Pre-assembling mechanism and pre-assembling method for sealing ring and pole
By designing a pre-assembly mechanism for sealing rings and pole pillars, using hard material pole pillars to prevent the sealing ring from deforming, the problem of easy deformation of the sealing ring during the assembly of new energy battery cover plates is solved, and assembly quality and efficiency are improved.
Patent Information
- Application Number
- CN202411884280.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-07
AI Technical Summary
During the assembly process of new energy battery cover, the sealing ring is prone to deformation, resulting in the assembly deviation of the sealing ring and pole column, affecting the overall assembly quality and production capacity.
A pre-assembly mechanism for sealing rings and pole columns is designed. Through the matching of the sealing ring clamping vehicle and the pole column material picking vehicle, the internal frame is provided with a hard material pole to prevent the sealing ring from deforming, and the stability of the assembly is ensured through the rotary compression unit.
Effectively prevent the deformation of the seal ring, ensure the assembly quality of the seal ring and pole column, improve the overall assembly quality and efficiency, reduce waste discharge and improve product production capacity.
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Figure CN119567581A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a device for pre-assembling a sealing ring and a pole in a process of assembling new energy battery cover plate parts. Background Art
[0002] At present, when assembling new energy battery covers on the market, the base plate, pole, sealing ring, welding ring and other components are basically grabbed and placed on the assembly table one by one in the order of assembling parts. In this process, since the sealing ring is made of soft rubber material, it is very easy to deform during the installation process. Therefore, the assembly deviation of the sealing ring and the pole is the most frequent problem in the assembly process and also the difficulty in the assembly; once the assembly deviation of the sealing ring and the pole occurs, the subsequent assembly process will not be able to proceed, and it can only be discharged and disposed of, which has a great impact on the product production capacity.
[0003] Therefore, there is an urgent need for a pre-assembly mechanism to assemble the sealing ring and the pole in advance, and then assemble the pre-assembled parts with other parts under the premise of ensuring the assembly quality of the two, so as to ensure the overall assembly process. Summary of the invention
[0004] The problem to be solved by the present invention is to provide a pre-assembly mechanism of a sealing ring and a pole, so that the pole made of a hard material provides an internal skeleton for the sealing ring made of a soft material to prevent the sealing ring from deforming, thereby solving the problem that the sealing ring is easy to deform during the assembly of the cover plate and ensuring the assembly quality of the sealing ring and the pole. At the same time, the present invention also provides a pre-assembly method of the sealing ring and the pole.
[0005] The present invention provides a preassembly mechanism for a sealing ring and a pole, which comprises a sealing ring clamping carrier, a pole picking carrier, a linear module, and a gantry assembly; the sealing ring clamping carrier is connected to the linear module, the gantry assembly spans the outer upper part of the linear module, and the pole picking carrier is connected to the gantry assembly and is higher than the sealing ring clamping carrier; when the sealing ring clamping carrier moves with the sealing ring along the linear module to the bottom of the cantilever, the pole picking carrier moves with the pole along the cantilever to just above the sealing ring clamping carrier.
[0006] Furthermore, the sealing ring clamping carrier includes multiple sealing ring clamping assemblies, each sealing ring clamping assembly includes a connecting plate and two clamping units, each clamping unit includes a clamping cylinder and multiple tensioning blocks; the bottom of the connecting plate is connected to the track, the clamping cylinder is fixed on the top of the connecting plate, and each clamping jaw of the clamping cylinder is connected to a tensioning block.
[0007] Furthermore, the lower part of the tensioning block is embedded in the clamping claw of the clamping claw cylinder through the annular connecting part, and the upper part thereof is provided with a positioning part, and the tensioning part is provided inside.
[0008] Furthermore, each clamping unit also includes a limiting sleeve, which is sleeved on the outside of the clamping jaw cylinder and has a lower portion fixedly connected to the clamping jaw cylinder.
[0009] Furthermore, the gantry assembly includes two support seats, a crossbeam, a transverse module, and a height module; the two support seats are respectively located at the front and rear ends of the module, the front and rear ends of the crossbeam are respectively connected to the guide rails on the upper parts of the left and right support seats through the lower sliders, the transverse module is fixed on the side of the crossbeam, the height module is connected to the transverse module, and the pole material picking carrier is connected to the height module.
[0010] Furthermore, the pole picking carrier includes a connecting block and two pole picking units, each pole picking unit includes a clamping cylinder and multiple clamping claws; one side of the connecting block is connected to the height module, and the other side is connected to two clamping claw cylinders, and the claws of the clamping claw cylinder are connected to multiple clamping claws.
[0011] Furthermore, the upper end of the clamping claw is connected to the clamping claw cylinder, the middle is hinged to the telescopic part of the cylinder, and the lower end is a free end.
[0012] Furthermore, each pole picking unit also includes a vacuum negative pressure device, which is fixed below the telescopic rod of the clamping claw cylinder.
[0013] Furthermore, each sealing ring clamping assembly also includes a rotary clamping unit, which includes a rotary cylinder and a clamping rod; the rotary cylinder is fixed in the middle of the connecting plate and is located between the left and right clamping units, and the middle part of the clamping rod is connected to the rod end of the rotary cylinder.
[0014] The present invention provides a pre-assembly method of a sealing ring and a pole, comprising the following steps: ① when a clamping claw cylinder drives a plurality of tightening blocks to be in a retracted state, the sealing ring is placed on the tightening blocks, and then the clamping claw cylinder drives the plurality of tightening blocks to open outward, and the tightening blocks tighten and position the inner ring of the sealing ring, so that the sealing ring does not deform during transportation; ② the clamping claw cylinder located above the pole grabbing station works, the pole is grabbed by the clamping claw, and the vacuum negative pressure device adsorbs the pole, so that the pole does not fall off during transportation; ③ The sealing ring clamping carrier moves along the straight horizontal group, and the pole clamping carrier moves through the gantry assembly so that the pole clamping carrier is located directly above the sealing ring clamping carrier; ④ The connecting block moves downward along the height module to place the lower part of the pole into the inner ring on the upper part of the sealing ring, thereby realizing the pre-assembly of the pole and the sealing ring; ⑤ When the clamping rod is rotated by the rotating cylinder to coincide with the center line of the two clamping units, the clamping rod descends so that its two ends are pressed against the pole to prevent the pole from falling during transportation to the next workstation.
[0015] The advantages of the preassembly mechanism of the sealing ring and the pole of the present invention are: first, the inner ring at the lower part of the sealing ring is tightened and positioned by the sealing ring clamping carrier, and then the lower part of the pole is placed into the inner ring at the upper part of the sealing ring by the pole clamping carrier to realize the preassembly of the pole and the sealing ring. Since the pole made of hard material provides an internal skeleton for the sealing ring made of soft material to prevent the sealing ring from deforming, the problem of easy deformation of the sealing ring during the assembly of the cover plate is solved, and the assembly quality of the sealing ring and the pole is guaranteed. Second, the preassembled pole is pressed by the rotating pressing unit, so that the assembly can be reliably transported to the next assembly station, which ensures the assembly quality of the assembly and other parts, thereby improving the overall assembly quality and assembly efficiency of the new energy battery cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional diagram of the pre-assembly mechanism of the sealing ring and the pole of the present invention;
[0017] Figure 2 It is a front view of the pre-assembly mechanism of the sealing ring and the pole of the present invention;
[0018] Figure 3 yes Figure 2 Right view of .
[0019] Figure 4 It is a three-dimensional diagram of the sealing ring clamping unit.
[0020] Figure 5 It is a cross-sectional view of the sealing ring clamping unit.
[0021] Figure 6 It is a three-dimensional diagram of the tensioning block.
[0022] Figure 7 It is a bottom view of the tension block.
[0023] Figure 8 It is a three-dimensional diagram of the pole picking unit.
[0024] Fig. 9 It is a three-dimensional diagram of the gripper.
[0025] Fig.10 It is the front view of the gripper.
[0026] Fig.11 This is a schematic diagram of the assembled pole and sealing ring. DETAILED DESCRIPTION
[0027] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0028] Example 1
[0029] from Figure 1 , Figure 2 , Figure 3It can be seen that the present invention provides a pre-assembly mechanism for a sealing ring and a pole, which includes a sealing ring clamping carrier 1, a pole picking carrier 2, a linear module 3, and a gantry assembly 4; the sealing ring clamping carrier 1 is connected to the linear module 3, the gantry assembly 4 spans the outer upper part of the linear module 3, and the pole picking carrier 2 is connected to the gantry assembly 4 and is higher than the sealing ring clamping carrier 1; when the sealing ring clamping carrier moves with the sealing ring along the linear module to the bottom of the cantilever, the pole picking carrier moves with the pole along the cantilever to just above the sealing ring clamping carrier.
[0030] When the new energy battery cover plate of the present invention is assembled: while placing the sealing ring 5 on the sealing ring clamping carrier 1, the pole picking carrier 2 grabs the pole 6 at the work station; when the sealing ring clamping carrier 1 moves with the sealing ring 5 along the linear module 3 to the bottom of the gantry assembly 4, the pole picking carrier 2 moves with the pole 6 through the gantry assembly 4 to the top of the sealing ring clamping carrier 1, and the pole 6 is placed in the sealing ring clamping carrier 2 through the pole picking carrier 2, thereby realizing the pre-assembly of the sealing ring 5 and the pole 6.
[0031] The present invention pre-assembles the pole made of hard material to provide an internal skeleton for the sealing ring to prevent the sealing ring from deforming, and then performs overall assembly, thereby solving the problem of easy deformation of the sealing ring during the assembly of the cover plate. Without reducing the production efficiency, the stability of high-precision assembly of the sealing ring, a soft material, is effectively improved, the qualified rate of assembly is guaranteed, and the production efficiency is further improved.
[0032] Example 2
[0033] from Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 It can be known that the pre-assembly mechanism of the present invention: the sealing ring clamping carrier includes multiple sealing ring clamping assemblies, each sealing ring clamping assembly includes a connecting plate 11 and two clamping units, each clamping unit includes a clamping cylinder 12 and multiple tensioning blocks 13; the bottom of the connecting plate 11 is connected to the track, the clamping cylinder 12 is fixed on the top of the connecting plate 11, and each clamping jaw of the clamping cylinder 12 is connected to a tensioning block 13.
[0034] The clamping jaw cylinder 12 first drives the multiple tensioning blocks 13 to be in a retracted state, and then places the sealing ring 5 on the tensioning blocks 13. The clamping jaw cylinder 12 then drives the multiple tensioning blocks 13 to open outward, and the tensioning blocks 13 tighten and position the inner ring of the sealing ring 5 to keep it from deforming during transportation.
[0035] Example 3
[0036] from Figure 4 , Figure 5 , Figure 6 , Figure 7It can be seen that in the pre-assembly mechanism of the present invention: the lower part of the tension block 13 is embedded in the clamping claw of the clamping claw cylinder 12 through the annular connecting part 131, and the upper part thereof is provided with a positioning part 132 and a tensioning part 133 is provided inside.
[0037] When the clamping jaw cylinder 12 drives the multiple tensioning blocks 13 to be in a retracted state, the lower end surface of the sealing ring 5 contacts the positioning portion 132; the clamping jaw cylinder 12 drives the multiple tensioning blocks 13 to open outward, and the tensioning portion 133 tightens and positions the inner ring at the bottom of the sealing ring 5 to keep it from deforming during transportation.
[0038] Example 4
[0039] from Figure 4 , Figure 5 It can be known that the pre-assembly mechanism of the present invention: each clamping unit further includes a limiting sleeve 14 , which is sleeved on the outside of the clamping jaw cylinder 12 and has a lower portion fixedly connected to the clamping jaw cylinder 12 .
[0040] When the clamping jaw cylinder 12 drives the plurality of tensioning blocks 13 to open outward, the limiting sleeve 14 limits the outside of the tensioning block 13 to ensure the opening angle of the tensioning block 13 to avoid damaging the sealing ring 5.
[0041] Example 5
[0042] from Figure 1 , Figure 2 , Figure 3 It can be known that the pre-assembly mechanism of the present invention: the gantry assembly 4 includes two support seats 41, a crossbeam 42, a transverse module 43, and a height module 44; the two support seats 41 are respectively located at the front and rear ends of the module 2, the front and rear ends of the crossbeam 42 are respectively connected to the guide rails on the upper parts of the left and right support seats 41 through the lower slider, the transverse module 43 is fixed on the side of the crossbeam 22, the height module 44 is connected to the transverse module 43, and the pole material picking carrier 2 is connected to the height module 44.
[0043] The pole picking carrier 2 realizes movement in three directions of XYZ through the crossbeam 42, the transverse module 43 and the height module 24 to realize the limited release of the pole: when the sealing ring clamping carrier 1 stops moving when it comes to the bottom of the crossbeam 41 through the linear module 3, the pole picking carrier 2 that grabs the pole at the upper pole grabbing station comes to the top of the sealing ring clamping carrier 1 through the transverse module 23, and then places the pole 6 on the sealing ring 5.
[0044] Example 6
[0045] from Figure 1 , Figure 2 , Figure 3 , Figure 8It can be known that the pre-assembled mechanism of the present invention: the pole picking carrier 2 includes a connecting block 21 and two pole picking units, each pole picking unit includes a clamping cylinder 22 and a plurality of clamping claws 23; one side of the connecting block 21 is connected to the height module 44, and the other side is connected to two clamping claw cylinders 22, and the claws of the clamping claw cylinder 22 are connected to a plurality of clamping claws 23.
[0046] When the pole picking carrier 2 arrives at the pole grabbing station, the clamping claw cylinder 22 drives the clamping claw 23 to grab the pole 6; then it arrives above the sealing ring clamping carrier 1, and the connecting block 21 moves downward along the height module 44 to put the lower part of the pole 6 into the inner ring of the upper part of the sealing ring 5, thereby realizing the pre-assembly of the pole 6 and the sealing ring 5. Fig.11 As shown, the pole 6 made of a hard material provides an internal skeleton for the sealing ring 5 to prevent the sealing ring 5 from deforming, thereby solving the problem of the sealing ring being easily deformed during the assembly of the cover plate.
[0047] Example 7
[0048] from Figure 1 , Figure 2 , Figure 3 , Figure 8 It can be seen that in the pre-assembly mechanism of the present invention: the upper end of the clamping jaw 23 is connected to the clamping jaw cylinder 22, the middle is hinged to the telescopic part of the cylinder, and the lower end is a free end.
[0049] When the clamping jaw cylinder 22 works, its telescopic rod extends to push the free end of the clamping jaw 23 to open, grab the pole 6 from the outer circle of the pole, and then retracts to achieve clamping; when the pole 6 is assembled with the sealing ring 5, the telescopic rod of the clamping jaw cylinder 22 extends to push the free end of the clamping jaw 23 to open, thereby releasing the pole 6.
[0050] from Fig. 9 , Fig.10 It can be seen that the pre-assembly mechanism of the sealing ring and the pole of the present invention is as follows: the upper end of the clamping jaw 23 is embedded in the clamping jaw cylinder 22 through the annular connecting portion 231, and the lower end thereof is provided with a stepped clamping portion 232.
[0051] The clamping jaw cylinder 22 drives the plurality of clamping jaws 13 to clamp the pole 6 through the clamping portion 232 . The upper plane of the clamping portion 232 positions the end surface of the pole 6 , and the side surface of the clamping portion 232 clamps the outer circumference of the pole 5 .
[0052] Example 8
[0053] from Figure 8 It can be known that the pre-assembly mechanism of the present invention: each pole taking unit further includes a vacuum negative pressure device 24, and the vacuum negative pressure device 24 is fixed below the telescopic rod of the clamping claw cylinder 22.
[0054] After the clamping claw cylinder 22 clamps the pole 6 , the vacuum negative pressure device 24 absorbs from the upper part of the pole 6 to prevent the pole 6 from falling off during the process of moving to the upper part of the sealing ring clamping carrier 1 .
[0055] Example 9
[0056] from Figure 1 , Figure 2 , Figure 3 It can be seen that the pre-assembly mechanism of the present invention: each sealing ring clamping assembly also includes a rotary clamping unit, and the rotary clamping unit includes a rotary cylinder 15 and a clamping rod 16; the rotary cylinder 15 is fixed in the middle of the connecting plate 11 and is located in the middle of the left and right clamping units, and the middle part of the clamping rod 16 is connected to the rod end of the rotary cylinder 15.
[0057] The clamping rod 16 is lower than the cross beam 42 , so as to ensure that the sealing ring clamping carrier 1 will not interfere with the cross beam 42 when it moves to the lower part of the cross beam 42 .
[0058] When the pole 6 is not placed, the clamping rod 16 is vertical to the center line of the two clamping units; when the pole 6 is placed on the sealing ring 5, the rotary cylinder 15 works, and its rod end moves upward with the clamping rod 16 and then rotates accordingly. When the clamping rod 16 coincides with the center line of the two clamping units, the rod end of the rotary cylinder 15 moves down with the clamping rod 16, so that the two ends of the clamping rod 16 are pressed on the pole 6 to prevent the pole 6 from falling during transportation to the next workstation.
[0059] Example 10
[0060] The present invention provides a pre-assembly method of a sealing ring and a pole, comprising the following steps: ① when a clamping claw cylinder 12 drives a plurality of tightening blocks 13 to be in a retracted state, a sealing ring 5 is placed on the tightening blocks 13, and then the clamping claw cylinder 12 drives the plurality of tightening blocks 13 to open outward, and the tightening blocks 13 tighten and position the inner ring of the sealing ring 5, so that the sealing ring 5 does not deform during transportation; ② the clamping claw cylinder 22 located above the pole grabbing station works, and the pole 6 is clamped and grasped by the clamping claw 23, and the vacuum negative pressure device 24 adsorbs the pole 6, so that the pole 6 does not fall off during transportation; ③ The sealing ring clamping carrier 1 moves along the straight horizontal group 3, and the pole clamping carrier 2 moves through the gantry assembly 4 so that the pole clamping carrier 2 is located directly above the sealing ring clamping carrier 1; ④ The connecting block 21 moves downward along the height module 44, and the lower part of the pole 6 is placed into the inner ring of the upper part of the sealing ring 5, thereby realizing the pre-assembly of the pole 6 and the sealing ring 5; ⑤ When the clamping rod 16 is rotated by the rotating cylinder 15 to coincide with the center line of the two clamping units, the clamping rod 16 descends so that its two ends are pressed on the pole 6 to prevent the pole 6 from falling during transportation to the next workstation.
[0061] The advantages of the preassembly mechanism of the sealing ring and the pole of the present invention are: 1. The inner ring at the bottom of the sealing ring 5 is first tightened and positioned by the sealing ring clamping carrier 1, and then the lower part of the pole 6 is placed into the inner ring at the top of the sealing ring 5 by the pole clamping carrier 2 to realize the preassembly of the pole 6 and the sealing ring 5. Since the pole 6 made of hard material provides an internal skeleton for the sealing ring 5 made of soft material to prevent the sealing ring 5 from deforming, the problem of easy deformation of the sealing ring during the assembly of the cover plate is solved; 2. The pre-assembled pole 6 is pressed by the rotating pressing unit, so that the assembly can be reliably transported to the next assembly station, ensuring the assembly quality of the assembly and other parts, thereby improving the overall assembly quality and assembly efficiency of the new energy battery cover plate.
Claims
1. A pre-assembly mechanism of a sealing ring and a pole, characterized by: It comprises a sealing ring clamping carrier (1), a pole picking carrier (2), a linear module (3), and a gantry assembly (4); the sealing ring clamping carrier (1) is connected to the linear module (3), the gantry assembly (4) spans the outer upper part of the linear module (3), and the pole picking carrier (2) is connected to the gantry assembly (4) and is higher than the sealing ring clamping carrier (1); when the sealing ring clamping carrier moves with the sealing ring along the linear module to the bottom of the cantilever, the pole picking carrier moves with the pole along the cantilever to just above the sealing ring clamping carrier.
2. The pre-assembled mechanism according to claim 1, characterized in that: The sealing ring clamping carrier comprises a plurality of sealing ring clamping assemblies, each of which comprises a connecting plate (11) and two clamping units, each of which comprises a clamping claw cylinder (12) and a plurality of tensioning blocks (13); the bottom of the connecting plate (11) is connected to a track, the clamping claw cylinder (12) is fixed on the top of the connecting plate (11), and each clamping claw of the clamping claw cylinder (12) is connected to a tensioning block (13).
3. The pre-assembly mechanism according to claim 2 is characterized in that: The lower part of the tensioning block (13) is embedded in the clamping claw of the clamping claw cylinder (12) through an annular connecting part (131), and a positioning part (132) is arranged on the upper part thereof, and a tensioning part (133) is arranged inside.
4. The pre-assembly mechanism according to claim 2 is characterized in that: Each clamping unit also includes a limiting sleeve (14), which is sleeved on the outside of the clamping jaw cylinder (12) and has a lower part fixedly connected to the clamping jaw cylinder (12).
5. The pre-assembly mechanism according to claim 1 is characterized in that: The gantry assembly (4) comprises two support seats (41), a crossbeam (42), a transverse module (43), and a height module (44); the two support seats (41) are respectively located at the front and rear ends of the module (2); the front and rear ends of the crossbeam (42) are respectively connected to the guide rails on the upper parts of the left and right support seats (41) through the lower slider; the transverse module (43) is fixed on the side of the crossbeam (22); the height module (44) is connected to the transverse module (43); and the pole material carrier (2) is connected to the height module (44).
6. The pre-assembly mechanism according to claim 5, characterized in that: The pole picking carrier (2) comprises a connection block (21) and two pole picking units, each pole picking unit comprising a clamping claw cylinder (22) and a plurality of clamping claws (23); one side of the connection block (21) is connected to a height module (44), and the other side is connected to two clamping claw cylinders (22), and the claws of the clamping claw cylinder (22) are connected to the plurality of clamping claws (23).
7. The pre-assembly mechanism according to claim 6 is characterized in that: The upper end of the clamping claw (23) is connected to the clamping claw cylinder (22), the middle is hinged to the telescopic part of the cylinder, and the lower end is a free end.
8. The pre-assembly mechanism according to claim 6, characterized in that: Each pole-taking unit also includes a vacuum negative pressure device (24), which is fixed below the telescopic rod of the clamping claw cylinder (22).
9. The pre-assembly mechanism according to claim 1, characterized in that: Each sealing ring clamping assembly also includes a rotary clamping unit, which includes a rotary cylinder (15) and a clamping rod (16); the rotary cylinder (15) is fixed in the middle of the connecting plate (11) and is located in the middle of the left and right clamping units, and the middle part of the clamping rod (16) is connected to the rod end of the rotary cylinder (15).
10. A method for pre-assembling a sealing ring and a pole, comprising the following steps: ① When the clamping claw cylinder drives multiple tensioning blocks to be in the retracted state, the sealing ring is placed on the tensioning block, and then the clamping claw cylinder drives multiple tensioning blocks to open outward, and the tensioning block tightens and positions the inner ring of the sealing ring, so that the sealing ring does not deform during transportation; ② The clamping claw cylinder located above the pole grabbing station works, and the pole is clamped and grasped by the clamping claw, and the vacuum negative pressure device adsorbs the pole, so that the pole does not fall off during transportation; ③ The sealing ring clamping carrier moves along the straight horizontal group, and the pole clamping carrier moves through the gantry assembly so that the pole clamping carrier is located directly above the sealing ring clamping carrier; ④ The connecting block moves downward along the height module, and the lower part of the pole is placed in the inner ring of the upper part of the sealing ring, thereby realizing the pre-assembly of the pole and the sealing ring; ⑤ When the clamping rod is rotated by the rotating cylinder to coincide with the center line of the two clamping units, the clamping rod descends so that its two ends are pressed on the pole to prevent the pole from falling during transportation to the next station.