Material positioning mechanism of servo tapping machine
Through the material positioning mechanism of the servo tapping machine, the locking mechanism driven by the conveyor belt and motor is used to solve the complex problem of manual placement of workpieces and screw tap installation by the existing tapping machine, and realizes rapid replacement and automatic positioning, improving work efficiency .
Patent Information
- Application Number
- CN202420745942.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing tapping machine positioning mechanism requires manual placement of workpieces and the installation and replacement of screw taps are complicated, resulting in high operational difficulty and low working efficiency.
A material positioning mechanism of a servo tapping machine is designed, using a conveyor belt and a block system to automatically convey the workpiece, and quickly install and replace screw taps through a locking mechanism driven by the motor, simplifying the operation steps.
It realizes rapid installation and replacement of screw taps, reduces operation difficulty, improves work efficiency, is suitable for screw taps of different specifications and sizes, and improves processing efficiency.
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Figure CN222154178U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of tapping machines, and in particular to a material positioning mechanism of a servo tapping machine. Background Art
[0002] Tapping machines are used to tap nuts and other hardware parts, realizing automation to reduce labor costs and save costs. They are suitable for the processing of automotive parts and hardware. Tapping machines have the advantages of high speed and high precision. They can also tap perfect threads for thin plates, light alloys, synthetic resins and other soft products. At the same time, they can be equipped with multi-axis devices for multi-axis synchronous processing, which greatly improves production efficiency. Generally, in order to improve the tapping accuracy of the tapping machine, a clamping mechanism is used to clamp and fix the workpiece.
[0003] The existing Chinese patent with announcement number CN219703732U discloses a tapping machine with a positioning mechanism, including a base and a tapping machine body arranged at the top of the base, a transmission mechanism is arranged at the bottom of the base, a groove is arranged on the surface of the base, and a positioning mechanism for positioning and fixing the workpiece is arranged inside the groove. When the positioning mechanism and the transmission mechanism cooperate with each other, when the telescopic rod is in the gap between the two protrusions, the spring will drive the telescopic rod to move downward, which can drive the fixing sleeve to move downward, so that the linkage rod will flip again, which can drive the clamping block to move closer to the center, so as to achieve the clamping and positioning of the workpiece. Compared with traditional manual operation, it can improve the fixing effect of the workpiece, avoid the deviation of the workpiece during the processing, and ensure the processing of perfect threads.
[0004] However, the above-mentioned positioning mechanism has the following disadvantages: the device clamps and positions the workpiece by setting a positioning mechanism and a transmission mechanism, but when the device is processing, the workpieces need to be placed manually one by one between the positioning mechanisms, which wastes manpower, and the taps of the tapping machine body need to be selected according to the different workpieces. Traditionally, bolts and nuts are generally used for fixing, but this installation method is relatively complicated, and has certain skill requirements for the operator. It cannot be replaced quickly, which reduces work efficiency.
[0005] Therefore, we propose a material positioning mechanism for a servo tapping machine to solve this problem.
[0006] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content
[0007] In order to solve the problem of rapid installation and disassembly of screw taps, the present application provides a material positioning mechanism for a servo tapping machine.
[0008] The material positioning mechanism of a servo tapping machine provided in the present application adopts the following technical solution:
[0009] A material positioning mechanism of a servo tapping machine comprises a workbench, the workbench is provided with a tapping machine body, a first connecting plate is fixedly installed at the bottom of one side of the tapping machine body, a card slot is provided on the first connecting plate, a second connecting plate is provided at the bottom of the first connecting plate, a screw tap is fixedly installed at the bottom of the second connecting plate, and a locking mechanism is provided at the top of the second connecting plate, the locking mechanism comprises a fixed block, a fixed cylinder and a card column, a fixed block is fixedly installed on the top of the second connecting plate, fixed cylinders are fixedly installed on both sides of the fixed block, and card columns are slidably installed at one end of the two fixed cylinders away from the fixed block, four slide grooves are provided on the top of the workbench, the four slide grooves are diagonally distributed, sliders are slidably installed in the four slide grooves, clamping blocks are fixedly installed on the tops of the four sliders, a first driving mechanism is provided in the fixed block, and a second driving mechanism is provided in the four slide grooves.
[0010] Preferably, a placement groove is provided between the two opposite slide grooves, an active roller and a driven roller are rotatably installed in the placement groove, a conveyor belt is commonly sleeved between the active roller and the driven roller, a second motor is fixedly installed on one side of the placement groove, and an output end of the second motor is transmission-connected to the active roller.
[0011] Preferably, the first driving mechanism includes a third motor, a gear and a rack, an installation groove is provided in the fixed block, a mounting box is fixedly installed on one side of the mounting groove, a gear is provided on one side of the mounting box, the third motor is fixedly installed in the mounting box, the output end of the third motor is transmission connected with the gear, racks are provided on the top and bottom of the gear, the rack is meshed with the gear, through holes are provided on the side of the fixed block and the fixed cylinder close to the rack, the rack slides in cooperation with the through hole, the rack is fixedly connected to the clamping column, and a storage groove is provided on the side of the two clamping columns close to the rack, and the rack is adapted to the storage groove.
[0012] Preferably, the second driving mechanism includes a screw and a first motor, a screw is rotatably installed in the slide groove, the screw passes through the slider, the screw is threadedly connected to the slider, a first motor is fixedly installed on one side of the slide groove, and an output end of the first motor is drivingly connected to the screw.
[0013] Preferably, a collecting hood is fixedly installed on the top of the tapping machine body close to the screw tap, a collecting box is fixedly installed on one side of the workbench, two bellows are provided in communication between the collecting hood and the top of the collecting box, and a fan is fixedly installed on one side of the collecting box.
[0014] Preferably, a mounting frame is provided on the side of the collection box away from the workbench, a drawer is provided at the bottom of the mounting frame, the mounting frame and the drawer pass through one side of the collection box, the mounting frame and the drawer slide in cooperation with the inner wall of the collection box, a first filter is provided at the bottom of the mounting frame, and handles are fixedly installed on the drawer and the side of the mounting frame away from the collection box.
[0015] In summary, the present application includes the following beneficial technical effects: through the locking mechanism, the tap can be quickly installed on the tapping machine body, simplifying the installation and replacement steps, reducing the difficulty of operation, and lowering the skill requirements for the operator. When it is necessary to replace taps of different specifications or types, the replacement can be completed quickly, thereby improving work efficiency. The equipment can be suitable for taps of different specifications and sizes, and can meet different processing requirements. Through the conveyor belt and the clamping block, the workpiece can be automatically transported to the middle of the workbench for alignment and fixation, which is more convenient for processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the application;
[0017] Figure 2 It is a schematic diagram of the three-dimensional cross-sectional structure of the working table of the application embodiment;
[0018] Figure 3 is a schematic diagram of a side cross-sectional structure of a collection box of an embodiment of the application;
[0019] Figure 4 is a schematic diagram of the three-dimensional structure of the conveyor belt of the application embodiment;
[0020] Figure 5 is a schematic cross-sectional structural diagram of the first connecting plate and the locking mechanism of the application embodiment;
[0021] Figure 6 It is an application embodiment Figure 5 A is an enlarged structural diagram of FIG.
[0022] Explanation of the accompanying drawings: 1. workbench; 2. tapping machine body; 3. collection box; 4. bellows; 5. collection cover; 6. slider; 7. clamping block; 8. conveyor belt; 9. screw; 10. first connecting plate; 11. second connecting plate; 12. tap; 13. first motor; 14. fan; 15. handle; 16. drawer; 17. mounting frame; 18. first filter; 19. active roller; 20. second motor; 21. driven roller; 22. slot; 23. fixing block; 24. fixing cylinder; 25. clamping column; 26. gear; 27. rack; 28. third motor. DETAILED DESCRIPTION
[0023] The following is combined with Figure 1-6 This application is described in further detail.
[0024] The present application embodiment discloses a material positioning mechanism of a servo tapping machine. Figure 1-6A material positioning mechanism of a servo tapping machine comprises a workbench 1, the workbench 1 is provided with a tapping machine body 2, a first connecting plate 10 is fixedly installed at the bottom of one side of the tapping machine body 2, a card slot 22 is provided on the first connecting plate 10, a second connecting plate 11 is provided at the bottom of the first connecting plate 10, a screw tap 12 is fixedly installed at the bottom of the second connecting plate 11, a locking mechanism is provided at the top of the second connecting plate 11, the locking mechanism comprises a fixed block 23, a fixed cylinder 24 and a card column 25, a fixed block 23 is fixedly installed at the top of the second connecting plate 11, fixed cylinders 24 are fixedly installed on both sides of the fixed block 23, and the two fixed cylinders 24 slide away from one end of the fixed block 23 A clamping column 25 is installed, and four slide grooves are arranged on the top of the workbench 1, and the four slide grooves are diagonally distributed, and sliders 6 are slidably installed in the four slide grooves, and clamping blocks 7 are fixedly installed on the tops of the four sliders 6, and a first driving mechanism is arranged in the fixed block 23, and a second driving mechanism is arranged in the four slide grooves; when in use, the workpiece is placed on the conveyor belt, and the second motor 20 is started, and the second motor 20 drives the active roller 19 to rotate, and the active roller 19 drives the conveyor belt 8 to rotate, and the conveyor belt 8 drives the driven roller 21 to rotate, so as to transport the workpiece, and transport the workpiece to the middle position of the workbench 1, stop transporting, and start the second driving mechanism, and the second driving mechanism drives the slider 6 to move, and the slider 6 drives the clamping block 7 to the work The table 1 moves to the middle position to fix the four corners of the workpiece, and then the tapping machine body 2 is started to process the workpiece. The fan 14 is started during processing. The fan 14 sucks the debris generated during processing into the collection box 3 through the collection cover 5 and the bellows 4. The second filter screen arranged in the collection box 3 prevents the debris from entering the fan 14. The larger debris remains on the first filter screen 18, and the smaller debris falls into the drawer 16. The tapping machine body 2 needs to select different tapping machines 12 according to the different workpieces. When the tapping machine body 2 needs to be replaced, the first driving mechanism can be started. The first driving mechanism drives the two clamping columns 25 to approach each other, so that the clamping column 25 retracts into the fixed cylinder 24, releases the lock on the tapping machine 12, and then replaces the new tapping machine 12. 12, align the second connecting plate 11 with the first connecting plate 10, start the first driving mechanism, and the first driving mechanism drives the two clamping columns 25 to move away from each other, so that the clamping column 25 enters the fixed cylinder 24 to lock the screw tap 12; through the locking mechanism, the screw tap 12 can be quickly installed on the tapping machine body 2, which simplifies the installation and replacement steps, reduces the difficulty of operation, and reduces the skill requirements for the operator. When it is necessary to replace screw taps 12 of different specifications or types, the replacement can be completed quickly, which improves work efficiency. The equipment can be suitable for screw taps 12 of different specifications and sizes. In response to different processing requirements, the conveyor belt 8 and the clamping block can automatically transport the workpiece to the middle of the workbench 1 for alignment and fixation, which is more convenient for processing.
[0025] Reference Figure 1 and Figure 4 A placement groove is provided between the two opposite slide grooves, in which an active roller 19 and a driven roller 21 are rotatably installed, a conveyor belt 8 is commonly sleeved between the active roller 19 and the driven roller 21, a second motor 20 is fixedly installed on one side of the placement groove, and the output end of the second motor 20 is transmission-connected to the active roller 19, so as to transport the workpiece.
[0026] Reference Figure 5-6 The first driving mechanism includes a third motor 28, a gear 26 and a rack 27. An installation groove is provided in the fixed block 23, and an installation box is fixedly installed on one side of the installation groove. A gear 26 is provided on one side of the installation box. A third motor 28 is fixedly installed in the installation box. The output end of the third motor 28 is transmission-connected with the gear 26. Racks 27 are provided on the top and bottom of the gear 26. The rack 27 is meshed with the gear 26. A through hole is provided on the side of the fixed block 23 and the fixed cylinder 24 close to the rack 27. The rack 27 slides with the through hole. The rack 27 is fixedly connected to the column 25. A storage groove is provided on the side of the two columns 25 close to the rack 27. The rack 27 is adapted to the storage groove, which can drive the columns 25 to move closer to or away from each other, thereby locking the tap 12.
[0027] Reference Figure 1-2 The second driving mechanism includes a screw 9 and a first motor 13. The screw 9 is rotatably installed in the slide groove. The screw 9 passes through the slider 6. The screw 9 is threadedly connected to the slider 6. The first motor 13 is fixedly installed on one side of the slide groove. The output end of the first motor 13 is transmission-connected with the screw 9, which can drive the slider 6 and the block to move, thereby fixing the four corners of the workpiece.
[0028] Reference Figure 1-2 A collecting cover 5 is fixedly installed on the top of the tapping machine body 2 near the screw tap 12, and a collecting box 3 is fixedly installed on one side of the workbench 1. The collecting cover 5 is connected to the top of the collecting box 3 and two bellows 4 are provided. A fan 14 is fixedly installed on one side of the collecting box 3 to collect debris generated during processing.
[0029] Reference Figure 2 A mounting frame 17 is provided on the side of the collecting box 3 away from the workbench 1, and a drawer 16 is provided at the bottom of the mounting frame 17. The mounting frame 17 and the drawer 16 pass through one side of the collecting box 3. The mounting frame 17 and the drawer 16 are slidably matched with the inner wall of the collecting box 3. A first filter screen 18 is provided at the bottom of the mounting frame 17. A handle 15 is fixedly installed on the side of the drawer 16 and the mounting frame 17 away from the collecting box 3, so that the debris can be collected and processed separately according to size.
[0030] The implementation principle of the material positioning mechanism of a servo tapping machine in the embodiment of the present application is as follows: when in use, the workpiece is placed on the conveyor belt, the second motor 20 is started, the second motor 20 drives the active roller 19 to rotate, the active roller 19 drives the conveyor belt 8 to rotate, and the conveyor belt 8 drives the driven roller 21 to rotate, thereby conveying the workpiece, and conveying the workpiece to the middle position of the workbench 1, stopping the conveying, and starting the first motor 13, the first motor 13 drives the screw 9 to rotate, the screw 9 drives the slider 6 to move, and the slider 6 drives the clamp 7 to move to the middle position of the workbench 1 to fix the four corners of the workpiece, and then the tapping machine body 2 is started to process the workpiece, and the fan 14 is started during processing, and the fan 14 sucks the debris generated during processing into the collection box 3 through the collection cover 5 and the bellows 4, and the second filter screen arranged in the collection box 3 prevents the debris from entering the fan 14, which is relatively Large debris remains on the first filter 18, and smaller debris falls into the drawer 16. The tap 12 of the tapping machine body 2 needs to select different taps 12 according to different workpieces. When the tap 12 needs to be replaced, the third motor 28 can be started, and the third motor 28 drives the gear 26 to rotate, and the gear 26 drives the two racks 27 to approach each other, and the two racks 27 drive the two clamping columns 25 to approach each other, so that the clamping column 25 retracts into the fixed cylinder 24, and the lock on the tap 12 is released. Then a new tap 12 is replaced, and the second connecting plate 11 is aligned with the first connecting plate 10, and the third motor 28 is started. The third motor 28 drives the gear 26 to rotate, and the gear 26 drives the two racks 27 to move away from each other, and the two racks 27 drive the two clamping columns 25 to move away from each other, so that the clamping column 25 enters the fixed cylinder 24 and locks the tap 12.
[0031] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0032] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0033] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
[0034] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A material positioning mechanism for a servo tapping machine, comprising a workbench (1), characterized in that: The workbench (1) is provided with a tapping machine body (2), a first connecting plate (10) is fixedly installed at the bottom of one side of the tapping machine body (2), a clamping groove (22) is provided on the first connecting plate (10), a second connecting plate (11) is provided at the bottom of the first connecting plate (10), a screw tap (12) is fixedly installed at the bottom of the second connecting plate (11), a locking mechanism is provided at the top of the second connecting plate (11), the locking mechanism comprises a fixing block (23), a fixing cylinder (24) and a clamping column (25), and the second connecting plate (11) is fixedly installed at the bottom of the second connecting plate (11). 1) is fixedly installed with a fixed block (23) on the top, and fixed cylinders (24) are fixedly installed on both sides of the fixed block (23), and a clamping column (25) is slidably installed at one end of the two fixed cylinders (24) away from the fixed block (23), and four slide grooves are arranged on the top of the workbench (1), and the four slide grooves are diagonally distributed, and sliders (6) are slidably installed in the four slide grooves, and clamping blocks (7) are fixedly installed on the tops of the four sliders (6), and a first driving mechanism is arranged in the fixed block (23), and a second driving mechanism is arranged in the four slide grooves.
2. The material positioning mechanism of a servo tapping machine according to claim 1, characterized in that: A placement groove is arranged between the two opposite slide grooves, and a driving roller (19) and a driven roller (21) are rotatably installed in the placement groove. A conveyor belt (8) is sleeved between the driving roller (19) and the driven roller (21). A second motor (20) is fixedly installed on one side of the placement groove, and an output end of the second motor (20) is transmission-connected to the driving roller (19).
3. The material positioning mechanism of a servo tapping machine according to claim 1, characterized in that: The first driving mechanism comprises a third motor (28), a gear (26) and a rack (27); a mounting groove is provided in the fixed block (23); a mounting box is fixedly installed on one side of the mounting groove; a gear (26) is provided on one side of the mounting box; a third motor (28) is fixedly installed in the mounting box; an output end of the third motor (28) is transmission-connected with the gear (26); a rack (27) is provided at the top and the bottom of the gear (26); the rack (27) is meshed with the gear (26); a through hole is provided on one side of the fixed block (23) and the fixed cylinder (24) near the rack (27); the rack (27) is slidably matched with the through hole; the rack (27) is fixedly connected with the clamping column (25); a receiving groove is provided on one side of the two clamping columns (25) near the rack (27); the rack (27) is matched with the receiving groove.
4. The material positioning mechanism of a servo tapping machine according to claim 1, characterized in that: The second driving mechanism comprises a screw rod (9) and a first motor (13); the screw rod (9) is rotatably mounted in the slide groove, the screw rod (9) passes through the slider (6), the screw rod (9) is threadedly connected to the slider (6), a first motor (13) is fixedly mounted on one side of the slide groove, and an output end of the first motor (13) is drivingly connected to the screw rod (9).
5. The material positioning mechanism of a servo tapping machine according to claim 1, characterized in that: A collecting hood (5) is fixedly mounted on the top of the tapping machine body (2) near the tap (12); a collecting box (3) is fixedly mounted on one side of the workbench (1); two bellows (4) are arranged in communication between the collecting hood (5) and the top of the collecting box (3); and a fan (14) is fixedly mounted on one side of the collecting box (3).
6. The material positioning mechanism of a servo tapping machine according to claim 5, characterized in that: A mounting frame (17) is provided on a side of the collection box (3) away from the workbench (1), a drawer (16) is provided at the bottom of the mounting frame (17), the mounting frame (17) and the drawer (16) penetrate one side of the collection box (3), the mounting frame (17) and the drawer (16) are slidably matched with the inner wall of the collection box (3), a first filter screen (18) is provided at the bottom of the mounting frame (17), and a handle (15) is fixedly installed on the side of the drawer (16) and the mounting frame (17) away from the collection box (3).
Citation Information
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