Integrated beverage sterile production line system
Through an integrated integrated beverage sterile production line system, including detection components, leakage prevention components and switching components, the problems of filling bottle cap ring defects and fatigue loss of airbags are solved, and efficient filling quality control and yield improvement are achieved.
Patent Information
- Application Number
- CN202411852773.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-03-21
AI Technical Summary
In the prior art, the screw cap ring of the filling bottle has production defects, which leads to leakage of materials and affects the filling quality. The frequent use of sealed airbags leads to fatigue loss, causing the outer surface skin to fall, and affects the filling process.
An integrated integrated beverage sterile production line system is designed, including detection components, leakage prevention components and switching components. The detection component detects the tilt and cap ring problems of the filling bottle through laser. The leakage-proof component uses reciprocating thread sleeves and air storage pipes to prevent material leakage. The switching component realizes rapid replacement of the sealed airbag through the motor and the conversion plate.
By detecting the tilt detection of the component and the expansion of the airbag of the component's anti-leakage, the material leakage is avoided and the filling quality and yield rate are improved. The quick replacement function of the switch assembly avoids the drop of slag and ensures the filling quality of the product.
Smart Images
Figure CN119660031A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of food processing and transportation, and in particular relates to an integrated beverage aseptic production line system. Background Art
[0002] Aseptic filling is involved in the food processing and transportation process. Aseptic filling equipment refers to equipment that packages sterilized items in a sterile environment. In the production of juice and wine, filling is an indispensable process. The filling process generally involves filling the sterilized beverages stored in the liquid storage tank and then packaging them.
[0003] At present, in order to ensure the quality of filling, it is necessary to control the quality of the filling bottles during transportation to filling. If there are production defects in the screw cap ring on the filling bottle, such as warping or damage, the filling bottle will be tilted during transportation, causing material leakage during subsequent filling, and if there is a gap at the bottle mouth, it will affect the subsequent capping operation; in addition, during the filling process, if filling spraying occurs, material leakage will occur, affecting the internal environment of the warehouse, and it is not convenient to clean, which has limitations; and because the sealing airbag needs to be used frequently, the sealing airbag frequently contracts and expands, which will cause fatigue loss of the sealing airbag, causing the skin on the outer surface to fall off. If not handled in time, fine skin residues will fall into the filling bottle, which will have a great impact.
[0004] Therefore, we proposed an integrated beverage aseptic production line system to solve the above problems. Summary of the invention
[0005] In view of the production defects of the screw cap ring in the prior art, such as warping or damage, which may cause material leakage. In addition, if filling and spraying occur, material leakage will occur, affecting the internal environment of the warehouse. Moreover, the frequent contraction and expansion of the sealing airbag will cause fatigue loss of the sealing airbag and cause the skin to fall off on the outer surface. The purpose of the present invention is to provide an integrated aseptic beverage production line system.
[0006] In order to solve the above problems, the technical solution adopted by the present invention is as follows: an integrated aseptic beverage production line system, including a transportation device and a filling bottle, the transportation device includes a base, a bracket, a warehouse body and a conveyor belt, the conveyor belt is fixedly connected to the top of the base, the top of the base is symmetrically fixedly connected to the bracket, the two brackets are commonly fixedly connected to a conveying air duct, the filling bottle is slidably connected to the inside of the conveying air duct, the warehouse body is fixedly connected to the top of the base, the bottom wall of the warehouse body is rotatably connected to a rotating shaft, one end of the rotating shaft is fixedly connected to a rotating disk, the rotating disk includes a beverage processing device, the beverage processing device includes a detection component, an anti-leakage component and a switching component, the top of the rotating disk is symmetrically penetrated and slidably connected with a first filling pipe, the top of the rotating disk is symmetrically opened with a plurality of first troughs, and the bottom wall of each first trough body is fixedly connected to a first electric push rod The movable end of the first electric push rod is fixedly connected to a fixing plate, each of the fixing plates is fixedly connected to an adjacent first filling tube, and a sealing groove is opened at the bottom end of each first filling tube, and a side wall at one end of the rotating shaft is fixedly connected to a material receiving box, and the top of the material receiving box is fixedly connected to the bottom wall of the warehouse body, and a filling tube is symmetrically passed through and fixedly connected to the top of the warehouse body, one end of the filling tube extends to the inside of the material receiving box, and the other end extends to the outside of the warehouse body, and a first solenoid valve is installed inside the filling tube, and a first connecting pipe is symmetrically fixedly connected to the bottom end of the material receiving box, and each of the first connecting pipe is fixedly connected to the adjacent first filling tube, and a second solenoid valve is installed inside the first connecting pipe, and mechanical clamps are symmetrically installed at the bottom end of the rotating disk at equal angles, and each of the detection components is installed on the mechanical clamp, the anti-leakage component is installed at the top of the rotating disk, and the switching component is installed at the bottom of the rotating disk.
[0007] Furthermore, the filling bottle comprises a bottle body, the top of the bottle body is fixedly connected to a bottle mouth, the side wall of the bottle mouth is fixedly connected to a screw cap ring, the screw cap ring is slidably connected to the inside of the conveying air duct and is slidably connected to the top of the mechanical clamp.
[0008] Furthermore, the switching assembly includes multiple motors, and multiple second slots are symmetrically opened at the bottom of the rotating disk at equal angles. Each of the motors is fixedly connected to the top wall of the adjacent second slot, and the output end of the motor is fixedly connected to the motor shaft, and the side wall of the motor shaft is fixedly connected to the conversion plate. Each side wall of the conversion plate is symmetrically fixedly connected to a second filling tube, and the top of each second filling tube is fixedly connected to a sealing ring, and the sealing ring is sealingly and slidably connected to the sealing groove.
[0009] Furthermore, the anti-leakage component includes a plurality of legs, each of which is fixedly connected to the top of the rotating disk, and the plurality of legs are commonly fixedly connected to a sealing box, the sealing box is fixedly connected to the side wall of the rotating shaft, the side wall of the rotating shaft is fixedly connected to a reciprocating threaded sleeve, the side wall of the rotating disk is fixedly connected to an air storage tube, the air storage tube is an annular structure, each of the side walls of the second filling tube is fixedly connected to a blocking airbag, the upper half of the blocking airbag is a hard structure, and the lower half is a retractable structure, the bottom end of each conversion plate is symmetrically fixedly connected to a support spring, the two support springs are commonly fixedly connected to a second mounting ring, and the second mounting ring is fixedly connected to the side wall of the blocking airbag.
[0010] Furthermore, the side wall of the reciprocating threaded sleeve is threadedly connected to a piston plate, the piston plate is sealingly and slidingly connected to the inner wall of the sealing box, the side wall of the sealing box is symmetrically fixedly connected to an intake pipe, each intake pipe is equipped with a one-way intake valve, and the side wall of the sealing box is symmetrically fixedly connected to an exhaust pipe.
[0011] Furthermore, one end of each exhaust pipe is fixedly connected to the top of the air storage pipe, a first one-way exhaust valve is installed inside the exhaust pipe, the bottom end of the air storage pipe is symmetrically and fixedly connected to a second connecting pipe at an equal angle, each of the second connecting pipes is fixedly connected to an adjacent blocking airbag, a second one-way exhaust valve is installed inside the second connecting pipe, and each side wall of the blocking airbag is fixedly connected to a deflation pipe, a one-way deflation valve is installed inside the deflation pipe.
[0012] Furthermore, the detection component includes a first laser emitter, which is fixedly connected to one of the side walls of the mechanical clamp, and the other side wall of the mechanical clamp is fixedly connected to a first laser receiving plate, the first laser emitter and the first laser receiving plate are in the same vertical plane, the first laser emitter and the side wall of the first laser receiving plate are fixedly connected to a second laser emitter, each side wall of the mechanical clamp is fixedly connected to a second laser receiving plate, and the first laser emitter and the bottom end of the first laser receiving plate are fixedly connected to a first mounting plate.
[0013] Furthermore, each of the first mounting plates has a sliding plate embedded in the bottom end and slidably connected thereto, an arc-shaped clamping plate is fixedly connected to the side wall of the sliding plate, each of the side walls of the sliding plate is fixedly connected to an electromagnet, a plurality of second mounting plates are symmetrically fixedly connected to the bottom wall of the rotating disk, each of the side walls of the second mounting plates is fixedly connected to a second electric push rod, and the movable end of the second electric push rod is slidably connected to the adjacent second mounting plate.
[0014] Furthermore, the side wall of the blocking airbag is fixedly connected to a first mounting ring, the bottom end of the first mounting ring is symmetrically and equiangularly fixedly connected to a plurality of first contacts, the inner bottom wall of each first contact is fixedly connected to a first spring, and one end of the first spring is fixedly connected to a second contact.
[0015] Furthermore, a third contact is fixedly connected to the inner bottom wall of the first mounting ring in an equiangularly symmetrical manner, a second spring is fixedly connected to the inner bottom wall of each third contact, a fourth contact is fixedly connected to one end of the second spring, the first contact, the second contact, the third contact and the fourth contact are all hollow structures, the bottom wall of the first contact and the top wall of the second contact are in contact with each other, and the bottom wall of the third contact and the top wall of the fourth contact are in contact with each other.
[0016] Compared with the prior art, the present invention has the following beneficial effects: By setting up a detection component, the first laser emitter and the first laser receiving plate are used to detect the front and back tilt of the filling bottle. If the filling bottle tilts front and back, multiple laser beams will be intermittently blocked, indicating that the filling bottle is in a front and back tilt state; similarly, the second laser emitter and the second laser receiving plate on the left and right sides of the mechanical clamp are used to detect whether the filling bottle is tilted left and right. If the filling bottle is tilted left and right, multiple lasers of the second laser emitter on one side will be blocked, indicating that the filling bottle is tilted left and right. Detecting whether the tilt occurs during the transportation of the filling bottle is beneficial to subsequent filling operations; the screw capping ring and the bottle mouth of the filling bottle are detected by the detection component to avoid problems with the screw capping ring that cause tilting and leakage of the filling, and damage to the bottle mouth, which affects the subsequent capping operation and improves the yield rate of the filling operation; the screw capping ring and the bottle mouth are detected in time to achieve defects during transportation. The invention discloses a kind of method for distinguishing the sunken filling bottles, thereby improving the practicality of transportation of the filling bottles; by setting the anti-leakage component, the reciprocating threaded sleeve is used to rotate synchronously with the rotating shaft, so that the piston plate on the side wall of the reciprocating threaded sleeve moves up and down, and the external gas is continuously introduced into the gas storage pipe. As the filling starts, the second one-way exhaust valve located on the side of the sealing airbag inside the bottle mouth is opened, wherein the second one-way exhaust valve allows the gas inside the gas storage pipe to enter the sealing airbag only along the second connecting pipe. As the gas continues to enter, the lower half of the sealing airbag begins to expand, and as the sealing airbag continues to expand, the bottle mouth is blocked to avoid leakage of materials during the filling process, thereby improving the use effect; by filling during the transportation process, the transportation efficiency is not affected, and the filling purpose is achieved, thereby improving the transportation effect; in addition, by blocking the bottle mouth during the transportation and filling process, the beverage is prevented from leaking during the transportation process, thereby ensuring the cleanliness of the interior of the warehouse body, thereby improving the practicality of the device; By arranging two groups of identical second filling tubes, plugging airbags and other structures on the conversion plate, one group is used normally and the other group is used as a spare. When the plugging airbag in use is fatigued after long-term use and needs to be replaced, wait for it to rotate to 180 degrees and complete the filling, start the motor to rotate the motor shaft, thereby driving the conversion plate to rotate synchronously, rotate the two second filling tubes and plugging airbags to switch their positions, rotate the spare second filling tube to correspond concentrically with the adjacent first filling tube, and turn off the motor. By arranging a switching component, the plugging airbag can be replaced in time to prevent skin residue from falling into the filling bottle and ensure the filling quality of the product; by arranging a switching component, the plugging airbag can be replaced in time during transportation, which does not affect the transportation while ensuring the filling quality and improving the practical effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a right side view of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the filling bottle in the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the conveying air duct in the present invention; Figure 5 It is a three-dimensional structural schematic diagram of the conveying air duct and the rotating disk in the present invention; Figure 6 for Figure 5 A partial enlarged schematic diagram of part A; Figure 7 It is a schematic diagram of the three-dimensional structure of the first filling tube and the second filling tube in the present invention; Figure 8 for Figure 7 A partial enlarged schematic diagram of part B; Fig. 9 It is a schematic diagram of the three-dimensional structure of the rotating disk in the present invention; Fig.10 A bottom view of the rotating disk and the switching assembly of the present invention; Fig.11 A bottom view of the rotating disk of the present invention; Fig.12 It is a structural schematic diagram of the detection component in the present invention; Fig.13 for Fig.12 A partial enlarged schematic diagram of part C in the middle; Fig.14 It is a side view of the detection component in the present invention; Fig.15 It is a partial structural schematic diagram of the detection component in the present invention; Fig.16 It is a schematic diagram of the structure of the rest of the detection component in the present invention; Fig.17 It is a structural schematic diagram of the anti-leakage component in the present invention; Fig.18 for Fig.17 A partial enlarged schematic diagram of part D in the middle; Fig.19 It is a structural schematic diagram of the switching component in the present invention; Fig. 20 is a side view of the switching assembly of the present invention; Fig.21 It is a cross-sectional view of the blocking air bag and the filling bottle in the present invention; Fig. 22 for Fig.21 A partial enlarged schematic diagram of part E in the middle; Fig.23 for Fig. 22 A partial enlarged schematic diagram of part F in the middle; Fig.24 is a system diagram of the present invention; Fig.25 It is a flow chart of the present invention.
[0018] In the figure: 1, base; 2, bracket; 21, conveying air duct; 3, warehouse body; 31, rotating shaft; 32, rotating disk; 33, injection pipe; 34, first electromagnetic valve; 35, material receiving box; 36, first connecting pipe; 37, first filling pipe; 38, second electromagnetic valve; 39, mechanical clamp; 310, first slot; 311, first electric push rod; 312, fixing plate; 313, sealing groove; 314, second filling pipe; 315, sealing ring; 4, detection component; 41, first laser emitter; 42, first laser receiving board; 43, second laser emitter; 44, second laser receiving board; 45, first mounting plate; 46, slide plate; 47, arc clamp; 48, electromagnet; 49, first mounting ring; 410, first contact; 411, first spring; 412, second contact; 413, The third contact; 414, the second spring; 415, the fourth contact; 416, the second mounting ring; 417, the supporting spring; 418, the second mounting plate; 419, the second electric push rod; 5, the anti-leakage component; 51, the support leg; 52, the sealing box; 53, the reciprocating threaded sleeve; 54, the piston plate; 55, the air inlet pipe; 56, the one-way air inlet valve; 57, the exhaust pipe; 58, the first one-way exhaust valve; 59, the air storage pipe; 510, the second connecting pipe; 511, the second one-way exhaust valve; 512, the blocking air bag; 513, the exhaust pipe; 514, the one-way exhaust valve; 6, the switching component; 61, the second tank body; 62, the motor; 63, the motor shaft; 64, the conversion plate; 7, the conveyor belt; 8, the filling bottle; 81, the bottle body; 82, the bottle mouth; 83, the screw cap ring; 9, the transportation device; 10, the beverage processing device. DETAILED DESCRIPTION
[0019] The present invention is further described below in conjunction with specific embodiments.
[0020] To solve the problem that if there is a production defect in the screw cap ring 83 on the filling bottle 8, it will be tilted or damaged, which will cause the filling bottle 8 to be tilted during transportation, causing material leakage during subsequent filling, and if there is a gap in the bottle mouth 82, it will affect the subsequent capping operation. Figure 1 - Fig.16 As shown: An integrated aseptic production line system for beverages includes a transport device 9 and a filling bottle 8. The transport device 9 includes a base 1, a bracket 2, a warehouse body 3 and a conveyor belt 7. The conveyor belt 7 is fixedly connected to the top of the base 1. The top of the base 1 is symmetrically fixedly connected to the bracket 2. The two brackets 2 are commonly fixedly connected to a conveying air duct 21. The conveying air duct 21 is a prior art. By clamping the screw cap ring 83 on the filling bottle 8 on the conveying air duct 21 and introducing high-speed wind into the conveying air duct 21, the filling bottle 8 is transported at high speed inside the conveying air duct 21. The filling bottle 8 is slidably connected to the inside of the conveying air duct 21. The warehouse body 3 is fixedly connected to the top of the base 1. The bottom wall of the warehouse body 3 is rotatably connected to a rotating shaft 31. One end of the rotating shaft 31 is fixedly connected to a rotating shaft The rotating disk 32 includes a beverage processing device 10, and the beverage processing device 10 includes a detection component 4, an anti-leakage component 5 and a switching component 6. During the rotating transportation of the rotating disk 32, the detection component 4 works when the rotation angle is between zero and forty-five degrees, and the filling starts when the rotation angle exceeds forty-five degrees, and the anti-leakage component 5 works. When the rotation angle reaches one hundred and eighty degrees, the filling is completed and transmitted through the conveyor belt 7. When the switching component 6 is used, it is between one hundred and eighty degrees and three hundred and sixty degrees. The top of the rotating disk 32 is symmetrically penetrated and slidably connected with a first filling pipe 37. The top of the rotating disk 32 is symmetrically provided with a plurality of first slots 310. The bottom wall of each first slot 310 is fixedly connected with a first electric push rod 311. The first electric push rod 311 is fixedly connected with the first electric push rod 311. The movable end of 11 is fixedly connected with a fixing plate 312, each fixing plate 312 is fixedly connected with the adjacent first filling tube 37, and is extended and retracted in the vertical direction by the first electric push rod 311, thereby driving the first filling tube 37 to move up and down synchronously, and a sealing groove 313 is opened at the bottom end of each first filling tube 37, and the setting of the sealing groove 313 cooperates with the sealing ring 315 at the top of the second filling tube 314, so that the first filling tube 37 and the second filling tube 314 are connected, and no leakage occurs during filling, and a material receiving box 35 is fixedly connected to the side wall of one end of the rotating shaft 31, and the top of the material receiving box 35 is fixedly connected to the bottom wall of the warehouse body 3, and the top of the warehouse body 3 is symmetrically penetrated and fixedly connected with the injection tube 33, and one end of the injection tube 33 extends to the inside of the material receiving box 35 , and the other end extends to the outside of the warehouse body 3, the material receiving box 35 and the first connecting pipe 36 rotate synchronously with the rotating shaft 31, the injection pipe 33 is located inside the material receiving box 35, and is used to provide materials. By controlling the opening and closing of the second solenoid valve 38, the material enters the first filling pipe 37 along the first connecting pipe 36 for subsequent filling, and the first solenoid valve 34 is installed inside the injection pipe 33. The bottom end of the material receiving box 35 is symmetrically fixedly connected with the first connecting pipe 36, and each first connecting pipe 36 is fixedly connected with the adjacent first filling pipe 37. The second solenoid valve 38 is installed inside the first connecting pipe 36. Mechanical grippers 39 are symmetrically installed at the bottom end of the rotating disk 32 at equal angles. Each set of mechanical grippers 39 has two mechanical grippers 39, which contact the capping ring 83 through the mechanical grippers 39.It is used for secondary transportation and filling of the filling bottles 8 transported from the conveying air duct 21.
[0021] Each detection component 4 is installed on the mechanical clamp 39. By setting the detection component 4, the first laser emitter 41 and the first laser receiving plate 42 are used to detect the front and back tilt of the filling bottle 8. If the filling bottle 8 tilts front and back, multiple laser beams will be intermittently blocked, indicating that the filling bottle 8 is in a front and back tilt state; similarly, the second laser emitter 43 and the second laser receiving plate 44 on the left and right sides of the mechanical clamp 39 are used to detect whether the filling bottle 8 tilts left and right. If the filling bottle 8 tilts left and right, multiple lasers of the second laser emitter 43 on one side will be blocked. Blocked, which means that the filling bottle 8 is tilted to the left or right; the screw cap ring 83 and the bottle mouth 82 of the filling bottle 8 are detected by the detection component 4 to avoid problems with the screw cap ring 83 that lead to tilted leakage of the filling, and damage to the bottle mouth 82, which affects the subsequent capping operation and improves the yield rate of the filling operation; by detecting whether the filling bottle 8 is tilted during transportation, it is beneficial to the subsequent filling operation, and the screw cap ring 83 and the bottle mouth 82 are detected in time, so that the defective filling bottles can be distinguished during transportation, and the transportation effect of the filling bottles 8 is improved.
[0022] The anti-leakage component 5 is installed on the top of the rotating disk 32. By setting the anti-leakage component 5, the reciprocating threaded sleeve 53 is used to rotate synchronously with the rotating shaft 31, so that the piston plate 54 on the side wall of the reciprocating threaded sleeve 53 moves up and down, and the external gas is continuously introduced into the gas storage pipe 59. As the filling starts, the second one-way exhaust valve 511 located on the side of the blocking airbag 512 inside the bottle mouth 82 is opened, wherein the second one-way exhaust valve 511 allows the internal gas of the gas storage pipe 59 to only enter the blocking airbag 51 along the second connecting pipe 510 2, as the gas continues to enter, the lower half of the blocking airbag 512 begins to expand, and as the blocking airbag 512 continues to expand, the bottle mouth 82 is blocked to avoid leakage of materials during the filling process, thereby improving the use effect; by filling during the transportation process, the transportation efficiency is not affected, the filling purpose is achieved, and the transportation effect is improved. In addition, by blocking the bottle mouth 82 during the transportation and filling process, the beverage is prevented from leaking during the transportation process, ensuring the cleanliness of the interior of the warehouse body 3 and improving the practicality of the device.
[0023] The switching assembly 6 is installed at the bottom of the rotating disk 32. By setting the switching assembly 6, after long-term use, if the blocking airbag 512 is fatigued and wears out, the outer skin begins to fall off; by setting two sets of the same second filling tube 314, blocking airbag 512 and other structures on the conversion plate 64, one set is used for normal use, and the other set is used as a spare. When the blocking airbag 512 in use is fatigued and wears out after long-term use and needs to be replaced, wait for it to rotate to 180 degrees, and after filling is completed, start the motor 62 to rotate the motor shaft 63, thereby driving the conversion The plate 64 rotates synchronously, and the two second filling tubes 314 and the blocking airbag 512 are rotated to switch their positions. The spare second filling tube 314 is rotated to be concentric with the adjacent first filling tube 37, and the motor 62 is turned off. By setting the switching component 6, the blocking airbag 512 can be replaced in time to prevent the skin residue from falling into the filling bottle 8, thereby ensuring the filling quality of the product; by setting the switching component 6, the blocking airbag 512 can be replaced in time during transportation, which does not affect the transportation while ensuring the filling quality and improving the practical effect of the device.
[0024] The filling bottle 8 includes a bottle body 81 , the top of the bottle body 81 is fixedly connected to a bottle mouth 82 , the side wall of the bottle mouth 82 is fixedly connected to a screw cap ring 83 , the screw cap ring 83 is slidably connected to the inside of the conveying air duct 21 , and is slidably connected to the top of the mechanical clamp 39 .
[0025] The detection component 4 includes a first laser emitter 41, which is fixedly connected to the side wall of one of the mechanical clamps 39, and the side wall of the other mechanical clamp 39 is fixedly connected to a first laser receiving plate 42, the first laser emitter 41 and the first laser receiving plate 42 are in the same vertical plane, the side walls of the first laser emitter 41 and the first laser receiving plate 42 are fixedly connected to a second laser emitter 43, each side wall of the mechanical clamp 39 is fixedly connected to a second laser receiving plate 44, and the bottom ends of the first laser emitter 41 and the first laser receiving plate 42 are fixedly connected to a first mounting plate 45.
[0026] A slide plate 46 is embedded and slidably connected to the bottom end of each first mounting plate 45, and an arc-shaped clamping plate 47 is fixedly connected to the side wall of the slide plate 46. An electromagnet 48 is fixedly connected to the side wall of each slide plate 46. A plurality of second mounting plates 418 are symmetrically fixedly connected to the bottom wall of the rotating disk 32, and a second electric push rod 419 is fixedly connected to the side wall of each second mounting plate 418. The movable end of the second electric push rod 419 is slidably connected to the adjacent second mounting plate 418.
[0027] The side wall of the blocking airbag 512 is fixedly connected to a first mounting ring 49, and a plurality of first contacts 410 are symmetrically and equiangularly fixedly connected to the bottom end of the first mounting ring 49. The inner bottom wall of each first contact 410 is fixedly connected to a first spring 411, and one end of the first spring 411 is fixedly connected to a second contact 412.
[0028] The third contacts 413 are fixedly connected to the inner bottom wall of the first mounting ring 49 at equal angles and in a symmetrical manner. The second spring 414 is fixedly connected to the inner bottom wall of each third contact 413. One end of the second spring 414 is fixedly connected to the fourth contact 415. The first contact 410, the second contact 412, the third contact 413 and the fourth contact 415 are all hollow structures. The bottom wall of the first contact 410 and the top wall of the second contact 412 are in contact with each other, and the bottom wall of the third contact 413 and the top wall of the fourth contact 415 are in contact with each other.
[0029] In this solution: after the filling bottle 8 is conveyed to the mechanical gripper 39 along the conveying air duct 21, the screw capping ring 83 of the filling bottle 8 contacts the top of the mechanical gripper 39, and when the filling bottle 8 moves to the end of the mechanical gripper 39, the first laser emitter 41 emits multiple lasers, which are received by the first laser receiving plate 42. Through the cooperation of the first laser emitter 41 and the first laser receiving plate 42, the front and rear tilt detection of the filling bottle 8 is performed. If the filling bottle 8 tilts front and back, multiple laser beams will be intermittently blocked, indicating that the filling bottle 8 is in a front and rear tilt state. If the filling bottle 8 does not tilt front and back, multiple laser beams will be blocked at the same time, indicating that the filling bottle 8 is in a normal state. Similarly, through the second laser emitter 43 and the second laser receiving plate 44 on the left and right sides of the mechanical gripper 39, the filling bottle 8 is detected whether it is tilted left and right, wherein the second laser emitters 43 and the second laser receiving plates 44 on the left and right sides of the mechanical gripper 39 detect whether the filling bottle 8 is tilted left and right. The distance between the second laser emitters 43 is slightly larger than the width of the filling bottle 8, so that the filling bottle 8 can pass normally between the second laser emitters 43. If the filling bottle 8 has a tilt angle that is too large, it means that the screw cap ring 83 is over-tilted during processing, and it is directly blocked by the second laser emitters 43 on both sides, and the rotation of the rotating disk 32 is coordinated to make it separate from the mechanical clamp 39. If there is a small angle tilt, since the bottle body 81 is round, after contacting the back of the second laser emitter 43, the bottle body 81 has a small impact and swing, and then the second laser emitter 43 is used to detect the left and right tilt of the filling bottle 8. If the filling bottle 8 is tilted left and right, the multiple laser beams of the second laser emitter 43 on one side will be blocked, which means that the filling bottle 8 is tilted left and right. If there is no laser blocking of the second laser emitters 43 on both sides, it means that the filling bottle 8 is in a normal state. When the first laser emitter 41 and the second laser emitter 43 detect that the filling bottle 8 is tilted, there may be other reasons causing the filling bottle 8 to tilt, and further detection is required. At this time, the electromagnet 48 is energized, so that the two electromagnets 48 have opposite magnetic poles. Under the action of the magnetic attraction of the opposite magnetic poles, the two arc clamping plates 47 are driven to approach each other, so as to clamp the filling bottle 8 and make it straight. After the two arc clamping plates 47 are used, the current flow direction of one of the electromagnets 48 is changed, so that the two electromagnets 48 have the same magnetic poles, and are reset away from each other under the action of the magnetic repulsion, and then the second arc clamping plate 47 is started. The movable end of the first electric push rod 311 contracts, driving the first filling tube 37 to move downward, so that the first filling tube 37 contacts the second filling tube 314, so that the second filling tube 314 stretches the support spring 417 and moves downward synchronously until the second filling tube 314 and the blocking airbag 512 enter the bottle mouth 82. During this process, the second contact 412 will contact the top of the screw cap ring 83. When the second filling tube 314 moves downward to the limit position, the second contact 412 will compress the first spring 411 to move downward. During this process, if there is one or more gaps between the first contact 410 and the second contact 412, If there is no contact, it means that the capping ring 83 is tilted or damaged, and the filling bottle 8 cannot be used. Similarly, by using the third contact 413 and the fourth contact 415 in coordination, the bottle mouth 82 of the filling bottle 8 can be detected for damage. If the filling bottle 8 is damaged, the movable end of the first electric push rod 311 moves up, driving the first filling tube 37 to move up synchronously. At this time, the support spring 417 starts to shrink and reset, thereby driving the second filling tube 314 to move up and reset, so that the second filling tube 314 leaves the inside of the bottle mouth 82, and then the second electric push rod 419 is started. 19 The problematic filled bottles 8 are removed and separated from the mechanical gripper 39, and the screw cap ring 83 and the bottle mouth 82 of the filled bottle 8 are inspected by the detection component 4 to avoid tilting and leakage of the filling due to problems with the screw cap ring 83 and damage to the bottle mouth 82, which will affect the subsequent capping operation and improve the yield rate of the filling operation; by detecting whether the filled bottles 8 are tilted during transportation, it is beneficial to the subsequent filling operation, and the screw cap ring 83 and the bottle mouth 82 are inspected in time to distinguish the defective filled bottles during transportation and improve the transportation effect of the filled bottles 8.
[0030] In order to solve the problem that during the filling process, if filling spraying occurs, the material will leak out, affecting the internal environment of the bin 3, and it is not easy to clean, and there are limitations, such as Fig.17 - Fig.18 As shown: The anti-leakage component 5 includes a plurality of legs 51, each of which is fixedly connected to the top of the rotating disk 32. The plurality of legs 51 are commonly fixedly connected to a sealing box 52. The sealing box 52 penetrates and is fixedly connected to the side wall of the rotating shaft 31. A reciprocating threaded sleeve 53 is fixedly connected to the side wall of the rotating shaft 31. An air storage tube 59 is fixedly connected to the side wall of the rotating disk 32. The air storage tube 59 is an annular structure. A sealing air bag 512 is fixedly connected to the side wall of each second filling tube 314. The upper half of the sealing air bag 512 is a hard structure, and the lower half is a retractable expansion structure. The bottom end of each conversion plate 64 is symmetrically fixedly connected to a support spring 417. The two support springs 417 are commonly fixedly connected to a second mounting ring 416. The second mounting ring 416 is fixedly connected to the side wall of the sealing air bag 512.
[0031] The side wall of the reciprocating threaded sleeve 53 is threadedly connected with a piston plate 54, and the piston plate 54 is sealingly and slidingly connected to the inner wall of the sealing box 52. The side wall of the sealing box 52 is symmetrically fixedly connected with an intake pipe 55, and each intake pipe 55 is installed with a one-way intake valve 56. The side wall of the sealing box 52 is symmetrically fixedly connected with an exhaust pipe 57.
[0032] One end of each exhaust pipe 57 is fixedly connected to the top of the air storage pipe 59, a first one-way exhaust valve 58 is installed inside the exhaust pipe 57, the bottom end of the air storage pipe 59 is symmetrically and fixedly connected to a second connecting pipe 510 at an equal angle, each second connecting pipe 510 is fixedly connected to an adjacent blocking airbag 512, a second one-way exhaust valve 511 is installed inside the second connecting pipe 510, each side wall of the blocking airbag 512 is fixedly connected to a deflation pipe 513, a one-way deflation valve 514 is installed inside the deflation pipe 513.
[0033] In this scheme: after the quality inspection of the filling bottle 8 by the inspection component 4, the filling bottle 8 with good quality starts to be filled, at which time the first filling tube 37 contacts the second filling tube 314, and the second filling tube 314 and the blocking airbag 512 are located inside the bottle mouth 82; by fixing the reciprocating threaded sleeve 53 on the side wall of the rotating shaft 31, the reciprocating threaded sleeve 53 and the rotating shaft 31 rotate synchronously, so that the piston plate 54 on the side wall of the reciprocating threaded sleeve 53 reciprocates up and down, and when the piston plate 54 moves down, the pressure difference generated by the sealing sliding between the piston plate 54 and the sealing box 52 is used to make the external gas The air inlet pipe 55 enters the sealed box 52, wherein a one-way air inlet valve 56 is provided inside the air inlet pipe 55, so that external gas can only enter the sealed box 52 along the air inlet pipe 55. When the piston plate 54 moves upward, its internal pressure increases, so that the gas inside the sealed box 52 enters the gas storage pipe 59 along the exhaust pipe 57, wherein a first one-way exhaust valve 58 is provided inside the exhaust pipe 57, so that the gas inside the sealed box 52 can only enter the gas storage pipe 59 along the exhaust pipe 57. As the filling starts, the second one-way exhaust valve 511 located on the side of the sealing airbag 512 inside the bottle mouth 82 is opened, wherein the second one-way exhaust valve 512 is provided inside the bottle mouth 82, and the second one-way exhaust valve 511 is provided on the side of the sealing airbag 512 inside the bottle mouth 82. The one-way exhaust valve 511 allows the gas inside the gas storage pipe 59 to only enter the inside of the blocking airbag 512 along the second connecting pipe 510. As the gas continues to enter, the lower half of the blocking airbag 512 begins to expand. As the blocking airbag 512 continues to expand, it blocks the bottle mouth 82 to avoid material leakage during the filling process and improve the use effect. As the completed filling bottle 8 continues to approach the conveyor belt 7, the one-way exhaust valve 514 is opened and the second one-way exhaust valve 511 is closed. The blocking airbag 512 begins to shrink due to its own material properties, and the gas inside it is discharged, and at this time, the first The movable end of the electric push rod 311 moves upward, driving the first filling tube 37 to move upward synchronously. At this time, the support spring 417 begins to shrink and reset, thereby driving the second filling tube 314 to move upward and reset, so that the second filling tube 314 leaves the bottle mouth 82 to facilitate the continued transportation of the filled bottles 8 that have been filled. By filling during the transportation process, the transportation efficiency is not affected, the filling purpose is achieved, and the transportation effect is improved. In addition, the bottle mouth 82 is blocked during the transportation and filling process to prevent the beverage from leaking out during the transportation process, ensure the cleanliness of the interior of the warehouse 3, and improve the practicality of the device.
[0034] In order to solve the problem that the blocking airbag 512 needs to be used frequently, the blocking airbag 512 frequently contracts and expands, which will cause fatigue loss of the blocking airbag 512 and cause the skin on the outer surface to fall off. If not handled in time, small skin residues will fall into the filling bottle 8, which will have a great impact. Fig.19 - Fig. 20 As shown: The switching assembly 6 includes multiple motors 62, and multiple second slots 61 are symmetrically opened at the bottom of the rotating disk 32 at equal angles. Each motor 62 is fixedly connected to the inner top wall of the adjacent second slot 61, and the output end of the motor 62 is fixedly connected to the motor shaft 63. The side wall of the motor shaft 63 is fixedly connected to the conversion plate 64. The side wall of each conversion plate 64 is symmetrically fixedly connected to the second filling tube 314. The top of each second filling tube 314 is fixedly connected to a sealing ring 315, and the sealing ring 315 is sealingly and slidably connected to the sealing groove 313.
[0035] In this solution, after long-term use, if the blocking airbag 512 becomes fatigued and the outer skin begins to fall off, two sets of the same second filling tube 314, blocking airbag 512 and other structures are arranged on the conversion plate 64, one set is used for normal use, and the other set is used as a spare. When the blocking airbag 512 in use becomes fatigued after long-term use and needs to be replaced, wait for it to rotate to 180 degrees, and after filling is completed, start the motor 62 to rotate the motor shaft 63, thereby driving the conversion plate 64 to rotate synchronously, and the two second filling tubes 314 and the blocking airbag 512 are rotated. , switch its position, rotate the spare second filling tube 314 to be concentric with the adjacent first filling tube 37, and turn off the motor 62, wherein the second connecting tube 510 on the side wall of each blocking airbag 512 is of sufficient length, and there will be no limiting effect during the rotation process. By setting the switching component 6, the blocking airbag 512 can be replaced in time to prevent the skin residue from falling into the filling bottle 8, thereby ensuring the filling quality of the product; by setting the switching component 6, the blocking airbag 512 can be replaced in time during transportation, which will not affect the transportation while ensuring the filling quality and improving the practical effect of the device.
[0036] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An integrated beverage aseptic production line system, comprising a transport device (9) and a filling bottle (8), characterized in that: The transport device (9) comprises a base (1), a bracket (2), a warehouse (3) and a conveyor belt (7), wherein the conveyor belt (7) is fixedly connected to the top of the base (1), the top of the base (1) is symmetrically fixedly connected to the bracket (2), the two brackets (2) are commonly fixedly connected to a conveying air duct (21), the filling bottle (8) is slidably connected to the inside of the conveying air duct (21), the warehouse (3) is fixedly connected to the top of the base (1), the inner bottom wall of the warehouse (3) is rotatably connected to a rotating shaft (31), and one end of the rotating shaft (31) is fixedly connected to a rotating disk (31). 2), the rotating disk (32) comprises a beverage processing device (10), the beverage processing device (10) comprises a detection component (4), an anti-leakage component (5) and a switching component (6), a first filling tube (37) is symmetrically penetrated and slidably connected at an equal angle at the top of the rotating disk (32), a plurality of first slots (310) are symmetrically opened at the top of the rotating disk (32), a first electric push rod (311) is fixedly connected to the inner bottom wall of each first slot (310), and a movable end of the first electric push rod (311) is fixedly connected to a fixed plate (312), Each of the fixing plates (312) is fixedly connected to an adjacent first filling tube (37), and a sealing groove (313) is provided at the bottom end of each of the first filling tubes (37). A material receiving box (35) is fixedly connected to a side wall at one end of the rotating shaft (31), and a top end of the material receiving box (35) is fixedly connected to an inner bottom wall of the bin body (3). A material injection tube (33) is symmetrically passed through and fixedly connected to the top end of the bin body (3), and one end of the material injection tube (33) extends to the inside of the material receiving box (35), and the other end extends to the outside of the bin body (3). A first material injection tube (33) is installed inside the material injection tube (33). A solenoid valve (34) is provided, the bottom end of the material receiving box (35) is symmetrically fixedly connected with a first connecting pipe (36), each of the first connecting pipes (36) is fixedly connected with an adjacent first filling pipe (37), a second solenoid valve (38) is installed inside the first connecting pipe (36), mechanical clamps (39) are symmetrically installed at the bottom end of the rotating disk (32), each of the detection components (4) is installed on the mechanical clamps (39), the anti-leakage component (5) is installed at the top end of the rotating disk (32), and the switching component (6) is installed at the bottom end of the rotating disk (32).
2. The integrated beverage aseptic production line system according to claim 1, characterized in that: The filling bottle (8) comprises a bottle body (81), the top of the bottle body (81) being fixedly connected to a bottle mouth (82), the side wall of the bottle mouth (82) being fixedly connected to a screw cap ring (83), the screw cap ring (83) being slidably connected to the inside of the conveying air duct (21) and to the top of the mechanical clamp (39).
3. The integrated beverage aseptic production line system according to claim 1, characterized in that: The switching assembly (6) comprises a plurality of motors (62); a plurality of second slots (61) are symmetrically formed at the bottom end of the rotating disk (32) at equal angles; each of the motors (62) is fixedly connected to the inner top wall of an adjacent second slot (61); an output end of the motor (62) is fixedly connected to a motor shaft (63); a side wall of the motor shaft (63) is fixedly connected to a conversion plate (64); a side wall of each conversion plate (64) is symmetrically fixedly connected to a second filling tube (314); a top end of each second filling tube (314) is fixedly connected to a sealing ring (315); the sealing ring (315) is sealingly and slidably connected to the sealing slot (313).
4. The integrated beverage aseptic production line system according to claim 3, characterized in that: The anti-leakage component (5) comprises a plurality of legs (51), each of which is fixedly connected to the top of a rotating disk (32). The plurality of legs (51) are fixedly connected to a sealing box (52) in common. The sealing box (52) penetrates and is fixedly connected to the side wall of the rotating shaft (31). The side wall of the rotating shaft (31) is fixedly connected to a reciprocating threaded sleeve (53). The side wall of the rotating disk (32) is fixedly connected to an air storage tube (59), the air storage tube (59) being an annular structure. The side wall of each second filling tube (314) is fixedly connected to a blocking air bag (512), the upper half of the blocking air bag (512) being a hard structure, and the lower half being a retractable structure. The bottom end of each conversion plate (64) is symmetrically fixedly connected to a support spring (417), the two support springs (417) being fixedly connected to a second mounting ring (416), the second mounting ring (416) being fixedly connected to the side wall of the blocking air bag (512).
5. The integrated beverage aseptic production line system according to claim 4, characterized in that: The side wall of the reciprocating threaded sleeve (53) is threadedly connected to a piston plate (54), and the piston plate (54) is sealingly and slidably connected to the inner wall of the sealing box (52). The side wall of the sealing box (52) is symmetrically fixedly connected to an air intake pipe (55), and each of the air intake pipes (55) is installed with a one-way air intake valve (56). The side wall of the sealing box (52) is symmetrically fixedly connected to an exhaust pipe (57).
6. The integrated beverage aseptic production line system according to claim 5, characterized in that: One end of each exhaust pipe (57) is fixedly connected to the top of the gas storage pipe (59), a first one-way exhaust valve (58) is installed inside the exhaust pipe (57), the bottom end of the gas storage pipe (59) is fixedly connected to a second connecting pipe (510) at an equal angle and symmetrically, each of the second connecting pipes (510) is fixedly connected to an adjacent blocking airbag (512), a second one-way exhaust valve (511) is installed inside the second connecting pipe (510), and the side wall of each blocking airbag (512) is fixedly connected to a deflation pipe (513), a one-way deflation valve (514) is installed inside the deflation pipe (513).
7. The integrated beverage aseptic production line system according to claim 1, characterized in that: The detection component (4) comprises a first laser emitter (41), the first laser emitter (41) being fixedly connected to a side wall of one of the mechanical clamps (39), the other side wall of the mechanical clamp (39) being fixedly connected to a first laser receiving plate (42), the first laser emitter (41) and the first laser receiving plate (42) being located in the same vertical plane, the side walls of the first laser emitter (41) and the first laser receiving plate (42) being fixedly connected to a second laser emitter (43), each side wall of the mechanical clamp (39) being fixedly connected to a second laser receiving plate (44), and the bottom ends of the first laser emitter (41) and the first laser receiving plate (42) being fixedly connected to a first mounting plate (45).
8. The integrated beverage aseptic production line system according to claim 7, characterized in that: A slide plate (46) is embedded and slidably connected to the bottom end of each first mounting plate (45), and an arc-shaped clamping plate (47) is fixedly connected to the side wall of the slide plate (46). An electromagnet (48) is fixedly connected to the side wall of each slide plate (46). A plurality of second mounting plates (418) are symmetrically fixedly connected to the bottom wall of the rotating disk (32), and a second electric push rod (419) is fixedly connected to the side wall of each second mounting plate (418). The movable end of the second electric push rod (419) is slidably connected to the adjacent second mounting plate (418).
9. The integrated beverage aseptic production line system according to claim 4, characterized in that: The side wall of the blocking airbag (512) is fixedly connected to a first mounting ring (49); a plurality of first contacts (410) are fixedly connected to the bottom end of the first mounting ring (49) at equal angles and in a symmetrical manner; the inner bottom wall of each first contact (410) is fixedly connected to a first spring (411); and one end of the first spring (411) is fixedly connected to a second contact (412).
10. The integrated beverage aseptic production line system according to claim 9, characterized in that: The inner bottom wall of the first mounting ring (49) is fixedly connected with third contacts (413) at equal angles and in a symmetrical manner; the inner bottom wall of each of the third contacts (413) is fixedly connected with a second spring (414); one end of the second spring (414) is fixedly connected with a fourth contact (415); the first contact (410), the second contact (412), the third contact (413) and the fourth contact (415) are all hollow structures; the bottom wall of the first contact (410) and the top wall of the second contact (412) are in contact with each other; and the bottom wall of the third contact (413) and the top wall of the fourth contact (415) are in contact with each other.
Citation Information
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