Active rotary steel collar group and rotary method
By adopting active rotary steel collar set in textile machinery and using an annular transmission belt and motor drive, the same rotation of the joint steel collar and the wire ring is achieved, which solves the wear and high temperature problems caused by friction during high-speed operation, extends the service life and improves production efficiency.
Patent Information
- Application Number
- CN202411669355.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-03-11
AI Technical Summary
In existing textile machinery, the steel collar and the wire ring are worn, high temperature, fly off, burned or unstable when running at high speed, resulting in yarn breakage, and the service life of the steel collar is relatively short.
The active rotary steel collar group is adopted. By assembling the frame body, joint steel collar, rotating components and driving components on the textile equipment, and driving them with an annular transmission belt and motor drive, the joint steel collar and the wire ring are realized in the same direction, reducing the relative motion speed and friction.
It effectively reduces the friction between the wire ring and the jointed steel collar, extends the service life of the steel collar, avoids wear and high temperature problems caused by friction, improves the movement speed and ingot speed of the wire ring, and improves the production efficiency.
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Figure CN119593114A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of textile equipment, and in particular relates to an active rotating steel ring group and a rotating method. Background Art
[0002] The steel ring is a steel ring-shaped component that plays a twisting and winding role in textile machinery such as ring spinning machines and ring twisting machines.
[0003] The "ring" of the ring spindle refers to the steel collar. Figure 1 As shown, the wire ring 8 on the one-piece steel collar 1 on the frame 7 is sleeved on the raceway groove of the one-piece steel collar 1. During spinning, the bobbin 9 drives the wire ring to rotate on the raceway groove. When the wire ring 8 rotates one circle, the yarn is twisted. The wire ring 8 is generally a small circle with a notch bent by steel wire. When it rotates on the steel collar, it slides closely on the inner side of the steel collar raceway due to the action of centrifugal force.
[0004] The relative speed between the wire ring and the connected steel collar is very high, which will cause wear and high temperature (above 300°C) due to friction, causing the wire ring to fly off, burn or rotate unsteadily, resulting in yarn breakage.
[0005] Therefore, it is necessary to propose a combination of steel collar and wire ring that can adapt to high-speed operation with less breakage and extend the service life of the steel collar, which is a problem that needs to be solved at present. Summary of the invention
[0006] In order to solve the problems in the related art, the present application provides an active rotating steel ring group and a rotating method, which solves the defects mentioned in the background technology.
[0007] The technical solution is as follows:
[0008] An active rotary steel collar group is assembled on a textile equipment, comprising: a frame, which is arranged on the textile equipment, and a plurality of through holes are penetrated on the frame, each of which is equipped with a conjoined steel collar; a runway groove is opened inside the conjoined steel collar; a wire ring is mounted on the runway groove of the conjoined steel collar; a rotating assembly is assembled between the inner wall of the through hole and the outer wall of the conjoined steel collar; a driving assembly, including a main driving member and a slave driving member installed on the frame; an annular transmission belt wound around the main driving member, all the conjoined steel collars, and the slave driving member; the main driving member is connected to an external power source; the annular transmission belt on the driving assembly drives the conjoined steel collar, which rotates with the cooperation of the rotating assembly, thereby reducing the relative movement speed and relative friction between the wire ring and the conjoined steel collar in the working state.
[0009] In a further embodiment, the rotating assembly is a thin-walled bearing assembled between the inner wall of the through hole and the outer wall of the one-piece steel collar.
[0010] In a further embodiment, the main driving member is a pulley installed on one side of the frame, and the pulley is connected to the external power source.
[0011] In a further embodiment, the external power source is an electric motor; and the endless transmission belt is an endless spindle belt.
[0012] In a further embodiment, a through slot is provided on one side of the frame, and a tensioning moving wheel is installed on the through slot by bolts; the annular spindle belt passes around and is transmission-connected to the tensioning moving wheel.
[0013] In a further embodiment, a tensioning wheel is installed on the frame on one side of the one-piece steel collar, and the tensioning wheel corresponds to the one-piece steel collar one by one; the annular spindle belt passes around and transmission-connects the one-piece steel collar and the tensioning wheel in sequence.
[0014] The present invention also provides an active rotation method, which is implemented based on the above-mentioned active rotation ring group, and the steps are as follows:
[0015] Step 1), when the textile equipment is spinning, the yarn is wound around the bobbin, driving the wire ring to rotate on the track groove of the conjoined steel collar;
[0016] Step 2), the motor drives the pulley to rotate, drives the pulley to rotate, drives the annular spindle belt to rotate under the rotation of the pulley, and the annular spindle belt drives the conjoined steel ring to rotate, so that the conjoined steel ring and the bobbin rotate in the same direction;
[0017] Step 3), when the textile equipment is running, the yarn tube is driven to rotate, the motor drives the pulley to rotate, the pulley drives the annular spindle belt to drive the one-piece steel collar to rotate, and the rotation speed of the one-piece steel collar can be controlled according to the change of yarn tension; the direction of rotation of the one-piece steel collar is consistent with the direction of rotation of the steel wire ring on the runway groove of the one-piece steel collar, at this time, the relative linear speed between the one-piece steel collar and the steel wire ring is reduced, thereby reducing the friction between the steel wire ring and the one-piece steel collar.
[0018] In a further embodiment, the yarn tension distribution law is:
[0019] T W >T O >T R >T S
[0020] Among them, T W is the winding tension, T O is the tension at the top of the balloon (where the wire ring hooks the yarn guide), T R is the tension at the bottom of the balloon (wire ring), T S is the spinning section tension;
[0021] The expression of the tension at the bottom of the balloon is:
[0022]
[0023] Where G is the weight of the wire ring; n is the spindle speed, 1000r / min; R is the radius of the one-piece steel collar, in cm; f is the "wedge friction coefficient" between the wire ring and the one-piece steel collar; is the yarn winding angle; θn is the direction angle of the reaction force of the conjoined steel collar on the wire ring; α R is the bottom angle of the balloon; K is the tension ratio, K = T W / T R .
[0024] By adopting the above technical solution, compared with the prior art, the beneficial effects of the technology of this patent are:
[0025] The present invention reduces the friction of the wire ring when it rotates on the runway groove, thereby avoiding wear and high temperature caused by friction, and avoiding the wire ring from flying off, burning or unstable rotation, which leads to yarn breakage. At the same time, the present invention can increase the movement speed of the wire ring, thereby increasing the spindle speed and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and, together with the description, serve to explain the principles of the invention.
[0027] Figure 1 It is a structural diagram of a frame, a joint body, and a wire ring in the prior art;
[0028] Figure 2 It is a structural schematic diagram of the present invention.
[0029] Figure 3 It is a schematic diagram of the structure of the connected steel collar in the present invention.
[0030] In the figure:
[0031] 1. One-piece steel collar; 2. Thin-walled bearing; 3. Tensioning wheel; 4. Pulley; 5. Tensioning moving wheel; 6. Ring spindle belt; 7. Frame; 8. Wire ring; 9. Bobbin. DETAILED DESCRIPTION
[0032] The preferred embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the preferred embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.
[0033] The terms used in this application are for the purpose of describing specific embodiments only and are not intended to limit this application. The singular forms of "a", "said" and "the" used in this application and the appended claims are also intended to include plural forms unless the context clearly indicates other meanings. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more associated listed items.
[0034] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0035] Example 1
[0036] like Figure 2-3 As shown, an active rotary steel ring group is assembled on a textile device, and comprises a frame 7, and the frame 7 is arranged on the textile device. Generally, the textile device refers to textile machinery such as a ring spinning frame and a ring twisting frame.
[0037] The frame 7 is provided with a plurality of through holes, each of which is provided with a one-piece steel collar 1. A raceway groove is provided inside the one-piece steel collar 1. The wire ring 8 is sleeved on the raceway groove of the one-piece steel collar 1. The above structure is an existing structure and is installed on an existing textile equipment. Its structure and principle have been introduced in the background technology.
[0038] The rotating assembly is assembled between the inner wall of the through hole and the outer wall of the one-piece steel ring 1. The best choice of the rotating assembly is a thin-walled bearing 2 assembled between the inner wall of the through hole and the outer wall of the one-piece steel ring 1.
[0039] In order to realize the rotation of the conjoined steel collar 1, a driving assembly is designed on the frame 7 to drive the conjoined steel collar 1 to rotate, so as to realize the same-direction rotation of the conjoined steel collar 1 and the wire ring 8. The driving assembly includes a main driving member and a slave driving member installed on the frame 7, and an annular transmission belt wound around the main driving member, all the conjoined steel collars 1, and the slave driving member, and the main driving member is connected to an external power source. Specifically, the external power source uses a motor, and the annular transmission belt uses an annular spindle belt 6. The main driving member is a pulley 4 installed on one side of the frame 7, and the pulley 4 is connected to the motor.
[0040] In order to ensure the tension of the annular ingot band 6, a through slot is provided on one side of the frame 7, and a tensioning moving wheel 5 is installed on the through slot by bolts, and the annular ingot band 6 passes through and is connected to the tensioning moving wheel 5. A tensioning wheel 3 is installed on the frame 7 on one side of the conjoined steel ring 1, and the tensioning wheel 3 corresponds to the conjoined steel ring 1 one by one. The annular ingot band 6 passes through and is connected to the conjoined steel ring 1 and the tensioning wheel 3 in turn.
[0041] Example 2
[0042] An active rotation method is implemented based on an active rotating ring group in Example 1, and the steps are as follows:
[0043] Step 1), when the textile equipment is spinning, the yarn is wound around the bobbin 9, driving the wire ring 8 to rotate on the track groove of the conjoined steel collar 1;
[0044] Step 2, the motor drives the pulley 4 to rotate, the pulley 4 rotates, the annular spindle belt 6 is driven to rotate, and the annular spindle belt 6 drives the conjoined steel ring 1 to rotate, so that the conjoined steel ring 1 and the bobbin 9 rotate in the same direction;
[0045] Step 3: When the textile equipment is running, the bobbin 9 is driven to rotate, and the motor drives the pulley 4 to rotate. The pulley 4 drives the annular spindle belt 6 to drive the one-piece steel collar 1 to rotate, and the rotation speed of the one-piece steel collar can be controlled according to the change of the yarn tension. The direction of rotation of the one-piece steel collar is consistent with the direction of the wire ring 8 on the runway groove of the one-piece steel collar 1; at this time, the relative linear speed between the one-piece steel collar 1 and the wire ring 8 is reduced, thereby reducing the friction between the wire ring 8 and the one-piece steel collar 1.
[0046] Working principle description:
[0047] The motor and the annular spindle belt drive the one-piece steel collar to rotate on the frame, and rotate in the same direction as the wire ring driven by the bobbin, thereby reducing the relative linear speed between the one-piece steel collar and the wire ring, and when necessary, the relative linear speed can be set to zero.
[0048] The design of this embodiment reduces the friction of the wire ring when it rotates on the runway groove, thereby avoiding wear and high temperature caused by friction, and preventing the wire ring from flying off, burning or unstable rotation, which may lead to yarn breakage. At the same time, the technology of this embodiment can also increase the movement speed of the wire ring, thereby increasing the spindle speed and improving production efficiency.
[0049] Those skilled in the art will readily appreciate other embodiments of the present invention after considering the specification and practicing the invention invented herein. This application is intended to cover any variations, uses or adaptations of the present invention that follow the general principles of the present invention and include common knowledge or customary techniques in the art that are not invented by the present invention. The specification and examples are intended to be exemplary only, and the true scope and spirit of the present invention are indicated by the appended claims.
[0050] It should be understood that the present invention is not limited to the exact construction that has been described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.
Claims
1. An active rotary ring group, mounted on a textile device, comprising: A frame is provided on the textile equipment, wherein a plurality of through holes are formed on the frame, and each through hole is equipped with a conjoined steel collar; and a runway groove is provided inside the conjoined steel collar; A wire ring, mounted on the raceway groove of the one-piece steel collar; It is characterized in that A rotating assembly is assembled between the inner wall of the through hole and the outer wall of the one-piece steel collar; The driving assembly comprises a main driving member and a slave driving member mounted on the frame; an annular transmission belt wound around the main driving member, all the conjoined steel collars, and the slave driving member; the main driving member is connected to an external power source; The annular transmission belt on the driving assembly drives the one-piece steel ring to rotate under the cooperation of the rotating assembly, thereby reducing the relative movement speed and relative friction between the wire ring and the one-piece steel ring in the working state.
2. The active rotating ring group according to claim 1, characterized in that: The rotating assembly is a thin-walled bearing assembled between the inner wall of the through hole and the outer wall of the connected steel collar.
3. The active rotating ring group according to claim 1, characterized in that: The main driving member is a pulley installed on one side of the frame, and the pulley is connected to the external power source.
4. The active rotating ring group according to claim 3, characterized in that: The external power source is an electric motor; the annular transmission belt is an annular spindle belt.
5. The active rotating ring group according to claim 4, characterized in that: A through slot is provided on one side of the frame, and a tensioning moving wheel is installed on the through slot through bolts; the annular spindle belt passes around and is transmission-connected to the tensioning moving wheel.
6. An active rotating ring group according to claim 5, characterized in that: A tensioning wheel is installed on the frame on one side of the one-piece steel collar, and the tensioning wheel corresponds to the one-piece steel collar one by one; the annular spindle belt passes around and drives the one-piece steel collar and the tensioning wheel in sequence.
7. An active rotation method, implemented based on an active rotating ring group according to claims 1-6, characterized in that: Here are the steps: Step 1), when the textile equipment is spinning, the yarn is wound around the bobbin, driving the wire ring to rotate on the track groove of the conjoined steel collar; Step 2), the motor drives the pulley to rotate, drives the pulley to rotate, drives the annular spindle belt to rotate under the rotation of the pulley, and the annular spindle belt drives the conjoined steel ring to rotate, so that the conjoined steel ring and the bobbin rotate in the same direction; Step 3), when the textile equipment is running, the yarn tube is driven to rotate, the motor drives the pulley to rotate, the pulley drives the annular spindle belt to drive the one-piece steel collar to rotate, and the rotation speed of the one-piece steel collar can be controlled according to the change of yarn tension; the direction of rotation of the one-piece steel collar is consistent with the direction of rotation of the steel wire ring on the runway groove of the one-piece steel collar, at this time, the relative linear speed between the one-piece steel collar and the steel wire ring is reduced, thereby reducing the friction between the steel wire ring and the one-piece steel collar.
8. An active rotating ring group according to claim 7, characterized in that: The yarn tension distribution law is: T W >T O >T R >T S in, T W is the winding tension, T O is the tension at the top of the balloon (where the wire ring hooks the yarn guide), T R is the tension at the bottom of the balloon (wire ring), T S is the spinning section tension; The expression of the tension at the bottom of the balloon is: in, G is the weight of the wire ring; n is the spindle speed, 1000r / min; R is the radius of the one-piece steel collar, in cm; f is the "wedge friction coefficient" between the wire ring and the one-piece steel collar; is the yarn winding angle; θn is the direction angle of the reaction force of the one-piece steel ring on the wire traveler; α R is the bottom angle of the balloon K is the tension ratio, K = T W / T R .
Citation Information
Patent Citations
Active rotating steel collar
CN109763220A
Textile equipment
CN112064153A
Spindle winding spinning frame
CN209779081U
Parallel winding spinning frame
CN209941177U
Power transmission assembly and working machine
CN218267065U