Temperature control chamber structure in full-assembly type passive heat preservation box

Abstract

The utility model relates to the technical field of thermal insulation boxes, in particular to a fully-assembled passive thermal insulation box inner temperature control chamber structure, which comprises a gel type PCM (Pulse Code Modulation) plate used for maintaining a specific temperature interval; the gel type PCM plate hanging bag is used for accommodating and fixing the gel type PCM plate; the supporting frame is used for supporting the gel type PCM plate hanging bag and comprises a top supporting rod, a vertical supporting rod, a bottom supporting rod and a supporting top plate, and all the parts are fixedly connected through bolts. According to the utility model, a temperature control chamber framework in the box body can be built and a gel type PCM can be fixed by matching with a hanging bag through a small number of standard general structural rod pieces and auxiliary components, the disassembly and assembly are simple and convenient, the operation convenience is improved, the rapid size switching of the box body is realized on the premise of not increasing any components, and the cost is reduced. The space utilization rate in the transportation and storage process is improved, the size of the box body can be flexibly changed and adjusted through the universal structural design, and the development time and cost of a new-size box type are greatly shortened and reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of thermal insulation boxes, in particular to a fully assembled passive thermal insulation box internal temperature control chamber structure. Background Art

[0002] With the rapid development of the global cold chain logistics industry, the demand for the storage and transportation of temperature-sensitive goods is growing. In this context, insulated containers, as key equipment in cold chain transportation, have a direct impact on the quality and safety of goods transported. Currently, insulated containers on the market primarily utilize two temperature control methods: active and passive.

[0003] Active temperature control methods typically rely on dedicated temperature control components such as refrigerators. These components require continuous external energy input and pose the risk of temperature runaway in the event of unstable conditions, such as power failures. Furthermore, active temperature control systems consume a lot of energy and have poor environmental adaptability.

[0004] Compared to active temperature control, passive temperature control utilizes the inherent insulating properties of insulation materials to achieve long-term insulation of the goods inside by constructing an effective temperature-controlled container. The advantage of this method is that it avoids dependence on external energy sources, reduces energy consumption, and reduces the risk of temperature loss due to equipment failure. Passive insulated boxes are mainly composed of an external box structure, an internal insulation material layer, and a temperature-control medium layer. The temperature-control medium layer usually uses dry ice or phase change material (PCM) to maintain a stable temperature inside the box.

[0005] However, existing passive insulated boxes have several limitations. First, the fixed size and volume of traditional insulated boxes make it difficult to accommodate cargo of varying sizes and shapes, resulting in low loading efficiency. Second, large insulated boxes, especially pallet-type insulated boxes used in conjunction with forklift pallets, often lack flexibility in their internal structure, making it difficult to meet the changing demands of cargo loading. Furthermore, insulated boxes in the prior art are difficult to operate during loading and unloading, and the temperature control within the box is not precise enough during long-term transportation, which may affect the quality and safety of the cargo.

[0006] To address the shortcomings of existing technologies, those skilled in the art have been seeking a more efficient, flexible, and reliable insulation solution. This solution needs to be adaptable to cargo of varying sizes and shapes, while ensuring excellent insulation performance while enabling easy loading and unloading and precise temperature control. In response to these needs, this utility model proposes a fully assembled passive insulated box temperature control chamber structure, aiming to address the existing issues. Utility Model Content

[0007] The purpose of the present invention is to provide a fully assembled passive temperature control chamber structure in an insulation box to solve the problems raised in the above background technology.

[0008] To achieve the above purpose, the present invention provides the following technical solutions:

[0009] A fully assembled passive thermal insulation box internal temperature control chamber structure, comprising:

[0010] Gel-type PCM panels, used to maintain a specific temperature range;

[0011] A gel-type PCM board hanging bag, used to accommodate and fix the gel-type PCM board;

[0012] The support frame is used to support the gel-type PCM board hanging bag, including a top support rod, a vertical support rod, a bottom support rod and a support top plate, and each component is fixedly connected by bolts.

[0013] Preferably, hook holes are provided at the top and bottom of the gel-type PCM board hanging bag, which are connected and fixed to the top support rod and the bottom support rod of the support frame to achieve vertical fixation.

[0014] Preferably, the top support rod is provided with a hook and a base, wherein the hook is used to fix the top of the gel-type PCM board hanging bag, and the base is used to fix and support the top plate.

[0015] Preferably, the vertical support rods are provided with connecting rods and tightening screws, the connecting rods are used to connect the upper and lower vertical support rods, and the tightening screws are used to tighten the connecting rods and the vertical support rods.

[0016] Preferably, the top support rod, vertical support rod and bottom support rod of the support frame are of uniform specifications and are aluminum profiles with national standard cross-sectional dimensions.

[0017] Preferably, the supporting top plate is a plastic honeycomb plate with a thickness of mm, which is assembled on the top of the supporting frame of the internal temperature control chamber to support the top gel-type PCM.

[0018] Preferably, the gel-type PCM panels are plastic film packaging structures of uniform size, placed in a gel-type PCM panel hanging bag, and laid flat on a supporting top plate.

[0019] Preferably, the support frame is provided with an outer structure of the insulation box outside, including: side panels, top panels, bottom panels and middle enclosures, which are used in conjunction with the internal temperature control chamber structure to achieve switching between full volume and half volume working states of the insulation box.

[0020] Preferably, the side panels are installed with tension locks and corner guards, which cooperate with the middle enclosure to complete the fixed support interlocking when the upper and lower side panels of the box are disassembled and assembled.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. The frame of the temperature control room in the box and the supporting hanging bags can be used to fix the gel-type PCM through a small number of standard general structural rods and auxiliary components. It is easy to disassemble and assemble, which improves the convenience of operation.

[0023] 2. Without adding any components, the box can be quickly switched in size, which improves the space utilization during transportation and storage.

[0024] 3. The universal structural design allows for flexible changes and adjustments to the box size, greatly simplifying the development time and cost of new box sizes.

[0025] 4. The gel-type PCM and universal fixed frame design effectively avoid the risk of PCM leakage contaminating the box and goods, and improve the safety and reliability of transportation and storage. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the assembly structure of the temperature control chamber in a fully assembled passive insulation box proposed by the present invention;

[0027] Figure 2 This is a schematic diagram of the full volume usage of a fully assembled passive insulation box internal temperature control chamber structure and an optional insulation box external structure proposed in this utility model. Figure 1 ;

[0028] Figure 3 This is a schematic diagram of the full volume usage of a fully assembled passive insulation box internal temperature control chamber structure and an optional insulation box external structure proposed in this utility model. Figure 2 ;

[0029] Figure 4 This is a schematic diagram of the use of a half-volume of the outer structure of the thermal insulation box with the temperature control chamber structure of the fully assembled passive thermal insulation box proposed in the present invention;

[0030] Figure 5 This is a schematic diagram of the gel PCM board and hanging bag proposed in the present invention.

[0031] In the figure: 1. Gel-type PCM board; 2. Gel-type PCM board hanging bag; 3. Support frame; 31. Top support rod; 32. Vertical support rod; 33. Bottom support rod; 34. Support top plate; 4. Side plate; 41. Tightening lock; 42. Corner guard; 5. Top plate; 6. Bottom plate; 7. Middle enclosure. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0034] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "disposed" should be understood in a broad sense. For example, they may refer to fixed connection or disposition, detachable connection or disposition, or integral connection or disposition. Those skilled in the art will understand the specific meanings of these terms in this utility model based on specific circumstances.

[0035] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "several" means two or more, unless otherwise specifically defined.

[0036] Example 1

[0037] A fully assembled passive thermal insulation box temperature control chamber structure, comprising: a gel-type PCM board 1 for maintaining a specific temperature range, a gel-type PCM board hanging bag 2 for accommodating and fixing the gel-type PCM board 1, and a support frame 3 for supporting the gel-type PCM board hanging bag 2, which is composed of a top support rod 31, a vertical support rod 32, a bottom support rod 33 and a support top plate 34 connected by support fasteners and support rods through bolts. The gel-type PCM board hanging bag 2 is provided with hook holes at the top and bottom, which are connected and fixed with the top support rod 31 and the bottom support rod 33 of the support frame 3 to achieve vertical fixation. The top support rod 31 is provided with a hook hole. Hook and base, wherein the hook is used to fix the top of the gel-type PCM board hanging bag 2, and the base is used to fix the support top plate 34. A hook is provided on the bottom support rod 33, and the hook is used to fix the bottom of the gel-type PCM board hanging bag 2. A connecting rod and a tightening screw are provided on the vertical support rod 32. The vertical support rod 32 is divided into upper and lower vertical support rods 32, and the upper and lower vertical support rods 32 are connected by connecting rods and tightening screws to complete the height switching of the inner frame. The tightening screws are used to tighten the connecting rod and the vertical support rod 32. The top support rod 31, vertical support rod 32 and bottom support rod 33 of the support frame 3 are of unified specifications and are aluminum profiles with national standard cross-sectional dimensions.

[0038] The supporting top plate 34 is made of a plastic honeycomb plate with a thickness of 10 mm and is assembled on the top of the inner temperature control chamber supporting frame 3 to support the top gel-type PCM.

[0039] The gel-type PCM board 1 is a plastic film packaging structure with uniform size, placed in a gel-type PCM board hanging bag 2 and laid flat on the supporting top plate 34 .

[0040] The general installation method of the internal temperature control chamber structure is to assemble from bottom to top in sequence. All connections are completed through supporting angle pieces and supporting fasteners. First, the bottom support rod 33 pre-installed with hooks and bases is connected to the overall bottom frame, and the top support rod 31 pre-installed with hooks, bases and supporting top plates 34 is connected to the top frame. Then, the bottom frame and the top frame are connected through the vertical support rod 32. The gel-type PCM board hanging bag 2 is fixed to the top and low frames through the hooks and bases. Finally, the gel-type PCM board is placed in the hanging bag and laid flat on the supporting top plate 34 to complete the construction of the internal temperature control chamber.

[0041] Example 2

[0042] An outer structure of the insulation box is provided on the outside of the support frame 3, including: side panels 4, top panel 5, bottom panel 6 and middle enclosure 7, which cooperate with the internal temperature control chamber structure to realize the switching of the full volume and half volume working states of the insulation box. The side panels 4 are installed with tensioning locks 41 and corner guards 42, which cooperate with the middle enclosure 7 to complete the fixed support interlocking when the upper and lower side panels 4 of the box are disassembled and assembled.

[0043] In this embodiment, the full-volume and half-volume operating modes of the interior and exterior structures are switched by disassembling and assembling the vertical support rods 32 of the internal temperature control chamber structure and the side panels 4 of the exterior structure. In the specific implementation of the half-volume operating mode of the interior and exterior structures, the bottom plate 6 is arranged in sequence, the bottom support rods 33 are connected and arranged above the bottom plate 6, the lower vertical support rods 32 are connected, the bottom support rods 33 and the top support rods 31 are connected via the vertical support rods 32, the top support plate 34 is connected to the top support rods 31, the cargo is placed on the top surface of the bottom plate 6, the gel-type PCM panel hanging bag 2 is fixed to the top support rods 31 and the bottom support rods 33 using hooks, the lower gel-type PCM panel 1 is placed in the gel-type PCM panel hanging bag 2, the top gel-type PCM panel is horizontally placed on the top support rod 34, the lower side panels 4 are arranged, the top panel 5 is covered, and the tightening locks on the side panels 4 are tightened to complete the assembly of the interior and exterior structures in the half-volume operating mode.

[0044] In the specific implementation of converting the half-volume working state of the internal and external structures of the box to the full-volume working state, the volume switching is achieved by increasing the overall height of the box. The height increase of the external structure of the box is the vertical superposition of the side panels 4, and the height increase of the internal temperature control chamber is the vertical superposition of the vertical support rods 32. Take out the top plate 5 in the half-volume working state of the box, loosen the connecting fasteners of the vertical support rod 32 and the top support rod 31, vertically stack the upper vertical support rod 32 and fix the upper and lower vertical support rods 32 by connecting rods and tightening screws, fix the upper vertical support rod 32 and the top support rod 31, place the upper gel-type PCM board 1 in the gel-type PCM board hanging bag 2, install the middle enclosure 7 in the top card slot of the corner guard of the lower side panel 4, stack the upper side panel 4, cover the top plate 5 and pull the tightening lock on the side panel 4 to complete the switching of the half-volume working state of the internal and external structure of the box to the full-volume working state. This process is completely reversible. The implementation steps of converting the full-volume working state of the internal and external structure of the box to the half-volume working state are the reverse operations of the above specific implementation.

[0045] In this embodiment, the top support rods 31, vertical support rods 32, and bottom support rods 33 of the support frame within the internal temperature-controlled chamber structure are all standard aluminum profiles with a cross-sectional size of 30*30*1.8mm. The corresponding support angles, support fasteners, and hooks are all standard aluminum profiles. The gel-type PCM panel hanging bags are made of 1mm thick non-woven fabric. The top support panel 34 is made of 10mm thick plastic honeycomb panels. The gel-type PCM panels are uniformly sized, made of gel-type PCM with a specific temperature range, encapsulated in plastic film. Once the internal and external structures of the box are assembled, the usable internal volume exceeds 500L in the half-volume operating state and exceeds 1000L in the full-volume operating state. To load and unload cargo, simply remove the single-sided side panel 4, the single-sided gel-type PCM hanging bags, and the gel-type PCM panels within them. Palletized or bulk cargo can be loaded and unloaded directly from the side of the box.

[0046] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully assembled passive incubator temperature control chamber structure, characterized in that: include: A gel-type PCM board (1) is used to maintain a specific temperature range; A gel-type PCM board hanging bag (2) for accommodating and fixing the gel-type PCM board (1); The support frame (3) is used to support the gel-type PCM board hanging bag (2), and comprises a top support rod (31), a vertical support rod (32), a bottom support rod (33) and a support top plate (34), and each component is fixedly connected by bolts.

2. The fully assembled passive insulated box temperature control chamber structure according to claim 1 is characterized in that: The gel-type PCM board hanging bag (2) is provided with hook holes at the top and bottom, which are connected and fixed to the top support rod (31) and the bottom support rod (33) of the supporting frame (3) to achieve vertical fixation.

3. The fully assembled passive insulated box temperature control chamber structure according to claim 1 is characterized in that: The top support rod (31) is provided with a hook and a base, wherein the hook is used to fix the top of the gel-type PCM board hanging bag (2), and the base is used to fix and support the top plate (34).

4. The fully assembled passive insulated box temperature control chamber structure according to claim 1 is characterized in that: The vertical support rod (32) is provided with a connecting rod and a tightening screw, the connecting rod is used to connect the upper and lower vertical support rods (32), and the tightening screw is used to tighten the connecting rod and the vertical support rod (32).

5. The fully assembled passive insulated box temperature control chamber structure according to claim 1 is characterized in that: The top support rod (31), the vertical support rod (32) and the bottom support rod (33) of the support frame (3) are of uniform specifications and are aluminum profiles with national standard cross-sectional dimensions.

6. The fully assembled passive thermal insulation box internal temperature control chamber structure according to claim 1, characterized in that: The supporting top plate (34) is a plastic honeycomb plate with a thickness of 10 mm, which is assembled on the top of the inner temperature control chamber supporting frame (3) to support the top gel-type PCM.

7. The fully assembled passive thermal insulation box internal temperature control chamber structure according to claim 1 is characterized in that: The gel-type PCM board (1) is a plastic film packaging structure with uniform size, which is placed in a gel-type PCM board hanging bag (2) and laid flat on a supporting top plate (34).

8. The fully assembled passive thermal insulation box internal temperature control chamber structure according to claim 1 is characterized in that: The support frame (3) is provided with an outer structure of the thermal insulation box outside, comprising: side panels (4), a top panel (5), a bottom panel (6) and an intermediate enclosure (7), which is used in conjunction with the internal temperature control chamber structure to achieve switching between full volume and half volume working states of the thermal insulation box.

9. The fully assembled passive thermal insulation box internal temperature control chamber structure according to claim 8, characterized in that: The side panels (4) are provided with tension lock buckles (41) and corner guards (42), which cooperate with the middle enclosure (7) to complete the fixed support interlocking when the upper and lower side panels (4) of the box are disassembled and assembled.

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