Surface rust removal device for sheet metal part machining
By designing a rust removal device including an ultrasonic rust removal machine, a roller and an injection mechanism, the problem of low rust removal efficiency caused by the sheet metal bonding inside the sheet metal parts in the prior art is solved, and rapid rust removal and efficient drainage and blow-drying of the surface of the sheet metal parts are achieved.
Patent Information
- Application Number
- CN202510091212.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the rust removal process, the existing drum ultrasonic rust removal machines have low rotation speed, which makes the sheet metal parts inside the sheet metal fit each other, making it difficult to quickly remove rust.
A rust removal device including an ultrasonic rust removal machine, a roller, a drive mechanism, an injection mechanism, a lift mechanism and a blow drying mechanism is designed. The sheet metal is flipped and dispersed through the rotation of the drum and the jetting mechanism, ensuring that its surface is completely immersed in the rust remover.
It realizes rapid rust removal on the surface of sheet metal parts, avoids the waste of rust removal agent, and speeds up the drainage and blow-drying efficiency of sheet metal parts.
Smart Images

Figure CN119588684A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sheet metal processing, in particular to a surface rust removal device for sheet metal processing. Background Art
[0002] Sheet metal parts are products processed by sheet metal technology, and they are indispensable in our lives. Sheet metal parts are made by filament power winding, laser cutting, heavy processing, metal bonding, metal drawing, plasma cutting, precision welding, roll forming, metal sheet bending, die forging, and water jet cutting. Sheet metal parts are made of metal materials. If they are not stored properly, the surface of the sheet metal parts will rust, affecting the use of the sheet metal parts. Therefore, when processing the preserved sheet metal parts, it is necessary to first use a rust removal device to remove the rust on the surface of the sheet metal parts.
[0003] Due to the different shapes of sheet metal parts, a drum-type ultrasonic rust remover is currently commonly used to remove rust from sheet metal parts. The efficiency of rust removal on sheet metal parts is improved by the high-frequency vibration of the ultrasonic rust remover and the rotation of the drum. However, in order to prevent the rust remover in the ultrasonic cleaning tank from being thrown out, the rotation speed of the drum is usually relatively low, so it is difficult to make the sheet metal parts in the drum roll and disperse quickly, resulting in a large number of sheet metal parts inside the drum being attached to each other under the action of the rust remover when the drum rotates. Therefore, the two attached sheet metal surfaces cannot achieve rapid rust removal. Summary of the invention
[0004] The object of the present invention is to provide a surface rust removal device for sheet metal processing to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A surface rust removal device for sheet metal processing, comprising:
[0007] Ultrasonic rust remover;
[0008] A roller is arranged inside the ultrasonic rust remover;
[0009] Two driving mechanisms are slidably connected at both ends of the ultrasonic rust remover to drive the drum to rotate;
[0010] Two spray mechanisms are embedded and fixed on both sides of the ultrasonic rust remover to spray water jets on the sheet metal parts in the drum;
[0011] A lifting mechanism is arranged inside the ultrasonic rust remover and is used to drain the sheet metal parts in the drum;
[0012] Two drying mechanisms are fixedly connected between the two ends of the ultrasonic rust remover and are used to quickly dry the sheet metal parts entering the drum.
[0013] Furthermore, the spray mechanism includes a rectangular shell that is fixed through the side of the ultrasonic rust remover, and a plurality of nozzles are fixed through the side of the rectangular shell located inside the ultrasonic rust remover at equal intervals. Sleeves are fixed through both ends of the two opposite side surfaces of the ultrasonic rust remover, a piston is slidably sleeved inside the sleeve, a liquid inlet pipe that is fixed through the bottom of the ultrasonic rust remover is fixed through one end of the sleeve, a liquid outlet pipe that is fixed through the inside of the rectangular shell at a corresponding position is fixed through one end of the sleeve, and one-way valves are provided inside the liquid inlet pipe and the liquid outlet pipe.
[0014] Furthermore, a tube shaft is fixedly passed through the two ends of the roller, and a plurality of cams are fixedly connected at equal angles in a circular manner at both ends of the outer wall of the tube shaft. One end of the piston is fixedly connected to a pressure rod that slides through a sleeve at a corresponding position, and the pressure rod is in a T-shaped structure. A spring is arranged between the pressure rod and the sleeve at the corresponding position.
[0015] Furthermore, both ends of the ultrasonic rust remover are penetrated by a sliding hole 1, and both ends of the outer wall of the tube shaft are fixedly connected with two symmetrical limit rings, wherein the side surface of the limit ring close to the inner end face of the ultrasonic rust remover is fixedly connected with a plurality of latch teeth 1 at equal angles in an annular manner, and the driving mechanism includes a movable plate that slides on the end face of the ultrasonic rust remover, a fixed plate is provided on one side of the movable plate, and a driving motor 1 is fixedly connected to one side of the fixed plate, and the output end of the driving motor 1 penetrates the fixed plate and the movable plate at corresponding positions and is fixedly connected to a turntable, and a plurality of latch teeth 2 that are engaged with the latch teeth 1 at corresponding positions are fixedly connected to one side of the turntable at equal angles in an annular manner, and the output end of the driving motor 1 slides through the sliding hole 1 at the corresponding position, and two symmetrical electric push rods are fixedly connected between the fixed plate and the movable plate at the corresponding position.
[0016] Furthermore, two sliding holes are provided at both ends of the ultrasonic rust remover and on both sides of the sliding hole one, the lifting mechanism includes two symmetrical connecting plates located inside the ultrasonic rust remover, the top surfaces of the connecting plates are fixedly connected to brackets plugged into the pipe axis, and both ends of one side surface of the movable plate are fixedly connected to L-shaped plates that slide through the sliding hole two at the corresponding positions and are fixedly connected to the brackets at the corresponding positions.
[0017] Furthermore, both ends of the two opposite sides of the ultrasonic rust remover are fixedly connected with fixed blocks, a round rod is rotatably connected between the two fixed blocks on the same side of the ultrasonic rust remover, and both ends of the outer wall of the round rod are wrapped and fixed with pull ropes fixedly connected to the connecting plates at corresponding positions.
[0018] Furthermore, one end of the round rod passes through a fixed block 1 at a corresponding position and is fixedly connected to a worm gear; one end face of the ultrasonic rust remover is fixedly connected to two symmetrical fixed blocks 2; a side face of the fixed block 2 passes through a worm that rotates and engages with the worm gear at a corresponding position; one end face of the ultrasonic rust remover is fixedly connected to a dual-axis motor; and two output ends of the dual-axis motor are respectively fixedly connected to the worm gears at corresponding positions.
[0019] Furthermore, both sides of the internal end surfaces of the ultrasonic rust remover are fixedly connected with limit plates, spherical grooves are provided on the sides of the limit plates, both ends of one side of the connecting plate are fixedly connected with connecting rods, and one end of the connecting rod is fixedly connected with a ball that is slidably engaged with the spherical groove at the corresponding position.
[0020] Furthermore, the tops of both ends of the two opposite side surfaces of the ultrasonic rust remover are fixedly connected with connecting frames, and the outer wall of the connecting frame is penetrated and slidably provided with a pulley abutting against the pull rope at the corresponding position.
[0021] Furthermore, the drying mechanism includes a rectangular frame fixedly connected between the two ends of the ultrasonic rust remover, a bidirectional screw is rotatably connected between the two ends of the rectangular frame, both ends of the outer wall of the bidirectional screw are penetrated by air outlet pipes that are screwed together, a joint is fixedly penetrated at the top of the air outlet pipe, one end of the bidirectional screw penetrates the rectangular frame and the side of the ultrasonic rust remover at the corresponding position, two symmetrical drive motors 2 are fixedly connected to the top of one end face of the ultrasonic rust remover, and the output end of the drive motor 2 is fixedly connected to the bidirectional screw at the corresponding position.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. Through the rotation of the drum, a part of the rust remover is poured into the two spraying mechanisms, and then the rust remover is sprayed on the sheet metal parts in the drum in the form of a water column through the spraying mechanism. Then, through the rotation of the drum and the impact of the water column, the sheet metal parts in the drum are turned over and the sheet metal parts that are attached to each other are washed away, so that the surface of the sheet metal parts can be completely immersed in the rust remover, thereby dissolving the rust spots on the surface of the sheet metal parts more quickly;
[0024] 2. The driving motor 1 can drive the turntable at the corresponding position to move toward the tube axis through the driving of the electric push rod, until the plurality of latch teeth 1 and the plurality of latch teeth 2 at the corresponding position are engaged with each other, and then the drum can be driven by the two driving motors 1 to rotate inside the ultrasonic rust remover. The rotating drum can turn over the sheet metal parts inside the ultrasonic rust remover, so that the rust remover can better remove rust from the sheet metal parts;
[0025] 3. The two round rods can be driven by the dual-axis motor to reel in the four pull ropes, and the four reeled pull ropes can enable the two connecting plates to drive the two driving mechanisms and the roller to move up and separate from the rust remover. Then, the two driving mechanisms drive the roller to rotate, so that the sheet metal in the roller can be turned over, so that the rust remover accumulated in the sheet metal can be poured out, thereby avoiding the waste of the rust remover and accelerating the efficiency of draining the sheet metal.
[0026] 4. The drum is driven to rotate by two driving mechanisms, and then the hot air generated by the external hot air blower can be used to more comprehensively dry the rust remover attached to the surface of the sheet metal parts in the drum through the reciprocating movement of the four air outlet pipes, so that when the staff takes the sheet metal parts out of the drum, they can avoid skin corrosion caused by long-term contamination of the rust remover on their hands. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 It is a schematic diagram of the interior of the ultrasonic rust remover of the present invention;
[0029] Figure 3 It is a schematic diagram of the ultrasonic rust remover in the present invention;
[0030] Figure 4 It is a schematic diagram of the drum in the present invention;
[0031] Figure 5 It is a schematic diagram of the structure of the driving mechanism in the present invention;
[0032] Figure 6 It is a schematic diagram of the structure of the injection mechanism in the present invention;
[0033] Figure 7 It is a schematic diagram of the lifting mechanism structure in the present invention;
[0034] Figure 8 It is a schematic diagram of the connecting plate in the present invention;
[0035] Fig. 9 It is a schematic diagram of the structure of the drying mechanism in the present invention.
[0036] In the figure: 1. Ultrasonic rust remover; 11. Slide hole 1; 12. Slide hole 2; 13. Fixed block 1; 14. Fixed block 2; 15. Limit plate; 16. Connecting frame; 17. Pulley; 2. Roller; 21. Pipe shaft; 22. Limit ring; 23. Gear 1; 24. Cam; 3. Driving mechanism; 31. Moving plate; 32. Fixed plate; 33. Driving motor 1; 34. Turntable; 35. Gear 2; 36. Electric push rod; 37. L-shaped plate; 4. Injection machine Structure; 41. rectangular shell; 42. nozzle; 43. sleeve; 44. liquid inlet pipe; 45. liquid outlet pipe; 46. pressure rod; 47. spring; 5. lifting mechanism; 51. connecting plate; 52. bracket; 53. round rod; 54. pull rope; 55. worm gear; 56. worm; 57. double-axis motor; 58. connecting rod; 59. ball; 6. drying mechanism; 61. rectangular frame; 62. two-way screw; 63. air outlet pipe; 64. joint; 65. driving motor 2. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] See also Figure 1-9 In an embodiment of the present invention, a surface rust removal device for sheet metal processing includes an ultrasonic rust removal machine 1, a roller 2, two driving mechanisms 3, two spraying mechanisms 4, a lifting mechanism 5 and two drying mechanisms 6. The ultrasonic rust removal machine 1 and the roller 2 arranged inside are mainly used to improve the rust removal efficiency of the sheet metal;
[0039] Two driving mechanisms 3 are slidably connected to the two ends of the ultrasonic rust remover 1, and mainly drive the roller 2 to drive the sheet metal parts inside it to roll, so as to accelerate the flow of the rust remover inside the ultrasonic rust remover 1, so that the rust remover can quickly dissolve the rust spots on the sheet metal parts;
[0040] Two spray mechanisms 4 are embedded and fixed on both sides of the ultrasonic rust remover 1, and are mainly used to suck the rust remover in the ultrasonic rust remover 1 into the spray mechanism 4, and then spray it out in the form of a water column. The sprayed water column can hit the sheet metal parts in the drum 2, so that the sheet metal parts are turned over or the sheet metal parts that are attached to each other are spread out;
[0041] The lifting mechanism 5 is arranged inside the ultrasonic rust remover 1, and is mainly used to lift the drum 2 to a certain height to remove the rust remover in the ultrasonic rust remover 1, so that the sheet metal parts in the drum 2 can be drained;
[0042] Two drying mechanisms 6 are fixedly connected between the two ends of the ultrasonic rust remover 1 and are mainly connected to an external hot air blower to quickly dry the sheet metal parts entering the drum 2 .
[0043] Specifically, firstly, the drum 2 is taken out from the interior of the ultrasonic rust remover 1, and then a certain amount of rust remover is added into the interior of the ultrasonic rust remover 1, and the sheet metal parts to be rusted are placed into the interior of the drum 2, and then the drum 2 with the sheet metal parts is placed into the interior of the ultrasonic rust remover 1 through the lifting equipment, and the drum 2 is located on the lifting mechanism 5, and then the two driving mechanisms 3 are connected to the drum 2, and the drum 2 is driven to rotate by the two driving mechanisms 3. The rotating drum 2 can drive the sheet metal parts inside it to roll, and at the same time, the rotation of the drum 2 can pour a part of the rust remover into the two injection mechanisms 4, and then the rust remover is sprayed on the sheet metal parts in the drum 2 in the form of a water column through the injection mechanism 4. Since the rotation of the drum 2 will drive the sheet metal parts to roll, and then the water column impacts the sheet metal parts, the sheet metal parts in the drum 2 are turned over and the sheet metal parts that are attached to each other are washed away, so that the surface of the sheet metal parts can be completely immersed in the rust remover, so that the rust on the surface of the sheet metal parts can be removed more quickly. The rust spots are dissolved. When the rust spots on the surface of the sheet metal are completely dissolved, the lifting mechanism 5 lifts the drum 2 and the two driving mechanisms 3 to a certain height (the drum 2 is separated from the rust remover), and then the two driving mechanisms 3 drive the drum 2 to rotate again. At the same time, the two drying mechanisms 6 blow the hot air generated by the externally connected hot air blower to the sheet metal in the drum 2 to accelerate the drying of the sheet metal. When the sheet metal in the drum 2 is dried, the drum 2 is removed from the ultrasonic rust remover 1 again by the hoisting equipment, and the lifting mechanism 5 is restored to its original position. The device allows a part of the rust remover to be poured into the two injection mechanisms 4 through the rotation of the drum 2, and then the rust remover is sprayed on the sheet metal in the drum 2 in the form of a water column through the injection mechanism 4. Then, through the rotation of the drum 2 and the impact of the water column, the sheet metal in the drum 2 is turned over and the sheet metal parts that are attached to each other are washed away, so that the surface of the sheet metal can be completely immersed in the rust remover, thereby dissolving the rust spots on the surface of the sheet metal more quickly.
[0044] Embodiment 1
[0045] like Figure 4 and Figure 6As shown, in this embodiment, the injection mechanism 4 includes a rectangular shell 41 that is fixed through the side of the ultrasonic rust remover 1, and a plurality of nozzles 42 are fixed through the side of the rectangular shell 41 located inside the ultrasonic rust remover 1 at equal intervals. Sleeves 43 are fixed through both ends of the two opposite sides of the ultrasonic rust remover 1, and a piston is slidably sleeved inside the sleeve 43. A liquid inlet pipe 44 that is fixed through the bottom of the ultrasonic rust remover 1 is fixed through one end of the sleeve 43, and a liquid outlet pipe 45 that is fixed through the inside of the rectangular shell 41 at a corresponding position is fixed through one end of the sleeve 43. Check valves are provided inside the liquid inlet pipe 44 and the liquid outlet pipe 45. A pipe shaft 21 is fixed through both ends of the drum 2, and a plurality of cams 24 are fixedly connected at both ends of the outer wall of the pipe shaft 21 at equal angles in an annular manner. A pressure rod 46 that is fixedly connected to slide through the sleeve 43 at the corresponding position at one end of the piston, and the pressure rod 46 is T-shaped. A spring 47 is provided between the pressure rod 46 and the sleeve 43 at the corresponding position.
[0046] In this embodiment, the rotation of the drum 2 drives multiple cams 24 to rotate, and the rotating cams 24 can move the pressure rod 46 at the corresponding position, and the moving pressure rod 46 can drive the piston at the corresponding position to move, and then under the elastic action of the spring 47 at the corresponding position, the piston moves back and forth inside the sleeve 43, and under the action of the two one-way valves at the corresponding position, the reciprocating piston can draw part of the rust remover in the ultrasonic rust remover 1 into the sleeve 43, and then press it into the rectangular shell 41 at the corresponding position and spray it out in the form of a water column through the nozzle 42. The sprayed water column impacts the sheet metal in the drum 2, and the sheet metal rolls under the rotation of the drum 2. Combined with the impact of the water column, the sheet metal can be turned over or the sheet metal parts that are attached to each other can be dispersed, so that the surface of the sheet metal can be completely immersed in the rust remover, thereby achieving faster rust removal of the sheet metal.
[0047] Embodiment 2
[0048] like Figure 5As shown, in the present embodiment, both ends of the ultrasonic rust remover 1 are penetrated with a sliding hole 11, and both ends of the outer wall of the tube shaft 21 are fixedly connected with two symmetrical limiting rings 22, wherein the side surface of the limiting ring 22 close to the inner end surface of the ultrasonic rust remover 1 is annularly and equiangularly fixedly connected with a plurality of latch teeth 23, and the driving mechanism 3 includes a moving plate 31 sliding on the end surface of the ultrasonic rust remover 1, a fixed plate 32 is arranged on one side of the moving plate 31, and a driving motor 33 is fixedly connected to one side of the fixed plate 32, and the output end of the driving motor 33 penetrates the fixed plate 32 and the moving plate 31 at the corresponding position and is fixedly connected with a turntable 34, and a plurality of latch teeth 2 35 engaged with the latch teeth 23 at the corresponding position are fixedly connected to one side of the turntable 34 at annularly and equiangularly fixedly, and the output end of the driving motor 33 slides through the sliding hole 11 at the corresponding position, and two symmetrical electric push rods 36 are fixedly connected between the fixed plate 32 and the moving plate 31 at the corresponding position.
[0049] In this embodiment, the driving motor 1 33 can drive the turntable 34 at the corresponding position to move toward the tube axis 21 through the driving of the electric push rod 36 until the multiple latch teeth 1 23 and the multiple latch teeth 2 35 at the corresponding position are engaged with each other, and then the two driving motors 1 33 can drive the drum 2 to rotate inside the ultrasonic rust remover 1. The rotating drum 2 can flip the sheet metal parts inside it, so that the rust remover can better remove rust from the sheet metal parts.
[0050] Embodiment 3
[0051] like Figure 7 and Figure 8As shown, in this embodiment, two sliding holes 12 are penetrated at both ends of the ultrasonic rust remover 1 and on both sides of the sliding hole 11, the lifting mechanism 5 includes two symmetrical connecting plates 51 located inside the ultrasonic rust remover 1, the top surface of the connecting plate 51 is fixedly connected to a bracket 52 plugged into the pipe shaft 21, both ends of one side surface of the movable plate 31 are fixedly connected to an L-shaped plate 37 that slides through the sliding hole 12 at the corresponding position and is fixedly connected to the bracket 52 at the corresponding position, both ends of the two opposite side surfaces of the ultrasonic rust remover 1 are fixedly connected to a fixed block 13, a round rod 53 is rotatably connected between the two fixed blocks 13 located on the same side surface of the ultrasonic rust remover 1, and both ends of the outer wall of the round rod 53 are wound and fixed with a pull rope 54 fixedly connected to the connecting plate 51 at the corresponding position, and one end of the round rod 53 penetrates the fixed block 13 at the corresponding position and is fixedly connected A worm gear 55 is connected, and one end face of the ultrasonic rust remover 1 is fixedly connected to two symmetrical fixed blocks 14, and the side of the fixed block 14 is penetrated by a worm 56 that rotates and meshes with the worm gear 55 at the corresponding position. A double-axis motor 57 is fixedly connected to one end face of the ultrasonic rust remover 1, and the two output ends of the double-axis motor 57 are respectively fixedly connected to the worm 56 at the corresponding positions. Both sides of the two end faces inside the ultrasonic rust remover 1 are fixedly connected to limit plates 15, and a spherical groove is provided on the side of the limit plate 15. Both ends of one side of the connecting plate 51 are fixedly connected to connecting rods 58, and one end of the connecting rod 58 is fixedly connected to a ball 59 that slides and engages with the spherical groove at the corresponding position. The tops of the two ends of the two opposite side faces of the ultrasonic rust remover 1 are fixedly connected to a connecting frame 16, and the outer wall of the connecting frame 16 is penetrated by a pulley 17 that slides and abuts against the pull rope 54 at the corresponding position.
[0052] In this embodiment, the drum 2 with the sheet metal parts is placed between the two brackets 52 by using the lifting equipment, and the bracket 52 is located between the two limit rings 22, and then the drum 2 can be rotated between the two brackets 52 by the two driving mechanisms 3. When the rust removal of the sheet metal parts in the drum 2 is completed, the two round rods 53 can be rotated by the drive of the double-axis motor 57, and the rotating round rods 53 can reel in the two pull ropes 54 at the corresponding positions, so that the two connecting plates 51 can be moved up, and the two upwardly moved connecting plates 51 can drive the drum 2 to move up, so that the drum 2 is separated from the rust remover. At the same time, the upward movement of the drum 2 can drive the two driving mechanisms 3 to move up. When the drum 2 moves up to a certain height, the two driving mechanisms 3 drive the drum 2 to rotate again, so that the sheet metal parts in the drum 2 are turned over again, so that the rust remover accumulated in the sheet metal parts can be poured out (because some sheet metal parts are L-shaped or V-shaped structures after bending, and rust remover is easily accumulated inside), so that the waste of rust remover can be avoided and the efficiency of draining the sheet metal parts can be accelerated.
[0053] Embodiment 4
[0054] like Fig. 9 As shown, in this embodiment, the drying mechanism 6 includes a rectangular frame 61 fixedly connected between the two ends of the inside of the ultrasonic rust remover 1, and a bidirectional screw rod 62 is rotatably connected between the two ends of the inside of the rectangular frame 61. The two ends of the outer wall of the bidirectional screw rod 62 are penetrated by an air outlet pipe 63 that is screwed together, and the top of the air outlet pipe 63 is penetrated and fixed with a joint 64. One end of the bidirectional screw rod 62 penetrates the rectangular frame 61 and the side of the ultrasonic rust remover 1 at the corresponding position, and two symmetrical driving motors 65 are fixedly connected to the top of one end surface of the ultrasonic rust remover 1, and the output end of the driving motor 65 is fixedly connected to the bidirectional screw rod 62 at the corresponding position.
[0055] In this embodiment, firstly, the air supply pipe of the external hot air blower is divided into four branches by using a three-way pipe or a four-way pipe for diversion, and then the four air supply pipes are respectively inserted into the joints 64 at the corresponding positions, and the drum 2 is moved up to a certain height by the lifting mechanism 5, and the drum 2 is driven to rotate by the two driving mechanisms 3, and then the hot air blower is started to inject the generated hot air into the four air outlet pipes 63 and sprayed out from the air outlet of the air outlet pipes 63. At the same time, the two air outlet pipes at the same two-way screw 62 can be reciprocated by the forward and reverse rotation of the two driving motors 65. The reciprocating air outlet pipe 63 allows the sprayed hot air to more comprehensively dry the rust remover attached to the surface of the sheet metal parts in the drum 2, so that when the staff takes the sheet metal parts out of the drum 2, the skin corrosion caused by long-term contamination of the hands with the rust remover can be avoided.
[0056] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0057] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A surface rust removal device for sheet metal processing, characterized in that: include: Ultrasonic rust remover (1); A roller (2) is arranged inside the ultrasonic rust remover (1); Two driving mechanisms (3) are slidably connected to two ends of the ultrasonic rust remover (1) and are used to drive the roller (2) to rotate; Two spray mechanisms (4) are embedded and fixed on both sides of the ultrasonic rust remover (1) and are used to spray water jets onto the sheet metal parts in the drum (2); A lifting mechanism (5) is arranged inside the ultrasonic rust remover (1) and is used to drain water from the sheet metal parts in the drum (2); Two drying mechanisms (6) are fixedly connected between the two ends of the ultrasonic rust remover (1) and are used to quickly dry the sheet metal parts in the drum (2).
2. The surface rust removal device for sheet metal processing according to claim 1, characterized in that: The spray mechanism (4) comprises a rectangular shell (41) which is fixedly penetrated through the side of the ultrasonic rust remover (1); a plurality of spray heads (42) are fixedly penetrated through the side of the rectangular shell (41) located inside the ultrasonic rust remover (1) at equal intervals; sleeves (43) are fixedly penetrated through the two ends of the two opposite side surfaces of the ultrasonic rust remover (1); a piston is slidably sleeved inside the sleeve (43); a liquid inlet pipe (44) which is fixedly penetrated through the bottom of the ultrasonic rust remover (1) is fixedly penetrated through one end of the sleeve (43); a liquid outlet pipe (45) which is fixedly penetrated through the inside of the rectangular shell (41) at a corresponding position is fixedly penetrated through one end of the sleeve (43); and a one-way valve is provided inside each of the liquid inlet pipe (44) and the liquid outlet pipe (45).
3. The surface rust removal device for sheet metal processing according to claim 2, characterized in that: A tube shaft (21) is fixedly passed through the two ends of the roller (2), and a plurality of cams (24) are fixedly connected to the two ends of the outer wall of the tube shaft (21) at equal angles in an annular manner. One end of the piston is fixedly connected to a pressure rod (46) that passes through and slides through a sleeve (43) at a corresponding position, and the pressure rod (46) is in a T-shaped structure. A spring (47) is provided between the pressure rod (46) and the sleeve (43) at the corresponding position.
4. The surface rust removal device for sheet metal processing according to claim 3, characterized in that: Both ends of the ultrasonic rust remover (1) are penetrated by a sliding hole (11), and both ends of the outer wall of the tube shaft (21) are fixedly connected to two symmetrical limiting rings (22), wherein the side surface of the limiting ring (22) close to the inner end surface of the ultrasonic rust remover (1) is annularly fixedly connected to a plurality of latch teeth (23) at equal angles, and the driving mechanism (3) comprises a moving plate (31) sliding on the end surface of the ultrasonic rust remover (1), a fixed plate (32) is arranged on one side of the moving plate (31), and a driving mechanism (23) is fixedly connected to one side of the fixed plate (32). A motor (33) is provided, wherein the output end of the driving motor (33) penetrates a fixed plate (32) and a movable plate (31) at corresponding positions and is fixedly connected to a rotating disk (34); a side surface of the rotating disk (34) is annularly and equiangularly fixedly connected with a plurality of latching teeth (35) that are engaged with latching teeth (23) at corresponding positions; the output end of the driving motor (33) penetrates and slides with a sliding hole (11) at a corresponding position; and two symmetrical electric push rods (36) are fixedly connected between the fixed plate (32) and the movable plate (31) at a corresponding position.
5. The surface rust removal device for sheet metal processing according to claim 4, characterized in that: The two ends of the ultrasonic rust remover (1) and both sides of the sliding hole (11) are penetrated by sliding holes (12); the lifting mechanism (5) comprises two symmetrical connecting plates (51) located inside the ultrasonic rust remover (1); the top surface of the connecting plate (51) is fixedly connected to a bracket (52) plugged into the pipe shaft (21); and both ends of one side surface of the movable plate (31) are fixedly connected to an L-shaped plate (37) that slides through the sliding hole (12) at a corresponding position and is fixedly connected to the bracket (52) at the corresponding position.
6. The surface rust removal device for sheet metal processing according to claim 5, characterized in that: Both ends of the two opposite side surfaces of the ultrasonic rust remover (1) are fixedly connected to fixed blocks (13); a round rod (53) is rotatably connected between the two fixed blocks (13) located on the same side of the ultrasonic rust remover (1); and both ends of the outer wall of the round rod (53) are wrapped and fixed with a pull rope (54) fixedly connected to the connecting plate (51) at the corresponding position.
7. The surface rust removal device for sheet metal processing according to claim 6, characterized in that: One end of the round rod (53) passes through a fixed block 1 (13) at a corresponding position and is fixedly connected to a worm gear (55); one end face of the ultrasonic rust remover (1) is fixedly connected to two symmetrical fixed blocks 2 (14); a worm (56) that is rotatably engaged with the worm gear (55) at a corresponding position passes through a side face of the fixed block 2 (14); one end face of the ultrasonic rust remover (1) is fixedly connected to a double-axis motor (57); two output ends of the double-axis motor (57) are respectively fixedly connected to the worm gear (56) at the corresponding position.
8. The surface rust removal device for sheet metal processing according to claim 7, characterized in that: The two ends of the inner side of the ultrasonic rust remover (1) are fixedly connected to limit plates (15), the side of the limit plate (15) is provided with a spherical groove, and the two ends of one side of the connecting plate (51) are fixedly connected to connecting rods (58), and one end of the connecting rod (58) is fixedly connected to a ball (59) that is slidably engaged with the spherical groove at a corresponding position.
9. The surface rust removal device for sheet metal processing according to claim 8, characterized in that: The tops of both ends of the two opposite side surfaces of the ultrasonic rust remover (1) are fixedly connected to a connecting frame (16), and a pulley (17) is slidably passed through the outer wall of the connecting frame (16) and abuts against the pull rope (54) at the corresponding position.
10. The surface rust removal device for sheet metal processing according to claim 9, characterized in that: The drying mechanism (6) comprises a rectangular frame (61) fixedly connected between the two ends of the ultrasonic rust remover (1); a bidirectional screw rod (62) is rotatably connected between the two ends of the rectangular frame (61); an air outlet pipe (63) is threadedly inserted through both ends of the outer wall of the bidirectional screw rod (62); a joint (64) is fixedly inserted through the top end of the air outlet pipe (63); one end of the bidirectional screw rod (62) penetrates the rectangular frame (61) and the side surface of the ultrasonic rust remover (1) at corresponding positions; two symmetrical drive motors (65) are fixedly connected to the top end of one end surface of the ultrasonic rust remover (1); and the output end of the drive motor (65) is fixedly connected to the bidirectional screw rod (62) at the corresponding position.