Efficient ink-jet equipment for edge band processing and use method of efficient ink-jet equipment

By designing efficient inkjet equipment with multi-station feeding components and inkjet simulation components, the problems of low production efficiency and lack of simulation functions of existing equipment are solved, and efficient and accurate edge-sealing strip inkjet processing are achieved to meet large-scale and diversified production needs.

CN119659181AInactive Publication Date: 2025-03-21HANCHENWEI DIGITAL TECHNOLOGY (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202510046217.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-03-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing inkjet equipment has low production efficiency in edge sealing strip processing, which cannot meet the large-scale and diversified production needs, and lacks the simulation function of patterns and colors, resulting in a large difference between the spraying effect and expectations, increasing the production cycle and cost.

Method used

An efficient inkjet device for edge sealing strip processing is designed, using a multi-station feed assembly and an inkjet simulation assembly, which can process multiple edge sealing strips at the same time, and provide simulation functions before inkjet to ensure the accuracy of the spraying effect.

Benefits of technology

Through the use of multi-station feeding components, processing efficiency is improved; by simulated pre-debug of components, the defective rate and production cycle are reduced, and product consistency and production efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the technical scheme, the efficient ink jet equipment for edge band processing comprises a machine body, the front end and the rear end of the machine body are each provided with a multi-station feeding assembly, and an ink jet device is arranged at the middle end of the machine body; the ink jet device comprises a supporting beam, an ink jet assembly, an arc-shaped conveying assembly, an ink jet station, a windproof plate, a lifting assembly, a supporting assembly and a simulation assembly. The supporting beam is used for structural supporting, and the ink jet station is arranged at the bottom of the supporting beam. The plurality of groups of ink jet assemblies are arranged on the top of the supporting beam corresponding to the ink jet stations; the arc-shaped conveying assembly is arranged at the bottom of the ink jet station and used for bearing the edge sealing strips entering from the multi-station feeding assembly. The number of the windproof plates is two, the windproof plates are symmetrically arranged on the two sides of the ink jet station, and the number of the lifting assemblies is two, and the lifting assemblies are symmetrically arranged at the two ends of the ink jet station.
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Description

Technical Field

[0001] The present invention relates to the technical field of inkjet equipment, and in particular to a high-efficiency inkjet equipment for edge banding processing and a use method thereof. Background Art

[0002] In the field of modern furniture manufacturing and decorative material processing, the inkjet printing of edge banding patterns has become an important part of improving product aesthetics and market competitiveness. Most of the inkjet equipment on the market can only process a single edge banding, with low production efficiency, and cannot meet the needs of large-scale and diversified production. At the same time, these devices often lack simulation functions in the inkjet pattern design stage, resulting in a large difference between the actual spraying effect and the expected effect, which requires repeated adjustments and increases the production cycle and cost.

[0003] Firstly, the current inkjet equipment for edge banding generally adopts a single-channel design and can only process a single edge banding at a time; although this model has a simple structure, it has low production efficiency, which limits the company's capacity expansion, especially in large-scale production needs; in addition, since inkjet equipment is usually optimized for a single edge band width or thickness, when processing edge bands of different specifications, complex adjustments to the equipment are required, further reducing production efficiency.

[0004] Secondly, during the inkjet process, the pattern and color effects of the edge banding are key factors affecting the appearance quality of the product. Traditional inkjet equipment often directly performs actual spraying without the function of simulating patterns and colors. This defect leads to a lack of reliable effect verification before product spraying, which can easily lead to material waste and additional rework due to poor spraying effects. Especially in scenarios that require complex patterns or special color combinations, the uncontrollability of the production process is significantly increased, affecting production efficiency and product consistency.

[0005] To sum up, the existing inkjet equipment has obvious deficiencies in production efficiency and process verification; in order to solve these problems, the present application proposes a high-efficiency inkjet equipment for edge banding processing and a method of using the same, which is a high-efficiency inkjet equipment that can process multiple edge banding strips at the same time and provide an edge banding inkjet simulation function before inkjet.

[0006] In view of the above, we provide a high-efficiency inkjet device for edge banding processing and a method of using the same to solve the above problems. Summary of the invention

[0007] In view of the above situation, the present invention provides a high-efficiency inkjet device for edge banding processing and a method for using the device.

[0008] A high-efficiency inkjet device for edge banding processing and a method for using the same, comprising a body, a group of multi-station feeding components are provided at the front and rear ends of the body, and an inkjet device is provided at the middle end of the body;

[0009] Wherein, the inkjet device comprises a support beam, an inkjet assembly, an arc-shaped conveying assembly, an inkjet station, a windproof plate, a lifting assembly, a support assembly and a simulation assembly;

[0010] The support beam is used for structural support, and the inkjet station is arranged at the bottom of the support beam; the inkjet assembly is provided with multiple groups, which are installed on the top of the support beam corresponding to the inkjet stations; the arc conveying assembly is provided at the bottom of the inkjet station, and is used to receive the edge strips entering from the multi-station feeding assembly; there are two windbreaks, which are symmetrically arranged on both sides of the inkjet station, and there are two groups of lifting assemblies, which are symmetrically arranged at both ends of the inkjet station. The lifting assemblies make linear reciprocating motion to change the distance between the arc conveying assembly and the inkjet station; the support assembly is arranged on the windbreak, and the simulation assembly is located on the inkjet station and can be detachably installed on the support assembly.

[0011] Preferably, the multi-station feeding assembly comprises a bracket, a round shaft, a positioning shaft, a roller and a tensioning unit;

[0012] The bracket is installed at the front end of the fuselage;

[0013] The circular shaft is installed on the top of the bracket;

[0014] The locking shaft is adjustably mounted on the round shaft, and a long hole is provided at the bottom of the locking shaft corresponding to the front end of the fuselage, and the bottom of the locking shaft is immersed in the long hole;

[0015] The roller is arranged on a side of the bracket away from the locking axis;

[0016] The tensioning unit and the roller are connected in a triangular shape.

[0017] Preferably, the inkjet assembly comprises a visual inspection unit and an inkjet head;

[0018] The visual inspection unit detects the number of edge banding strips fed by the multi-station feeding assembly;

[0019] The number of nozzles of the inkjet head corresponds to the number of edge banding strips fed by the multi-station feeding assembly.

[0020] Preferably, the arc conveying assembly comprises a support plate, a rolling shaft, a plurality of connecting shafts and a friction plate;

[0021] There are two support plates, corresponding to the two groups of windproof plates;

[0022] The rolling shaft is arranged on one side of the support plate close to the tensioning unit, and the edge banding strip is arranged under the rolling shaft for operation;

[0023] A plurality of the connecting shafts are distributed at the top edge of the supporting plate, and the edge banding strips are located on the upper side of the plurality of connecting shafts;

[0024] There are two friction plates, which are connected to the front and rear ends of the support plate. The two friction plates are frictionally connected to two adjacent connecting shafts.

[0025] Preferably, the inkjet station and the arc-shaped conveying assembly are adapted to be in an arc shape;

[0026] Wherein, the edge banding strip is located between the inkjet station and the arc-shaped conveying component and moves; and a working groove is provided on the inkjet station.

[0027] Preferably, a fixing plate is provided at the connecting middle portion of the wind shield plate.

[0028] Preferably, the lifting assembly comprises a square shaft, a cylinder, a slideway and a slider;

[0029] The square shaft is installed on the fixed plate;

[0030] The cylinder output end is connected to the square shaft;

[0031] The slideway is installed on the fuselage;

[0032] The sliding block is arranged on the slideway and connected with the windproof plate.

[0033] Preferably, the simulation component includes an arc frame, a groove, a support base, a material strip, a winding unit and a test paper;

[0034] The arc frame is detachably connected to the supporting assembly;

[0035] There are multiple groups of grooves, which are arranged corresponding to the positions of the edge banding strips;

[0036] The support base is snap-fitted into the groove via a concealed buckle;

[0037] The material strip is pasted on the support base;

[0038] The winding unit is located at one end of the groove and is connected to the arc frame through a slideway;

[0039] The test paper is pasted at the middle of the connection between the two groups of grooves, and one end of the test paper is bonded to one end of the winding unit.

[0040] Preferably, the winding unit comprises a round rod, a rotating shaft and a paper reel;

[0041] One end of the round rod is detachably connected to the rotating shaft;

[0042] The surface of the rotating shaft is engaged with the slideway on the arc frame;

[0043] The paper reel is sleeved on the surface of the round rod.

[0044] A method for using the high-efficiency inkjet device for edge banding processing comprises the following steps:

[0045] Step 1: Before officially starting the work, the material strips to be inkjetted are glued to the support base. The size of the material strips first corresponds to a set of inkjet components, and then they are installed in the grooves. After that, the winding unit with the test paper is rolled along the channel to make the test paper glued to the connection gap between each two adjacent grooves until it is glued to the position of the front fixed winding unit. After that, the inkjet component starts inkjet work, first running through the compatibility and color rendering between the ink and the material strip. When the compatibility is achieved, the material strip is transferred to the next corresponding inkjet component to work. If the color rendering requirements are not met, adjust and replace different material strips to continue working. Until the standard is met; set an appropriate number of inkjet components according to the user's needs to work. When transferring to the next inkjet component, the previous inkjet component can be used as the background color, and different patterns can be sprayed again based on the background color to adjust the material strip transfer until the last inkjet component is completed. Check the printing status of the material strip. Based on the printing status, adjust the inkjet device and the multi-station feeding component again. After observing the material strip, observe the condition of the test paper, observe the condition of the paint sprayed on the surface, and adjust the inkjet component again. After the adjustment is completed, take out the simulation component and clean it, and wait for different production lines to produce different patterns before working again.

[0046] Step 2: First, multiple groups of edge banding strips are fed into the arc conveying assembly through a multi-station feeding assembly arranged at the front end of the machine body and the tensioning force is controlled to enter the arc conveying assembly. Before conveying, the distance between the arc conveying assembly and the inkjet station can be changed through the lifting assembly. The distance adjustment can be consistent with the thickness of the edge banding strip. Then, the inkjet assembly is used to spray ink toward the inkjet station to work on multiple groups of edge banding strips simultaneously. During the inkjet period, the wind shield plate is used to block and maintain the stable operation of the inkjet assembly until all the edge banding strips come out of the multi-station feeding assembly at the rear end.

[0047] The above technical solution has the following beneficial effects:

[0048] (1) Multiple sets of edge banding strips can be delivered simultaneously through the multi-station feeding assembly, effectively improving processing efficiency;

[0049] (2) The inkjet effect can be pre-debugged through simulation components, the color development of the material strip and the inkjet range can be tested, problems can be discovered and adjusted in advance, and the defective rate can be effectively reduced.

[0050] (3) By cooperating with the inkjet station and the lifting assembly, the setting of the lifting assembly can adjust the distance between the inkjet station and the arc conveying assembly to adapt to edge banding strips of different thicknesses, thereby enhancing the versatility of the equipment. At the same time, the lifting assembly can also facilitate the maintenance and cleaning of the equipment and reduce maintenance costs.

[0051] (4) Through the linkage of multiple inkjet components, the simultaneous inkjet processing of multiple edge banding strips can be achieved. Each edge banding strip can be sprayed with a precise pattern to meet the needs of mass and diversified production.

[0052] (5) The equipment has significant advantages in improving production efficiency, ensuring inkjet accuracy, reducing resource waste and providing convenient operation, and is suitable for large-scale edge banding processing and production. BRIEF DESCRIPTION OF THE DRAWINGS

[0053] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0054] Figure 2 This is a schematic diagram of the structure of the multi-station feeding assembly of the present invention;

[0055] Figure 3 This is a schematic diagram of the lifting assembly structure of the present invention;

[0056] Figure 4 It is a schematic diagram of the structure of the inkjet assembly of the present invention;

[0057] Figure 5 This is a schematic diagram of the arc frame upper slideway structure of the present invention;

[0058] Figure 6 It is a schematic diagram of the structure of the simulation component of the present invention;

[0059] Figure 7 It is a schematic diagram of the structure of the winding unit of the present invention.

[0060] In the figure: 1, fuselage; 101, long hole; 11, multi-station feeding assembly; 111, bracket; 112, round shaft; 113, clamping shaft; 114, roller; 115, tensioning unit; 12, inkjet device; 121, support beam; 122, inkjet assembly; 1221, visual inspection unit; 1222, inkjet head; 123, arc conveying assembly; 1231, support plate; 1232, rolling shaft; 1233, connecting shaft; 1234, friction plate; 124, inkjet station; 1 241. working trough; 125. wind shield; 1251. fixing plate; 126. lifting assembly; 1261. square shaft; 1262. cylinder; 1263. slideway; 1264. slider; 127. supporting assembly; 128. simulation assembly; 1281. arc frame; 1282. groove; 1283. supporting base; 1284. material strip; 1285. winding unit; 12851. round rod; 12852. rotating shaft; 12853. paper reel; 1286. test paper. DETAILED DESCRIPTION

[0061] The above and other technical contents, features and effects of the present invention are described in detail below with reference to the attached Figures 1 to 7It can be clearly presented in the detailed description of the embodiments that the structural contents mentioned in the following embodiments are all referenced to the drawings in the specification.

[0062] This application proposes a high-efficiency inkjet device for edge banding processing, which is as follows:

[0063] For reference Figure 1-3 The present application mainly consists of a fuselage 1, a tensioning force control arranged at both ends of the fuselage 1 for promoting the edge banding to move in and out, and an inkjet device 12 arranged at the middle end of the fuselage 1 for realizing the inkjet control work of the edge banding; wherein, the inkjet device 12 is further optimized, including a support beam 121, an inkjet assembly 122, an arc conveying assembly 123, an inkjet station 124, a wind shield 125, a lifting assembly 126, a support assembly 127 and a simulation assembly 128. Through the coordination setting between the multi-component structures, the simulation debugging before inkjet can be realized, as well as the effect of performing multiple inkjet operations simultaneously.

[0064] For reference Figure 2 and Figure 4 The multi-station feeding assembly 11 can realize the effect of conveying multiple edge banding strips, wherein the multi-station feeding assembly 11 includes a bracket 111, a round shaft 112, a positioning shaft 113, a roller 114 and a tensioning unit 115;

[0065] For reference Figure 1-4The bracket 111 is installed at the front end of the fuselage 1, and the round shaft 112 is installed at the top of the bracket 111. The round shaft 112 can be detachably connected to the bracket 111. The bracket 111 can be provided with installation openings connected to the round shaft 112 at different heights, thereby realizing the distance between the round shaft 112 and the bottom of the bracket 111 through the connection positions at different heights; the positioning shaft 113 is adjustably installed on the round shaft 112, and a long hole 101 is provided at the bottom of the positioning shaft 113 corresponding to the front end of the fuselage 1, and the bottom of the positioning shaft 113 is immersed in the long hole 101. The depth of the positioning shaft 113 immersed in the long hole 101 can be adjusted according to the height adjustment of the round shaft 112. The structural setting can prevent the edge banding from being more stable when passing between the two positioning shafts 113, and the depth adjustment can be adjusted according to the selection of positioning shafts 113 of different lengths. The roller 114 is arranged on the bracket The frame 111 is on one side away from the positioning axis 113, wherein the tensioning unit 115 includes two rollers, which are of the same size as the roller 114, one of which is symmetrically arranged at the front position of the middle end of the fuselage 1, and the other is arranged in the middle of the connection between the two, and is arranged downward to cause the tensioning unit 115 and the roller 114 to be triangularly connected, wherein the edge banding moves from the top of the roller 114 toward the roller on the lower middle side, and then winds upward from the lower side of the lower middle side roller, enters the upper side of the roller connected to the front of the middle end of the fuselage 1 and moves, and finally enters the inkjet device 12 to work, and then comes out from a group of multi-station feeding components 11 at the rear end; through the coordinated arrangement between the roller 114 and the tensioning unit 115, the structure can maintain tension during movement to avoid uneven protrusions that affect the printing effect.

[0066] It should be noted that a plurality of positioning shafts 113 can be arranged on the circular shaft 112, and the spacing between the two positioning shafts 113 is adapted to the width of the edge banding strip, so as to limit and distinguish multiple groups of edge banding strips from each other, enter the middle part of the fuselage 1 to work, and then after working at the middle end of the fuselage 1, stably output through the multi-station feeding assembly 11 arranged at the rear end.

[0067] For reference Figure 3 and Figure 4 After the multi-station feeding assembly 11 at the front end of the fuselage 1 works, it enters the inkjet device 12 in the middle of the fuselage 1 to work. The inkjet device 12 is provided with a support beam 121 to support the internal structure. When the edge banding strip enters the middle end of the fuselage 1 to work, it first enters the lower side of the inkjet station 124 with the assistance of the arc conveying assembly 123, and the arc conveying assembly 123 cooperates to stably promote the edge banding strip to move on the lower side of the inkjet assembly 122.

[0068] The arc conveying assembly 123 includes a support plate 1231, a rolling shaft 1232, a plurality of connecting shafts 1233 and a friction plate 1234; there are two support plates 1231, which are arranged corresponding to the two groups of windproof plates 125; the rolling shaft 1232 is arranged on one side of the support plate 1231 close to the tensioning unit 115, and its edge strip is located at the lower side of the rolling shaft 1232 for operation; a plurality of connecting shafts 1233 are distributed and arranged at the top edge of the support plate 1231, and its edge strip is located at the upper side of the plurality of connecting shafts 1233 for operation; there are two friction plates 1234, which are connected at the front and rear ends of the support plate 1231; the two friction plates 1234 are frictionally connected with the two adjacent connecting shafts 1233; through the arrangement of the two friction plates 1234, the rotation frequency of the friction plates 1234 can be reduced, so as to avoid the increase of the rotation frequency due to the jamming of one rolling shaft 1232, thereby driving all the rolling shafts 1232 to increase the speed, which can effectively play a role in stabilizing the steering;

[0069] Through the operation of the arc conveying component 123, the edge strip can be pushed into the bottom of the inkjet station 124, that is, the middle part of the connection between the inkjet station 124 and the arc conveying component 123; at the same time, the inkjet station 124 is arranged at the bottom of the support beam 121, and the support effect is achieved by the support beam 121. A working groove 1241 is opened on the inkjet station 124, and the edge strip will be exposed through the working groove 1241; therefore, when the inkjet component 122 starts to work, ink can be sprayed on the exposed edge strip in the area of ​​the working groove 1241.

[0070] Furthermore, in order to prevent the ink from changing shape due to wind when being sprayed onto the edge during inkjet operation, windbreaks 125 are provided on both sides of the inkjet station 124, and the windbreaks 125 can increase the stability during inkjet operation; secondly, a fixed plate 1251 is provided in the middle of the connection between the two ends of the two windbreaks 125, which is used to connect with the lifting assembly 126, and the lifting assembly 126 is controlled to move, thereby driving the fixed plate 1251 and the inkjet station 124 connected to the fixed plate 1251;

[0071] In order to avoid the influence of edge banding strips of different thickness on the movement of the equipment, a set of lifting components 126 are arranged at both ends of the inkjet station 124. The lifting components 126 can control the movement of the inkjet station 124 in a linear reciprocating manner upward and downward, thereby changing the distance between the inkjet station 124 and the arc conveying component 123 to achieve the effect of adjustment; and upward adjustment can also facilitate subsequent maintenance and cleaning; specifically, the lifting component 126 includes a square shaft 1261, a cylinder 1262, a slideway 1263 and a slider 1264;

[0072] The square shaft 1261 is installed on the fixed plate 1251, and the output end of the cylinder 1262 is connected to the square shaft 1261, so that when the cylinder 1262 starts to work, it will drive the square shaft 1261 to move up and down. At the same time, the cylinder 1262 is stably installed at the top position of the support beam 121; the slide 1263 is installed on the fuselage 1, and the slider 1264 is arranged on the slide 1263 and connected to the wind shield 125; therefore, when moving through the cylinder 1262, it can assist the wind shield 125 and its inkjet station 124 to move stably.

[0073] At the same time, because the multi-station feeding assembly 11 is provided with multiple inlet and outlet edge banding requirements, the inkjet assembly 122 is also provided with multiple groups corresponding to the edge banding, and the corresponding inkjet station 124 is installed on the top of the support beam 121; one of the inkjet assemblies 122 includes a visual inspection unit 1221 and an inkjet head 1222;

[0074] The visual inspection unit 1221 detects the number of edge strips fed by the multi-station feeding component 11, and the number of nozzles of the inkjet head 1222 corresponds to the number of edge strips fed by the multi-station feeding component 11; the movement of the edge strips is detected by the visual inspection unit 1221, and the signal is transmitted to the inkjet head 1222, prompting the inkjet head 1222 to spray out the corresponding pattern, and the signal is transmitted in sequence until it moves to the last one. After all the inkjet work is completed relatively, it is output through a group of multi-station feeding components 11 arranged at the rear end of the fuselage 1.

[0075] For reference Figure 5-7 Considering that the inkjet condition will be set in advance before the inkjet work is done, in order to better promote the inkjet assembly 122 to work in accordance with the actual situation, a simulation component 128 is set on the inkjet station 124, so that the printing condition can be simulated in advance through the simulation component 128, and in case of deviation, it can be modified in time;

[0076] The simulation component 128 includes an arc frame 1281, a groove 1282, a support base 1283, a material strip 1284, a winding unit 1285 and a test paper 1286;

[0077] The arc frame 1281 is detachably connected to the support assembly 127. The arc frame 1281 is detachably connected to the support assembly 127. When the arc frame 1281 is not needed, the arc frame 1281 can be disassembled.

[0078] There are multiple groups of grooves 1282, which are arranged corresponding to the positions of the conveying edge banding strips on the lower side, and overlap with the upper and lower positions of the movable edge banding strips located on the lower side of the inkjet station 124; the support base 1283 is snapped into the groove 1282 by means of a concealed buckle, and it is only necessary to snap the position of the support base 1283 corresponding to the concealed buckle into the groove 1282. After snapping, since the height of the support base 1283 is lower than the inner cavity height of the groove 1282, it is inconvenient to remove it. At this time, the support base 1283 can be pressed to cause the concealed buckle to be pressed downward synchronously, so that the concealed buckle rebounds upward and lifts the support base 1283 higher than the groove 1282. The inkjet pressure is low, which will not affect the movement of the concealed buckle during inkjet, and lift the support base 1283 upward;

[0079] The material strip 1284 is pasted on the support base 1283. When the support base 1283 is placed in the groove 1282, the material strip 1284 can be first set on the support base 1283. The material strip 1284 is an edge banding strip made by coating with different processes. By bonding different material strips 1284 on the support base 1283 for spraying, the ink color quality can be adjusted based on the spraying color development conditions. Secondly, when an edge banding strip needs to pass through multiple inkjet assemblies 122 to realize the spraying pattern due to movement, the material strip 1284 can be placed on the support base 1283. 1284 is set to have the same spray size as that of one inkjet assembly 122; multiple groups of inkjet assemblies 122 are set, and after one group of inkjet assemblies 122 sprays a pattern, it is transferred to the position of the next inkjet assembly 122 to receive the inkjet work until the last group of inkjet assemblies 122 completes the work, and then the shape of the edge banding strip after inkjet is checked to see if it is consistent with the expected pattern; if not, it can be adjusted again; further, a traceless adhesive strip is provided at the bottom of the material strip 1284, which can be used to bond to the support base 1283;

[0080] For reference Figure 6 The winding unit 1285 is located at one end of the groove 1282 and is connected to the arc frame 1281 through a slideway, and the slideway is gradually expanded upward to the distance between the bottom of the arc frame 1281 (see Figure 5 ); the test paper 1286 is pasted in the middle of the connection between the two groups of grooves 1282, and one end of the test paper 1286 is bonded to one end of the winding unit 1285; the test paper 1286 can be rolled up by the movement of the winding unit 1285, and can also rotate in the opposite direction from the slide when laying the test paper 1286; after the test paper 1286 is laid, when the inkjet assembly 122 is working and spraying on the test paper 1286, it can be clearly seen that the inkjet range and inkjet size of the inkjet assembly 122 are compatible with the current work through the pattern on the test paper 1286, and the inkjet range can be adjusted accordingly according to the situation, thereby reducing ink waste and other factors.

[0081] For further reference Figure 7 The winding unit 1285 includes a round rod 12851, a rotating shaft 12852 and a paper roll shaft 12853. One end of the round rod 12851 is detachably connected to the rotating shaft 12852. The surface of the rotating shaft 12852 is clamped with the slide on the arc frame 1281, and the paper roll shaft 12853 is sleeved on the surface of the round rod 12851. The rolled test paper 1286 (and the rolled test paper set at the corresponding bonding position) can be set on the rotating shaft 12852, and then sleeved on the round rod 12851. The rotating shaft 12852 can rotate stably, and the test paper 1286 can be bonded to the middle of the two grooves 1282 during the rotation to form a shield, and it can be rotated in the opposite direction when taken out. The rotation of the rotating shaft 12852 can reduce the misalignment of the round rod 12851.

[0082] In order to ensure that the simulation component 128 can correspond to the moving position of the lower edge strip each time it is installed, a support component 127 is provided. The support component 127 is arranged through the wind shield 125, and one end extends toward the wind shield 125 on the other side. A mounting hole is arranged on the extension, and mounting holes at equal positions are arranged at both ends of the arc frame 1281 for connection. The mounting holes are arranged correspondingly each time the installation is performed; its position is arranged close to the fixed plate 1251, so that the inkjet work will not be affected when the support component 127 is not disassembled later.

[0083] A method for using the high-efficiency inkjet device for edge banding processing comprises the following steps:

[0084] Step 1, before officially starting work, the material strip 1284 that is about to be inkjetted is glued to the support base 1283, and the size of the material strip 1284 first corresponds to a group of inkjet components 122, and then it is installed in the groove 1282, and then the reel unit 1285 with the test paper 1286 is rolled along the channel to make the test paper 1286 adhere to the connection gap between each two adjacent grooves 1282 until it is pasted to the position of the front fixed reel unit 1285; then the inkjet component 122 starts inkjet work, first running through the compatibility and color rendering between the ink and the material strip 1284, and when the compatibility is achieved, the material strip 1284 is transferred to the next corresponding inkjet component 122 for work. If the color rendering requirements are not met, adjust and replace different material strips 1284 to continue Work until the standard is met; set an appropriate number of inkjet components 122 to work according to user needs. When transferring to the next inkjet component 122, the previous inkjet component 122 can be used as the background color, and different patterns can be sprayed again based on the background color to adjust the material strip 1284 and transfer until the last inkjet component 122 is completed. Check the printing status of the material strip 1284. Based on the printing status, adjust the inkjet device 12 and the multi-station feeding component 11 again. After observing the material strip 1284, observe the test paper 1286 and the paint sprayed on the surface to see if there is a large area stained with paint. If so, adjust the inkjet component 122 again. After the adjustment is completed, take out the simulation component 128 and clean it, and wait for different production lines to produce different patterns before working again.

[0085] Step 2: First, multiple groups of edge banding strips are fed into the arc conveying component 123 through a group of multi-station feeding components 11 arranged at the front end of the fuselage 1 and the tensioning force is controlled to enter the arc conveying component 123. Before conveying, the lifting component 126 can be used to change the distance between the arc conveying component 123 and the inkjet station 124. The distance adjustment can be consistent with the thickness of the edge banding strip. Then, the inkjet component 122 is used to spray ink toward the inkjet station 124, and multiple groups of edge banding strips are worked on synchronously. During the inkjet process, the wind shield 125 is used to block and maintain the stable operation of the inkjet component 122 until all the edge banding strips come out of the multi-station feeding component 11 at the rear end.

[0086] The above description is only for illustrating the present invention. It should be understood that the present invention is not limited to the above embodiments, and various variations that conform to the concept of the present invention are within the protection scope of the present invention.

Claims

1. A high-efficiency inkjet device for edge banding processing, characterized in that: It comprises a body (1), wherein a group of multi-station feeding components (11) are provided at the front and rear ends of the body (1), and an inkjet device (12) is provided at the middle end of the body (1); The inkjet device (12) comprises a support beam (121), an inkjet assembly (122), an arc-shaped conveying assembly (123), an inkjet station (124), a wind shield (125), a lifting assembly (126), a support assembly (127) and a simulation assembly (128); The support beam (121) is used for structural support, and the inkjet station (124) is arranged at the bottom of the support beam (121); the inkjet assembly (122) is provided with a plurality of groups, and the inkjet stations (124) are installed on the top of the support beam (121); the arc-shaped conveying assembly (123) is provided at the bottom of the inkjet station (124) and is used to receive the edge banding strips entering from the multi-station feeding assembly (11); the windproof plate (125) is provided with two, which are symmetrically arranged at the inkjet station (124). On both sides of the ink station (124), there are two groups of lifting components (126), which are symmetrically arranged at both ends of the inkjet station (124). The lifting components (126) make linear reciprocating motion to change the distance between the arc conveying component (123) and the inkjet station (124); the support component (127) is arranged on the wind shield (125), and the simulation component (128) is located on the inkjet station (124) and can be detachably installed on the support component (127).

2. The high-efficiency inkjet equipment for edge banding processing according to claim 1, characterized in that: The multi-station feeding assembly (11) comprises a bracket (111), a round shaft (112), a positioning shaft (113), a roller (114) and a tensioning unit (115); The bracket (111) is installed at the front end of the fuselage (1); The circular shaft (112) is installed on the top of the bracket (111); The locking shaft (113) is adjustably mounted on the circular shaft (112); a long hole (101) is provided at the bottom of the locking shaft (113) corresponding to the front end of the fuselage (1), and the bottom of the locking shaft (113) is immersed in the long hole (101); The roller (114) is arranged on a side of the bracket (111) away from the locking axis (113); The tensioning unit (115) and the roller (114) are connected in a triangular shape.

3. The high-efficiency inkjet equipment for edge banding processing according to claim 1, characterized in that: The inkjet assembly (122) comprises a visual detection unit (1221) and an inkjet head (1222); The visual inspection unit (1221) detects the number of edge banding strips fed by the multi-station feeding component (11); The number of nozzles of the inkjet head (1222) corresponds to the number of edge banding strips fed by the multi-station feeding assembly (11).

4. The high-efficiency inkjet device for edge banding processing according to claim 1, characterized in that: The arc-shaped conveying assembly (123) comprises a support plate (1231), a rolling shaft (1232), a plurality of connecting shafts (1233) and a friction plate (1234); There are two support plates (1231), which are arranged corresponding to the two groups of windproof plates (125); The rolling shaft (1232) is arranged on a side of the support plate (1231) close to the tensioning unit (115), and the edge banding strip is located at the lower side of the rolling shaft (1232) for operation; The plurality of connecting shafts (1233) are distributed and arranged at the top edge of the support plate (1231), and the edge banding strips thereof are operated by being located on the upper side of the plurality of connecting shafts (1233); There are two friction plates (1234), which are connected to the front and rear ends of the support plate (1231), and the two friction plates (1234) are frictionally connected to two adjacent connecting shafts (1233).

5. The high-efficiency inkjet device for edge banding processing according to claim 1, characterized in that: The inkjet station (124) and the arc-shaped conveying component (123) are adapted to be in an arc shape; The edge banding strip is located between the inkjet station (124) and the arc-shaped conveying assembly (123) and moves therebetween; a working groove (1241) is provided on the inkjet station (124).

6. The high-efficiency inkjet device for edge banding processing according to claim 1, characterized in that: A fixing plate (1251) is provided at the connecting middle portion of the windproof plate (125).

7. The high-efficiency inkjet device for edge banding processing according to claim 6, characterized in that: The lifting assembly (126) includes a square shaft (1261), a cylinder (1262), a slideway (1263) and a slider (1264); The square shaft (1261) is mounted on the fixing plate (1251); The output end of the cylinder (1262) is connected to the square shaft (1261); The slideway (1263) is installed on the fuselage (1); The sliding block (1264) is arranged on the slideway (1263) and is connected to the windproof plate (125).

8. The high-efficiency inkjet device for edge banding processing according to claim 1, characterized in that: The simulation component (128) comprises an arc frame (1281), a groove (1282), a support base (1283), a material strip (1284), a winding unit (1285) and a test paper (1286); The arc frame (1281) is detachably connected to the support assembly (127); The grooves (1282) are provided in multiple groups and are arranged corresponding to the positions of the edge banding strips; The support base (1283) is snap-fitted into the groove (1282) via a concealed buckle; The material strip (1284) is adhered to the support base (1283); The winding unit (1285) is located at one end of the groove (1282) and is connected to the arc frame (1281) via a slideway; The test paper (1286) is pasted to the middle part of the connection between the two groups of grooves (1282), and one end of the test paper (1286) is bonded to one end of the winding unit (1285).

9. The high-efficiency inkjet device for edge banding processing according to claim 8, characterized in that: The reeling unit (1285) comprises a round rod (12851), a rotating shaft (12852) and a paper reel (12853); One end of the round rod (12851) is detachably connected to the rotating shaft (12852); The surface of the rotating shaft (12852) is engaged with the slideway on the arc frame (1281); The paper scroll (12853) is sleeved on the surface of the round rod (12851).

10. A method for using the high-efficiency inkjet device for edge banding processing according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1, before officially starting work, the material strip (1284) to be used for inkjet work is glued to the support base (1283), and the size of the material strip (1284) first corresponds to a group of inkjet components (122), and then installed in the groove (1282), and then the winding unit (1285) with the test paper (1286) is rolled along the channel to make the test paper (1286) adhere to the connection gap between each two adjacent grooves (1282) until it is pasted to the position of the front fixed winding unit (1285); then the inkjet component (122) starts the inkjet work, first through the compatibility and color rendering between the ink and the material strip (1284), and when the compatibility is achieved, the material strip (1284) is transferred to the next corresponding inkjet component (122) for work. If the color rendering requirements are not met, adjust and replace different materials. The material strip (1284) continues to work until it meets the standard; an appropriate number of inkjet components (122) are set according to the user's needs to work. When transferring to the next inkjet component (122), the inkjet component (122) of the previous station can be used as the background color, and different patterns can be sprayed again based on the background color to adjust the material strip (1284) until the last inkjet component (122) is completed. The printing status of the material strip (1284) can be checked. Based on the printing status, the inkjet device (12) and the multi-station feeding component (11) can be adjusted again. After observing the material strip (1284), observe the condition of the test paper (1286), observe the condition of the paint sprayed on the surface, and adjust the inkjet component (122) again; after the adjustment is completed, take out the simulation component (128), clean it, and wait for different production lines to produce different patterns before working again. Step 2: First, a plurality of edge banding strips are fed into the arc conveying assembly (123) through a multi-station feeding assembly (11) arranged at the front end of the machine body (1) and the tension force is controlled. Before feeding, the distance between the arc conveying assembly (123) and the inkjet station (124) can be changed through the lifting assembly (126). The distance can be adjusted to be consistent with the thickness of the edge banding strips. Then, the inkjet assembly (122) is used to perform inkjet work toward the inkjet station (124), and the plurality of edge banding strips are worked synchronously. During the inkjet process, the wind shield (125) is used to block and maintain the stable operation of the inkjet assembly (122) until all the edge banding strips come out of the multi-station feeding assembly (11) at the rear end.

Citation Information

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