Reducer gearbox machining device

By introducing multi-directional rotation and hydraulic telescopic rod-driven paint guns and baffles into the reducer gearbox processing device, the problems of low manual operation efficiency and paint splashing are solved, and more efficient painting effect and better Appearance quality.

CN222152514UActive Publication Date: 2024-12-13CHENGDU MINGCHEN TRANSMISSION EQUIP CO LTD
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Patent Information

Application Number
CN202420618680.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2024-12-13
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

During the painting process of the existing reducer gearbox processing device, it is necessary to manually rotate the gearbox with one hand and hold a paint gun in the other hand, resulting in low working efficiency and easy spraying of paint on other equipment, which affects the beauty and is inconvenient for cleaning.

Method used

A gearbox processing device including an operating table, a support table, a linear motor, a hydraulic telescopic rod and a motor is designed. The multi-directional rotation and paint spraying of the gearbox is realized through multi-directional rotation and hydraulic telescopic rod-driven paint spraying. The gun is evenly moved, ensuring evenly covering the paint and preventing the paint from spilling.

Benefits of technology

Improve the efficiency and effect of spraying paint, reduce the coating coverage time, avoid paint splashing on other equipment, and improve production efficiency and appearance quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222152514U_ABST
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Abstract

The utility model belongs to the technical field of gear box machining devices, and discloses a speed reducer gear box machining device which comprises an operation table, a gear box body is arranged above the operation table, supporting plates are installed on the two sides of the upper end face of the operation table, linear motors are installed on the supporting plates on the two sides, and the linear motors are connected with the gear box body. A linear motor is installed on the base, a transverse first hydraulic telescopic rod is installed at the output end of the linear motor, a first connecting plate is installed at the output end of the first hydraulic telescopic rod, a first motor is installed on the first connecting plate, and the output end of the first motor is connected with a first rotating shaft. The first motor drives the gear box body to rotate along the horizontal line through the first rotating shaft, the suction cup sucks the gear box body, the second motor drives the gear box body to rotate along the vertical line through the second rotating shaft, it can be guaranteed that paint evenly covers the surface of the whole gear box body through rotation in multiple directions, and the paint coating time is shortened.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gear box processing devices, and in particular relates to a gear box processing device for a reducer. Background Art

[0002] The gearbox processing device is a device for processing the gearbox. It processes the gearbox housing, including milling, drilling, trimming and painting to ensure the structural strength and dimensional accuracy of the gearbox. Painting the gearbox helps to improve the corrosion resistance of the gearbox, extend its service life, and improve its appearance quality.

[0003] When spraying paint, the existing reducer gearbox processing device needs to manually rotate the gearbox with one hand and pick up the paint gun with the other hand to spray paint. Manual rotation of the gearbox is time-consuming and labor-intensive, resulting in low work efficiency. In addition, when spraying paint, the paint is easily sprayed onto other equipment, affecting the appearance and making subsequent cleaning inconvenient. Utility Model Content

[0004] The purpose of the utility model is to provide a reducer gearbox processing device to solve the problems raised in the above background technology that when spraying paint, it is necessary to manually rotate the gearbox with one hand and pick up the paint gun with the other hand to operate the spraying, and the manual rotation of the gearbox is time-consuming and labor-intensive, resulting in low work efficiency. In addition, when spraying paint, the paint is easily sprayed onto other equipment, affecting the appearance and inconvenient for subsequent cleaning.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reducer gearbox processing device, comprising: an operating table, a support table is installed on the upper end surface of the operating table, a gearbox body is arranged above the support table, support plates are installed on both sides of the upper end surface of the operating table, a bearing plate is installed on the top of the support plate, a suction cup assembly is arranged below the bearing plate, linear motors are installed on the support plates on both sides, a first horizontal hydraulic telescopic rod is installed on the output end of the linear motor, a first connecting plate is installed on the output end of the first hydraulic telescopic rod, a first motor is installed on the first connecting plate, the output end of the first motor is connected to a first rotating shaft, and a clamping assembly is installed on the first rotating shaft.

[0006] Preferably, the clamping assembly comprises a clamping plate and a soft pad, the clamping plate is connected to an end of the first rotating shaft away from the first motor, and the soft pad is mounted on an outer wall of the clamping plate.

[0007] Preferably, the suction cup assembly includes a second hydraulic telescopic rod, a second motor and an electric suction cup, the second hydraulic telescopic rod is vertically mounted on the lower end surface of the bearing plate, the output end of the second hydraulic telescopic rod is mounted with a second connecting plate, the second motor is mounted at the bottom end of the second connecting plate, the output end of the second motor is connected with a second rotating shaft, and the electric suction cup is mounted at one end of the second rotating shaft away from the second motor.

[0008] Preferably, a third hydraulic telescopic rod is installed on the operating table, the output end of the third hydraulic telescopic rod is connected to a mounting plate, and a paint spray gun is fixed to the upper end surface of the mounting plate.

[0009] Preferably, a fourth upright hydraulic telescopic rod is installed on the bearing plate, an output end of the fourth hydraulic telescopic rod is connected to a baffle, and a rubber pad is provided at the bottom end of the baffle.

[0010] Preferably, a fixing plate is installed on the upper end surface of the operating table, a drying lamp is installed on the fixing plate, and a lampshade is provided outside the drying lamp.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] (1) The utility model provides a first motor and a second motor, etc., so that the gear box body can rotate in multiple directions. When in use, the first motor drives the gear box body to rotate along a horizontal line through the first rotating shaft, and the suction cup sucks the gear box body. The second motor drives the gear box body to rotate along a vertical line through the second rotating shaft. Rotation in multiple directions can ensure that the paint evenly covers the entire surface of the gear box body, thereby reducing the time for paint coating and improving production efficiency.

[0013] (2) The utility model improves the painting effect by setting a third hydraulic telescopic rod, a paint spray gun and a baffle. When in use, the third hydraulic telescopic rod drives the paint spray gun to move up and down through the mounting plate. The paint spray gun that is easy to move makes the paint spraying more uniform, thereby improving the painting effect. The fourth hydraulic telescopic rod drives the baffle to move downward, and the baffle can block the paint, so that the paint is not easily sprayed onto the equipment behind. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the baffle of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the clamping plate of the utility model;

[0017] In the figure: 1. operating table; 2. supporting table; 3. gear box body; 4. supporting plate; 5. bearing plate; 6. linear motor; 7. first hydraulic telescopic rod; 8. first connecting plate; 9. first motor; 10. first rotating shaft; 11. clamping plate; 12. soft pad; 13. second hydraulic telescopic rod; 14. second connecting plate; 15. second motor; 16. second rotating shaft; 17. electric suction cup; 18. third hydraulic telescopic rod; 19. mounting plate; 20. paint spray gun; 21. fourth hydraulic telescopic rod; 22. baffle; 23. rubber pad; 24. fixing plate; 25. drying lamp; 26. lampshade. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-Figure 3 As shown, the utility model provides the following technical solutions: a reducer gearbox processing device, comprising: an operating table 1, a support table 2 is installed on the upper end surface of the operating table 1, a gearbox body 3 is arranged above the support table 2, support plates 4 are installed on both sides of the upper end surface of the operating table 1, a bearing plate 5 is installed on the top of the support plate 4, a suction cup assembly is arranged below the bearing plate 5, linear motors 6 are installed on the support plates 4 on both sides, a first horizontal hydraulic telescopic rod 7 is installed at the output end of the linear motor 6, a first connecting plate 8 is installed at the output end of the first hydraulic telescopic rod 7, a first motor 9 is installed on the first connecting plate 8, the output end of the first motor 9 is connected to the first rotating shaft 10, and a clamping assembly is installed on the first rotating shaft 10.

[0020] Furthermore, the clamping assembly includes a clamping plate 11 and a soft pad 12 . The clamping plate 11 is connected to an end of the first rotating shaft 10 away from the first motor 9 , and the soft pad 12 is installed on an outer wall of the clamping plate 11 .

[0021] Furthermore, the suction cup assembly includes a second hydraulic telescopic rod 13, a second motor 15 and an electric suction cup 17. The second hydraulic telescopic rod 13 is vertically installed on the lower end surface of the bearing plate 5. The output end of the second hydraulic telescopic rod 13 is installed with a second connecting plate 14. The second motor 15 is installed at the bottom end of the second connecting plate 14. The output end of the second motor 15 is connected to a second rotating shaft 16. The electric suction cup 17 is installed at one end of the second rotating shaft 16 away from the second motor 15.

[0022] Through the above technical solution:

[0023] When in use, the linear motors 6 on both sides drive the first hydraulic telescopic rod 7 above them to move longitudinally. After adjusting to the appropriate position, the first hydraulic telescopic rod 7 is started. The first hydraulic telescopic rod 7 drives the first motor 9 and the clamping plate 11 to move horizontally through the first connecting plate 8 until the soft pad 12 fits the outer wall of the gear box body 3 to clamp the gear box body 3. When the gear box body 3 needs to rotate along the horizontal line, the first motor 9 is started. The first motor 9 drives the gear box body 3 to rotate through the first rotating shaft 10. When the gear box body 3 needs to rotate along the vertical line, the second hydraulic telescopic rod 13, the second motor 15 and the electric suction cup 17 are started. The second hydraulic telescopic rod 13 drives the electric suction cup 17 to act on the gear box body 3 to absorb the gear box body 3. The second motor 15 drives the gear box body 3 to rotate through the second rotating shaft 16. Rotation in multiple directions can ensure that the paint evenly covers the entire surface of the gear box body 3, avoids missing or thick coating, improves the quality and appearance of the coating, and can make the painting process more efficient, reduce the time of paint coating, and improve production efficiency.

[0024] See also Figure 1-Figure 2 As shown, a third hydraulic telescopic rod 18 is installed on the operating platform 1 , an output end of the third hydraulic telescopic rod 18 is connected to a mounting plate 19 , and a paint spray gun 20 is fixed to the upper end surface of the mounting plate 19 .

[0025] Furthermore, a fourth hydraulic telescopic rod 21 is erected on the bearing plate 5 , an output end of the fourth hydraulic telescopic rod 21 is connected to a baffle 22 , and a rubber pad 23 is provided at the bottom end of the baffle 22 .

[0026] Furthermore, a fixing plate 24 is installed on the upper end surface of the operating table 1 , a drying lamp 25 is installed on the fixing plate 24 , and a lampshade 26 is arranged outside the drying lamp 25 , and the lampshade 26 protects the drying lamp 25 .

[0027] Through the above technical solution:

[0028] When spraying paint, start the third hydraulic telescopic rod 18, the fourth hydraulic telescopic rod 21 and the paint spray gun 20. The third hydraulic telescopic rod 18 drives the paint spray gun 20 to move up and down through the mounting plate 19. The paint spray gun 20 sprays paint on the gear box body 3. The paint spray gun 20 that is easy to move makes the paint spraying more uniform and improves the painting effect. The fourth hydraulic telescopic rod 21 drives the baffle 22 to move downward until the rubber pad 23 contacts the operating table 1. The baffle 22 can block the paint so that the paint is not easily sprayed onto the equipment behind. When drying, the fourth hydraulic telescopic rod 21 drives the baffle 22 to move upward, and the drying lamp 25 is started, so that the paint on the gear box body 3 is quickly dried and cured, thereby improving the hardness and durability of the coating. The baffle 22 that is easy to move meets various work needs and adapts to different working environments.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reducer gearbox processing device, It is characterized in that include: An operating table (1), wherein a support table (2) is installed on the upper end surface of the operating table (1), a gear box body (3) is arranged above the support table (2), support plates (4) are installed on both sides of the upper end surface of the operating table (1), a bearing plate (5) is installed on the top of the support plate (4), a suction cup assembly is arranged below the bearing plate (5), linear motors (6) are installed on the support plates (4) on both sides, a first horizontal hydraulic telescopic rod (7) is installed at the output end of the linear motor (6), a first connecting plate (8) is installed at the output end of the first hydraulic telescopic rod (7), a first motor (9) is installed on the first connecting plate (8), the output end of the first motor (9) is connected to a first rotating shaft (10), and a clamping assembly is installed on the first rotating shaft (10).

2. A reducer gearbox processing device according to claim 1, Features: The clamping assembly comprises a clamping plate (11) and a soft pad (12); the clamping plate (11) is connected to an end of the first rotating shaft (10) away from the first motor (9); and the soft pad (12) is mounted on the outer wall of the clamping plate (11).

3. A reducer gearbox processing device according to claim 2, Features: The suction cup assembly comprises a second hydraulic telescopic rod (13), a second motor (15) and an electric suction cup (17); the second hydraulic telescopic rod (13) is vertically mounted on the lower end surface of the bearing plate (5).

4. A reducer gearbox processing device according to claim 3, Features: A second connecting plate (14) is installed at the output end of the second hydraulic telescopic rod (13), and the second motor (15) is installed at the bottom end of the second connecting plate (14).

5. A reducer gearbox processing device according to claim 3, Features: The output end of the second motor (15) is connected to a second rotating shaft (16), and the electric suction cup (17) is installed at an end of the second rotating shaft (16) away from the second motor (15).

6. A reducer gearbox processing device according to claim 1, Features: A third hydraulic telescopic rod (18) is installed on the operating table (1), the output end of the third hydraulic telescopic rod (18) is connected to a mounting plate (19), and a paint spray gun (20) is fixed to the upper end surface of the mounting plate (19).

7. A reducer gearbox processing device according to claim 1, Features: A fourth hydraulic telescopic rod (21) is installed upright on the bearing plate (5).

8. A reducer gearbox processing device according to claim 7, Features: The output end of the fourth hydraulic telescopic rod (21) is connected to a baffle (22), and a rubber pad (23) is provided at the bottom end of the baffle (22).

9. A reducer gearbox processing device according to claim 1, Features: A fixing plate (24) is installed on the upper end surface of the operating table (1).

10. A reducer gearbox processing device according to claim 9, Features: A drying lamp (25) is installed on the fixing plate (24), and a lampshade (26) is arranged outside the drying lamp (25).