Corrosion-resistant boiler structure
By integrating descaling, heat exchange and water cooling protection functions in the boiler structure, the problems of corrosion, water quality deterioration and low heat exchange efficiency in the existing boiler structure are solved, and more efficient and durable boiler operation is achieved.
Patent Information
- Application Number
- CN202411530795.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing corrosion-resistant boiler structure lacks a descaling mechanism, a heat exchange mechanism is prone to impurities, and a lack of water-cooling protection, resulting in internal corrosion of the boiler, deterioration of water quality, reduced heat exchange efficiency and damage to the furnace wall.
A corrosion-resistant boiler structure including a descaling mechanism, a heat exchange mechanism and a water cooling mechanism is designed. The descaling mechanism is used to remove scale impurities inside the boiler. The heat exchange mechanism reduces impurities adhesion by setting up a heat exchange tube and a chain drive system. The water cooling mechanism protects the boiler side walls through coolant circulation and heat dissipation components.
It effectively prevents corrosion of the internal structure of the boiler, improves water quality, improves heat exchange efficiency, protects the side wall of the boiler, extends the service life, and reduces energy consumption.
Smart Images

Figure CN119617652A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of boilers, and in particular to a corrosion-resistant boiler structure. Background Art
[0002] The corrosion-resistant boiler is mainly composed of two parts: the heating surface and the heat transfer surface. The heating surface is made of special alloy materials that can withstand high temperatures in highly corrosive environments. The heat transfer surface uses efficient heat exchange components to effectively improve the heat transfer efficiency and achieve energy saving and consumption reduction. The corrosion-resistant boiler structure is the key factor to ensure the stable operation of the boiler in high temperature, high pressure and corrosive environments.
[0003] The existing corrosion-resistant boiler structure currently lacks a descaling mechanism, which makes it impossible to remove scale and other impurities inside the boiler body in a timely manner, resulting in a large amount of scale and other impurities settling and causing corrosion of the boiler's internal structure, and also causing the deterioration of the water quality inside the boiler; secondly, the existing heat exchange mechanism is very easy to be attached with impurities that are difficult to remove, which not only causes corrosion of the heat exchange components, but also reduces the heat exchange efficiency; thirdly, there is a lack of a water cooling mechanism, which makes it impossible to effectively protect the side wall of the boiler, causing the boiler furnace wall to be corroded by high-temperature flue gas, and at the same time reducing the service life of the boiler. Therefore, it is urgent to design a corrosion-resistant boiler structure to solve the above problems. Summary of the invention
[0004] The present invention provides a corrosion-resistant boiler structure to solve at least one of the problems raised by the above-mentioned background technology.
[0005] In order to solve the above technical problems, the present invention discloses a corrosion-resistant boiler structure, comprising: a fixed frame, a boiler body is fixedly installed on the top of the fixed frame, a water cooling mechanism is arranged on one side of the fixed frame, a descaling mechanism is arranged at the bottom of the boiler body, and a heat exchange mechanism is arranged inside the boiler body.
[0006] Preferably, the interior of the boiler body is divided into a first cavity, a second cavity and a third cavity by two partitions, and the outer side wall of the boiler body is sprayed with an organic coating such as epoxy resin.
[0007] Preferably, the water cooling mechanism includes a processing box, which is fixedly mounted on one side of the top of the fixed frame, and a shell is fixedly mounted on the top of the processing box, a driving motor is fixedly mounted on the top inside the shell, a driving shaft is fixedly mounted on the output shaft of the driving motor, a plurality of stirring blades are fixedly mounted on the top of the processing box which rotates through the lower end of the driving shaft, the lower end of the driving shaft is rotatably connected to the bottom of the processing box, a first pulley is fixedly mounted on the driving shaft, two heat dissipation components are symmetrically arranged on both sides of the top of the processing box, and the two heat dissipation components are driven by the first pulley.
[0008] Preferably, the heat dissipation assembly includes: an installation box, the installation box is fixedly installed on one side of the top of the processing box, the rotating shaft is rotatably installed on the top of the installation box, and a cooling fan is fixedly installed on the lower end of the rotating shaft, and both side walls of the installation box are respectively embedded with dustproof nets, and the second pulley is fixedly installed on the rotating shaft, and the second pulley is connected to the first pulley through a belt, and the belt passes through the shell and the side wall of the installation box.
[0009] Preferably, it also includes a plurality of heat sinks, which are respectively fixedly installed in the first cavity and the third cavity, and one side of the plurality of heat sinks is fixedly installed on the side wall of the partition at an upper and lower interval, the liquid inlets at the top of the first cavity and the third cavity are respectively connected to the liquid outlet pipe through the first liquid infusion pipe, and the water inlet of the liquid outlet pipe is connected to the water outlet of the treatment box, the liquid discharge ports at the top of the first cavity and the third cavity are respectively connected to the liquid return pipe through the second liquid infusion pipe, and the water outlet of the liquid return pipe is connected to the water inlet of the treatment box.
[0010] Preferably, the descaling mechanism includes: an auxiliary box, which is fixedly installed at the bottom of the boiler body, a first drive motor is embedded on the right side of the auxiliary box, a spiral feeding rod is fixedly installed on the output shaft of the first drive motor, a transmission box is fixedly installed on the inner wall on the left side of the second cavity, and the left end of the spiral feeding rod rotates in turn through the auxiliary box and the side wall of the transmission box to which a driving sprocket is fixedly installed, annular guide grooves are installed on both sides of the top of the auxiliary box, a drain pipe is fixedly installed on the bottom of the auxiliary box, and a valve is fixedly installed on the drain pipe.
[0011] Preferably, the heat exchange mechanism includes: a first mounting bracket and a second mounting bracket, one end of the first mounting bracket rotates through the side wall of the transmission box and is rotatably connected to the inner wall on the left side of the second cavity, one end of the second mounting bracket is rotatably connected to the inner wall on the right side of the second cavity, both sides of the heat exchange tube are fixedly connected to the first mounting bracket and the second mounting bracket respectively, the driven sprocket is fixedly installed on one side of the first mounting bracket, and the driven sprocket is connected to the drive chain through a chain.
[0012] Preferably, it also includes an auxiliary spraying mechanism, which is used for spraying the organic coating on the outer wall of the boiler body, and the auxiliary spraying mechanism includes: a support frame, a mounting frame is fixedly installed on the top of the support frame, a sleeve is embedded in the top of the support frame, the lower end of the support shaft is rotatably connected in the sleeve, and a bevel gear 1 is fixedly installed on the support shaft, a servo motor is fixedly installed on the top of the support frame, a transmission shaft is fixedly installed on the output shaft of the servo motor, a bevel gear 2 is fixedly installed on one end of the transmission shaft, and the bevel gear 2 is meshed with the bevel gear 1, the bottom of the fixed bracket is fixedly installed on the top of the support frame, and a collecting hood is installed on the top of the fixed bracket, the upper end of the support shaft rotates through the fixed bracket and the collecting hood and is fixedly installed with a placing plate, and the spraying assembly is arranged on one side of the top of the support frame.
[0013] Preferably, the spraying assembly includes a stirring box, which is fixedly installed on one side of the top of the support frame, and the second driving motor is fixedly installed on the top of the stirring box, and the output shaft of the second driving motor rotates through the top of the stirring box to fix a stirring rod, the first nozzle is fixedly installed on the top of the mounting frame, one side of the second nozzle is hinged to the inner wall of the right side of the mounting frame, the fixed end of the electric telescopic rod is hinged to the inner wall of the right side of the mounting frame, and the telescopic end of the electric telescopic rod is hinged to the top of the second nozzle, and the first nozzle and the second nozzle are connected with the discharge port of the stirring box through a feed pipe, and the discharge port at the bottom of the collecting cover is connected with the feed port of the stirring box through a return pipe, and the first pump body is installed on the outer side wall of the mounting frame through a mounting seat, the first pump body is connected to the feed pipe, and the second pump body is connected to the return pipe.
[0014] The present invention provides a corrosion-resistant boiler structure. Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. Through the descaling mechanism, heat exchange mechanism and water cooling mechanism, the scale and other impurities inside the boiler body can be removed in time, thereby avoiding the corrosion of the internal structure of the boiler caused by the precipitation of a large amount of scale and other impurities, and greatly improving the water quality inside the boiler, avoiding the corrosion of the heat exchange components caused by a large amount of impurities attached to the heat exchange mechanism that are difficult to remove, and at the same time improving the heat exchange efficiency of the boiler. Secondly, the side wall of the boiler is effectively protected, so that the boiler furnace wall will not be corroded by high-temperature flue gas, thereby increasing the service life of the boiler, ensuring the safe and stable operation of the boiler, and effectively reducing energy consumption.
[0016] 2. Through the auxiliary spraying mechanism, the spraying of organic coating on the boiler body can be realized, and the spraying efficiency is greatly improved. At the same time, it has the advantages of energy saving and environmental protection, simple operation, low maintenance cost and wide application range. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 A schematic structural diagram of a corrosion-resistant boiler structure provided by an embodiment of the present invention;
[0019] Figure 2 A schematic structural diagram of a water cooling mechanism of a corrosion-resistant boiler structure provided by an embodiment of the present invention;
[0020] Figure 3 A structural schematic diagram of an auxiliary spraying mechanism for a corrosion-resistant boiler structure provided in an embodiment of the present invention.
[0021] Reference numerals:
[0022] 1. Fixing frame; 2. Boiler body; 3. Water cooling mechanism; 4. Descaling mechanism; 5. Heat exchange mechanism; 6. Partition; 7. First cavity; 8. Second cavity; 9. Third cavity; 10. Processing box; 11. Shell; 12. Driving motor; 13. Driving shaft; 14. Stirring blade; 15. First pulley; 16. Heat dissipation assembly; 17. Mounting box; 18. Rotating shaft; 19. Cooling fan; 20. Dustproof net; 21. Second pulley; 22. Belt; 23. Heat sink; 24. First infusion pipe; 25. Outlet pipe; 26. Second infusion pipe; 27. Return pipe; 28. Auxiliary box; 29. First driving motor; 30. Spiral feeding rod pipe; 31. Transmission box; 32. Driving sprocket; 33. Annular guide Flow trough; 34, sewage pipe; 35, valve; 36, first mounting bracket; 37, second mounting bracket; 38, heat exchange tube; 39, driven sprocket; 40, chain; 41, auxiliary spraying mechanism; 42, support frame; 43, bushing; 44, support shaft; 45, bevel gear one; 46, servo motor; 47, transmission shaft; 48, bevel gear two; 49, fixed bracket; 50, collection cover; 51, placement plate; 52, spraying assembly; 53, stirring box; 54, second drive motor; 55, stirring rod; 56, first nozzle; 57, electric telescopic rod; 58, second nozzle; 59, feed pipe; 60, return pipe; 61, first pump body; 62, mounting seat; 63, second pump body; 64, mounting frame. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] The present invention provides the following embodiments
[0025] Example 1
[0026] The embodiment of the present invention provides a corrosion-resistant boiler structure, such as Figure 1-Figure 2 As shown, it includes: a fixing frame 1, a boiler body 2 is fixedly installed on the top of the fixing frame 1, a water cooling mechanism 3 is arranged on one side of the fixing frame 1, a descaling mechanism 4 is arranged at the bottom of the boiler body 2, and a heat exchange mechanism 5 is arranged inside the boiler body 2.
[0027] Preferably, the interior of the boiler body 2 is divided into a first cavity 7, a second cavity 8 and a third cavity 9 by two partitions 6, and the outer side wall of the boiler body 2 is sprayed with an organic coating such as epoxy resin.
[0028] Preferably, the water cooling mechanism 3 includes a processing box 10, which is fixedly mounted on one side of the top of the fixed frame 1, and a shell 11 is fixedly mounted on the top of the processing box 10, a driving motor 12 is fixedly mounted on the top of the shell 11, and a driving shaft 13 is fixedly mounted on the output shaft of the driving motor 12, a plurality of stirring blades 14 are fixedly mounted on the top of the processing box 10 at the lower end of the driving shaft 13, and the lower end of the driving shaft 13 is rotatably connected to the bottom of the processing box 10, a first pulley 15 is fixedly mounted on the driving shaft 13, two heat dissipation components 16 are symmetrically arranged on both sides of the top of the processing box 10, and the two heat dissipation components 16 are driven by the first pulley 15.
[0029] Preferably, the heat dissipation assembly 16 includes: an installation box 17, the installation box 17 is fixedly installed on one side of the top of the processing box 10, the rotating shaft 18 is rotatably installed on the top of the installation box 17, and a cooling fan 19 is fixedly installed on the lower end of the rotating shaft 18, and the two side walls of the installation box 17 are respectively embedded with a dustproof net 20, and the second pulley 21 is fixedly installed on the rotating shaft 18. The second pulley 21 is connected to the first pulley 15 through a belt 22, and the belt 22 runs through the shell 11 and the side wall of the installation box 17.
[0030] Preferably, it also includes a plurality of heat sinks 23, which are respectively fixedly mounted in the first cavity 7 and the third cavity 9, and one side of the plurality of heat sinks 23 is fixedly mounted on the side wall of the partition 6 at an upper and lower interval, the liquid inlets at the tops of the first cavity 7 and the third cavity 9 are respectively connected to the liquid outlet pipe 25 through the first liquid infusion pipe 24, and the water inlet of the liquid outlet pipe 25 is connected to the water outlet of the treatment box 10, the liquid discharge ports at the tops of the first cavity 7 and the third cavity 9 are respectively connected to the liquid return pipe 27 through the second liquid infusion pipe 26, and the water outlet of the liquid return pipe 27 is connected to the water inlet of the treatment box 10.
[0031] The working principle and beneficial effects of the above technical solution are:
[0032] The present invention provides a corrosion-resistant boiler structure which mainly comprises a boiler body 2, a descaling mechanism 4, a heat exchange mechanism 5 and a water cooling mechanism 3. The descaling mechanism 4 is arranged inside the boiler body 2, which can timely remove impurities such as scale settled at the bottom of the boiler, and effectively ensure the quality of the water body inside the boiler body 2. Secondly, the heat exchange mechanism 5 realizes high efficiency of heat exchange of the boiler water body, and at the same time avoids corrosion caused by scale adhesion on the heat exchange mechanism 5. The water cooling mechanism 3 is arranged to effectively cool the side wall of the boiler body 2, and protect the side of the boiler body 2 from high temperature damage. The above invention can effectively reduce the influence of scale corrosion inside the boiler body 2, and at the same time protect the side wall of the boiler body 2 from damage by high-temperature flue gas.
[0033] By means of the water cooling mechanism 3, the processing box 10 arranged on the top of the fixed frame 1 is filled with coolant. When the side wall of the boiler body 2 needs to be cooled, the driving motor 12 fixedly installed in the shell 11 is started to drive the driving shaft 13 fixedly connected to the output shaft of the driving motor 12 to rotate, so that the several stirring blades 14 fixedly installed on the driving shaft 13 are rotated in the processing box 10, thereby mixing the coolant inside the processing box 10, so that the internally supplemented coolant and the circulating reflux coolant are fully mixed, and the heat dissipation of the coolant is accelerated; at the same time, the two heat dissipation components 16 arranged on the top of the processing box 10 are driven by the first pulley 15 fixedly installed on the driving shaft 13 to rotate the second pulley 21 in the heat dissipation component 16 through the belt 22 transmission pulley, thereby realizing the fixed connection with the second pulley 21 to rotate The shaft 18 rotates, so that the cooling fan 19 fixedly installed at the lower end of the rotating shaft 18 rotates, thereby accelerating the cooling and heat dissipation of the coolant inside the processing box 10. At the same time, the dustproof net 20 arranged on the side wall of the installation box 17 can effectively prevent dust in the air from entering the processing box 10 and contaminating the coolant; then the coolant is transported to the first cavity 7 and the second cavity 8 through the first infusion pipe 24 and the outlet pipe 25, and the cooling fins 23 arranged in the first cavity 7 and the second cavity 8 are cooled. The cooling fins 23 are fixedly installed on the side wall of the partition 6, and can conduct heat to the partition 6, thereby quickly reducing the temperature of the partition 6. The above-mentioned water-cooled wall can protect the boiler furnace wall from being burned by high-temperature flue gas. Since the coolant circulates inside the water-cooled wall, the temperature of the furnace wall can be effectively reduced to prevent the furnace wall from being damaged by high temperature.
[0034] The water cooling mechanism 3 mentioned above effectively protects the side wall of the boiler, so that the boiler furnace wall will not be corroded by high-temperature flue gas, while increasing the service life of the boiler, ensuring the safe and stable operation of the boiler, effectively reducing energy consumption, greatly improving the performance of the safe and stable operation of the corrosion-resistant boiler structure, and avoiding damage to the boiler side wall.
[0035] Example 2
[0036] On the basis of Example 1, Figure 1As shown, the descaling mechanism 4 includes: an auxiliary box 28, the auxiliary box 28 is fixedly installed at the bottom of the boiler body 2, a first drive motor 29 is embedded on the right side of the auxiliary box 28, a spiral feeding rod is fixedly installed on the output shaft of the first drive motor 29, a transmission box 31 is fixedly installed on the inner wall on the left side of the second cavity 8, and the left end of the spiral feeding rod rotates in turn through the auxiliary box 28 and the side wall of the transmission box 31 to fix a driving sprocket 32, annular guide grooves 33 are installed on both sides of the top of the auxiliary box 28, a drain pipe 34 is fixedly installed on the bottom of the auxiliary box 28, and a valve 35 is fixedly installed on the drain pipe 34.
[0037] Preferably, the heat exchange mechanism 5 includes: a first mounting bracket 36 and a second mounting bracket 37, one end of the first mounting bracket 36 rotates to pass through the side wall of the transmission box 31 and is rotatably connected to the inner wall on the left side of the second cavity 8, one end of the second mounting bracket 37 is rotatably connected to the inner wall on the right side of the second cavity 8, both sides of the heat exchange tube 38 are fixedly connected to the first mounting bracket 36 and the second mounting bracket 37 respectively, a driven sprocket 39 is fixedly installed on one side of the first mounting bracket 36, and the driven sprocket 39 is connected to the drive chain through a chain 40.
[0038] The working principle and beneficial effects of the above technical solution are:
[0039] The above-mentioned corrosion-resistant boiler structure is provided with a descaling mechanism 4, which is composed of an auxiliary box 28 fixedly installed at the bottom of the boiler body 2, a through hole is opened at the top of the auxiliary box 28, and an annular guide groove 33 is installed on both sides of the top of the auxiliary box 28. The annular guide groove 33 can collect the scale and other impurities generated inside the boiler body 2 during operation after sedimentation, thereby avoiding a large amount of scale and impurities from adhering to the dead corner at the bottom of the boiler body 2. The collected scale and other impurities will fall into the auxiliary box 28, and then the first drive motor 29 embedded in the auxiliary box 28 drives the spiral feeding rod When it is necessary to discharge the scale and other impurities inside the boiler body 2, open the valve 35 on the drain pipe 34 to discharge the scale and other impurities settled in the auxiliary box 28, and close the valve 35 after the discharge is completed. The output shaft of the first drive motor 29 is fixedly installed with a spiral feed rod, and the transmission box 31 is fixedly installed on the inner wall on the left side of the second cavity 8, and the left end of the spiral feed rod rotates in turn through the auxiliary box 28 and the side wall of the transmission box 31, and the drive sprocket 32 is fixedly installed, and the bottom of the auxiliary box 28 is fixedly installed with a drain pipe 34, and the valve 35 is fixedly installed on the drain pipe 34. The above-mentioned descaling mechanism 4 can remove the scale and other impurities inside the boiler body 2 in a timely manner, thereby avoiding the corrosion of the internal structure of the boiler caused by the precipitation of a large amount of scale and other impurities, and at the same time greatly improving the water quality inside the boiler.
[0040] Through the heat exchange mechanism 5, the driving sprocket 32 fixedly connected to the spiral feeding rod rotates synchronously under the drive of the first driving motor 29, and the two sides of the heat exchange tube 38 are respectively fixedly connected to the first mounting bracket 36 and the second mounting bracket 37. One end of the first mounting bracket 36 rotates through the side wall of the transmission box 31 and is rotatably connected to the inner wall on the left side of the second cavity 8. The driven sprocket 39 is fixedly installed on one side of the first mounting bracket 36, and the driven sprocket 39 is connected to the drive chain through the chain 40 to achieve driving, thereby driving the first mounting bracket 36 to rotate, so that the heat exchange tube 38 rotates continuously when the boiler body 2 is running, which can greatly reduce the adhesion of impurities. The above-mentioned heat exchange mechanism 5 can effectively avoid a large amount of impurities attached to the heat exchange mechanism 5 that are difficult to remove, thereby causing corrosion of structures such as heat exchange devices, and can also improve the heat exchange efficiency of the boiler.
[0041] Example 3
[0042] A corrosion-resistant boiler structure described on the basis of Example 1 or 2 further includes an auxiliary spraying mechanism 41, which is used for spraying an organic coating on the outer wall of the boiler body 2. The auxiliary spraying mechanism 41 includes: a support frame 42, a mounting frame 64 is fixedly installed on the top of the support, a sleeve 43 is embedded in the top of the support frame 42, the lower end of the support shaft 44 is rotatably connected in the sleeve 43, and a bevel gear 45 is fixedly installed on the support shaft 44, and a servo motor 46 is fixedly installed on the support frame 42, the output shaft of the servo motor 46 is fixedly installed with a transmission shaft 47, one end of the transmission shaft 47 is fixedly installed with a bevel gear 2 48, the bevel gear 2 48 is meshed with the bevel gear 1 45, the bottom of the fixed bracket 49 is fixedly installed on the top of the support frame 42, and the top of the fixed bracket 49 is installed with a collecting cover 50, the upper end of the support shaft 44 rotates through the fixed bracket 49 and the collecting cover 50 and is fixedly installed with a placing plate 51, and the spraying assembly 52 is arranged on one side of the top of the support frame 42.
[0043] Preferably, the spraying assembly 52 includes a stirring box 53, which is fixedly installed on one side of the top of the support frame 42, a second drive motor 54 is fixedly installed on the top of the stirring box 53, and the output shaft of the second drive motor 54 rotates through the top of the stirring box 53 and a stirring rod 55 is fixedly installed, the first nozzle 56 is fixedly installed on the top of the mounting frame 64, one side of the second nozzle 58 is hinged to the inner wall of the right side of the mounting frame 64, and the fixed end of the electric telescopic rod 57 is hinged to the mounting frame 64. The inner wall of the mounting frame 64 on the right side, and the telescopic end of the electric telescopic rod 57 is hinged to the top of the second nozzle 58, and the first nozzle 56 and the second nozzle 58 are connected with the discharge port of the stirring box 53 through the delivery pipe 59, the discharge port at the bottom of the collecting cover 50 is connected with the feed port of the stirring box 53 through the return pipe 60, the first pump body 61 is installed on the outer side wall of the mounting frame 64 through the mounting seat 62, the first pump body 61 is connected to the delivery pipe 59, and the second pump body 63 is connected to the return pipe 60.
[0044] The working principle and beneficial effects of the above technical solution are:
[0045] The auxiliary spraying mechanism 41 set up above is used for spraying the organic coating on the outer wall of the boiler body 2. The sleeve 43 is embedded in the top of the support frame 42, and the lower end of the support shaft 44 is rotatably connected in the sleeve 43. The servo motor 46 is fixedly installed on the top of the support frame 42. The output shaft of the servo motor 46 is fixedly installed with a transmission shaft 47. When it is necessary to spray the boiler body 2, the servo motor 46 drives the transmission shaft 47 to rotate, so that the bevel gear 2 48 fixedly connected to the transmission shaft 47 can rotate, and the support shaft 44 is fixedly installed with a bevel gear 1 45. The bevel gear 2 48 is meshed with the bevel gear 1 45 to make the support shaft 44 rotate along the sleeve 43, thereby driving the placement plate 51 installed on the top of the support shaft 44 to rotate synchronously, realizing multi-angle spraying of the boiler body 2. At the same time, a collection hood 50 is installed on the top of the fixed bracket 49 to collect and recycle the paint when the boiler body 2 is sprayed, effectively reducing the waste of resources.
[0046] By setting up the spraying assembly 52, when the boiler body 2 is sprayed, the required paint is added to the stirring box 53 fixedly installed on one side of the top of the support frame 42, and the second driving motor 54 fixedly installed on the top of the stirring box 53 is started, so that the stirring rod 55 fixedly installed on the output shaft of the second driving motor 54 can rotate in the stirring box 53, so that the paint in the stirring box 53 can be evenly mixed and stirred, and the paint collected by the collecting hood 50 can be mixed with the paint in the stirring box 53. The first nozzle 56 is fixedly installed on the top of the mounting frame 64, so as to realize the spraying of the top of the boiler body 2. One side of the second nozzle 58 is hinged to the inner wall on the right side of the mounting frame 64, and the electric extension The fixed end of the retractable rod 57 is hinged to the inner wall on the right side of the mounting frame 64, and the telescopic end of the electric telescopic rod 57 is hinged to the top of the second nozzle 58. The second nozzle 58 can be swung up and down by the extension and retraction of the electric telescopic rod 57, so that the second nozzle 58 can spray the side wall of the boiler body 2 in all directions and at multiple angles, thereby avoiding leakage and affecting the service life of the boiler body 2; the first pump body 61 is connected to the feed pipe 59, and can provide paint supply for the first nozzle 56 and the second nozzle 58. The discharge port at the bottom of the collection hood 50 is connected to the feed port of the stirring box 53 through the return pipe 60, and the recovered paint is transported to the stirring box 53 through the second pump body 63 connected to the return pipe 60.
[0047] The auxiliary spraying mechanism 41 set up above can realize the spraying of the organic coating on the boiler body 2, and greatly improves the spraying efficiency, avoids the corrosion of the outer wall of the boiler body 2, and has the advantages of energy saving and environmental protection, simple operation, low maintenance cost and wide application range.
[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A corrosion-resistant boiler structure, characterized in that: include: A fixed frame (1), a boiler body (2) is fixedly mounted on the top of the fixed frame (1), a water cooling mechanism (3) is arranged on one side of the fixed frame (1), a descaling mechanism (4) is arranged at the bottom of the boiler body (2), and a heat exchange mechanism (5) is arranged inside the boiler body (2).
2. A corrosion-resistant boiler structure according to claim 1, characterized in that: The interior of the boiler body (2) is divided into a first cavity (7), a second cavity (8) and a third cavity (9) by two partitions (6), and the outer wall of the boiler body (2) is sprayed with an organic coating such as epoxy resin.
3. The corrosion-resistant boiler structure according to claim 1, characterized in that: The water cooling mechanism (3) comprises a processing box (10), wherein the processing box (10) is fixedly mounted on one side of the top of the fixing frame (1), and a shell (11) is fixedly mounted on the top of the processing box (10), a driving motor (12) is fixedly mounted on the top of the shell (11), a driving shaft (13) is fixedly mounted on the output shaft of the driving motor (12), a plurality of stirring blades (14) are fixedly mounted on the top of the processing box (10) at the lower end of the driving shaft (13), and a plurality of stirring blades (14) are fixedly mounted on the top of the processing box (10) so as to rotate, the lower end of the driving shaft (13) is rotatably connected to the bottom of the processing box (10), a first pulley (15) is fixedly mounted on the driving shaft (13), two heat dissipation components (16) are symmetrically arranged on both sides of the top of the processing box (10), and the two heat dissipation components (16) are driven by the first pulley (15).
4. A corrosion-resistant boiler structure according to claim 3, characterized in that: The heat dissipation assembly (16) comprises: an installation box (17), the installation box (17) is fixedly installed on one side of the top of the processing box (10), a rotating shaft (18) is rotatably installed on the top of the installation box (17), and a heat dissipation fan (19) is fixedly installed at the lower end of the rotating shaft (18), and the two side walls of the installation box (17) are respectively embedded with dustproof nets (20), and a second pulley (21) is fixedly installed on the rotating shaft (18), and the second pulley (21) is connected to the first pulley (15) through a belt (22), and the belt (22) runs through the shell (11) and the side wall of the installation box (17).
5. A corrosion-resistant boiler structure according to claim 3, characterized in that: The invention also comprises a plurality of heat sinks (23), wherein the plurality of heat sinks (23) are respectively fixedly mounted in the first cavity (7) and the third cavity (9), and one side of the plurality of heat sinks (23) is fixedly mounted on the side wall of the partition (6) at an interval from top to bottom, wherein the liquid inlets at the tops of the first cavity (7) and the third cavity (9) are respectively connected to the liquid outlet pipe (25) through the first liquid infusion pipe (24), and the water inlet of the liquid outlet pipe (25) is connected to the water outlet of the treatment box (10), and the liquid discharge ports at the tops of the first cavity (7) and the third cavity (9) are respectively connected to the liquid return pipe (27) through the second liquid infusion pipe (26), and the water outlet of the liquid return pipe (27) is connected to the water inlet of the treatment box (10).
6. The corrosion-resistant boiler structure according to claim 1, characterized in that: The descaling mechanism (4) comprises: an auxiliary box (28), the auxiliary box (28) is fixedly mounted on the bottom of the boiler body (2), a first drive motor (29) is embedded on the right side of the auxiliary box (28), a spiral feed rod is fixedly mounted on the output shaft of the first drive motor (29), a transmission box (31) is fixedly mounted on the inner wall on the left side of the second cavity (8), and a drive sprocket (32) is fixedly mounted on the left end of the spiral feed rod so as to rotate and penetrate the auxiliary box (28) and the side wall of the transmission box (31) in sequence, annular guide grooves (33) are mounted on both sides of the top of the auxiliary box (28), a sewage pipe (34) is fixedly mounted on the bottom of the auxiliary box (28), and a valve (35) is fixedly mounted on the sewage pipe (34).
7. A corrosion-resistant boiler structure according to claim 2, characterized in that: The heat exchange mechanism (5) comprises: a first mounting bracket (36) and a second mounting bracket (37); one end of the first mounting bracket (36) is rotatably connected to the inner wall of the left side of the second cavity (8) by passing through the side wall of the transmission box (31); one end of the second mounting bracket (37) is rotatably connected to the inner wall of the right side of the second cavity (8); two sides of the heat exchange tube (38) are respectively fixedly connected to the first mounting bracket (36) and the second mounting bracket (37); a driven sprocket (39) is fixedly mounted on one side of the first mounting bracket (36), and the driven sprocket (39) is connected to the drive chain via a chain (40).
8. The corrosion-resistant boiler structure according to claim 2, characterized in that: The invention also includes an auxiliary spraying mechanism (41), which is used for spraying an organic coating on the outer wall of the boiler body (2), and the auxiliary spraying mechanism (41) includes: a support frame (42), the top of which is fixedly mounted with a mounting frame (64), a shaft sleeve (43) embedded in the top of the support frame (42), a lower end of a support shaft (44) rotatably connected in the shaft sleeve (43), and a bevel gear (45) fixedly mounted on the support shaft (44), and a servo motor (46) fixedly mounted on the top of the support frame (42). ) is fixedly mounted on the output shaft of the transmission shaft (47), one end of the transmission shaft (47) is fixedly mounted with a bevel gear 2 (48), the bevel gear 2 (48) is meshed with the bevel gear 1 (45), the bottom of the fixed bracket (49) is fixedly mounted on the top of the support frame (42), and the top of the fixed bracket (49) is mounted with a collecting cover (50), the upper end of the support shaft (44) is rotatably passed through the fixed bracket (49) and the collecting cover (50) and is fixedly mounted with a placing plate (51), and the spraying assembly (52) is arranged on one side of the top of the support frame (42).
9. A corrosion-resistant boiler structure according to claim 8, characterized in that: The spraying assembly (52) includes a stirring box (53), the stirring box (53) is fixedly mounted on one side of the top of the support frame (42), a second drive motor (54) is fixedly mounted on the top of the stirring box (53), and the output shaft of the second drive motor (54) rotates through the top of the stirring box (53) and a stirring rod (55) is fixedly mounted, the first spray head (56) is fixedly mounted on the top of the mounting frame (64), one side of the second spray head (58) is hinged to the inner wall of the right side of the mounting frame (64), and the fixed end of the electric telescopic rod (57) is hinged to the mounting frame (64). 4) on the right side of the inner wall, and the telescopic end of the electric telescopic rod (57) is hinged to the top of the second nozzle (58), and the first nozzle (56) and the second nozzle (58) are connected to the discharge port of the stirring box (53) through the delivery pipe (59), the discharge port at the bottom of the collection cover (50) is connected to the feed port of the stirring box (53) through the return pipe (60), the first pump body (61) is installed on the outer side wall of the installation frame (64) through the mounting seat (62), the first pump body (61) is connected to the delivery pipe (59), and the second pump body (63) is connected to the return pipe (60).