Device and method for automatically smashing and sorting synthetic blocks of cubic press

Abstract

The invention discloses an automatic smashing and sorting device and method for synthetic blocks of a cubic press. The block smashing and sorting device comprises a workbench for placing a synthetic block, a clamping device for clamping an assembly block to remove pyrophyllite outside the assembly block, a rotating device for driving the clamping device to rotate, a pressing and cutting device for pressing the assembly block on the workbench to remove a conductive ring, and a material column collecting barrel for collecting the assembly block with the conductive ring removed; the block smashing and sorting method comprises the steps that S1, block placing is conducted, specifically, a synthetic block is placed on a supporting plate of a workbench, and a receding hole of the supporting plate is concentric with an assembly block; the device has the beneficial effects that the synthesis block can be fixed through the clamping device, then pyrophyllite forming the synthesis block is conveniently removed, the assembly block is exposed, then the assembly block is rotated to be horizontal through the rotating device, conductive rings at the two ends of the assembly block are removed through the pressing and cutting device, and then a needed material column can be taken out.

Description

Technical Field

[0001] The invention relates to the technical field of production and manufacturing of cubic boron nitride, and in particular to an automatic block-smashing and sorting device and method for synthetic blocks of a six-sided top press. Background Art

[0002] The six-sided press applies pressure to the six sides of the mold through a hydraulic system. During this process, the material undergoes a qualitative change under high temperature and pressure, thereby forming a new type of superhard material, which has a wide range of applications in the synthesis of superhard materials such as diamond and cubic boron nitride. Take the high-pressure synthesis block of cubic boron nitride superhard material as an example, as shown in the attached manual. Figure 5 As shown in FIG. 7 , the assembly block 100 is composed of a conductive ring 106, a pyrophyllite ring 101, a carbon sheet 102, a dolomite sheet 103, a carbon tube 104 and a material column 105. The material column 105 is first loaded into the carbon tube 104, and then the two ends of the carbon tube 104 are respectively loaded with the dolomite sheet 103 and the carbon sheet 102, and then the pyrophyllite ring 101 is installed. The conductive ring 106 is inserted from the center hole of the pyrophyllite ring 101 to form the assembly block 100, and the assembly block 100 is loaded into the center hole of the pyrophyllite block to form a synthetic block 1. The metal surface of the conductive ring 106 forms a conductive loop around the material column 105 through the carbon sheet 102 and the carbon tube 104, so as to achieve the purpose of heating the material column 105. After the synthesis, the synthetic block 1 needs to be cooled and then the phyllite blocks around it need to be smashed open manually with a hammer to remove the phyllite. Then the conductive rings 106 at both ends of the assembly block 100 (during the top pressing process, the phyllite ring 101 and the conductive ring 106 have been combined together after high pressure, and the phyllite ring 101 will be removed together when the conductive ring is removed) are smashed off, and the material column (the material column includes the aforementioned carbon sheet 102, dolomite sheet 103, carbon tube 104 and material column 105, and the above components have become one after high pressure and high temperature) is taken out. There is a pungent smell and phyllite dust when smashing the blocks. This not only has low efficiency and affects the production progress, but also pollutes the workshop environment. The phyllite blocks splashed during the smashing process will also cause certain harm to the health of the workers.

[0003] The patent with publication number "CN203955186U" discloses a "pyrophyllite block separation mechanism for an automatic core column removal device for superhard material high-pressure synthetic blocks". This device can only remove the core column inside the synthetic block, but cannot cut and separate the objects at both ends of the core column. Summary of the invention

[0004] The purpose of the present invention is to provide an automatic block breaking and sorting device and method for a six-sided top press composite block, which can conveniently take out an assembly block from the composite block and can also remove the conductive rings at both ends of the assembly block.

[0005] To achieve the above object, the present invention adopts the following technical solutions: The invention discloses an automatic block-smashing and sorting device for synthetic blocks of a six-sided top press. The synthetic block is a cubic structure composed of pyrophyllite. The interior of the synthetic block has a cylindrical assembly block. Both ends of the assembly block are provided with conductive rings. The block-smashing and sorting device comprises a workbench for placing the synthetic block, a clamping device for clamping the assembly block to remove the pyrophyllite outside the assembly block, a rotating device for driving the clamping device to rotate, a pressing and cutting device for pressing the assembly block on the workbench to remove the conductive ring, and a material column collecting bucket for collecting the assembly blocks after the conductive rings are removed.

[0006] Preferably, the clamping device includes a lower pressure block and an upper pressure block located on the upper and lower sides of the assembly block, the upper pressure block is connected to an upper pressure block telescopic rod that drives it to move up and down, and the lower pressure block is connected to a lower pressure block telescopic rod that drives it to move up and down, a drill cutter telescopic rod is arranged on the outer side of the upper pressure block telescopic rod, and a drill cutter for removing talc on the outer side of the assembly block is arranged at the bottom of the drill cutter telescopic rod.

[0007] Preferably, a support plate is connected to the end of the workbench, a clearance hole matching the diameter of the assembly block is opened at the center of the support plate, and a clearance groove for the telescopic rod of the lower pressing block to pass through is opened on the side wall of the clearance hole.

[0008] Preferably, the rotating device comprises a rotating disk, a propulsion telescopic rod is arranged on the rotating shaft of the rotating disk, and a rotating plate is arranged at the end of the propulsion telescopic rod; The telescopic rod of the upper pressing block is arranged on the upper pressing platform, the telescopic rod of the lower pressing block is arranged on the lower pressing platform, and the upper pressing platform and the lower pressing platform are fixedly connected with the rotating plate.

[0009] Preferably, the rotating device further comprises a slider which can move up and down, the rotating disk is arranged on the slider, and an upper limit device and a lower limit device are respectively arranged on the moving path of the slider.

[0010] Preferably, the pressing and cutting device comprises a material clamp for pressing the assembly block, the material clamp is connected to a material clamp telescopic rod, cutter telescopic rods are arranged on both sides of the material clamp telescopic rod, and a cutter for removing the conductive ring is arranged at the bottom of the cutter telescopic rod.

[0011] Preferably, the material clamp telescopic rod is arranged on a top seat, and the top seat is connected to a push block telescopic rod for pushing the top seat to move.

[0012] Preferably, a pyrophyllite collecting bucket for collecting the removed pyrophyllite and a conductive ring collecting bucket for collecting the removed conductive rings are provided below the workbench.

[0013] Preferably, a crusher is provided at the barrel opening at the top of the pyrophyllite collection barrel, and an exhaust fan is provided on the side wall of the barrel opening at the top of the pyrophyllite collection barrel, and an air outlet pipe of the exhaust fan extends into the water tank; A ramp is formed in the material column collecting barrel to arrange the material columns neatly.

[0014] Preferably, the present invention also provides a method for automatically breaking and sorting the synthetic blocks of a six-sided top press, using the aforementioned breaking and sorting device, comprising the following steps: S1. Place the block, place the composite block on the pallet of the workbench, and the clearance hole of the pallet is concentric with the assembly block; S2, pressing blocks, the lower pressing block moves downward, and the upper pressing block moves upward to fix the composite block; S3, breaking by chiseling, the chiseling cutter moves downward and chisels on the pyrophyllite of the synthetic block, the removed pyrophyllite falls into the pyrophyllite collecting bucket, and the chiseling cutter moves upward and back to its position; S4, the assembly block is lifted, the slider moves up, driving the rotating disk, the telescopic rod, the rotating plate, the lower pressing block, the upper pressing block, and the assembly block to move up until the upper limit device sends a signal; S5, the assembly block flips over, the rotating disk rotates 90°, driving the telescopic rod, the rotating plate, the lower pressing block, the upper pressing block, and the assembly block to rotate 90°; S6, the assembly block moves forward, pushing the telescopic rod out, driving the rotating plate and the lower pressing block, the upper pressing block, and the assembly block to move forward until the assembly block is located directly below the material clamp; S7, the assembly block moves downward, the slider moves downward, driving the rotating disk, the telescopic rod, the rotating plate, the lower pressing block, the upper pressing block, and the assembly block to move downward until the lower limit device sends a signal; S8, the assembly block is fixed axially, and the material clamp is moved down to fix the assembly block on the workbench; S9, the assembly block is loosened radially, and the lower pressing block and the upper pressing block loosen the assembly block; S10, pushing the telescopic rod back to its original position, pushing the telescopic rod back to its original position, driving the rotating plate and the lower pressing block and the upper pressing block to move back to their original positions; S11, the slider moves up and returns to its original position, the slider moves up, driving the rotating disk, the telescopic rod, the rotating plate, the lower pressure block, and the upper pressure block to move up until the upper limit device sends a signal; S12, the rotating disk rotates back to its original position, and the rotating disk rotates 90° in the opposite direction, driving the telescopic rod, the rotating plate, the lower pressing block, and the upper pressing block to rotate 90° in the opposite direction; S13, the slider moves down and returns to its original position, the slider moves down, driving the rotating disk, the telescopic rod, the rotating plate, the lower pressure block, and the upper pressure block to move down until the lower limit device sends a signal; S14, removing the conductive ring, the cutter moves downward, and the conductive rings at both ends of the assembly block are cut off, and the cut conductive rings fall into the conductive ring collection bucket, and the cutter moves back to its position at the same time; S15, push the block, the telescopic rod of the push block extends, driving the top seat, the material clamp and the material column to move forward until the material column enters the material column collection barrel; S16, the material clamp moves back to its original position; S17, the telescopic rod of the push block returns to its original position, the telescopic rod of the push block retracts, and drives the top seat and the material clamp to return to their original positions.

[0015] The beneficial effects of the present invention are: 1. The synthetic block can be fixed by the clamping device, and then the pyrophyllite constituting the synthetic block can be conveniently removed to expose the assembly block. The assembly block is then rotated to a horizontal position by the rotating device, and the conductive rings at both ends of the assembly block are removed by the pressing and cutting device to take out the required material column.

[0016] 2. The pyrophyllite is removed by the automatically moving drill, and the conductive ring is cut off by the automatically moving cutter, which realizes the automatic operation of the equipment, improves the production efficiency, and effectively protects the health of workers.

[0017] 3. Through the setting of the crusher, the pyrophyllite falling into the pyrophyllite collection bucket can be crushed into debris for easy recycling and reuse, and the exhaust fan can send the dust in the crushing process into the water tank to prevent dust pollution.

[0018] 4. The ramp can place the material columns neatly in the material column collection bucket. At the same time, it can also prevent the material columns from being bumped and scratched when they fall directly into the material column collection bucket. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of the present invention; Figure 2 This is a top view of the workbench; Figure 3 It is a schematic diagram of the contact between the upper press table and the components thereon and the composite block; Figure 4 It is a schematic diagram of the structure of the top seat and its components; Figure 5 An exploded view of the assembly block; Figure 6 is an assembly diagram of the assembly block; Figure 7 Schematic diagram of the synthesis block.

[0020] The drawings are only used for illustrative purposes and should not be construed as limitations on this patent. In order to better illustrate this embodiment, some parts of the drawings may be omitted, enlarged, or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. DETAILED DESCRIPTION

[0021] The present invention is further described below in conjunction with the accompanying drawings. Example

[0022] like Figure 5 — Figure 7As shown in the figure, it is a schematic diagram of the structure of the synthetic block. The synthetic block 1 is a cube composed of pyrophyllite, and has a space inside to accommodate a cylindrical assembly block 100. After the synthetic block is extruded, the pyrophyllite on the outside needs to be smashed open, and then the conductive ring 106 and the pyrophyllite ring 101 at both ends of the assembly block 100 are taken out to obtain the required material column (i.e., the carbon sheet 102, dolomite sheet 103, carbon tube 104 and material column 105 before extrusion).

[0023] like Figure 1 As shown, an automatic block breaking and sorting device for synthetic blocks of a six-sided top press comprises a workbench 2 for placing synthetic blocks 1, a clamping device for clamping the assembly block 100 to remove the talc on the outside thereof, a rotating device for driving the clamping device to rotate, a pressing and cutting device for pressing the assembly block 100 onto the workbench 2 to remove the conductive ring 106, and a material column collecting bucket 39 for collecting the assembly blocks after the conductive ring is removed.

[0024] like Figure 1 and Figure 3 As shown, the clamping device includes a lower pressing block 12 and an upper pressing block 7 located at the upper and lower sides of the assembly block 100, the upper pressing block 7 is connected to the upper pressing block telescopic rod 6 that drives it to move up and down, the lower pressing block 12 is connected to the lower pressing block telescopic rod 4 that drives it to move up and down, the outer side of the upper pressing block telescopic rod 6 is provided with a drill cutter telescopic rod 8, and the bottom of the drill cutter telescopic rod 8 is provided with a drill cutter 9 for removing the pyrophyllite outside the assembly block. In this embodiment, the upper pressing block telescopic rod 6, the lower pressing block telescopic rod 4, and the drill cutter telescopic rod 8 are all equipped with cylinders. After the synthetic block 1 is placed on the workbench 2, the lower pressing block 12 and the upper pressing block 7 move toward each other to clamp the synthetic block 1, and then the drill cutter 9 moves downward under the action of the drill cutter telescopic rod 8. In this embodiment, the end point of the downward movement stroke is: the drill cutter 9 moves to a position 10-15mm downward from the upper surface of the synthetic block 1, and the pyrophyllite block outside the synthetic block 1 is smashed and falls downward by the drill cutter 9. In other embodiments, the end point of the downward movement of the drill cutter 9 can be flexibly set according to parameters such as the bonding strength, extrusion strength, and external dimensions of the pyrophyllite.

[0025] In this embodiment, in order to avoid damage to the upper pressing block telescopic rod 6 and the lower pressing block telescopic rod 4 caused by excessive clamping, the two are also limited in stroke, such as Figure 1 As shown, the limit device includes an upper clamping limit 11 for limiting the downward movement of the telescopic rod 6 of the upper clamping block and a lower clamping limit 13 for limiting the upward movement of the telescopic rod 4 of the lower clamping block. The upper clamping limit 11 and the lower clamping limit 13 can use a contact switch or a non-contact photoelectric sensing switch. The sensing position is set according to the size of the synthetic block 1 to be clamped to ensure that it is not over-clamped. The contact switch or non-contact switch used for sensing the position are both existing conventional technologies and will not be described in detail in this embodiment.

[0026] like Figure 2As shown, a support plate 50 is connected to the end of the workbench 2. A clearance hole matching the diameter of the assembly block 100 is provided at the center of the support plate 50. The diameter of the clearance hole is consistent with the diameter of the cylindrical assembly block 100, and needs to be larger than the outer edge size of the lower pressing block 12 and the lower pressing block telescopic rod 4 (the lower pressing block 12 and the lower pressing block telescopic rod 4 can pass through). A clearance groove for the lower pressing block telescopic rod to pass through is provided on the side wall of the clearance hole. When the lower pressing block 12 and the lower pressing block telescopic rod 4 rotate, the lower pressing block telescopic rod 4 needs to pass through the clearance groove. In this embodiment, in order to facilitate the passage of the lower pressing block telescopic rod 4, the clearance groove penetrates the side wall of the support plate 50 and divides the support plate 50 into two parts. In some embodiments, the side wall of the support plate 50 may not be penetrated, and only a space for the lower pressing block telescopic rod 4 to pass through is reserved on one side of the support plate 50.

[0027] A first induction switch 3 is also provided on the front and rear sides of the pallet 50. The first induction switch 3 includes a transmitter and a receiver, which form a group of opposing switches. After the synthetic block 1 is placed on the pallet 50, the opposing light emitted by the transmitter is blocked, and the first induction switch 3 sends a blocking signal, indicating that the synthetic block 1 has been placed in place; a second induction switch 5 is also provided on the left and right sides of the front end of the pallet 50. After the operator places the synthetic block 1 on the pallet 50 and leaves, the second induction switch 5 sends an unblocked signal, indicating that the operator has left, and the system can proceed to the next step to avoid damage to the workers caused by splashing talc during work.

[0028] like Figure 1 As shown, the rotating device includes a rotating disk 22, a propulsion telescopic rod 24 is arranged on the rotating shaft 23 of the rotating disk 22, and a rotating plate 51 is arranged at the end of the propulsion telescopic rod 24; in this embodiment, the rotating disk 22 is a rotating cylinder, the propulsion telescopic rod 24 is a cylinder, and also includes an extension limit 25 and a retraction limit 26 for limiting the extension and retraction strokes of the propulsion telescopic rod 24, and the limiting principle is consistent with the aforementioned upper clamping limit 11.

[0029] The upper pressing block telescopic rod 6 and the drill cutter telescopic rod 8 are both arranged on the upper pressing platform 10, and the lower pressing block telescopic rod 4 is arranged on the lower pressing platform 52. The upper pressing platform 10 and the lower pressing platform 52 are fixedly connected to the rotating plate 51. When the rotating disk 22 and the rotating shaft 23 rotate, the upper pressing platform 10, the lower pressing platform 52, the upper pressing block telescopic rod 6, the lower pressing block telescopic rod 4 and the assembly block 100 clamped therein are driven (there is the assembly block 100 before the conductive ring 106 is removed, and there is no assembly block 100 when the conductive ring 106 is removed and rotated back to its original position, and at this time, the assembly block 100 has become a material column and enters the material column collection bucket 39).

[0030] The rotating device also includes a slider 18 that can move up and down, a rotating disk 22 is arranged on the slider 18, an upper limit device 19 and a lower limit device 20 are respectively arranged on the moving path of the slider 18, and a sensor 21 for sensing the upper limit device 19 and the lower limit device 20 is also arranged on the slider 18. The up and down movement process of the slider 18 is limited by the two limit devices, and the limit principle is consistent with the above-mentioned upper clamping limit 11. In this embodiment, the slider 18 is arranged on a linear slide 17, and the linear slide 17 is connected to the stepper motor 16. The forward or reverse rotation of the stepper motor 16 is used to realize the upward or downward movement of the slider 18. In some embodiments, the slider 18 can also be driven by a cylinder, an oil cylinder or other device.

[0031] like Figure 1 and Figure 4 As shown, the pressing and cutting device includes a material clamp 27 for pressing the assembly block 100, the material clamp 27 is connected to the material clamp telescopic rod 28, and a cutter telescopic rod 33 is arranged on both sides of the material clamp telescopic rod 28, and a cutter 32 for removing the conductive ring 106 is arranged at the bottom of the cutter telescopic rod 33. The material clamp telescopic rod 28 and the cutter telescopic rod 33 are both cylinders, and the surface of the material clamp 27 is an arc shape that matches the outer cylinder of the assembly block 100, so that it can be easily pressed on the workbench 2. At the same time, this embodiment is also provided with a material clamp limiter 34 for limiting the downward movement of the material clamp telescopic rod 28 to prevent excessive compression of the assembly block 100. The limiting principle is consistent with the upper compression limiter 11 mentioned above. After the material clamp 27 presses the assembly block 100, the lower pressing block 12 and the upper pressing block 7 move in opposite directions, and the two ends of the assembly block 100 are loosened, and the cutter 32 moves downward to cut off the conductive ring 106. In this embodiment, the end point of the downward movement is: the cutter 32 moves to a position about 3 mm below the lower vertex of the assembly block 100 to ensure that the conductive ring 106 is completely removed. After the conductive ring 106 is removed, it falls downward, and the cutter 32 moves back to its original position. In other embodiments, the end point of the downward movement of the cutter 32 can be flexibly set according to parameters such as the bonding strength, extrusion strength, and external dimensions of the assembly block 100. Figure 2 As shown, the width of the right main body portion of the workbench 2 becomes smaller and needs to be smaller than the length of the assembly block 100 after removing the conductive ring 106 , to ensure that the cutter 32 can smoothly cut off the conductive ring 106 .

[0032] like Figure 1As shown, the material clamp telescopic rod 28 and the cutter telescopic rod 33 are both arranged on the top seat 29, and the top seat 29 is connected with a push block telescopic rod 30 for pushing it to move. The push block telescopic rod 30 adopts a cylinder, and the push block telescopic rod 30 is extended to push the top seat 29, the material clamp telescopic rod 28 and the material clamp 27, and the assembly block 100 with the conductive ring 106 removed to move forward on the workbench 2 until the assembly block 100 falls into the material column collection bucket 39. A forward limiter 31 is also provided to limit the extension and forward movement of the push block telescopic rod 30, so as to prevent the material clamp 27 from entering the material column collection bucket 39 or colliding with the entrance of the material column collection bucket 39 when pushing the assembly block 100. The limiting principle is consistent with the aforementioned upper pressing limiter 11.

[0033] like Figure 1 As shown, a pyrophyllite collecting bucket 36 for collecting the removed pyrophyllite and a conductive ring collecting bucket 37 for collecting the removed conductive rings are provided below the workbench 2 .

[0034] A crusher 15 is provided at the barrel opening at the top of the pyrophyllite collecting barrel 36. The crusher 15 can crush the fallen pyrophyllite into debris for easy recycling and reuse. An exhaust fan 14 is provided on the side wall of the barrel opening at the top of the pyrophyllite collecting barrel 36. The exhaust fan 14 extracts the pyrophyllite powder and introduces it into the water tank 35 through the air outlet pipe to reduce dust pollution. like Figure 1 As shown, a ramp 38 is formed in the material column collecting barrel 39 for arranging the material columns in an orderly manner. In this embodiment, three ramps 38 are provided according to the height of the material column collecting barrel 39. The uppermost ramp is connected to the end of the workbench 2 to facilitate the introduction of the material column. The material column rolls along the ramp 38 so that it enters the bottom of the barrel in an orderly manner, while minimizing the bumps and scratches during the rolling process.

[0035] In addition, this embodiment also provides a method for automatically breaking and sorting the blocks of the six-sided top press, using the above-mentioned breaking and sorting device, such as Figure 1 — Figure 4 As shown, the following steps are included: S1, placing the block, placing the composite block 1 on the support plate 50 of the workbench 2, the clearance hole of the support plate 50 is concentric with the assembly block 100, in this initial position, the lower pressing block 12, the lower pressing block telescopic rod 4 and the clearance hole are arranged concentrically, so that after the outer pyrophyllite is smashed, the assembly block 100 and the lower pressing block 12 and the lower pressing block telescopic rod 4 can be easily passed through the clearance hole. At this time, the signal of the first induction switch 3 is blocked by the composite block 1, and as the staff leaves, the signal of the second induction switch 5 is not blocked.

[0036] S2, pressing blocks, the lower pressing block 7 moves downward, and the upper pressing block 12 moves upward to fix the composite block 1; S3, the drill cutter 9 moves down and drills on the pyrophyllite of the synthetic block 1, and the removed pyrophyllite falls into the pyrophyllite collecting bucket 36, while the drill cutter 9 moves back to its position; S4, the assembly block is lifted, the slider 18 moves upward, driving the rotating disk 22, the telescopic rod 24, the rotating plate 51, the lower pressing block 12, the upper pressing block 7, and the assembly block 100 to move upward until the upper limit device 19 sends a signal; S5, the assembly block flips over, the rotating disk rotates 90° from the inside to the outside, driving the telescopic rod 24, the rotating plate 51, the lower pressing block 12, the upper pressing block 7, and the assembly block 100 to rotate 90° from the inside to the outside; S6, the assembly block moves forward, the telescopic rod 24 is pushed out, and the rotating plate 51, the lower pressing block 12, the upper pressing block 7, and the assembly block 100 move forward until the extension limit 25 indicates that the telescopic rod 24 is in place. At this time, the assembly block 100 is located directly below the material clamp 27; S7, the assembly block moves downward, the slider 18 moves downward, driving the rotating disk 22, the telescopic rod 24, the rotating plate 51, the lower pressing block 12, the upper pressing block 7, and the assembly block 100 to move downward until the lower limit device 20 sends a signal; S8, the assembly block is fixed axially, and the material clamp 27 moves downward to fix the assembly block 100 on the workbench 2; S9, the assembly block is loosened radially, and the lower pressing block 12 and the upper pressing block 7 loosen the assembly block; S10, push the telescopic rod back to its original position, push the telescopic rod 24 back to its original position, and drive the rotating plate 51 and the lower pressing block 12 and the upper pressing block 7 to move back to their original positions; S11, the slider moves upward and returns to its original position, the slider 18 moves upward, driving the rotating disk 22, the telescopic rod 24, the rotating plate 51, the lower pressing block 12, the upper pressing block 7, and the assembly block 100 to move upward until the upper limit device 19 sends a signal; S12, the rotating disk rotates back to its original position, the rotating disk rotates 90° from the outside to the inside, driving the telescopic rod 24, the rotating plate 51, the lower pressing block 12, and the upper pressing block 7 to rotate 90° from the outside to the inside; S13, the slider moves down and returns to its original position, the slider 18 moves down, driving the rotating disk 22, the telescopic rod 24, the rotating plate 51, the lower pressing block 12, the upper pressing block 7, and the assembly block 100 to move down until the lower limit device 20 sends a signal; S14, removing the conductive rings, the cutter 32 moves downward, and the conductive rings 106 at both ends of the assembly block 100 are cut off, and the cut conductive rings 106 fall into the conductive ring collection bucket 37, and the cutter 32 moves back to its original position; S15, push the block, the push block telescopic rod 30 extends, driving the top seat 29, the material clamp 27 and the material column to move forward until the material column enters the material column collecting barrel 39; S16, the material clamp 27 moves back to its original position; S17, the push block telescopic rod returns to its original position, the push block telescopic rod 30 retracts, and drives the top seat 29 and the material clamp 27 to return to their original positions.

[0037] The main moving elements of this embodiment are all controlled by cylinders. Through pre-set program instructions, the automatic smashing of synthetic blocks and the collection of material columns and conductive circles after smashing can be achieved, thereby reducing environmental pollution, optimizing the operating environment of workers, and reducing manual workload. At the same time, the phyllite can be crushed and recycled to reduce resource waste and save costs.

[0038] The above embodiments do not impose any formal limitations on the shape, material, structure, etc. of the present invention. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are within the protection scope of the technical solution of the present invention.

[0039] In the description of the present invention, it is necessary to understand that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the protection content of the present invention.

[0040] If the words "first", "second", etc. are used in this document to limit components, those skilled in the art should know that the use of "first" and "second" is only to facilitate the description of the present invention and simplify the description. Unless otherwise stated, the above words have no special meaning.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein, but these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic block breaking and sorting device for a six-sided top press synthetic block, wherein the synthetic block is a cubic structure composed of pyrophyllite, and the interior of the synthetic block has a cylindrical assembly block, and conductive rings are provided at both ends of the assembly block, characterized in that: The block-breaking and sorting device comprises a workbench for placing synthetic blocks, a clamping device for clamping the assembly blocks to remove the pyrophyllite outside the assembly blocks, a rotating device for driving the clamping device to rotate, a pressing and cutting device for pressing the assembly blocks onto the workbench to remove the conductive rings, and a material column collecting bucket for collecting the assembly blocks after the conductive rings are removed.

2. The automatic block breaking and sorting device for composite blocks of a six-sided top press according to claim 1 is characterized in that: The clamping device includes a lower pressing block and an upper pressing block located at the upper and lower sides of the assembly block, the upper pressing block is connected to the upper pressing block telescopic rod that drives it to move up and down, the lower pressing block is connected to the lower pressing block telescopic rod that drives it to move up and down, a drill cutter telescopic rod is arranged on the outer side of the upper pressing block telescopic rod, and a drill cutter for removing pyrophyllite on the outer side of the assembly block is arranged at the bottom of the drill cutter telescopic rod.

3. The automatic block breaking and sorting device for composite blocks of a six-sided top press according to claim 2 is characterized in that: The end of the workbench is connected with a supporting plate, the center of the supporting plate is provided with a clearance hole matched with the diameter of the assembly block, and the side wall of the clearance hole is provided with a clearance groove for the telescopic rod of the pressing block to pass through.

4. The automatic block breaking and sorting device for composite blocks of a six-sided top press according to claim 3 is characterized in that: The rotating device comprises a rotating disk, a propulsion telescopic rod is arranged on the rotating shaft of the rotating disk, and a rotating plate is arranged at the end of the propulsion telescopic rod; The telescopic rod of the upper pressing block is arranged on the upper pressing platform, the telescopic rod of the lower pressing block is arranged on the lower pressing platform, and the upper pressing platform and the lower pressing platform are fixedly connected with the rotating plate.

5. The automatic block breaking and sorting device for composite blocks of a six-sided top press according to claim 4 is characterized in that: The rotating device also includes a slider that can move up and down, the rotating disk is arranged on the slider, and an upper limit device and a lower limit device are respectively arranged on the moving path of the slider.

6. The automatic block breaking and sorting device for composite blocks of a six-sided top press according to claim 5 is characterized in that: The pressing and cutting device comprises a material clamp for pressing the assembly block, the material clamp is connected to a material clamp telescopic rod, cutter telescopic rods are arranged on both sides of the material clamp telescopic rod, and a cutter for removing the conductive ring is arranged at the bottom of the cutter telescopic rod.

7. The automatic block breaking and sorting device for composite blocks of a six-sided top press according to claim 6 is characterized in that: The material clamp telescopic rod is arranged on the top seat, and the top seat is connected with a push block telescopic rod for pushing the material clamp to move.

8. The automatic block breaking and sorting device for composite blocks of a six-sided top press according to claim 7 is characterized in that: A pyrophyllite collecting bucket for collecting the removed pyrophyllite and a conductive ring collecting bucket for collecting the removed conductive rings are arranged below the workbench.

9. The automatic block breaking and sorting device for composite blocks of a six-sided top press according to claim 8 is characterized in that: A crusher is arranged at the barrel opening at the top of the pyrophyllite collecting barrel, and an exhaust fan is arranged on the side wall of the barrel opening at the top of the pyrophyllite collecting barrel, and an air outlet pipe of the exhaust fan extends into the water tank; A ramp is formed in the material column collecting barrel to arrange the material columns neatly.

10. A method for automatically breaking and sorting synthetic blocks made by a six-sided top press, characterized in that: Using the block sorting device according to claim 9 comprises the following steps: S1. Place the block, place the composite block on the pallet of the workbench, and the clearance hole of the pallet is concentric with the assembly block; S2, pressing blocks, the lower pressing block moves downward, and the upper pressing block moves upward to fix the composite block; S3, breaking by chiseling, the chiseling cutter moves downward and chisels on the pyrophyllite of the synthetic block, the removed pyrophyllite falls into the pyrophyllite collecting bucket, and the chiseling cutter moves upward and back to its position; S4, the assembly block is lifted, the slider moves up, driving the rotating disk, the telescopic rod, the rotating plate, the lower pressing block, the upper pressing block, and the assembly block to move up until the upper limit device sends a signal; S5, the assembly block flips over, the rotating disk rotates 90°, driving the telescopic rod, the rotating plate, the lower pressing block, the upper pressing block, and the assembly block to rotate 90°; S6, the assembly block moves forward, pushing the telescopic rod out, driving the rotating plate and the lower pressing block, the upper pressing block, and the assembly block to move forward until the assembly block is located directly below the material clamp; S7, the assembly block moves downward, the slider moves downward, driving the rotating disk, the telescopic rod, the rotating plate, the lower pressing block, the upper pressing block, and the assembly block to move downward until the lower limit device sends a signal; S8, the assembly block is fixed axially, and the material clamp is moved down to fix the assembly block on the workbench; S9, the assembly block is loosened radially, and the lower pressing block and the upper pressing block loosen the assembly block; S10, pushing the telescopic rod back to its original position, pushing the telescopic rod back to its original position, driving the rotating plate and the lower pressing block and the upper pressing block to move back to their original positions; S11, the slider moves up and returns to its original position, the slider moves up, driving the rotating disk, the telescopic rod, the rotating plate, the lower pressure block, and the upper pressure block to move up until the upper limit device sends a signal; S12, the rotating disk rotates back to its original position, and the rotating disk rotates 90° in the opposite direction, driving the telescopic rod, the rotating plate, and the lower and upper pressing blocks to rotate 90° in the opposite direction; S13, the slider moves down and returns to its original position, the slider moves down, driving the rotating disk, the telescopic rod, the rotating plate, the lower pressure block, and the upper pressure block to move down until the lower limit device sends a signal; S14, removing the conductive ring, the cutter moves downward, and the conductive rings at both ends of the assembly block are cut off, and the cut conductive rings fall into the conductive ring collection bucket, and the cutter moves upward back to its position; S15, push the block, the telescopic rod of the push block extends, driving the top seat, the material clamp and the material column to move forward until the material column enters the material column collection barrel; S16, the material clamp moves back to its original position; S17, the telescopic rod of the push block returns to its original position, the telescopic rod of the push block retracts, and drives the top seat and the material clamp to return to their original positions.

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