Device capable of greatly improving surface quality of aluminum alloy extruded profile

Abstract

The invention relates to the technical field of aluminum alloy extrusion, in particular to a device capable of greatly improving the surface quality of aluminum alloy extruded profiles, which comprises a first extruder wallboard, a control panel is mounted on the right side surface of the first extruder wallboard, and a first extrusion die is mounted on the left side of the first extruder wallboard. A first die working belt is installed on the left side of the first extrusion die, a second die working belt is installed on the left side of the first die working belt, a second extrusion die is installed on the left side of the second die working belt, and a second extruder wallboard is installed on the left side of the second extrusion die. The surface quality of the hot extrusion aluminum profile can be greatly improved, the production efficiency of an extruder is improved, the labor intensity of workers is reduced, the adverse effect of waste liquid discharge on the environment is greatly relieved, the mold rotting cost is also saved, and the blank of the technical field in China is filled up.

Description

Technical Field

[0001] The invention relates to the technical field of aluminum alloy extrusion, and in particular to a device which can greatly improve the surface quality of aluminum alloy extruded profiles. Background Art

[0002] For a long time, the entire aluminum alloy extrusion industry in the world has faced a common difficulty. In the initial stage of extrusion with a new die, the profile surface is very good. As the extrusion volume increases, a layer of aluminum oxide particles will slowly accumulate on the outer end face of the die working belt. The aluminum oxide particles come from the surface of the high-temperature aluminum profile that has just been extruded. After the extruded profile comes out of the die working belt, some aluminum oxide particles fall off and stick to the end face of the die working belt. As time goes by, the amount of accumulated aluminum oxide increases, and the height gradually becomes flush with the height of the die working belt. The high-temperature profile coming out of the working belt will be scratched by the aluminum oxide accumulated flush with the die working belt. The hardness of aluminum oxide particles is very high, second only to diamond, which causes wire drawing marks on the surface of the aluminum profile.

[0003] Part of the accumulated alumina particles are adhered and carried away by the high-temperature aluminum profiles just taken out of the work, forming granular defects on the surface of the aluminum profiles. As the number of extrusions increases, the amount of alumina accumulated on the die end face increases, and the wire drawing phenomenon on the profile surface becomes more serious, resulting in a serious deterioration of the profile surface quality. When the surface wire drawing depth and amount exceed a certain limit, a new die can only be replaced to start a new round of extrusion;

[0004] The replaced mold needs to be corroded with NA (OH) solution to corrode the residual aluminum in the mold cavity. The waste liquid generated by the corrosion is very difficult to handle, which increases the burden on the environment and generates a lot of processing costs. Each time the mold is used to rot the waste aluminum, it needs to be manually polished, which is time-consuming and labor-intensive, and also produces dust that affects the health of the mold-casting workers. After each mold is replaced, the first section of bar extrusion requires material traction, which leads to material waste. Each mold replacement takes about half an hour, resulting in a decrease in machine utilization and a waste of energy and labor. Wiredrawing and granular defects have long been a chronic disease that has plagued the entire aluminum extrusion industry. Alloys of different grades and shapes will have this problem.

[0005] In this regard, China applied for patent number: CN102000711B, which discloses an extrusion tool, including an extrusion die support and a large scissors. The extrusion die support is provided with an inclined surface inclined relative to the large scissors on one end close to the large scissors, and an angle is formed between the inclined surface and the end face close to the large scissors; an adjustment gasket is provided between the guide rod of the large scissors and the blade connection. The present invention adjusts the shearing residue through the inclined surface of the extrusion die support and the large scissors adjustment gasket to achieve the existence of residues without residual residues on the die end face. In the process of shearing residues, due to the adjustment of the inclined surface of the extrusion die support and the large scissors adjustment gasket and the change of the shearing position, the gaps and sizes caused by some mechanism designs and wear of the extruder are overcome, and no residual residues are left on the end surface of the extrusion die during shearing. The problem of mold blockage, product scrapping, "large cap" caused by the failure of the extrusion cylinder to be locked, and the large scissors being stuck by the residual residues is solved. The present invention also discloses an extruder with the above-mentioned extrusion tool.

[0006] The entire industry has been constantly improving through measures such as mold optimization design, temperature optimization design, material optimization, process optimization, mold online cooling, and mold outlet inert gas protection, but the effects are not very obvious. Basically, the surface quality problem is solved by replacing the mold, which has caused huge energy waste, low production efficiency, and waste liquid from rotten molds has affected the environment. We are eager to find a new method that can solve the surface defects of aluminum alloy extruded profiles such as wiredrawing and particles caused by the accumulation of alumina particles, and greatly improve the surface quality of aluminum alloy extruded profiles. The entire industry has been constantly exploring for so many years, hoping to make a breakthrough, but there has been no breakthrough. Therefore, it has become an urgent problem to be solved for us to improve and improve the above-mentioned problems. Summary of the invention

[0007] The purpose of the present invention is to provide a device that can greatly improve the surface quality of aluminum alloy extruded profiles, so as to solve the problem that the aluminum oxide particles mentioned in the above background technology fall off and stick to the end surface of the die working belt. As time goes by, the amount of accumulated aluminum oxide increases, and the height gradually becomes flush with the height of the die working belt. The high-temperature profiles coming out of the working belt will be scratched by the aluminum oxide accumulated flush with the die working belt. The hardness of aluminum oxide particles is very high, second only to diamond, which causes the problem of wire drawing marks on the surface of the aluminum profile.

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device capable of greatly improving the surface quality of aluminum alloy extruded profiles, comprising a first extruder wall panel, a control panel installed on the right side surface of the first extruder wall panel, a first extrusion die installed on the left side of the first extrusion die, a first die working belt installed on the left side of the first extrusion die, a second die working belt installed on the left side of the first die working belt, a second extrusion die installed on the left side of the second die working belt, a second extrusion die installed on the left side of the second extrusion die, a second extruder wall panel installed on the left side of the second extrusion die, a discharge trough is provided between the first die working belt and the second die working belt, an extruded aluminum profile body is provided inside the discharge trough, a first electric push rod is installed on the right side surface of the second extruder wall panel, a first scissors body is installed on the right side surface of the first electric push rod, a first limiting cylinder is provided on the outer surface of the first electric push rod, and the first limiting cylinder is installed on the front surface of the second extrusion die;

[0009] A second electric push rod, the second electric push rod is installed on the left side surface of the first extruder wall panel, a second scissors body is installed on the left side surface of the second electric push rod, a second limiting cylinder is arranged on the outer surface of the second electric push rod, the second limiting cylinder is installed on the front surface of the first extrusion die, and inclined plates are installed on the front surfaces of the first extruder wall panel and the second extruder wall panel.

[0010] Preferably, a release agent tube is installed on the back side of the inclined plate, and a connecting block is installed on the back side of the release agent tube.

[0011] Preferably, a lubricant tube is installed on the back side of the connecting block, and a spray rack is installed on the right side surfaces of the release agent tube and the lubricant tube.

[0012] Preferably, a connecting plate is installed on the front surface of the first extruder wall panel, and a supporting frame is installed on the left side surface of the connecting plate.

[0013] Preferably, a motor body is installed on the top surface of the support frame, and a transmission mechanism is installed on the output end of the motor body.

[0014] Preferably, the left side surface of the conveying mechanism is sequentially installed with a second conveying roller and a first conveying roller from front to back, and the left side surfaces of the first conveying roller and the second conveying roller are provided with a stabilizing plate, and the lower surface of the stabilizing plate is fixedly connected with a supporting block.

[0015] Preferably, a rotating shaft is connected to the left side of the first conveying roller through the interior of the stabilizing plate, a first bevel gear is fixedly connected to the left side surface of the rotating shaft, and a second bevel gear is meshedly connected to the left side surface of the first bevel gear.

[0016] Preferably, a mounting rod is mounted on the top surface of the second bevel gear, a rotating disk is mounted on the top surface of the mounting rod, a rotating column is mounted on the top surface of the rotating disk, and a rotating ring is arranged on the outer surface of the rotating column.

[0017] Preferably, a moving plate is installed on the right side surface of the rotating ring, and an impact rubber ball is arranged on the right side surface of the moving plate.

[0018] Preferably, a limiting side plate is provided on the outer surface of the movable plate, a connecting frame is installed on the lower end of the limiting side plate, a stabilizing block is installed on the left side surface of the connecting frame, the stabilizing block is installed on the lower end of the second bevel gear, the second bevel gear is inserted and installed inside the stabilizing block, and the end of the connecting frame away from the stabilizing block is installed on the left side surface of the stabilizing plate.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The device which can greatly improve the surface quality of aluminum alloy extruded profiles comprises a first extruder wall panel, a control panel, a first extrusion die, a first die working belt, a second die working belt, a second extrusion die, a second extruder wall panel, a discharging chute, a first electric push rod, a first limiting cylinder, a first scissors body, a second electric push rod, a second limiting cylinder, a second scissors body, an inclined plate, a demoulding agent tube, a connecting block and a lubricant tube. When in use, at the end of each extrusion, the second scissors body and the first scissors body are moved a certain amount along the end surfaces of the first extrusion die and the second extrusion die to the surface of the extruded aluminum profile body, the second scissors body and the first scissors body are precisely fitted to the outer end surfaces of the first extrusion die and the second extrusion die, and the residue on the first extrusion die is A small amount of alumina particles on the end faces of the die and the second extrusion die are squeezed by the second scissors body and the first scissors body to the surface of the high-temperature extruded aluminum profile body and pressed into the aluminum profile. Then the second scissors body and the first scissors body withdraw and start extrusion. At this time, the alumina on the end faces of the first extrusion die and the second extrusion die has been taken away by the extruded aluminum profile body. The outer end faces of the first extrusion die and the second extrusion die are smooth, and the surface quality of the extruded profile will no longer be scratched by the alumina accumulated on the end faces of the first extrusion die and the second extrusion die. The surface quality of the profile is smooth. According to the process settings, when the machine is shut down, the aluminum profile close to the outlet ends of the first extrusion die and the second extrusion die is cut off and scrapped, so the alumina on the end faces of the first extrusion die and the second extrusion die is squeezed to the surface of the aluminum profile. The surface is cut off, which will not affect the surface quality and yield rate of normal production of aluminum alloy profiles. It solves the historical industry problem that aluminum alloy extruded profiles must be frequently changed to solve the defects of extruded profile wire drawing and particle quality due to the accumulation of alumina particles on the outer end surface of the die. This design can greatly improve the surface quality of hot extruded aluminum profiles, improve the production efficiency of the extruder, reduce the labor intensity of workers, greatly alleviate the adverse effects of waste liquid discharge on the environment, and save the cost of rotten molds, filling the gap in this technical field in China. The present invention utilizes the characteristics of high-temperature aluminum alloy profiles and high-temperature alumina particles that are easy to adhere to each other, and the high-temperature alumina particles on the end surfaces of the first extrusion die and the second extrusion die are sheared and pressed into the high-temperature aluminum through the second scissors body and the first scissors body. On the surface of the alloy profile, high-temperature alumina particles and high-temperature aluminum alloy profiles adhere to each other, and the alumina particles are carried away by the aluminum alloy profile, removing the alumina particles accumulated on the outer end faces of the first extrusion die and the second extrusion die, eliminating the surface drawing and particles of the profile caused by the alumina accumulation on the outer end faces of the extrusion profile die, greatly improving the surface quality of the aluminum alloy extruded profile, inventing high-temperature resistant imitation scissors that imitate the shape of extruded aluminum profiles, using the process window in which the machine needs to be stopped to change the bar after each section of the bar is extruded, to cut off the alumina particles accumulated on the end face of the aluminum alloy extrusion profile die, eliminating the surface drawing and particles of the extruded aluminum profile caused by the alumina accumulation on the end faces of the first extrusion die and the second extrusion die, and designing a special high-temperature resistant release agent mechanism for automatic spraying.A partition film is formed on the outer end surfaces of the second scissor body, the second electric push rod, the first extrusion die and the second extrusion die, which greatly reduces the adhesion between the aluminum oxide particles and the scissor surface and reduces the difficulty of separating the aluminum oxide particles and the scissors. A special high-temperature resistant lubricant spraying mechanism is designed to ensure the normal and effective operation of the shearing mechanism under high temperature conditions and achieve the designed shearing effect.

[0021] 2. The device, which can greatly improve the surface quality of aluminum alloy extruded profiles, comprises a connecting plate, a support frame, a motor body, a transmission mechanism, a first conveying roller, a second conveying roller, a stabilizing plate, a support block, a rotating shaft, a first bevel gear, a second bevel gear, a mounting rod, a rotating disk, a stabilizing block and a connecting frame. When in use, the support frame can be first connected via the connecting plate, and then the motor body is started, and the transmission mechanism can be driven to rotate via the motor body, and then the transmission mechanism can drive the first conveying roller and the second conveying roller to rotate, and the extruded aluminum profile body can be assisted to slide by the rotating first and second conveying rollers, and the extrusion discharging effect of the entire extruded aluminum profile body is better, and then the second conveying roller and the first conveying roller can be stably supported by the stabilizing plate and the support block, and the overall supporting effect is better, and then the rotating shaft is driven to rotate by the first conveying roller, and then the rotating The moving shaft will drive the first bevel gear to rotate. Due to the meshing between the first bevel gear and the second bevel gear, the second bevel gear will drive the mounting rod to rotate. Then the mounting rod will drive the rotating disk to rotate. Then the rotating disk will drive the rotating column to rotate. Then the rotating column will drive the rotating ring and the movable plate to move back and forth on the left and right sides. The movable plate can drive the impact rubber ball to move back and forth on the left and right sides. The impact rubber ball is driven to move by the movable plate, so that the impact rubber ball will hit the outer surface of the extruded aluminum profile body. Therefore, some impurities on the surface of the extruded aluminum profile body can be knocked off. The overall shedding effect is good. The impurities can be processed simultaneously while the extruded aluminum profile body is being conveyed. Then the second bevel gear can be limited by the stabilizing block. Then the position of the stabilizing block and the limiting side plate is limited by the connecting frame. The overall operating effect is good, which reflects the functionality of the design. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional schematic diagram of the structure of the present invention;

[0023] Figure 2 It is a three-dimensional schematic diagram of the structure of the first extruder wall panel and the second extruder wall panel of the present invention;

[0024] Figure 3 It is a three-dimensional schematic diagram of the first electric push rod and the first scissors body structure of the present invention;

[0025] Figure 4 It is a three-dimensional schematic diagram of the inclined plate and the release agent tube structure of the present invention;

[0026] Figure 5 It is a schematic diagram of the disassembly of the release agent tube and the lubricant tube structure of the present invention;

[0027] Figure 6 It is a three-dimensional schematic diagram of the support frame and the stabilizing plate structure of the present invention;

[0028] Figure 7 It is a three-dimensional schematic diagram of the rotating disk and the stabilizing block structure of the present invention;

[0029] Figure 8 It is a three-dimensional schematic diagram of the transmission mechanism and the stabilizing plate structure of the present invention.

[0030] In the figure: 1. First extruder wall panel; 2. Control panel; 3. First extrusion die; 4. First die working belt; 5. Second die working belt; 6. Second extrusion die; 7. Second extruder wall panel; 8. Discharging chute; 9. First electric push rod; 10. First limiting cylinder; 11. First scissors body; 12. Second electric push rod; 13. Second limiting cylinder; 14. Second scissors body; 15. Inclined plate; 16. Release agent tube; 17. Connecting block; 18. Lubricant tube; 19. Spray Frame; 20, connecting plate; 21, supporting frame; 22, motor body; 23, transmission mechanism; 24, first conveying roller; 25, second conveying roller; 26, stabilizing plate; 27, supporting block; 28, rotating shaft; 29, first bevel gear; 30, second bevel gear; 31, mounting rod; 32, rotating disk; 33, stabilizing block; 34, connecting frame; 35, rotating column; 36, rotating ring; 37, moving plate; 39, limiting side plate; 40, impact rubber ball; 41, extruded aluminum profile body. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figure 1-Figure 8 , an embodiment provided by the present invention:

[0033] A device that can greatly improve the surface quality of aluminum alloy extruded profiles. The control panel 2, the first extrusion die 3, the second die working belt 5, the second extrusion die 6, the first electric push rod 9, the first scissors body 11, the second electric push rod 12, the second scissors body 14, the demoulding agent tube 16, the lubricant tube 18, the motor body 22 and the transmission mechanism 23 used in this application are all products that can be directly purchased on the market. The principles and connection methods are all prior arts well known to those skilled in the art, so they will not be repeated here. The device includes a first extruder wall panel 1, a control panel 2 is installed on the right side surface of the first extruder wall panel 1, a first extrusion die 3 is installed on the left side of the first extrusion die 3, and a first die working belt 4 is installed on the left side of the first extrusion die 3. A second die working belt 5 is installed on the left side of the first die working belt 4, a second extrusion die 6 is installed on the left side of the second die working belt 5, a second extruder wall panel 7 is installed on the left side of the second extrusion die 6, a discharge trough 8 is provided between the first die working belt 4 and the second die working belt 5, an extruded aluminum profile body 41 is provided inside the discharge trough 8, a first electric push rod 9 is installed on the right side surface of the second extruder wall panel 7, a first scissors body 11 is installed on the right side surface of the first electric push rod 9, a first limiting cylinder 10 is provided on the outer surface of the first electric push rod 9, and the first limiting cylinder 10 is installed on the front surface of the second extrusion die 6, a connecting plate 20 is installed on the front surface of the first extruder wall panel 1, and a supporting frame 21 is installed on the left side surface of the connecting plate 20 A motor body 22 is installed on the top surface of the support frame 21, and a transmission mechanism 23 is installed on the output end of the motor body 22. A second conveying roller 25 and a first conveying roller 24 are installed on the left surface of the conveying mechanism 23 from front to back. A stabilizing plate 26 is provided on the left surfaces of the first conveying roller 24 and the second conveying roller 25. A support block 27 is fixedly connected to the lower surface of the stabilizing plate 26. A rotating shaft 28 is connected to the left side of the first conveying roller 24 through the interior of the stabilizing plate 26. A first bevel gear 29 is fixedly connected to the left surface of the rotating shaft 28. A second bevel gear 30 is meshedly connected to the left surface of the first bevel gear 29. A mounting rod 31 is installed on the top surface of the second bevel gear 30. A rotating disk 32 is installed on the top surface of the mounting rod 31. The top surface of the rotating disk 32 is provided with a mounting rod 31. A rotating column 35 is provided, a rotating ring 36 is provided on the outer surface of the rotating column 35, a moving plate 37 is installed on the right surface of the rotating ring 36, an impact rubber ball 40 is provided on the right surface of the moving plate 37, a limiting side plate 39 is provided on the outer surface of the moving plate 37, a connecting frame 34 is installed on the lower end of the limiting side plate 39, a stabilizing block 33 is installed on the left surface of the connecting frame 34, the stabilizing block 33 is installed on the lower end of the second bevel gear 30, the second bevel gear 30 is inserted and installed inside the stabilizing block 33, the end of the connecting frame 34 away from the stabilizing block 33 is installed on the left surface of the stabilizing plate 26, the supporting frame 21 can be connected through the connecting plate 20, and then by starting the motor body 22, the conveying mechanism 23 can be driven to rotate through the motor body 22,Then the transmission mechanism 23 will drive the first conveyor roller 24 and the second conveyor roller 25 to rotate, and the extruded aluminum profile body 41 can be assisted to slide by the rotating first conveyor roller 24 and the second conveyor roller 25, and the extrusion discharge effect of the overall extruded aluminum profile body 41 is better. Then, the second conveyor roller 25 and the first conveyor roller 24 can be stably supported by the stabilizing plate 26 and the supporting block 27, and the overall supporting effect is better. Then, the first conveyor roller 24 drives the rotating shaft 28 to rotate, and then the rotating shaft 28 drives the first bevel gear 29 to rotate. Since the first bevel gear 29 is meshed with the second bevel gear 30, the second bevel gear 30 drives the mounting rod 31 to rotate, and then the mounting rod 31 drives the rotating disk 32 to rotate. The rotating disk 32 then drives the rotating column 35 to rotate, and then the rotating column 35 drives the rotating ring 36 and the moving plate 37 to move back and forth on the left and right sides, so that the impact rubber ball 40 can be driven to move back and forth on the left and right sides through the moving plate 37, and the impact rubber ball 40 is driven to move through the moving plate 37, so that the impact rubber ball 40 will hit the outer surface of the extruded aluminum profile body 41, so that some impurities on the surface of the extruded aluminum profile body 41 can be knocked off, and the overall shedding effect is good, and the impurities can be processed while the extruded aluminum profile body 41 is being transported, and then the second bevel gear 30 can be limited by the stabilizing block 33, and then the position of the stabilizing block 33 and the limiting side plate 39 is limited by the connecting frame 34;,

[0034] The second electric push rod 12 is installed on the left side surface of the first extruder wall panel 1, and the second scissors body 14 is installed on the left side surface of the second electric push rod 12. The outer surface of the second electric push rod 12 is provided with a second limiting cylinder 13, and the second limiting cylinder 13 is installed on the front surface of the first extrusion mold 3. The front surfaces of the first extruder wall panel 1 and the second extruder wall panel 7 are both installed with an inclined plate 15, and a demoulding agent tube 16 is installed on the back of the inclined plate 15. A connecting block 17 is installed on the back of the demoulding agent tube 16, and a lubricant tube 18 is installed on the back of the connecting block 17. The right side surfaces of the demoulding agent tube 16 and the lubricant tube 18 are both installed with a spray rack 19. The first scissors body 11 and the second scissors body 14 are designed and installed on the first extrusion mold 3 and the second The outer end face of the extrusion die 6, the scissors mouth and the outer end faces of the first extrusion die 3 and the second extrusion die 6 are precisely fitted to complete the shearing function. The first scissors body 11 and the second scissors body 14 are composed of two or more pieces. The first scissors body 11 and the second scissors body 14 surround the surface of the extruded profile. Scissors of different numbers are designed according to different cross-sectional shapes. A scissors movement track is designed. The scissors run along the track. The gap between the scissors shearing surface and the outer end face of the mold can be adjusted to ensure the shearing effect. The first limit cylinder 10 is also made of special high-temperature resistant and wear-resistant materials to ensure that the track will not deform and reduce performance in a high temperature environment of 600 degrees, ensuring that the gap between the scissors and the outer end face of the mold will not change, thereby ensuring the shearing effect of the scissors. The scissors are installed on the first In the limiting cylinder 10, the first limiting cylinder 10 plays the role of fixing the movement trajectory of the scissors, ensuring that the scissors and the end faces of the first extrusion die 3 and the second extrusion die 6 are closely fitted, thereby ensuring the shearing effect. The scissors are made of high temperature resistant materials to ensure that the quality and performance of the scissors will not decrease in a high temperature environment of 600 degrees for a long time. In order to ensure that every point around the outer end face of the mold can be cut cleanly, a certain overlap part needs to be designed between adjacent scissors. In order to ensure that the overlapped parts of the scissors do not interfere with each other during shearing, a sequence of scissors is designed. Scissors with overlapped parts can be designed not to cut at the same time. The program controls the pushing sequence of the scissors. When the scissors with interfering parts leave the surface of the aluminum alloy profile, the other scissors starts to start shearing. Each piece of scissors has a separate pushing mechanism. The first scissors The body 11 is connected to the first electric push rod 9, the thrust size and stroke of the first electric push rod 9 can be adjusted, the first electric push rod 9 communicates with the extruder, after each section of the bar is extruded, the extruder sends a command to the first electric push rod 9, the first electric push rod 9 pushes the scissors back and forth along the fixed track to complete the shearing of the aluminum oxide particles adhered to the outer end surface of the extrusion die, an automatic release agent spraying mechanism that can communicate with the press is installed on the outside of the scissors, and the release agent tube 16 communicates with the extruder. After each shearing, the extruder sends information to the release agent tube 16, and the release agent is evenly sprayed on the surface of the scissors and the outer end surfaces of the first extrusion die 3 and the second extrusion die 6 to ensure that the aluminum oxide particles will not adhere to the surface of the scissors when the scissors are shearing the aluminum oxide particles on the outer end surface of the extrusion die.Improve the shearing effect of the scissors. The alumina particles can be completely and quickly detached from the surface of the scissors. The detached particles are pressed into the high-temperature aluminum alloy profile and adhere to the surface of the high-temperature aluminum alloy profile, and are taken away by the aluminum profile when the extrusion is restarted. According to the design, each time the machine is stopped, the aluminum profile near the extrusion die is to be cut off and scrapped as process waste, so the section of the aluminum profile pressed with the alumina particles is scrapped as process waste. The alumina particles pressed into the surface of the aluminum profile do not affect the surface quality and yield rate. The release agent is designed to be a special release agent for high-temperature resistant aluminum alloys. When it is sprayed on the end face of the high-temperature extrusion profile die and the blade of the scissors, a thin film is formed to separate the alumina particles and The aluminum sticking on the outer end surface of the mold and the scissors mouth forms sufficient demoulding ability to ensure that after each shearing, the outer end surface of the scissors and the extrusion mold is smooth, which also ensures that the aluminum alloy extruded profile surface will not be brushed or granular due to the accumulation of aluminum oxide on the outer end surface of the extrusion mold. On the outside of the scissors guide rail, an automatic spray lubricant tube 18 that can communicate with the press is installed. After each extrusion, before the first electric push rod 9 starts to move, the lubricant tube 18 receives a signal from the extruder and starts spraying lubricant. A layer of high-temperature resistant lubricant is sprayed on the scissors fixed rail and the scissors surface to ensure the flexible movement of the scissors. The rail lubricant uses a special high-temperature resistant lubricant that can ensure that the aluminum profile is smooth. It still has excellent lubrication ability in the high temperature environment at the exit of the extrusion die, ensuring that the scissors can cut smoothly every time. At the end of each extrusion, the second scissors body 14 and the first scissors body 11 are used to move a certain amount along the end surfaces of the first extrusion die 3 and the second extrusion die 6 to the surface of the extruded aluminum profile body 41. The second scissors body 14 and the first scissors body 11 are precisely fitted with the outer end surfaces of the first extrusion die 3 and the second extrusion die 6. A small amount of aluminum oxide particles remaining on the end surfaces of the first extrusion die 3 and the second extrusion die 6 are squeezed by the second scissors body 14 and the first scissors body 11 to the surface of the high-temperature extruded aluminum profile body 41 and pressed into the aluminum profile The second scissors body 14 and the first scissors body 11 are then withdrawn and extrusion begins. At this time, the aluminum oxide on the end faces of the first extrusion die 3 and the second extrusion die 6 has been taken away by the extruded aluminum profile body 41. The outer end faces of the first extrusion die 3 and the second extrusion die 6 are smooth, and the surface quality of the extruded profile will no longer be scratched by the aluminum oxide accumulated on the end faces of the first extrusion die 3 and the second extrusion die 6. The surface quality of the profile is smooth. According to the process setting, when the machine is stopped, the aluminum profile near the outlet ends of the first extrusion die 3 and the second extrusion die 6 is cut off and scrapped. Therefore, the aluminum oxide on the end faces of the first extrusion die 3 and the second extrusion die 6 is squeezed to the surface of the aluminum profile and is cut.

[0035] Working principle: When the staff uses the device, first connect the device to an external power supply to provide power support for the device. At the end of each extrusion, the second scissors body 14 and the first scissors body 11 are used to move a certain amount along the end surfaces of the first extrusion die 3 and the second extrusion die 6 toward the surface of the extruded aluminum profile body 41. The second scissors body 14 and the first scissors body 11 are precisely fitted to the outer end surfaces of the first extrusion die 3 and the second extrusion die 6. A small amount of aluminum oxide particles remaining on the end surfaces of the first extrusion die 3 and the second extrusion die 6 are squeezed by the second scissors body 14 and the first scissors body 11 to the surface of the high-temperature extruded aluminum profile body 41 and pressed into the aluminum profile. Then the second scissors body 14 and the first scissors body 11 are withdrawn to start extrusion. At this time, the aluminum oxide on the end faces of the first extrusion die 3 and the second extrusion die 6 has been taken away by the extruded aluminum profile body 41, and the outer end faces of the first extrusion die 3 and the second extrusion die 6 are smooth. The surface quality of the extruded profile will no longer be scratched by the aluminum oxide accumulated on the end faces of the first extrusion die 3 and the second extrusion die 6. The surface quality of the profile is smooth. According to the process setting, when the machine is shut down, the aluminum profile near the outlet ends of the first extrusion die 3 and the second extrusion die 6 is cut off and scrapped. Therefore, the aluminum oxide on the end faces of the first extrusion die 3 and the second extrusion die 6 is squeezed onto the surface of the aluminum profile. The support frame 21 can be connected through the connecting plate 20, and then the motor body 22 is started, and the conveying mechanism 23 can be driven to rotate through the motor body 22, and then the conveying mechanism 23 The first conveyor roller 24 and the second conveyor roller 25 are driven to rotate, and the extruded aluminum profile body 41 can be assisted to slide by the rotating first conveyor roller 24 and the second conveyor roller 25, and the extrusion discharging effect of the overall extruded aluminum profile body 41 is better. Then, the second conveyor roller 25 and the first conveyor roller 24 can be stably supported by the stabilizing plate 26 and the supporting block 27, and the overall supporting effect is better. Then, the first conveyor roller 24 drives the rotating shaft 28 to rotate, and then the rotating shaft 28 drives the first bevel gear 29 to rotate. Since the first bevel gear 29 is meshed with the second bevel gear 30, the second bevel gear 30 drives the mounting rod 31 to rotate, and then the mounting rod 31 drives the rotating disk 32 to rotate, and then the rotating disk 32 The rotating column 35 will be driven to rotate, and then the rotating column 35 will drive the rotating ring 36 and the movable plate 37 to move back and forth on the left and right sides, so that the impact rubber ball 40 can be driven to reciprocate on the left and right sides through the movable plate 37, and the impact rubber ball 40 is driven to move through the movable plate 37, so that the impact rubber ball 40 will hit the outer surface of the extruded aluminum profile body 41, so that some impurities on the surface of the extruded aluminum profile body 41 can be knocked off, and the overall shedding effect is good, and the impurities of the extruded aluminum profile body 41 can be processed simultaneously while conveying the extruded aluminum profile body 41, and then the second bevel gear 30 can be limited by the stabilizing block 33, and then the position of the stabilizing block 33 and the limiting side plate 39 is limited by the connecting frame 34. The above is all the working principles of the present invention.

[0036] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.

Claims

1. A device capable of significantly improving the surface quality of aluminum alloy extruded profiles, comprising a first extruder wallboard (1), a control panel (2) being installed on the right surface of the first extruder wallboard (1), a first extrusion die (3) being installed on the left side of the first extrusion die (3), a first die working belt (4) being installed on the left side of the first extrusion die (3), a second die working belt (5) being installed on the left side of the first die working belt (4), a second extrusion die (6) being installed on the left side of the second die working belt (5), and a second extruder wallboard (7) being installed on the left side of the second extrusion die (6), wherein: A discharge trough (8) is provided between the first die working belt (4) and the second die working belt (5), an extruded aluminum profile body (41) is arranged inside the discharge trough (8), a first electric push rod (9) is installed on the right side surface of the second extruder wall panel (7), a first scissors body (11) is installed on the right side surface of the first electric push rod (9), a first limiting cylinder (10) is provided on the outer surface of the first electric push rod (9), and the first limiting cylinder (10) is installed on the front surface of the second extrusion die (6); A second electric push rod (12), the second electric push rod (12) is installed on the left side surface of the first extruder wall panel (1), a second scissor body (14) is installed on the left side surface of the second electric push rod (12), a second limiting cylinder (13) is provided on the outer surface of the second electric push rod (12), the second limiting cylinder (13) is installed on the front surface of the first extrusion mold (3), and the front surfaces of the first extruder wall panel (1) and the second extruder wall panel (7) are both installed with inclined plates (15).

2. The device for significantly improving the surface quality of aluminum alloy extruded profiles according to claim 1, characterized in that: A demoulding agent tube (16) is installed on the back side of the inclined plate (15), and a connecting block (17) is installed on the back side of the demoulding agent tube (16).

3. The device for significantly improving the surface quality of aluminum alloy extruded profiles according to claim 2, characterized in that: A lubricant tube (18) is installed on the back of the connecting block (17), and a spray rack (19) is installed on the right side surfaces of the demoulding agent tube (16) and the lubricant tube (18).

4. The device for significantly improving the surface quality of aluminum alloy extruded profiles according to claim 1, characterized in that: A connecting plate (20) is installed on the front surface of the first extruder wall panel (1), and a supporting frame (21) is installed on the left side surface of the connecting plate (20).

5. The device for significantly improving the surface quality of aluminum alloy extruded profiles according to claim 4, characterized in that: A motor body (22) is installed on the top surface of the support frame (21), and a transmission mechanism (23) is installed at the output end of the motor body (22).

6. The device for significantly improving the surface quality of aluminum alloy extruded profiles according to claim 5, characterized in that: A second conveying roller (25) and a first conveying roller (24) are sequentially installed on the left side surface of the conveying mechanism (23) from front to back, and a stabilizing plate (26) is provided on the left side surface of the first conveying roller (24) and the second conveying roller (25), and a supporting block (27) is fixedly connected to the lower surface of the stabilizing plate (26).

7. The device for significantly improving the surface quality of aluminum alloy extruded profiles according to claim 6, characterized in that: The left side of the first conveying roller (24) passes through the interior of the stabilizing plate (26) and is connected to a rotating shaft (28); the left side surface of the rotating shaft (28) is fixedly connected to a first bevel gear (29); and the left side surface of the first bevel gear (29) is meshingly connected to a second bevel gear (30).

8. The device for significantly improving the surface quality of aluminum alloy extruded profiles according to claim 7, characterized in that: A mounting rod (31) is mounted on the top surface of the second bevel gear (30), a rotating disk (32) is mounted on the top surface of the mounting rod (31), a rotating column (35) is mounted on the top surface of the rotating disk (32), and a rotating ring (36) is provided on the outer surface of the rotating column (35).

9. The device for significantly improving the surface quality of aluminum alloy extruded profiles according to claim 8, characterized in that: A moving plate (37) is installed on the right side surface of the rotating ring (36), and an impact rubber ball (40) is arranged on the right side surface of the moving plate (37).

10. The device for significantly improving the surface quality of aluminum alloy extruded profiles according to claim 9, characterized in that: The outer surface of the movable plate (37) is provided with a limiting side plate (39), the lower end of the limiting side plate (39) is installed with a connecting frame (34), the left side surface of the connecting frame (34) is installed with a stabilizing block (33), the stabilizing block (33) is installed at the lower end of the second bevel gear (30), the second bevel gear (30) is inserted and installed inside the stabilizing block (33), and the end of the connecting frame (34) away from the stabilizing block (33) is installed on the left side surface of the stabilizing plate (26).

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