pick-up roller cooperates with the auxiliary contact component, which can make the shearing of steel sections smoother and reduce the resistance of steel strips when they are rejected. In addition, the dust collecting part of the auxiliary contact component can help to collect the debris at the shearing incision, realize automatic dust removal, and solve the problem that the steel sections sheared by the existing equipment are pushed forward by the continuously moving steel strip at the rear, which may not only cause congestion of steel section unloading at the discharge end, but also easily lead to friction of the sheared steel section incision. The steel strip is sheared while simultaneously meeting the auxiliary unloading of the sheared steel section at the front, avoiding affecting the stable movement of the steel strip at the rear. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is another perspective schematic diagram of the three-dimensional structure of the present invention; Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged structure at point A; Figure 4 It is a schematic diagram of a half-section structure of the present invention; Figure 5 This is a schematic diagram of the connection structure between the support frame and the automatic shearing mechanism of the present invention; Figure 6 Schematic diagram of the connection structure between the automatic shearing mechanism and the steel segment rejecting mechanism of the present invention; Figure 7 For the present invention Figure 6 A schematic diagram of the enlarged structure at point B; Figure 8 This is a schematic structural diagram of the state of the cutter shearing the steel strip of the present invention; Figure 9 For the present invention Figure 8 Schematic diagram of the enlarged structure at C; Figure 10 This is a schematic diagram of the local structure of the cutter of the present invention when the cutting is completed; Figure 11 For the present invention Figure 10 A schematic diagram of the structure at D of FIG. Figure 12 Schematic diagram of the connection structure between the pick roller and the contact roller of the present invention; Figure 13 This is a partial structural diagram of the dust collecting member of the present invention with the auxiliary contact assembly removed; Figure 14 For the present invention Figure 13 A schematic diagram of the structure at E is enlarged; Figure 15 It is a schematic diagram of the partial connection cross-sectional structure of the material removal roller and the contact roller of the present invention; Figure 16 Flowchart of the present invention.
[0019] Figure: 1. Shearing device body; 11. Support frame; 12. Steel strip feeder; 13. Conveyor belt; 14. Steel section discharge rack; 2. Automatic shearing mechanism; 21. Fixed upper clamping seat; 211. Arc-shaped ear plate; 212. Protruding block 1; 22. Movable lower clamping seat; 221. Arc-shaped slot; 222. Protruding block 2; 223. Rotating shaft; 23. Electric telescopic rod; 231. Articulated seat 1; 232. Articulated seat 2; 210. Reserved slot; 24. Swing arm plate; 241. Connecting cylinder; 242. Cutter; 240. Connecting wing block; 2401. Guide diagonal rod; 2402 , spring one; 2403, spring two; 2404, arc-shaped top support plate; 25, steel section removal mechanism; 251, movable rod one; 252, movable rod two; 253, connecting block; 254, arc-shaped support frame; 255, material removal roller; 2551, micro fan; 2552, air duct; 256, contact roller; 2560, mounting groove; 25601, ball bearing; 2561, embedded groove; 2562, embedded bar frame; 25621, connecting ear plate; 2563, cover plate; 2564, filter plate; 2565, inlet hole; 2566, conical bucket; 2567, adsorption brush. DETAILED DESCRIPTION
[0020] In order to clearly and completely describe the objectives and technical solutions of the present invention and make its advantages more clearly understood, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] For example 1, please refer to Figure 1-16The present invention provides a technical solution: a steel shearing device, comprising a shearing device body 1 and a support frame 11, a steel strip feeding frame 12 is provided on one side of the upper surface of the support frame 11, a conveyor belt 13 is installed on the inner bottom of the steel strip feeding frame 12, a steel section discharge frame 14 is provided on the side of the shearing device body 1 away from the steel strip feeding frame 12, an automatic shearing mechanism 2 is provided between the shearing device body 1 and the support frame 11, the automatic shearing mechanism 2 comprises a fixed upper clamping seat 21, a movable lower clamping seat 22 and an electric telescopic rod 23, a cutter 242 is movably connected above the fixed upper clamping seat 21, two groups of the fixed upper clamping seat 21, the movable lower clamping seat 22 and the electric telescopic rod 23 are each provided with a steel section rejecting mechanism 25, and the steel section rejecting mechanism 25 includes a fixed upper clamping seat 21, a movable lower clamping seat 22 and a electric telescopic rod 23. It includes a material removal roller 255 and an auxiliary contact component; through the ingenious combination of the automatic shearing mechanism 2 and the steel section removal mechanism 25, automatic shearing of steel is realized, and at the same time, the auxiliary automatic material removal of the sheared steel section can be satisfied. The cooperation of the material removal roller 255 and the auxiliary contact component can make the shearing of the steel section smoother, reduce the resistance of the steel strip when picking the steel strip, and utilize the dust collecting part of the auxiliary contact component to help the auxiliary collection of debris at the shearing incision, realize automatic dust removal, and solve the problem that the steel sections cut by the existing equipment are pushed forward by the continuously moving steel strip at the rear, which may not only cause congestion of the steel section unloading at the discharge end, but also easily lead to friction of the sheared steel section incision. While the steel strip is being sheared, the auxiliary unloading of the sheared steel section in front is satisfied simultaneously, avoiding affecting the stable movement of the steel strip at the rear.
[0022] Example 2, refer to the attached Figure 1-16On the basis of embodiment 1, in order to realize the automatic removal of the sheared steel sections while realizing the shearing of steel materials by the equipment, this embodiment proposes: one end of the electric telescopic rod 23 is movably connected with an articulated seat 1 231, and the articulated seat 1 231 is fixedly installed on the inner side of the support frame 11; the other end of the electric telescopic rod 23 is movably connected with an articulated seat 232, and the articulated seat 232 is fixedly connected to the inner surface of the lower end of the movable lower clamping seat 22; the upper surface of the fixed upper clamping seat 21 is a horizontal plane, and the lower end of the fixed upper clamping seat 21 is fixedly connected with an arc-shaped ear plate 211, a pin is passed through the inner wall of the arc-shaped ear plate 211, and an arc-shaped groove 221 is opened on the upper surface of the movable lower clamping seat 22. The arc-shaped groove 221 is adapted to the position of the arc-shaped ear plate 211, and the arc-shaped ear plate 211 and the arc-shaped groove 221 are movably connected through the pin; the inner sides of one end of the fixed upper clamping seat 21 and the movable lower clamping seat 22 are respectively fixedly connected with a protruding block 1 212 and a protruding block 222, the protruding block 1 212 is integrally formed with the fixed upper clamping seat 21, the protruding block 222 is integrally formed with the movable lower clamping seat 22, and the inner side of the protruding block 222 is fixedly connected with the fixed upper clamping seat 21. A rotating shaft 223 is rotatably connected to the wall; a reserved groove 210 is provided on the horizontal surface of the fixed upper clamping seat 21 near the protruding block 1 212, and the inner surface of the reserved groove 210 is rotatably connected to a swing arm plate 24, and the swing arm plate 24 is connected to the protruding block 1 212 through a shaft. One end of the swing arm plate 24 extending upward is fixedly connected to a connecting tube 241, and the outer surface of the connecting tube 241 is connected to one end of the cutter 242; the steel section rejecting mechanism 25 also includes a movable rod 1 251 and a movable rod 252, and one end of the movable rod 1 251 is connected to the The outer surface of the rotating shaft 223 is fixedly connected, and the end of the movable rod 1 251 away from the rotating shaft 223 is rotatably connected to the connecting block 253. The outer surface of the connecting block 253 is movably connected to the inner wall of one end of the movable rod 252, and the other end of the movable rod 252 is fixedly connected to the outer surface of the shaft; the movable rod 1 251 and the movable rod 252 are respectively distributed at both ends of the connecting block 253, and an arc-shaped support bracket 254 is fixedly connected to the central outer wall of the connecting block 253. The other end of the arc-shaped support bracket 254 is movably connected to the outer surfaces of both ends of the material removal roller 255; In this embodiment, if Figure 3-Figure 6 As shown, by controlling the extension and retraction of the electric telescopic rod 23, the movable lower clamping seat 22 is moved up and down according to the cooperation between the arc-shaped ear plate 211, the arc-shaped slot 221 and the pin shaft, and a structure similar to a clamp is formed between the fixed upper clamping seat 21 and the movable lower clamping seat 22. Figure 8-Figure 9As shown, when the protruding block 222 is separated from the protruding block 1 212, the front ends of the fixed upper clamping seat 21 and the movable lower clamping seat 22 are brought together, and the connection between the movable rod 1 251 and the movable rod 2 252 is coordinated, and the swing arm plate 24 drives the cutter 242 to swing downward, so that the cutter 242 performs a shearing operation on the steel strip. At the same time, the angle between the movable rod 1 251 and the movable rod 2 252 changes, driving the arc-shaped support 254 to swing. Once the electric telescopic rod 23 retracts, the tail end of the movable lower clamping seat 22 is tilted upward, so that the protruding block 1 212 contacts the protruding block 2 222. Figure 10-11 As shown, the cutter 242 swings upward, and the material removal roller 255 moves upward at this time, so that after the steel strip is cut, the cut steel segment is automatically removed and pushed to the side of the steel segment discharge rack 14, eliminating the manual operation steps of the staff.
[0023] Example 3, refer to the attached Figure 1-16 The second embodiment further includes a plurality of guide assemblies 240 and 2403 on the inner side of the swing arm plate 24, wherein the guide assemblies include a connecting wing block 240, a guide inclined rod 2401 and an arc-shaped top support plate 2404. The upper end of the arc-shaped top support plate 2404 is fixedly connected to the inner surface of the swing arm plate 24, and the other end of the arc-shaped top support plate 2404 is fixedly connected to the upper surface of the fixed upper clamping seat 21; the connecting wing block 240 is fixedly installed on the two side surfaces of the swing arm plate 24, the outer surface of the guide inclined rod 2401 is movably connected to the inner surface of the connecting wing block 240, and the lower end of the guide inclined rod 2401 is fixedly connected to the horizontal plane of the fixed upper clamping seat 21; the outer surface of the guide inclined rod 2401 is movably sleeved with a spring 1 2402 and a spring 2 2403. The lower end of the spring 1 2402 is fixedly connected to the surface of the fixed upper clamping seat 21, and the other end of the spring 1 2402 is fixedly connected to the upper surface of the fixed upper clamping seat 21. The lower surface of the connecting wing block 240 is fixedly connected, the lower end of the spring 2403 is fixedly connected to the upper surface of the connecting wing block 240, and the other end of the spring 2403 is fixedly connected to the inner surface of the upper end of the guide oblique rod 2401. It is worth noting that the cross-section of the guide oblique rod 2401 is a "T"-shaped structure, which can limit the range of movement of the spring 2403 to avoid it from falling out from the end; the reason why the guide components are installed on both sides and the inner side of the swing arm plate 24 is to ensure the guidance of the swing arm plate 24 when driving the cutter 242 to perform shearing operations, and to meet the buffering requirements of the cutter 242 when performing shearing operations. The cooperation of the spring 1 2402, the spring 2403 and the arc-shaped top support plate 2404 can weaken the jitter of the cutter 242 during the up and down movement and shearing operation, ensure that the shear cut is smoother, avoid the occurrence of sawtooth or burrs, and can further extend the overall service life of the cutter 242.
[0024] Example 4, refer to the attached Figure 1-16, on the basis of embodiment three, in order to achieve smooth contact between the outside of the material picking roller 255 and the bottom of the sheared steel section, this embodiment further proposes: the material picking roller 255 is a hollow cylindrical structure, and a micro-blower 2551 is provided on the outer surface of one end of the material picking roller 255, and the input end of the micro-blower 2551 is connected with an air duct 2552, and the air duct 2552 extends into the cavity of the material picking roller 255; the auxiliary contact component includes a contact roller 256, and the contact roller 256 is fixedly connected to the outer surface of the material picking roller 255 by bolts. The contact roller 256 is an annular plate structure, and an installation groove 2560 and an embedding groove 2561 are respectively provided on the inner wall of the contact roller 256, and a strip groove adapted to the embedding groove 2561 is provided on the inner wall of the material picking roller 255, and a ball 25601 is rotatably connected to the inner surface of the mounting groove 2560, and a dust collecting part is provided inside the embedding groove 2561; In this embodiment, the strip groove opened on the inner wall of the material-removing roller 255 is adapted to the embedded groove 2561 to form a circulation channel with the inner cavity of the material-removing roller 255. When the micro-blower 2551 is started, the air duct 2552 draws air, so that the air around the contact roller 256 enters the inner cavity of the material-removing roller 255 through the embedded strip frame 2562; it is worth noting that the mounting groove 2560 here is used to install the ball 25601. By adding the ball 25601, it is ensured that the contact roller 256 is in contact with the surface of the steel section. The friction is reduced, thereby reducing the resistance when the steel section is picked; and it should be noted that the outward extension length of the embedded strip frame 2562 installed in the embedded groove 2561 is shorter than the extension length of the ball 25601. Such a design will not cause the ball 25601 to contact with the steel section, and will not cause the input port of the introduction hole 2565 to be blocked. It should be noted that the model of the micro fan 2551 here can be: 45W micro induced draft fan CY100 heat dissipation duct exhaust fan 220V small volume single-phase centrifugal fan.
[0025] Example 5, refer to the attached Figure 1-16 , on the basis of embodiment 4, in order to assist in collecting the debris and dust around the contact roller 256, this embodiment further proposes: the dust collecting part includes an embedded bar frame 2562, and the two ends of the embedded bar frame 2562 are fixedly connected with connecting ear plates 25621, the embedded bar frame 2562 and the contact roller 256 are fixedly connected by the connecting ear plates 25621, the embedded bar frame 2562 passes through the installation groove 2560 and the inner wall of the bar groove and extends to the inner cavity of the material picking roller 255, the outer surface of the embedded bar frame 2562 is provided with a cover plate 2563, and the other side surface of the embedded bar frame 2562 is provided with a filter plate 2564, the inner wall of the cover plate 2563 is provided with an inlet hole 2565, and the inner surface of the inlet hole 2565 is correspondingly provided with a conical bucket 2566, the lower end of the conical bucket 2566 is provided with an opening, and the outer surface of the conical bucket 2566 is fixedly provided with an adsorption brush 2567; In this embodiment, when the contact roller 256 contacts the surface of the steel section, the micro fan 2551 is always kept in the open state. At this time, the micro fan 2551 draws external air into the interior of the embedded bar frame 2562, and the debris enters the interior of the conical bucket 2566 through the inlet hole 2565. The reason why the conical bucket 2566 is designed to be narrowed inward is to increase the flow rate of air entering, and the conical bucket 2566 on the inner bottom surface of the cover plate 2563 and the conical bucket 2566 on the inner top surface of the filter plate 2564 are designed to be opposite and staggered, which can improve the The debris entering the inner cavity of the embedded bar frame 2562 adheres to the adsorption brush 2567, and the adsorption brush 2567 enhances the ability to capture debris. The debris is retained by the adsorption brush 2567, and the filter plate 2564 blocks the debris and impurities, while the air is discharged through the output end of the micro fan 2551. If the collected debris and impurities need to be cleaned, it is only necessary to separate the embedded bar frame 2562 as a whole from the contact roller 256. It should be noted that the size of the embedded bar frame 2562 can be adjusted and replaced according to the actual dust collection capacity.
[0026] Example 6, refer to the attached Figure 1-16 On the basis of the fifth embodiment, the present invention further provides a method for steel shearing equipment, comprising the following steps: Step 1: First, place the thin steel strip to be cut on the conveyor belt 13 for transportation, and pre-set the conveyor belt 13 to ensure the intermittent movement of the thin steel strip, and the amplitude of the thin steel strip driven by the conveyor belt 13 matches the extension and retraction time of the electric telescopic rod 23; Step 2: Control the electric telescopic rod 23 to extend and retract. According to the coordination between the arc-shaped ear plate 211, the arc-shaped slot 221 and the pin shaft, the movable lower clamping seat 22 moves up and down, and the front ends of the fixed upper clamping seat 21 and the movable lower clamping seat 22 are brought together. At this time, the swing arm plate 24 drives the cutter 242 to swing downward, so that the cutter 242 cuts the steel strip. Once the electric telescopic rod 23 retracts, the tail end of the movable lower clamping seat 22 tilts upward, causing the cutter 242 to swing upward. At this time, the auxiliary contact component is triggered, realizing the forward pushing of the intermittently cut steel segment and the automatic removal of the cut steel segment. Step 3: During the linkage of the auxiliary contact components, the micro fan 2551 is controlled to always remain in the on state. At this time, the micro fan 2551 draws external air into the interior of the embedded bar frame 2562; Step 4: The debris enters the interior of the conical bucket 2566 through the inlet hole 2565, is retained by the adsorption brush 2567, and the filter plate 2564 blocks the debris and impurities, while the air is discharged through the output end of the micro fan 2551. If the collected debris and impurities need to be cleaned, it is only necessary to separate the embedded bar frame 2562 as a whole from the contact roller 256.
[0027] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A steel material shearing device, comprising a shearing device body (1) and a support frame (11), wherein a steel strip feeding frame (12) is arranged on one side of the upper surface of the support frame (11), a conveyor belt (13) is installed on the inner bottom of the steel strip feeding frame (12), and a steel section discharge frame (14) is arranged on the side of the shearing device body (1) away from the steel strip feeding frame (12), characterized in that: An automatic shearing mechanism (2) is arranged between the shearing equipment body (1) and the support frame (11), the automatic shearing mechanism (2) comprising a fixed upper clamping seat (21), a movable lower clamping seat (22) and an electric telescopic rod (23), a cutter (242) is movably connected to the upper portion of the fixed upper clamping seat (21), two groups of the fixed upper clamping seat (21), the movable lower clamping seat (22) and the electric telescopic rod (23) are arranged, a steel section rejecting mechanism (25) is arranged between the inner sides of the two groups of the fixed upper clamping seats (21), and the steel section rejecting mechanism (25) comprises a rejecting roller (255) and an auxiliary contact component.
2. The steel shearing equipment according to claim 1, characterized in that: One end of the electric telescopic rod (23) is movably connected to an articulated seat 1 (231), and the articulated seat 1 (231) is fixedly mounted on the inner side of the support frame (11). The other end of the electric telescopic rod (23) is movably connected to an articulated seat 2 (232), and the articulated seat 2 (232) is fixedly connected to the inner side surface of the lower end of the movable lower clamping seat (22). The upper surface of the fixed upper clamping seat (21) is a horizontal plane. The lower end of the fixed upper clamping seat (21) is fixedly connected to an arc-shaped ear plate (211), and a pin shaft penetrates the inner wall of the arc-shaped ear plate (211). An arc-shaped groove (221) is provided on the upper surface of the movable lower clamping seat (22), and the position of the arc-shaped groove (221) matches that of the arc-shaped ear plate (211). The arc-shaped ear plate (211) and the arc-shaped groove (221) are movably connected via a pin shaft.
3. The steel shearing equipment according to claim 2, characterized in that: A protruding block 1 (212) and a protruding block 2 (222) are fixedly connected to the inner sides of one end of the fixed upper clamp seat (21) and the movable lower clamp seat (22), respectively; the protruding block 1 (212) is integrally formed with the fixed upper clamp seat (21); the protruding block 2 (222) is integrally formed with the movable lower clamp seat (22); and a rotating shaft rod (223) is rotatably connected to the inner wall of the protruding block 2 (222).
4. The steel shearing equipment according to claim 3, characterized in that: A reserved groove (210) is provided on a horizontal surface of one side of the fixed upper clamp seat (21) close to the protruding block 1 (212); the inner surface of the reserved groove (210) is rotatably connected to a swing arm plate (24); the swing arm plate (24) and the protruding block 1 (212) are connected via a shaft; one end of the swing arm plate (24) extending upward is fixedly connected to a connecting tube (241); the outer surface of the connecting tube (241) is connected to one end of the cutter (242).
5. The steel shearing equipment according to claim 3, characterized in that: The steel section rejecting mechanism (25) further comprises a movable rod 1 (251) and a movable rod 2 (252), one end of the movable rod 1 (251) being fixedly connected to the outer surface of the rotating shaft (223), one end of the movable rod 1 (251) being rotatably connected to a connecting block (253) away from the rotating shaft (223), the outer surface of the connecting block (253) being movably connected to the inner wall of one end of the movable rod 2 (252), and the other end of the movable rod 2 (252) being fixedly connected to the outer surface of the shaft.
6. The steel shearing equipment according to claim 5, characterized in that: The movable rod 1 (251) and the movable rod 2 (252) are respectively distributed at two ends of the connecting block (253); an arc-shaped support frame (254) is fixedly connected to the central outer wall of the connecting block (253); the other end of the arc-shaped support frame (254) is movably connected to the outer surfaces of both ends of the material removal roller (255).
7. The steel shearing equipment according to claim 1, characterized in that: The material-removing roller (255) has a hollow cylindrical structure, and a micro fan (2551) is provided on the outer surface of one end of the material-removing roller (255), and an air duct (2552) is connected to the input end of the micro fan (2551), and the air duct (2552) extends to the interior of the cavity of the material-removing roller (2555).
8. The steel shearing equipment according to claim 7, characterized in that: The auxiliary contact assembly comprises a contact roller (256), the contact roller (256) being fixedly connected to the outer surface of the material removal roller (255) by means of bolts, the contact roller (256) being an annular plate-shaped structure, the inner wall of the contact roller (256) being respectively provided with a mounting groove (2560) and an embedding groove (2561), the inner wall of the material removal roller (255) being provided with a strip groove matching the embedding groove (2561), the inner surface of the mounting groove (2560) being rotatably connected with a ball bearing (25601), and a dust collecting part being arranged inside the embedding groove (2561).
9. The steel shearing equipment according to claim 8, characterized in that: The dust collecting member comprises an embedded strip frame (2562), both ends of the embedded strip frame (2562) are fixedly connected with connecting ear plates (25621), the embedded strip frame (2562) and the contact roller (256) are fixedly connected via the connecting ear plates (25621), the embedded strip frame (2562) penetrates the installation groove (2560) and the inner wall of the strip groove and extends to the inner cavity of the material removal roller (255), and the embedded strip frame (2562) A cover plate (2563) is provided on the outer surface of the embedded strip frame (2562), a filter plate (2564) is provided on the other side surface of the embedded strip frame (2562), an inlet hole (2565) is opened on the inner wall of the cover plate (2563), a conical bucket (2566) is installed corresponding to the inner surface of the inlet hole (2565), an opening is provided at the lower end of the conical bucket (2566), and an adsorption brush (2567) is fixedly provided on the outer surface of the conical bucket (2566).
10. A method for steel shearing equipment, which is implemented based on the steel shearing equipment according to any one of claims 1 to 9, characterized in that: The method for using the steel shearing device comprises the following steps: Step 1: firstly, the thin steel strip to be cut is placed on the conveyor belt (13) for transportation, and the conveyor belt (13) is pre-set to ensure that the thin steel strip moves forward intermittently, and the amplitude of the thin steel strip driven by the conveyor belt (13) matches the time of extension and retraction of the electric telescopic rod (23); Step 2, controlling the electric telescopic rod (23) to extend and retract, and according to the coordination between the arc-shaped ear plate (211) and the arc-shaped groove (221) and the pin shaft, the movable lower clamp seat (22) moves up and down, and the front ends of the fixed upper clamp seat (21) and the movable lower clamp seat (22) are brought together. At this time, the swing arm plate (24) drives the cutter (242) to swing downward, so that the cutter (242) performs a shearing operation on the steel strip. Once the electric telescopic rod (23) retracts, the rear end of the movable lower clamp seat (22) tilts upward, so that the cutter (242) swings upward, and the auxiliary contact component is triggered at this time, so that the intermittently cut steel section is pushed forward, and the sheared steel section is automatically removed; Step 3: During the linkage of the auxiliary contact components, the micro fan (2551) is controlled to always remain in an on state, and the micro fan (2551) draws external air into the interior of the embedded bar frame (2562); Step 4: The debris enters the interior of the conical bucket (2566) through the inlet hole (2565), is retained by the adsorption brush (2567), and the filter plate (2564) blocks the debris and impurities, while the air is discharged through the output end of the micro fan (2551). If the collected debris and impurities need to be cleaned, it is only necessary to detach the embedded strip frame (2562) as a whole from the contact roller (256).
Citation Information
Patent Citations
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