Intelligent waste heat recovery device and recovery method

By designing an intelligent waste heat recovery device, using a detachable heat exchange structure and automatic cleaning system, the heat waste caused by impurities adhesion in existing devices is solved, and efficient heat exchange and flexible device use are achieved.

CN119617943APending Publication Date: 2025-03-14WEIHAI THERMAL POWER GRP CO LTD
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Patent Information

Application Number
CN202411907128.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

The existing waste heat recovery device adheres to impurities in the flue gas, resulting in a decrease in the heat exchange effect, and serious heat waste before impurities are filtration.

Method used

An intelligent waste heat recovery device is designed, adopting a detachable heat exchange structure and cleaning structure, and automatically cleaned by driving the cleaning paddle through the motor to ensure the efficient operation of the heat exchange plate, and improve the heat utilization efficiency by connecting multiple heat exchange boxes in series.

Benefits of technology

It realizes rapid disassembly and assembly and automatic cleaning of the heat exchange plate, maintains efficient heat exchange, avoids heat waste, and improves the flexibility of the device and maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of waste heat recovery, in particular to an intelligent waste heat recovery device and method.The intelligent waste heat recovery device comprises a heat exchange box, a heat exchange structure is arranged on the inner side of the heat exchange box, a connecting structure is connected between the heat exchange structure and the heat exchange box, and a positioning structure is arranged on the inner side of the connecting structure; a cleaning structure is arranged on the side face of the heat exchange box, ventilation structures are arranged at the two ends of the heat exchange box, and a sealing structure is arranged on the top side of the heat exchange box. The heat exchange plate can be disassembled and assembled through the heat exchange structure, the sealing performance of liquid flowing in the heat exchange plate can be guaranteed through the connecting structure, meanwhile, the heat exchange plate can be disassembled and assembled conveniently, the fixing state of the heat exchange plate can be controlled through the positioning structure, overhaul and maintenance are convenient, and the surface of the heat exchange plate can be cleaned through the cleaning structure. The heat exchange efficiency of the heat exchange plate is kept, multiple devices can be connected in series for use through the ventilation structure, the use flexibility is improved, and the top side of the heat exchange box can be sealed through the sealing structure.
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Description

Technical Field

[0001] The present invention relates to the technical field of waste heat recovery, and in particular to an intelligent waste heat recovery device and a recovery method. Background Art

[0002] In modern industrial production activities, a large amount of coal and other fuels often need to be burned. For example, in the metallurgical industry, these fuels will generate a large amount of heat after combustion. After being used for industrial production activities, the high-temperature flue gas produced by combustion also contains extremely high heat. The existing waste heat utilization method usually uses heat exchange equipment to store heat in media such as water to achieve the purpose of energy saving and consumption reduction.

[0003] Existing waste heat recovery devices usually use curved heat exchange tubes to achieve the heat exchange effect. However, there are a lot of impurities such as smoke in the flue gas. The impurities adhere to the walls of the heat exchange tubes, which will reduce the heat exchange effect of the heat exchange tubes. At the same time, the heat exchange tubes are not convenient to disassemble and clean. If the impurities are filtered before the flue gas enters the heat exchange device, the heat in the flue gas will be wasted. Summary of the invention

[0004] In view of the problems in the prior art, the present invention provides an intelligent waste heat recovery device and a recovery method.

[0005] The technical solution adopted by the present invention to solve the technical problem is: an intelligent waste heat recovery device, comprising a heat exchange box, a heat exchange structure is provided on the inner side of the heat exchange box, a connection structure is connected between the heat exchange structure and the heat exchange box, a positioning structure is provided on the inner side of the connection structure, a cleaning structure is provided on the side of the heat exchange box, ventilation structures are provided at both ends of the heat exchange box, and a sealing structure is provided on the top side of the heat exchange box;

[0006] Specifically, the heat exchange structure includes a mounting plate, the mounting plate is fixedly connected to the inner side of the heat exchange box, a plurality of guide blocks are fixedly connected to the side of the mounting plate, a plurality of heat exchange plates are provided on the inner side of the heat exchange box, guide grooves are provided on the side of the heat exchange plates, the heat exchange plates are slidably connected to the guide blocks through the guide grooves, partition plates are provided between adjacent heat exchange plates, and the partition plates are fixedly connected to the inner side of the heat exchange box.

[0007] Specifically, the connection structure includes a liquid separator block, which is slidably connected to one side of the heat exchange box, a second spring is fixedly connected between the liquid separator block and the heat exchange box, a connecting pipe is fixedly connected to the side of the liquid separator block, the connecting pipe passes through the mounting plate, and a socket is opened on the side of the heat exchange plate.

[0008] Specifically, two liquid separator blocks are provided on the side of the heat exchange box, the heat exchange plate is fixedly connected to a first sealing gasket on the inner side of the socket, an extrusion rod is slidably connected to both sides of the mounting plate, a first spring is fixedly connected between the extrusion rod and the mounting plate, a protrusion structure is provided on the side of the extrusion rod, and bevel grooves are opened on both sides of the liquid separator block, and the protrusion structure on the side of the extrusion rod is slidably connected to the liquid separator block through the bevel groove.

[0009] Specifically, the positioning structure includes a positioning block, the inner side of the mounting plate is slidably connected to the positioning block, a sixth spring is fixedly connected between the positioning block and the mounting plate, the two ends of the positioning block are inclined structures, the inclined end of the positioning block conflicts with the side of the extrusion rod, the end of the extrusion rod is provided with a slot, the middle part of the positioning block is provided with a transverse slot, the top side of the mounting plate is rotatably connected to a rotating block, the bottom side of the rotating block is fixedly connected to a sliding column, and the sliding column is slidably connected to the positioning block through the transverse slot.

[0010] Specifically, the cleaning structure includes a motor, and the motor is installed on the side of the heat exchanger box. The end of the motor is fixedly connected to a drive shaft through a coupling. The drive shaft is rotatably connected to multiple partition plates in turn. Multiple gears are fixedly connected to the drive shaft, and the multiple gears are alternately arranged between the multiple partition plates.

[0011] Specifically, a rotating shaft block is fixedly connected to each side of the heat exchange plate, and the heat exchange plate is rotatably connected to a cleaning paddle through the rotating shaft blocks on both sides. A tooth groove is provided on the side of the cleaning paddle, and the cleaning paddle is meshed with adjacent gears through the tooth groove. A resistance ring is slidably connected to the rotating shaft block, and a third spring is fixedly connected between the resistance ring and the rotating shaft block, and the resistance ring is rotatably connected to the cleaning paddle.

[0012] Specifically, the ventilation structure includes an intake pipe, one side of the heat exchange box is fixedly connected to the intake pipe, the heat exchange box is fixedly connected to the exhaust pipe on the side relative to the intake pipe, the middle part of the exhaust pipe is slidably connected to a filter plate, the edge part of the end of the exhaust pipe is a slope structure, the side of the intake pipe is rotatably connected to a fastening sleeve, the end of the fastening sleeve is fixedly connected to an extrusion protrusion, a torsion spring is fixedly connected between the fastening sleeve and the intake pipe, and a second sealing gasket is fixedly connected to the inner side of the intake pipe.

[0013] Specifically, a control rod is slidably connected to the side of the fastening sleeve, a fifth spring is fixedly connected between the control rod and the fastening sleeve, a locking block is fixedly connected to the side of the control rod, two positioning grooves are provided on the side of the intake pipe, and the end of the locking block is engaged with the intake pipe through the positioning groove.

[0014] Specifically, the sealing structure includes a lifting frame, the lifting frame is slidably connected to the side of the heat exchange box, a fourth spring is fixedly connected between the lifting frame and the heat exchange box, a sealing plate is rotatably connected to the lifting frame, four corners of the sealing plate are respectively provided with fastening bolts, and four corners of the heat exchange box are respectively provided with a screw hole.

[0015] Specifically, an operating method of an intelligent waste heat recovery device includes the following steps:

[0016] S1: A heat exchange structure that can quickly disassemble and assemble the heat exchange plate is provided on the inner side of the heat exchange box, making it easy to clean impurities on the surface of the heat exchange plate, thereby maintaining a good heat exchange capacity. At the same time, the heat exchange plate is combined with the partition plate to form an "S"-shaped channel, so that the flue gas can fully contact the heat exchange plate after entering, thereby improving the heat exchange efficiency;

[0017] S2: After the installation of the heat exchange structure is completed, a motor is installed on the side of the heat exchange box. After the motor is electrically connected to the external power supply, the cleaning structure can control the cleaning of the surface of the heat exchange plate, thereby continuously maintaining the good heat exchange capacity of the heat exchange plate;

[0018] S3: An air inlet pipe and an exhaust pipe are respectively provided at both ends of the heat exchange box. The user can use multiple heat exchange boxes in series through the connecting structure as needed to fully utilize the heat of the flue gas. After the heat exchange box is installed, the top of the heat exchange box is sealed through the sealing structure. At the same time, the sealing structure will drive the connecting structure and the positioning structure to seal the heat exchange plate and the liquid separator block. At this time, the heat exchange liquid is passed into the liquid separator block, and then the flue gas is passed into the air inlet pipe to exchange heat.

[0019] The beneficial effects of the present invention are:

[0020] (1) The intelligent waste heat recovery device and recovery method described in the present invention has a heat exchange structure on the inner side of the heat exchange box, a connecting structure is connected between the heat exchange structure and the heat exchange box, and a positioning structure is provided on the inner side of the connecting structure. The heat exchange plate can be disassembled and assembled through the heat exchange structure, which is convenient for cleaning the surface of the heat exchange plate and maintaining the heat exchange effect of the heat exchange plate. The connection structure can ensure the sealing of the liquid flow in the heat exchange plate, and at the same time facilitate the disassembly and assembly of the heat exchange plate. The positioning structure can control the fixed state of the heat exchange plate, which is convenient for inspection and maintenance.

[0021] (2) In the intelligent waste heat recovery device and recovery method described in the present invention, a cleaning structure is provided on the side of the heat exchange box, and the surface of the heat exchange plate can be cleaned by the cleaning structure to maintain the heat exchange efficiency of the heat exchange plate.

[0022] (3) In the intelligent waste heat recovery device and method described in the present invention, ventilation structures are provided at both ends of the heat exchange box, and multiple devices can be used in series through the ventilation structure, thereby improving the flexibility of use.

[0023] (4) In the intelligent waste heat recovery device and recovery method described in the present invention, a sealing structure is provided on the top side of the heat exchange box, and the top side of the heat exchange box can be sealed by the sealing structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0025] Figure 1 A schematic diagram of the overall structure provided by the present invention;

[0026] Figure 2 It is a schematic diagram of the connection structure of the heat exchange box and the motor shown in the present invention;

[0027] Figure 3 for Figure 2 A schematic diagram of the enlarged structure of part A shown;

[0028] Figure 4 It is a schematic diagram of the connection structure of the heat exchange box and the sealing plate shown in the present invention;

[0029] Figure 5 for Figure 4 The enlarged structural diagram of part B is shown;

[0030] Figure 6 It is a schematic diagram of the connection structure of the heat exchange box and the partition plate shown in the present invention;

[0031] Figure 7 It is a schematic diagram of the connection structure of the heat exchange box and the liquid separation block shown in the present invention;

[0032] Figure 8 for Figure 7 The enlarged structural diagram of the C part is shown;

[0033] Fig. 9 It is a schematic diagram of the connection structure of the heat exchange box and the mounting plate shown in the present invention;

[0034] Fig.10 It is a schematic diagram of the connection structure between the heat exchange box and the air intake pipe shown in the present invention;

[0035] Fig.11 for Fig.10 The enlarged structural diagram of the D part shown;

[0036] Fig.12 for Fig.10 The enlarged structural diagram of the E part shown;

[0037] Fig.13 for Fig.10 The enlarged structural diagram of the F part is shown;

[0038] Fig.14 It is a schematic diagram of the connection structure of the heat exchange box and the exhaust pipe shown in the present invention;

[0039] Fig.15 for Fig.14 The enlarged structural diagram of the G portion shown;

[0040] Fig.16 It is a schematic structural diagram of the exhaust pipe shown in the present invention;

[0041] Fig.17 It is a schematic diagram of the structure of the heat exchange plate shown in the present invention.

[0042] In the figure: 1. heat exchange box; 2. heat exchange structure; 201. heat exchange plate; 202. partition plate; 203. mounting plate; 204. guide block; 205. guide groove; 3. connection structure; 301. liquid separation block; 302. second spring; 303. connection pipe; 304. jack; 305. first sealing gasket; 306. extrusion rod; 307. inclined groove; 308. first spring; 4. cleaning structure; 401. motor; 402. cleaning paddle; 403. drive shaft; 404. gear; 405. shaft block; 406. tooth groove; 407. contact ring; 408. third spring; 5. Sealing structure; 501. Lifting frame; 502. Sealing plate; 503. Fastening bolt; 504. Screw hole; 505. Fourth spring; 6. Ventilation structure; 601. Inlet pipe; 602. Exhaust pipe; 603. Control rod; 604. Filter plate; 605. Second sealing gasket; 606. Fastening sleeve; 607. Extrusion protrusion; 608. Torsion spring; 609. Positioning groove; 610. Locking block; 611. Fifth spring; 7. Positioning structure; 701. Slot; 702. Positioning block; 703. Sixth spring; 704. Horizontal groove; 705. Rotating block; 706. Sliding column. DETAILED DESCRIPTION

[0043] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0044] like Figure 1 , Figure 4 and Figure 5As shown, an intelligent waste heat recovery device according to the present invention comprises a heat exchange box 1, a heat exchange structure 2 is provided on the inner side of the heat exchange box 1, a connection structure 3 is connected between the heat exchange structure 2 and the heat exchange box 1, a positioning structure 7 is provided on the inner side of the connection structure 3, a cleaning structure 4 is provided on the side of the heat exchange box 1, ventilation structures 6 are provided at both ends of the heat exchange box 1, and a sealing structure 5 is provided on the top side of the heat exchange box 1;

[0045] Specifically, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 , Fig.12 , Fig.17 As shown, the heat exchange structure 2 includes a mounting plate 203, the inner side of the heat exchange box 1 is fixedly connected with the mounting plate 203, the side of the mounting plate 203 is fixedly connected with a plurality of guide blocks 204, the inner side of the heat exchange box 1 is provided with a plurality of heat exchange plates 201, the side of the heat exchange plate 201 is provided with a guide groove 205, the heat exchange plate 201 is slidably connected with the guide block 204 through the guide groove 205, and a partition plate 202 is provided between adjacent heat exchange plates 201, and the partition plate 202 is fixedly connected with the inner side of the heat exchange box 1, and the heat exchange plate 201 can be disassembled and assembled through the heat exchange structure 2, so that the surface of the heat exchange plate 201 can be cleaned conveniently The heat exchange effect of the heat exchange plate 201 is maintained, that is: first, the heat exchange plates 201 and the partition plates 202 are staggered in the heat exchange box 1, and the internal space of the heat exchange box 1 forms an "S"-shaped channel for the flue gas to flow through the arrangement of the heat exchange plates 201 and the partition plates 202, so as to ensure sufficient contact between the high-temperature flue gas and the heat exchange plates 201 and improve the heat exchange efficiency. The heat exchange plates 201 are fixed to the mounting plates 203 inside the heat exchange box 1 through the guide blocks 204 and the guide grooves 205, so as to facilitate the disassembly and assembly of the heat exchange plates 201, so that the user can disassemble and clean the heat exchange plates 201 as needed to maintain the heat exchange effect of the heat exchange plates 201.

[0046] Specifically, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.11 , Fig.17As shown, the connection structure 3 includes a liquid separator block 301, a liquid separator block 301 is slidably connected to one side of the heat exchange box 1, a second spring 302 is fixedly connected between the liquid separator block 301 and the heat exchange box 1, a connecting pipe 303 is fixedly connected to the side of the liquid separator block 301, the connecting pipe 303 penetrates the mounting plate 203, a plug hole 304 is opened on the side of the heat exchange plate 201, two liquid separator blocks 301 are arranged on the side of the heat exchange box 1, the heat exchange plate 201 is fixedly connected to the inner side of the plug hole 304 with a first sealing gasket 305, and the two sides of the mounting plate 203 are fixedly connected to the first sealing gasket 305. The sides of the heat exchange plate 201 are respectively slidably connected with an extrusion rod 306, and a first spring 308 is fixedly connected between the extrusion rod 306 and the mounting plate 203. A protrusion structure is provided on the side of the extrusion rod 306, and a bevel groove 307 is provided on both sides of the liquid separation block 301. The protrusion structure on the side of the extrusion rod 306 is slidably connected with the liquid separation block 301 through the bevel groove 307. The sealing of the liquid flow in the heat exchange plate 201 can be ensured through the connection structure 3, and the disassembly and assembly of the heat exchange plate 201 is convenient, that is: after the installation of the heat exchange plate 201 is completed, in order to make the heat exchange liquid in the heat exchange plate 201 flows, a separator block 301 is provided on the side of the heat exchange box 1, and a connecting pipe 303 is provided on the side of the separator block 301. When the bottom sides of the extrusion rods 306 on both sides of the heat exchange box 1 slide, the protrusion structure on the side of the extrusion rod 306 slides along the inclined groove 307 on the inner side of the separator block 301, and the separator block 301 is pushed horizontally, so that the connecting pipe 303 on the side of the separator block 301 slides into the plug hole 304 on the side of the heat exchange plate 201 until the end of the connecting pipe 303 is tightly in contact with the first sealing gasket 305 on the inner side of the plug hole 304, and the heat exchange plate 201 is completed. 01 sealing operation, when the separator block 301 and the heat exchange plate 201 are in a connected state, the inner side of the heat exchange plate 201 is a hollow structure, and the heat exchange plate 201 is an arched structure as a whole, which is convenient for the liquid to flow inside the heat exchange plate 201, and the openings on the sides of the upper and lower separator blocks 301 are used as the inlet and outlet of the heat exchange liquid respectively, and the heat exchange liquid is pumped into the heat exchange plate 201 through an external water pump, so that the heat exchange liquid flows inside the heat exchange plate 201 through the separator block 301, thereby realizing heat exchange. Through the setting of the separator block 301, the heat exchange plate 201 can be independently disassembled and assembled, which is convenient for maintenance.

[0047] Specifically, Figure 5 , Figure 8As shown, the positioning structure 7 includes a positioning block 702, the inner side of the mounting plate 203 is slidably connected with the positioning block 702, a sixth spring 703 is fixedly connected between the positioning block 702 and the mounting plate 203, both ends of the positioning block 702 are inclined structures, the inclined end of the positioning block 702 conflicts with the side of the extrusion rod 306, the end of the extrusion rod 306 is provided with a slot 701, and the middle part of the positioning block 702 is provided with a transverse groove 704, the top side of the mounting plate 203 is rotatably connected with a rotating block 705, the bottom side of the rotating block 705 is fixedly connected with a sliding column 706, the sliding column 706 is slidably connected to the positioning block 702 through the transverse groove 704, the fixing state of the heat exchange plate 201 can be controlled by the positioning structure 7, and the inspection and maintenance are convenient, that is: the disassembly and assembly of the heat exchange plate 201 can be controlled by the extrusion rods 306 on both sides of the heat exchange box 1, and the When the locking cam 706 is in the closed position, the locking cam 706 is in the closed position, and the locking cam 706 is pressed against the locking cam 706, so that the locking cam 706 is pressed against the locking cam 706.

[0048] Specifically, Figure 1 , Figure 2 , Figure 3 , Figure 7 , Fig. 9 , Fig.12As shown, the cleaning structure 4 includes a motor 401, and the motor 401 is installed on the side of the heat exchange box 1. The end of the motor 401 is fixedly connected to a drive shaft 403 through a coupling. The drive shaft 403 is rotatably connected to multiple partition plates 202 in turn. Multiple gears 404 are fixedly connected to the drive shaft 403. The multiple gears 404 and the multiple partition plates 202 are staggered. A rotating shaft block 405 is fixedly connected to both sides of the heat exchange plate 201. The heat exchange plate 201 is rotatably connected to a cleaning paddle 402 through the rotating shaft blocks 405 on both sides. The side of the cleaning paddle 402 is provided with a tooth groove 406. The cleaning paddle 402 is meshed with the adjacent gear 404 through the tooth groove 406. A contact ring 407 is slidably connected to the rotating shaft block 405. A third spring 408 is fixedly connected between the contact ring 407 and the rotating shaft block 405. The contact ring 407 The cleaning paddle 402 is rotatably connected to the cleaning paddle 402, and the surface of the heat exchange plate 201 can be cleaned through the cleaning structure 4 to maintain the heat exchange efficiency of the heat exchange plate 201, that is: a motor 401 is installed on the side of the heat exchange box 1, and the rotation of the drive shaft 403 can be controlled by intelligently controlling the electrical connection between the motor 401 and the external power supply. When the drive shaft 403 rotates, the multiple gears 404 arranged on the drive shaft 403 will drive the cleaning paddle 402 arranged on the side of the heat exchange plate 201 to rotate through the tooth groove 406. A cleaning paddle 402 is rotated on the rotating shaft block 405 on both sides of the heat exchange plate 201. The cleaning paddle 402 is pushed by the contact ring 407 and the third spring 408 to tightly contact the side of the heat exchange plate 201. As the cleaning paddle 402 rotates, the impurities on the side of the heat exchange plate 201 can be scraped off in time to ensure the heat exchange effect of the heat exchange plate 201, and realize intelligent cleaning of the heat exchange plate 201 when the heat exchange effect decreases.

[0049] Specifically, Figure 1 , Figure 2 , Figure 6 , Fig.12 , Fig.13 , Fig.14 , Fig.15 , Fig.16As shown, the ventilation structure 6 includes an air intake pipe 601, one side of the heat exchange box 1 is fixedly connected with the air intake pipe 601, the heat exchange box 1 is fixedly connected with an exhaust pipe 602 on one side relative to the air intake pipe 601, the middle part of the exhaust pipe 602 is slidably connected with a filter plate 604, the edge part of the end of the exhaust pipe 602 is a slope structure, the side of the air intake pipe 601 is rotatably connected with a fastening sleeve 606, the end of the fastening sleeve 606 is fixedly connected with an extrusion protrusion 607, a torsion spring 608 is fixedly connected between the fastening sleeve 606 and the air intake pipe 601, the inner side of the air intake pipe 601 is fixedly connected with a second sealing gasket 605, the fastening The side of the sleeve 606 is slidably connected with a control rod 603, and a fifth spring 611 is fixedly connected between the control rod 603 and the fastening sleeve 606. The side of the control rod 603 is fixedly connected with a locking block 610. Two positioning grooves 609 are provided on the side of the air inlet pipe 601. The end of the locking block 610 is engaged with the air inlet pipe 601 through the positioning groove 609. Through the ventilation structure 6, multiple devices can be used in series to improve the flexibility of use. That is, according to different heat exchange requirements of flue gas, the user can connect multiple heat exchange boxes 1 in series to utilize the residual heat of the flue gas. The air inlet pipe 601 and the exhaust pipe 601 are respectively provided at both ends of the heat exchange box 1. 02, a filter plate 604 is provided in the middle of the exhaust pipe 602, which can filter the exhaust smoke. Combined with the cleaning effect of the cleaning paddle 402 on the heat exchange plate 201, the heat in the smoke is fully utilized while avoiding direct discharge of impurities in the smoke. When multiple heat exchange boxes 1 need to be connected in series, the user needs to connect the heat exchange boxes 1 end to end so that the exhaust pipe 602 conflicts with the end of the intake pipe 601, and then the user needs to pull the control rod 603 on the side of the intake pipe 601 so that the locking block 610 on the side of the control rod 603 is disengaged from the positioning groove 609 provided on the intake pipe 601, and then rotate the control rod 603 so that the fastening sleeve 606 is moved to One side rotates, and as the fastening sleeve 606 rotates, since the edge portion of the exhaust pipe 602 is provided with a bevel structure, the extrusion protrusion 607 at the end of the fastening sleeve 606 will push the exhaust pipe 602 toward the inside of the intake pipe 601 through the bevel protrusion at the end of the exhaust pipe 602, until the end of the exhaust pipe 602 is tightly in contact with the second sealing gasket 605 on the inside of the intake pipe 601, ensuring the airtightness of the connection, and finally releasing the control rod 603, so that the locking block 610 on the side of the control rod 603 is re-engaged with the other positioning groove 609, thereby fixing the current connection state, and completing the series use of the two heat exchange boxes 1, thereby improving the flexibility of the device.

[0050] Specifically, Figure 1 , Figure 4 , Fig. 9As shown, the sealing structure 5 includes a lifting frame 501, the side of the heat exchange box 1 is slidably connected with the lifting frame 501, a fourth spring 505 is fixedly connected between the lifting frame 501 and the heat exchange box 1, and a sealing plate 502 is rotatably connected to the lifting frame 501, and the four corners of the sealing plate 502 are respectively provided with fastening bolts 503, and the four corners of the heat exchange box 1 are respectively provided with a screw hole 504, and the top side of the heat exchange box 1 can be sealed by the sealing structure 5, that is: after the internal finishing of the heat exchange box 1 is completed, a sealing plate 502 is provided on the top side of the heat exchange box 1, and the sealing plate 502 is fastened by the fastening bolts 503 arranged at the four corners. 03 is fixed with the screw hole 504 on the heat exchange box 1. When the threaded fixation of the fastening bolt 503 is completed, the sealing plate 502 will contact and seal with the top side of the heat exchange box 1. During this process, the sealing plate 502 will simultaneously push the extended part of the extrusion rod 306, thereby realizing the connection state between the liquid separator block 301 and the heat exchange plate 201, and further ensuring the sealing of the flow of heat exchange liquid. When the sealing plate 502 is opened, due to the clamping effect of the positioning block 702, the heat exchange plate 201 and the liquid separator block 301 will continue to maintain a connection state. The user can perform disassembly and assembly operations as needed, thereby improving the convenience during the maintenance of the device.

[0051] Specifically, an operating method of an intelligent waste heat recovery device includes the following steps:

[0052] S1: A heat exchange structure 2 is provided on the inner side of the heat exchange box 1, which can quickly disassemble and assemble the heat exchange plate 201, so that it is easy to clean the impurities on the surface of the heat exchange plate 201, thereby maintaining a good heat exchange capacity. At the same time, the heat exchange plate 201 is combined with the partition plate 202 to form an "S"-shaped channel, so that the flue gas can fully contact with the heat exchange plate 201 after entering, thereby improving the heat exchange efficiency;

[0053] S2: After the installation of the heat exchange structure 2 is completed, a motor 401 is installed on the side of the heat exchange box 1. After the motor 401 is electrically connected to an external power source, the cleaning structure 4 can control the cleaning of the surface of the heat exchange plate 201, thereby continuously maintaining a good heat exchange capacity of the heat exchange plate 201;

[0054] S3: An air inlet pipe 601 and an air exhaust pipe 602 are respectively provided at both ends of the heat exchange box 1. The user can use multiple heat exchange boxes 1 in series through the connecting structure 3 as needed to fully utilize the heat of the flue gas. After the heat exchange box 1 is installed, the top of the heat exchange box 1 is sealed by the sealing structure 5. At the same time, the sealing structure 5 will drive the connecting structure 3 and the positioning structure 7 to seal the heat exchange plate 201 and the liquid separator block 301. At this time, the heat exchange liquid is passed into the liquid separator block 301, and then the flue gas is passed into the air inlet pipe 601 to exchange heat.

[0055] When the present invention is in use, after the installation of the heat exchange plate 201 is completed, in order to allow the heat exchange liquid to flow in the heat exchange plate 201, a liquid separator block 301 is provided on the side of the heat exchange box 1, and a connecting pipe 303 is provided on the side of the liquid separator block 301. When the bottom sides of the extrusion rods 306 on both sides of the heat exchange box 1 slide, the protrusion structure on the side of the extrusion rod 306 slides along the inclined groove 307 on the inner side of the liquid separator block 301, and the liquid separator block 301 is pushed laterally, so that the connecting pipe 303 on the side of the liquid separator block 301 slides into the insertion hole 304 on the side of the heat exchange plate 201 until the end of the connecting pipe 303 is tightly in contact with the first sealing gasket 305 on the inner side of the insertion hole 304. At this time, the sealing operation of the heat exchange plate 201 is completed. When in the connected state, the inner side of the heat exchange plate 201 is a hollow structure, and the heat exchange plate 201 is an arched structure as a whole, which is convenient for the liquid to flow inside the heat exchange plate 201. The openings on the sides of the upper and lower liquid separator blocks 301 are used as the inlet and outlet of the heat exchange liquid respectively, and the heat exchange liquid is pumped into the heat exchange plate 201 through an external water pump, so that the heat exchange liquid flows inside the heat exchange plate 201 through the liquid separator block 301, thereby realizing heat exchange. Through the arrangement of the liquid separator block 301, the heat exchange plate 201 can be independently disassembled and assembled, which is convenient for maintenance. The disassembly and assembly of the heat exchange plate 201 can be controlled by the squeezing rods 306 on both sides of the heat exchange box 1, and in order to fix the position of the squeezing rod 306, a card groove 701 is provided on the side of the squeezing rod 306. When the squeezing rod 306 is pressed to When the inner side of the mounting plate 203 is installed, the slot 701 on the side of the extrusion rod 306 will be engaged with the end of the positioning block 702 on the side. At this time, the extrusion rod 306 will maintain the pushing state for the liquid separator block 301, thereby maintaining the sealing state between the heat exchange plate 201 and the liquid separator block 301, thereby avoiding the leakage of the heat exchange liquid. When the engagement needs to be released, the user can rotate the rotating block 705 in the middle of the mounting plate 203, and the sliding column 706 on the bottom side of the rotating block 705 slides in the horizontal groove 704 on the positioning block 702, so that the positioning block 702 will be pushed to one side, thereby releasing the engagement state between the positioning block 702 and the extrusion rod. At this time, the pushing rod is reset under the push of the first spring 308, and the liquid separator block 301 and the heat exchange plate 201 are sealed. 01 is separated for easy operation. A motor 401 is installed on the side of the heat exchange box 1. The rotation of the drive shaft 403 can be controlled by intelligently controlling the electrical connection between the motor 401 and the external power supply. When the drive shaft 403 rotates, the multiple gears 404 arranged on the drive shaft 403 will drive the cleaning paddle 402 arranged on the side of the heat exchange plate 201 to rotate through the tooth groove 406. A cleaning paddle 402 is rotated on the rotating shaft blocks 405 on both sides of the heat exchange plate 201. The cleaning paddle 402 is pushed by the contact ring 407 and the third spring 408 to tightly contact the side of the heat exchange plate 201. With the rotation of the cleaning paddle 402, the impurities on the side of the heat exchange plate 201 can be scraped off in time to ensure the heat exchange effect of the heat exchange plate 201.To realize intelligent cleaning of the heat exchange plate 201 when the heat exchange effect decreases, according to different flue gas heat exchange requirements, the user can connect multiple heat exchange boxes 1 in series to utilize the waste heat of the flue gas. An air inlet pipe 601 and an exhaust pipe 602 are respectively provided at both ends of the heat exchange box 1. A filter plate 604 is provided in the middle of the exhaust pipe 602 to filter the exhausted flue gas. Combined with the cleaning effect of the cleaning paddle 402 on the heat exchange plate 201, the heat in the flue gas is fully utilized while avoiding direct discharge of impurities in the flue gas. When multiple heat exchange boxes 1 need to be connected in series, the user needs to connect the heat exchange boxes 1 The ends of the exhaust pipe 602 are connected to each other so that the exhaust pipe 602 conflicts with the end of the intake pipe 601. Then, the user needs to pull the control rod 603 on the side of the intake pipe 601 to make the locking block 610 on the side of the control rod 603 disengage from the positioning groove 609 provided on the intake pipe 601, and then rotate the control rod 603 to make the fastening sleeve 606 rotate to one side. As the fastening sleeve 606 rotates, since the edge portion of the exhaust pipe 602 is provided with a bevel structure, the extrusion protrusion 607 at the end of the fastening sleeve 606 will push the exhaust pipe 602 into the inner part of the intake pipe 601 through the bevel protrusion at the end of the exhaust pipe 602. Push sideways until the end of the exhaust pipe 602 is tightly in contact with the second sealing gasket 605 inside the intake pipe 601 to ensure the air tightness of the connection, and finally release the control rod 603 so that the locking block 610 on the side of the control rod 603 is re-engaged with the other positioning groove 609 to fix the current connection state, and the series use of the two heat exchange boxes 1 can be completed to improve the flexibility of the device. After the internal arrangement of the heat exchange box 1 is completed, a sealing plate 502 is provided on the top side of the heat exchange box 1, and the sealing plate 502 is connected to the screw holes 503 on the heat exchange box 1 through the fastening bolts 503 set at the four corners. 04 is fixed. When the threaded fixing of the fastening bolt 503 is completed, the sealing plate 502 will contact and seal with the top side of the heat exchange box 1. During this process, the sealing plate 502 will simultaneously push the extended part of the extrusion rod 306, thereby realizing the connection state between the liquid separation block 301 and the heat exchange plate 201, further ensuring the sealing of the flow of the heat exchange fluid. When the sealing plate 502 is opened, due to the clamping effect of the positioning clamp 702, the heat exchange plate 201 and the liquid separation block 301 will continue to maintain a connection state. The user can perform disassembly and assembly operations as needed, thereby improving the convenience of the device during maintenance. ,

[0056] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0057] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An intelligent waste heat recovery device, characterized in that: The invention comprises a heat exchange box (1), wherein a heat exchange structure (2) is provided on the inner side of the heat exchange box (1), a connection structure (3) is connected between the heat exchange structure (2) and the heat exchange box (1), a positioning structure (7) is provided on the inner side of the connection structure (3), a cleaning structure (4) is provided on the side of the heat exchange box (1), ventilation structures (6) are provided at both ends of the heat exchange box (1), and a sealing structure (5) is provided on the top side of the heat exchange box (1); The heat exchange structure (2) comprises a mounting plate (203), the mounting plate (203) is fixedly connected to the inner side of the heat exchange box (1), a plurality of guide blocks (204) are fixedly connected to the side of the mounting plate (203), a plurality of heat exchange plates (201) are provided on the inner side of the heat exchange box (1), a guide groove (205) is provided on the side of the heat exchange plate (201), the heat exchange plate (201) is slidably connected to the guide block (204) via the guide groove (205), a partition plate (202) is provided between adjacent heat exchange plates (201), and the partition plate (202) is fixedly connected to the inner side of the heat exchange box (1).

2. The intelligent waste heat recovery device according to claim 1, characterized in that: The connection structure (3) comprises a liquid separator block (301), one side of the heat exchange box (1) is slidably connected to the liquid separator block (301), a second spring (302) is fixedly connected between the liquid separator block (301) and the heat exchange box (1), a connecting pipe (303) is fixedly connected to the side of the liquid separator block (301), the connecting pipe (303) passes through the mounting plate (203), and a plug hole (304) is provided on the side of the heat exchange plate (201).

3. The intelligent waste heat recovery device according to claim 2, characterized in that: Two liquid separator blocks (301) are provided on the side of the heat exchange box (1); the heat exchange plate (201) is fixedly connected to a first sealing gasket (305) on the inner side of the plug hole (304); a squeeze rod (306) is slidably connected to each of the two sides of the mounting plate (203); a first spring (308) is fixedly connected between the squeeze rod (306) and the mounting plate (203); a protrusion structure is provided on the side of the squeeze rod (306); inclined grooves (307) are provided on both sides of the liquid separator block (301); and the protrusion structure on the side of the squeeze rod (306) is slidably connected to the liquid separator block (301) via the inclined groove (307).

4. The intelligent waste heat recovery device according to claim 3 is characterized in that: The positioning structure (7) comprises a positioning block (702), the inner side of the mounting plate (203) is slidably connected with the positioning block (702), a sixth spring (703) is fixedly connected between the positioning block (702) and the mounting plate (203), both ends of the positioning block (702) are inclined structures, the inclined end of the positioning block (702) abuts against the side of the extrusion rod (306), a slot (701) is provided at the end of the extrusion rod (306), a transverse slot (704) is provided in the middle of the positioning block (702), a rotating block (705) is rotatably connected to the top side of the mounting plate (203), a sliding column (706) is fixedly connected to the bottom side of the rotating block (705), and the sliding column (706) is slidably connected to the positioning block (702) through the transverse slot (704).

5. The intelligent waste heat recovery device according to claim 1, characterized in that: The cleaning structure (4) comprises a motor (401), the motor (401) is installed on the side of the heat exchange box (1), the end of the motor (401) is fixedly connected to a drive shaft (403) via a coupling, the drive shaft (403) is rotatably connected to a plurality of partition plates (202) in sequence, a plurality of gears (404) are fixedly connected to the drive shaft (403), and the plurality of gears (404) are alternately arranged with the plurality of partition plates (202).

6. The intelligent waste heat recovery device according to claim 5, characterized in that: A rotating shaft block (405) is fixedly connected to each of the two sides of the heat exchange plate (201), and the heat exchange plate (201) is rotatably connected to a cleaning paddle (402) through the rotating shaft blocks (405) on both sides. A tooth groove (406) is provided on the side of the cleaning paddle (402), and the cleaning paddle (402) is meshed with an adjacent gear (404) through the tooth groove (406). A resistance ring (407) is slidably connected to the rotating shaft block (405), and a third spring (408) is fixedly connected between the resistance ring (407) and the rotating shaft block (405), and the resistance ring (407) is rotatably connected to the cleaning paddle (402).

7. The intelligent waste heat recovery device according to claim 1, characterized in that: The ventilation structure (6) comprises an air intake pipe (601), one side of the heat exchange box (1) is fixedly connected to the air intake pipe (601), the heat exchange box (1) is fixedly connected to the side of the air intake pipe (601) with an exhaust pipe (602), the middle part of the exhaust pipe (602) is slidably connected to a filter plate (604), the edge part of the end of the exhaust pipe (602) is a slope structure, the side of the air intake pipe (601) is rotatably connected to a fastening sleeve (606), the end of the fastening sleeve (606) is fixedly connected to an extrusion protrusion (607), a torsion spring (608) is fixedly connected between the fastening sleeve (606) and the air intake pipe (601), and the inner side of the air intake pipe (601) is fixedly connected to a second sealing gasket (605).

8. The intelligent waste heat recovery device according to claim 7, characterized in that: A control rod (603) is slidably connected to the side of the fastening sleeve (606); a fifth spring (611) is fixedly connected between the control rod (603) and the fastening sleeve (606); a locking block (610) is fixedly connected to the side of the control rod (603); two positioning grooves (609) are provided on the side of the air intake pipe (601); and the end of the locking block (610) is engaged with the air intake pipe (601) through the positioning groove (609).

9. The intelligent waste heat recovery device according to claim 1, characterized in that: The sealing structure (5) comprises a lifting frame (501), the lifting frame (501) is slidably connected to the side of the heat exchange box (1), a fourth spring (505) is fixedly connected between the lifting frame (501) and the heat exchange box (1), a sealing plate (502) is rotatably connected to the lifting frame (501), four corners of the sealing plate (502) are respectively provided with fastening bolts (503), and four corners of the heat exchange box (1) are respectively provided with a screw hole (504).

10. An operating method of an intelligent waste heat recovery device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: A heat exchange structure (2) capable of quickly disassembling and assembling the heat exchange plate (201) is provided on the inner side of the heat exchange box (1), so that impurities on the surface of the heat exchange plate (201) can be easily cleaned, thereby maintaining a good heat exchange capacity. At the same time, the heat exchange plate (201) is combined with the partition plate (202) to form an "S"-shaped channel, so that the smoke can fully contact the heat exchange plate (201) after entering, thereby improving the heat exchange efficiency; S2: After the installation of the heat exchange structure (2) is completed, a motor (401) is installed on the side of the heat exchange box (1). After the motor (401) is electrically connected to an external power source, the cleaning structure (4) can be used to control the cleaning of the surface of the heat exchange plate (201), thereby continuously maintaining a good heat exchange capacity of the heat exchange plate (201); S3: The heat exchange box (1) is provided with an air inlet pipe (601) and an air outlet pipe (602) at both ends. The user can connect multiple heat exchange boxes (1) in series through the connection structure (3) as needed to fully utilize the heat of the flue gas. After the heat exchange box (1) is installed, the top of the heat exchange box (1) is sealed through the sealing structure (5). At the same time, the sealing structure (5) drives the connection structure (3) and the positioning structure (7) to seal the heat exchange plate (201) and the liquid separation block (301). At this time, the heat exchange liquid is passed into the liquid separation block (301), and then the flue gas is passed into the air inlet pipe (601) to exchange heat.

Citation Information

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