Intelligent detection device for welding surface defects
By designing an intelligent detection device for welding surface defects, the welding slag is removed and internal defects are exposed using structural components such as rollers, connecting columns, gears and bristles, which solves the problem of accuracy and comprehensiveness of welding surface inspection, and achieves an efficient and automated inspection process.
Patent Information
- Application Number
- CN202411799595.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-03-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The welding surface often has impurities such as welding slag, which interferes with the accuracy of the detection results, and it is impossible to find defects hidden inside the welding surface, such as tiny cracks, internal pores, etc.
An intelligent detection device for welding surface defects was designed to detect the welding surface by detecting the linear motion of the camera, and to use structural components such as rollers, connecting columns, gears and bristles to remove welding slag and expose internal defects.
It improves the accuracy and comprehensiveness of detection, reduces the risks of false alarms and underreports, realizes automated detection, and reduces manual intervention and costs.
Smart Images

Figure CN119666871A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding surface detection equipment, and in particular to an intelligent detection device for welding surface defects. Background Art
[0002] Metal plates are flat rectangular building material plates made of standard sizes. Steel plates are welded into the required size as needed. After welding, the weld surface is inspected mainly by visual inspection. Inspectors inspect the plates visually under incandescent lamps. Most of the inspection process relies on the inspectors' vision and experience to evaluate. This manual inspection method not only has large inspection errors but is also easily affected by personal factors. The inspection standards of different inspectors are often inconsistent, which will cause the inspection results to vary from person to person. Over-inspection and missed inspection are difficult to avoid, resulting in uneven surface quality of the plates.
[0003] Chinese patent document CN217443152U discloses an intelligent visual inspection device for welding surface defects, including a workbench, an intelligent display device is installed on one side of the top of the workbench, side panels are provided at both ends of the workbench, a detection structure is provided at the top of the side panels, the detection structure includes a cover body, and the cover body is fixed between two sets of side panels, a threaded rod is provided inside the cover body, and a servo motor is installed at one end of the threaded rod, a sliding block is movably connected to the outer wall of the threaded rod, and a scanning probe is installed at the bottom of the sliding block. Although the device can detect welding surface defects, it has limitations. The scanning probe is directly used to detect the welding surface, but impurities such as welding slag are often present on the welding surface, which interferes with the accuracy of the detection results, and it is impossible to find defects hidden inside the welding surface, such as tiny cracks, internal pores, etc.
[0004] Therefore, in order to solve such problems, we proposed an intelligent detection device for welding surface defects. Summary of the invention
[0005] The purpose of the present invention is to provide an intelligent detection device for welding surface defects, aiming to solve the problem in the above-mentioned background technology that impurities such as welding slag often exist on the welding surface, which interferes with the accuracy of the detection results and cannot detect defects hidden inside the welding surface.
[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent detection device for welding surface defects, comprising a base, the upper end of the base is fixedly connected to a first mounting plate, the side wall of the first mounting plate is provided with a first slide groove, the inner wall of the first slide groove is slidably connected with a connecting block, the side wall of the connecting block is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to a threaded rod, one end of the threaded rod passes through the connecting block, the side wall of the connecting block away from the servo motor is fixedly connected to a mounting seat, the lower end of the mounting seat is provided with a second mounting groove, the threaded rod is located in the second mounting groove, the side wall of the threaded rod is threadedly connected with a first slider, the first slider is slidably connected to the inner wall of the second mounting groove, the lower end of the first slider is fixedly connected to the second mounting plate, and the lower end of the second mounting plate is provided with a detection camera and a box body, the box body is located between the detection camera and the servo motor, and the two side walls of the box body are respectively A roller is movably connected, and a connecting column is fixedly connected to the side wall of the roller, and the connecting column passes through the box body, and the side wall of the connecting column located inside the box body is fixedly connected to two first bevel gears, and the side wall of the first bevel gear is meshingly connected to the second bevel gear, and one end of the second bevel gear is fixedly connected to the first rotating column, and the end of the first rotating column away from the second bevel gear is positioned and rotatably connected to the inner wall of the box body, and the side wall of the first rotating column is fixedly connected to a rotating plate, and the side wall of the rotating plate is evenly fixedly connected to four driving plates, and a first L-shaped impact rod and a second L-shaped impact rod are provided on one side of the two rotating plates, and the lower ends of the first L-shaped impact rod and the second L-shaped impact rod both pass through the bottom wall of the box body, and the side walls of the first L-shaped impact rod and the second L-shaped impact rod are fixedly connected to the third mounting plate, and the lower end of the third mounting plate is fixedly connected to the first spring, and the lower end of the first spring is fixedly connected to the bottom wall of the box body.
[0007] Preferably, the side wall of the first bevel gear is meshingly connected with the third bevel gear, the lower end of the third bevel gear is fixedly connected with a connecting tube, the lower end of the connecting tube passes through the inner bottom wall of the box body, the inner wall of the connecting tube is movably connected with a top column, the lower end of the top column is fixedly connected with a mounting plate, and a plurality of first bristles are evenly installed on the lower end of the mounting plate.
[0008] Preferably, the third bevel gear side wall is meshingly connected with a fourth bevel gear, the fourth bevel gear upper end is fixedly connected with a second rotating column, the upper end of the second rotating column is positioned and rotatably connected to the top wall of the box body, the second rotating column side wall is fixedly connected with a first tooth column, the first tooth column side wall is meshingly connected with a first toothed belt, the top wall of the box body is positioned and rotatably connected with two third rotating columns, the third rotating column side walls are fixedly connected with a second tooth column, the second tooth column is meshingly connected with the first toothed belt, the two second tooth column side walls are meshingly connected with the second toothed belt, the second toothed belt is located below the first toothed belt, the second toothed belt side wall is fixedly connected with a fourth mounting plate, and a plurality of second bristles are evenly fixedly connected to the lower end of the fourth mounting plate.
[0009] Preferably, the lower end of the second mounting plate is fixedly connected to the first mounting tube, and the lower end of the second mounting plate is fixedly connected to two second mounting tubes, the second mounting tubes are respectively located on both sides of the first mounting tube, the inner top walls of the first mounting tube and the second mounting tube are fixedly connected to the second spring, the inner wall of the first mounting tube is slidably connected to the first push column, the inner wall of the second mounting tube is slidably connected to the second push column, the lower end of the first push column is fixedly connected to the fifth mounting plate, the lower end of the fifth mounting plate is fixedly connected to the upper surface of the box body, second sliding grooves are opened on both sides of the upper end of the fifth mounting plate, the inner wall of the second sliding groove is slidably connected to the second slider, and the upper end of the second slider is fixedly connected to the second push column.
[0010] Preferably, a first mounting groove is opened on the side wall of the first mounting plate, and the first mounting groove is located directly below the first slide groove. An electric push rod is fixedly connected to the bottom wall of the first mounting groove, and the output end of the electric push rod passes through the top wall of the first slide groove, and the output end of the electric push rod is fixedly connected to the connecting block.
[0011] Preferably, a plurality of limit frames are fixedly connected to the lower end of the box body, the first L-shaped impact rod and the second L-shaped impact rod respectively penetrate the limit frames, and the first L-shaped impact rod and the second L-shaped impact rod are respectively slidably connected to the inner wall of the limit frame.
[0012] Preferably, the side wall of the second tooth column is fixedly connected to a first limit plate, the upper surface of the first limit plate is slidably connected to the lower end of the first toothed belt, the lower end of the third rotating column is fixedly connected to a second limit plate, and the upper surface of the second limit plate is slidably connected to the lower end of the second toothed belt.
[0013] Preferably, a rubber ring is fixedly sleeved on the side wall of the roller, and a plurality of grooves are evenly formed on the outer side wall of the rubber ring.
[0014] Preferably, a pressure sensor is fixedly mounted on the inner top wall of the connecting tube, and the lower end of the pressure sensor abuts against the top column.
[0015] Preferably, a sixth mounting plate is fixedly connected to the lower end of the box body, and a plurality of third bristles are evenly fixedly connected to the lower end of the sixth mounting plate.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The present invention proposes an intelligent detection device for welding surface defects. When the detection camera detects the welding surface in linear motion, the rollers on both sides of the box body are driven to rotate through the second mounting plate, so that the rollers drive the first gear to rotate through the connecting column, and then simultaneously drive the first brush to rotate around the two second tooth columns, the two groups of second brushes to rotate around the connecting tube respectively, and the two groups of first L-shaped impact rods and second L-shaped impact rods to continuously reciprocate and impact the welding surface, so that the first brush and the second brush provide different wiping methods to effectively remove welding slag. The diversified wiping methods not only improve the cleaning effect, but also increase the adaptability and flexibility of the device. Then, through the continuous reciprocating impact of the first L-shaped impact rod and the second L-shaped impact rod, the device can expose defects such as tiny cracks and internal pores hidden inside the welding surface, improve the detection camera's ability to identify defects, and make the detection more comprehensive and in-depth. The removal of welding slag and the exposure of internal defects enable the detection camera to more accurately capture the true condition of the welding surface, improve the accuracy of detection, and reduce the risk of false alarms and missed alarms. The entire detection process is automatically completed by the device without manual intervention, which not only improves the detection efficiency, but also reduces labor costs and time costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A three-dimensional schematic diagram of the present invention Figure 1 ;
[0019] Figure 2 A three-dimensional schematic diagram of the present invention Figure 2 ;
[0020] Figure 3 It is a three-dimensional exploded schematic diagram of the mounting seat in the present invention;
[0021] Figure 4 It is a three-dimensional schematic diagram of the box body in the present invention;
[0022] Figure 5 The internal structure of the box in the present invention is shown in a three-dimensional exploded diagram Figure 1 ;
[0023] Figure 6 The internal structure of the box in the present invention is shown in a three-dimensional exploded diagram Figure 2 ;
[0024] Figure 7 The internal structure of the box in the present invention is shown in a three-dimensional exploded diagram Figure 3 ;
[0025] Figure 8 It is a three-dimensional exploded schematic diagram of the first mounting tube in the present invention.
[0026] Legend:
[0027] 1. Base; 101. First slide groove; 102. First mounting groove; 11. First mounting plate; 111. Connecting block; 12. Servo motor; 13. Threaded rod; 14. Mounting seat; 141. Second mounting groove; 15. First slider; 16. Second mounting plate; 17. Box; 171. Roller; 1711. Rubber ring; 1712. Groove; 172. Connecting column; 173. First bevel gear; 174. Second bevel gear; 1741. First rotating column; 1742. Rotating plate; 1743. Driving plate; 1744. First L-shaped impact rod; 1745. Second L-shaped impact rod; 1746. Third mounting plate; 1747. First spring; 175. Third bevel gear; 1751. Connecting cylinder; 1752. Pressure sensor; 1753 , top column; 1754, mounting plate; 1755, first bristles; 176, fourth bevel gear; 1761, second rotating column; 1762, first tooth column; 1763, first toothed belt; 1764, second toothed belt; 1765, fourth mounting plate; 1766, second bristles; 177, third rotating column; 1771, second tooth column; 1772, first limit plate; 1773, second limit plate; 178, limit frame; 179, sixth mounting plate; 1791, third bristles; 18, first mounting cylinder; 181, second mounting cylinder; 182, second spring; 183, first push column; 184, second push column; 185, fifth mounting plate; 186, second slide groove; 187, second slider; 19, electric push rod; 2, detection camera. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] In order to solve the problem that impurities such as welding slag often exist on the existing welding surface, which interferes with the accuracy of the test results and cannot detect the defects hidden inside the welding surface, please refer to Figure 1-Figure 5 , providing the following preferred technical solutions.
[0030] An embodiment of the present invention provides: an intelligent detection device for welding surface defects, including a base 1, a first mounting plate 11 is fixedly connected to the upper end of the base 1, a first slide groove 101 is provided on the side wall of the first mounting plate 11, a connecting block 111 is slidably connected to the inner wall of the first slide groove 101, a servo motor 12 is fixedly connected to the side wall of the connecting block 111, a threaded rod 13 is fixedly connected to the output end of the servo motor 12, one end of the threaded rod 13 passes through the connecting block 111, and a mounting seat 14 is fixedly connected to the side wall of the connecting block 111 away from the servo motor 12 The lower end of the mounting seat 14 is provided with a second mounting groove 141, the threaded rod 13 is located in the second mounting groove 141, the side wall of the threaded rod 13 is threadedly connected with a first slider 15, the first slider 15 is slidably connected to the inner wall of the second mounting groove 141, the lower end of the first slider 15 is fixedly connected with a second mounting plate 16, the lower end of the second mounting plate 16 is provided with a detection camera 2 and a box 17, the box 17 is located between the detection camera 2 and the servo motor 12, the two side walls of the box 17 are respectively movably connected with rollers 171, and the side walls of the rollers 171 are fixedly connected with connecting rods The connecting column 172 penetrates the box body 17, and the side wall of the connecting column 172 located inside the box body 17 is fixedly connected with two first bevel gears 173. The side wall of the first bevel gear 173 is meshed with the second bevel gear 174. One end of the second bevel gear 174 is fixedly connected with a first rotating column 1741. One end of the first rotating column 1741 away from the second bevel gear 174 is positioned and rotatably connected with the inner wall of the box body 17. The side wall of the first rotating column 1741 is fixedly connected with a rotating plate 1742. The side wall of the rotating plate 1742 is evenly fixedly connected. Four driving plates 1743 are connected, and a first L-shaped impact rod 1744 and a second L-shaped impact rod 1745 are provided on one side of the two rotating plates 1742. The lower ends of the first L-shaped impact rod 1744 and the second L-shaped impact rod 1745 both penetrate the inner bottom wall of the box body 17, and the side walls of the first L-shaped impact rod 1744 and the second L-shaped impact rod 1745 are fixedly connected to the third mounting plate 1746, and the lower end of the third mounting plate 1746 is fixedly connected to the first spring 1747, and the lower end of the first spring 1747 is fixedly connected to the inner bottom wall of the box body 17.
[0031] Specifically, by placing the steel plate to be detected on the upper surface of the base 1, with the welding position directly below the mounting seat 14, and adjusting the mounting seat 14 to an appropriate position, and then starting the servo motor 12, the servo motor 12 drives the threaded rod 13 to rotate, so that the threaded rod 13 drives the first slider 15 to slide on the inner wall of the second mounting groove 141, so that the first slider 15 drives the second mounting plate 16 to move linearly along the second mounting groove 141, so that the second mounting plate 16 drives the detection camera 2 and the box body 17 to move linearly, so that the box body 17 drives the roller 171 to rotate, so that the roller 171 drives the connecting column 172 to rotate, so that the connecting column 172 drives the two first bevel gears 173 to rotate, so that the two first bevel gears 173 respectively drive the second bevel gear 174 to rotate, so that the second bevel gears 174 The gear 174 drives the first rotating column 1741 to rotate, so that the first rotating column 1741 drives the driving plate 1743 to rotate through the rotating plate 1742, so that the driving plate 1743 pushes the first L-shaped impact rod 1744 and the second L-shaped impact rod 1745 upward in sequence, so that the first L-shaped impact rod 1744 and the second L-shaped impact rod 1745 respectively stretch the first spring 1747 through the third mounting plate 1746. When the driving plate 1743 releases the first L-shaped impact rod 1744 and the second L-shaped impact rod 1745 in sequence, the elastic force of the first spring 1747 is utilized, so that the first spring 1747 drives the first L-shaped impact rod 1744 and the second L-shaped impact rod 1745 to vertically impact the steel plate to be inspected downward, and cooperates with the inspection camera 2 to detect the welding stability.
[0032] The side wall of the first bevel gear 173 is meshedly connected with the third bevel gear 175, the lower end of the third bevel gear 175 is fixedly connected with a connecting tube 1751, the lower end of the connecting tube 1751 passes through the inner bottom wall of the box body 17, the inner wall of the connecting tube 1751 is movably connected with a top column 1753, the lower end of the top column 1753 is fixedly connected with a mounting plate 1754, and a plurality of first bristles 1755 are evenly installed on the lower end of the mounting plate 1754.
[0033] Specifically, the first bevel gear 173 drives the third bevel gear 175 to rotate, so that the third bevel gear 175 drives the connecting tube 1751 to rotate, and the connecting tube 1751 drives the top column 1753 to rotate, and the top column 1753 drives the mounting plate 1754 to rotate, and the mounting plate 1754 drives a plurality of first bristles 1755 to rotate, thereby cleaning the welding slag at the welding location and increasing the accuracy of the detection camera 2 in detecting welding surface defects.
[0034] The third bevel gear 175 is meshedly connected to the side wall of the fourth bevel gear 176, and the upper end of the fourth bevel gear 176 is fixedly connected to the second rotating column 1761, and the upper end of the second rotating column 1761 is positioned and rotatably connected to the inner top wall of the box body 17, and the side wall of the second rotating column 1761 is fixedly connected to the first toothed column 1762, and the side wall of the first toothed column 1762 is meshedly connected to the first toothed belt 1763, and the inner top wall of the box body 17 is positioned and rotatably connected to two third rotating columns 177, and the side walls of the third rotating columns 177 are fixedly connected to the second toothed columns 1771, and the second toothed column 1771 is meshed and connected to the first toothed belt 1763, and the side walls of the two second toothed columns 1771 are meshed and connected to the second toothed belts 1764, and the second toothed belt 1764 is located below the first toothed belt 1763, and the side wall of the second toothed belt 1764 is fixedly connected to the fourth mounting plate 1765, and the lower end of the fourth mounting plate 1765 is evenly fixedly connected to a plurality of second bristles 1766.
[0035] Specifically, the third bevel gear 175 drives the fourth bevel gear 176 to rotate, so that the fourth bevel gear 176 drives the first tooth column 1762 to rotate through the second rotating column 1761, and the first tooth column 1762 drives the two second tooth columns 1771 to rotate through the first toothed belt 1763, and the two second tooth columns 1771 drive the second toothed belt 1764 to rotate, and the second toothed belt 1764 drives the fourth mounting plate 1765 to rotate, and the fourth mounting plate 1765 drives the second brush bristles 1766 to rotate around the two second tooth columns 1771, thereby further cleaning the welding slag at the welding point.
[0036] Furthermore, in order to enhance the stability of the device, Figure 6-Figure 8 As shown, the following preferred technical solutions are provided.
[0037] The lower end of the second mounting plate 16 is fixedly connected to the first mounting tube 18, and the lower end of the second mounting plate 16 is fixedly connected to two second mounting tubes 181, the second mounting tubes 181 are respectively located on both sides of the first mounting tube 18, the inner top walls of the first mounting tube 18 and the second mounting tube 181 are fixedly connected to the second spring 182, the inner wall of the first mounting tube 18 is slidably connected to the first push column 183, the inner wall of the second mounting tube 181 is slidably connected to the second push column 184, the lower end of the first push column 183 is fixedly connected to the fifth mounting plate 185, the lower end of the fifth mounting plate 185 is fixedly connected to the upper surface of the box body 17, second sliding grooves 186 are opened on both sides of the upper end of the fifth mounting plate 185, the inner wall of the second sliding groove 186 is slidably connected to the second slider 187, and the upper end of the second slider 187 is fixedly connected to the second push column 184.
[0038] Specifically, the elastic force of the second spring 182 is used to buffer the contact between the box body 17 and the steel plate through the roller 171, and the two second mounting tubes 181 are used to increase the stability of the fifth mounting plate 185 and reduce the occurrence of tilting.
[0039] A first mounting groove 102 is provided on the side wall of the first mounting plate 11, and the first mounting groove 102 is located directly below the first slide groove 101. An electric push rod 19 is fixedly connected to the inner bottom wall of the first mounting groove 102, and the output end of the electric push rod 19 passes through the inner top wall of the first slide groove 101. The output end of the electric push rod 19 is fixedly connected to the connecting block 111, which is used to start the electric push rod 19, so that the electric push rod 19 drives the connecting block 111 to slide on the inner wall of the first slide groove 101, thereby adjusting the position of the mounting seat 14 along the Y-axis direction.
[0040] A plurality of limit frames 178 are fixedly connected to the lower end of the box body 17, and the first L-shaped impact rod 1744 and the second L-shaped impact rod 1745 respectively penetrate the limit frames 178, and the first L-shaped impact rod 1744 and the second L-shaped impact rod 1745 are respectively slidably connected to the inner wall of the limit frame 178, which is used to increase the stability of the up and down movement of the first L-shaped impact rod 1744 and the second L-shaped impact rod 1745.
[0041] The side wall of the second tooth column 1771 is fixedly connected with a first limiting plate 1772, the upper surface of the first limiting plate 1772 is slidably connected to the lower end of the first toothed belt 1763, the lower end of the third rotating column 177 is fixedly connected with a second limiting plate 1773, the upper surface of the second limiting plate 1773 is slidably connected to the lower end of the second toothed belt 1764, and the first limiting plate 1772 and the second limiting plate 1773 are respectively used to limit the first toothed belt 1763 and the second toothed belt 1764 using the first limiting plate 1772 and the second limiting plate 1773 to increase stability.
[0042] A rubber ring 1711 is fixedly sleeved on the side wall of the roller 171 , and a plurality of grooves 1712 are evenly formed on the outer wall of the rubber ring 1711 , which is used to cushion the roller 171 when it rolls, thereby reducing the wear of the roller 171 on the steel plate, increasing friction, and increasing the rolling stability of the roller 171 .
[0043] A pressure sensor 1752 is fixedly installed on the inner top wall of the connecting cylinder 1751, and the lower end of the pressure sensor 1752 is in contact with the top column 1753, which is used to detect the pressure applied to the steel plate by the mounting disk 1754 through the first brush 1755 through the pressure sensor 1752, thereby avoiding wear of the steel plate when the first brush 1755 rotates due to excessive pressure.
[0044] A sixth mounting plate 179 is fixedly connected to the lower end of the box body 17, and a plurality of third bristles 1791 are evenly fixedly connected to the lower end of the sixth mounting plate 179, and the sixth mounting plate 179 is located between the first bristles 1755 and the first L-shaped impact rod 1744 and the second L-shaped impact rod 1745. By using the third bristles 1791 for translational wiping, the welding slag missed by the first bristles 1755 and the second bristles 1766 is removed, thereby further increasing the accuracy of the detection camera 2 in detecting welding surface defects.
[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding surface defect intelligent detection device, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected to a first mounting plate (11), a side wall of the first mounting plate (11) is provided with a first slide groove (101), an inner wall of the first slide groove (101) is slidably connected to a connecting block (111), a side wall of the connecting block (111) is fixedly connected to a servo motor (12), an output end of the servo motor (12) is fixedly connected to a threaded rod (13), one end of the threaded rod (13) passes through the connecting block (111), a side wall of the connecting block (111) away from the servo motor (12) is fixedly connected to a mounting seat (14), a lower end of the mounting seat (14) is provided with a second mounting groove (141), and a threaded rod (13) is fixedly connected to the output end of the servo motor (12). The threaded rod (13) is located in the second installation groove (141), the side wall of the threaded rod (13) is threadedly connected with a first slider (15), the first slider (15) is slidably connected to the inner wall of the second installation groove (141), the lower end of the first slider (15) is fixedly connected with a second installation plate (16), the lower end of the second installation plate (16) is provided with a detection camera (2) and a box (17), the box (17) is located between the detection camera (2) and the servo motor (12), the two side walls of the box (17) are movably connected with rollers (171), the side walls of the rollers (171) are fixedly connected with connecting columns (172), and the connecting columns The connecting column (172) penetrates the box body (17), the side wall of the connecting column (172) located inside the box body (17) is fixedly connected with two first bevel gears (173), the side wall of the first bevel gear (173) is meshingly connected with the second bevel gear (174), one end of the second bevel gear (174) is fixedly connected with a first rotating column (1741), one end of the first rotating column (1741) away from the second bevel gear (174) is positioned and rotatably connected with the inner wall of the box body (17), the side wall of the first rotating column (1741) is fixedly connected with a rotating plate (1742), and the side wall of the rotating plate (1742) is evenly fixedly connected with four The driving plate (1743) and the two rotating plates (1742) are both provided with a first L-shaped impact rod (1744) and a second L-shaped impact rod (1745) on one side, the lower ends of the first L-shaped impact rod (1744) and the second L-shaped impact rod (1745) both penetrate the inner bottom wall of the box body (17), the side walls of the first L-shaped impact rod (1744) and the second L-shaped impact rod (1745) are both fixedly connected with a third mounting plate (1746), the lower end of the third mounting plate (1746) is fixedly connected with a first spring (1747), and the lower end of the first spring (1747) is fixedly connected to the inner bottom wall of the box body (17).
2. The intelligent detection device for welding surface defects according to claim 1 is characterized in that: The side wall of the first bevel gear (173) is meshingly connected with a third bevel gear (175); the lower end of the third bevel gear (175) is fixedly connected with a connecting tube (1751); the lower end of the connecting tube (1751) passes through the inner bottom wall of the box body (17); the inner wall of the connecting tube (1751) is movably connected with a top column (1753); the lower end of the top column (1753) is fixedly connected with a mounting plate (1754); and a plurality of first bristles (1755) are evenly mounted on the lower end of the mounting plate (1754).
3. The intelligent detection device for welding surface defects according to claim 2 is characterized in that: The side wall of the third bevel gear (175) is meshedly connected with a fourth bevel gear (176), the upper end of the fourth bevel gear (176) is fixedly connected with a second rotating column (1761), the upper end of the second rotating column (1761) is positioned and rotatably connected to the inner top wall of the box body (17), the side wall of the second rotating column (1761) is fixedly connected with a first tooth column (1762), the side wall of the first tooth column (1762) is meshedly connected with a first toothed belt (1763), the inner top wall of the box body (17) is positioned and rotatably connected with two third rotating columns (177), and the third rotating column (1761) is fixedly connected with the inner top wall of the box body (17). The side walls of the rotating column (177) are fixedly connected with the second tooth column (1771), the second tooth column (1771) is meshedly connected with the first toothed belt (1763), the side walls of the two second tooth columns (1771) are meshedly connected with the second toothed belt (1764), the second toothed belt (1764) is located below the first toothed belt (1763), the side walls of the second toothed belt (1764) are fixedly connected with the fourth mounting plate (1765), and the lower end of the fourth mounting plate (1765) is evenly fixedly connected with a plurality of second bristles (1766).
4. The intelligent detection device for welding surface defects according to claim 1 is characterized in that: The lower end of the second mounting plate (16) is fixedly connected to a first mounting tube (18), and the lower end of the second mounting plate (16) is fixedly connected to two second mounting tubes (181), and the second mounting tubes (181) are respectively located on both sides of the first mounting tube (18), and the inner top walls of the first mounting tube (18) and the second mounting tube (181) are fixedly connected to a second spring (182), the inner wall of the first mounting tube (18) is slidably connected to a first push column (183), and the inner wall of the second mounting tube (181) is slidably connected to a second push column (184), and the lower end of the first push column (183) is fixedly connected to a fifth mounting plate (185), and the lower end of the fifth mounting plate (185) is fixedly connected to the upper surface of the box body (17), and second sliding grooves (186) are provided on both sides of the upper end of the fifth mounting plate (185), and the inner wall of the second sliding groove (186) is slidably connected to a second slider (187), and the upper end of the second slider (187) is fixedly connected to the second push column (184).
5. The intelligent detection device for welding surface defects according to claim 1 is characterized in that: A first mounting groove (102) is formed on the side wall of the first mounting plate (11), and the first mounting groove (102) is located directly below the first slide groove (101). An electric push rod (19) is fixedly connected to the inner bottom wall of the first mounting groove (102), and an output end of the electric push rod (19) passes through the inner top wall of the first slide groove (101), and the output end of the electric push rod (19) is fixedly connected to a connecting block (111).
6. The intelligent detection device for welding surface defects according to claim 1 is characterized in that: A plurality of limit frames (178) are fixedly connected to the lower end of the box body (17), and a first L-shaped impact rod (1744) and a second L-shaped impact rod (1745) respectively penetrate the limit frames (178), and the first L-shaped impact rod (1744) and the second L-shaped impact rod (1745) are respectively slidably connected to the inner wall of the limit frames (178).
7. The intelligent detection device for welding surface defects according to claim 3 is characterized in that: The side wall of the second tooth column (1771) is fixedly connected to a first limit plate (1772), the upper surface of the first limit plate (1772) is slidably connected to the lower end of the first toothed belt (1763), the lower end of the third rotating column (177) is fixedly connected to a second limit plate (1773), and the upper surface of the second limit plate (1773) is slidably connected to the lower end of the second toothed belt (1764).
8. The intelligent detection device for welding surface defects according to claim 1 is characterized in that: A rubber ring (1711) is fixedly sleeved on the side wall of the roller (171), and a plurality of grooves (1712) are evenly formed on the outer side wall of the rubber ring (1711).
9. The intelligent detection device for welding surface defects according to claim 2, characterized in that: A pressure sensor (1752) is fixedly mounted on the inner top wall of the connecting tube (1751), and the lower end of the pressure sensor (1752) is in contact with the top column (1753).
10. The intelligent detection device for welding surface defects according to claim 1, characterized in that: The lower end of the box body (17) is fixedly connected to a sixth mounting plate (179), and the lower end of the sixth mounting plate (179) is evenly fixedly connected to a plurality of third bristles (1791).
Citation Information
Patent Citations
Intelligent visual inspection equipment for welding surface defects
CN217443152U
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