Cutting device for machining generator shell

The cutting device addresses the inefficiency of dual hydraulic cylinders by integrating a bidirectional screw and gear mechanism for synchronized clamping and releasing, improving processing efficiency and adaptability.

CN222154733UActive Publication Date: 2024-12-13FOSHAN SHUNDE FUDAO HARDWARE CO LTD
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Patent Information

Application Number
CN202420844029.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-13
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

Existing cutting devices for generator casings require step-by-step operation of two hydraulic cylinders for clamping, increasing equipment cost and complicating the processing efficiency.

Method used

A cutting device with a bidirectional screw and gear mechanism that synchronizes the movement of clamping plates and a top cover, allowing simultaneous clamping and releasing of the casing sides and top, facilitated by a control box for motor and cutting body control.

Benefits of technology

Enhances processing efficiency by simplifying operations, ensuring stable clamping and positioning, and accommodating various casing sizes and shapes with ease.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of cutting equipment, particularly relates to a cutting device for machining a generator casing, and provides the following scheme aiming at the problems that the cost of the equipment is increased, the operation is complicated and the machining efficiency of the casing is seriously influenced due to the fact that two oil cylinders are operated step by step in the prior art. The top of the working table is fixedly connected with a table top, the top of the table top is fixedly connected with a machining table, two clamping plates are arranged at the top of the machining table, and the two clamping plates are close to each other and can clamp the two sides of a machine shell; the electric generator shell machining device is suitable for machining electric generator shells of different sizes and shapes, and different machining requirements can be met by adjusting the positions and parameters of the clamping plate of the clamping device and the top cover of the pressing device. The cutting device has the remarkable beneficial effects in the aspects of clamping, positioning, operation convenience, stability, durability, wide applicability, flexibility and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting equipment, in particular to a cutting device for machining a generator casing. Background Art

[0002] A cutting device is a mechanical device or tool combination used to cut materials. It usually includes cutting tools, fixtures, transmission mechanisms, control systems and other parts. Specifically, it uses cutting tools to cut the workpiece and remove excess material to obtain the desired shape and size.

[0003] After searching, the utility model with announcement number CN208601182U discloses a motor housing cutting device, including a workbench; a cutting mechanism is arranged at the upper end of the workbench; a power mechanism is arranged at the rear side of the cutting mechanism, and a control system is arranged on the right side; the cutting mechanism includes a moving platform; the moving platform is arranged at the upper end of the workbench and two parallel guide rails are arranged horizontally at the upper end; the guide rail is provided with a matching slider; the upper end of the slider is fixedly connected to the No. 2 fixed plate; the upper end of the No. 2 fixed plate is provided with a positioning disc and a column; the front side of the positioning disc is provided with a positioning bracket; the top of the column is connected to the No. 1 fixed plate; the middle upper end of the No. 1 fixed plate is provided with a No. 1 hydraulic cylinder; the lower end of the No. 1 hydraulic cylinder is connected to the No. 1 lead screw passing through the No. 1 fixed plate, and the lower end of the No. 1 lead screw is fixedly connected to the clamping plate; the front end of the power mechanism is provided with a cutter disc; the control system also includes a limit switch. The utility model provides a motor housing cutting device with very high production efficiency and excellent cutting effect.

[0004] The above-mentioned cutting device still has some shortcomings in actual use:

[0005] When the cutting device is limiting and fixing the casing, the two hydraulic cylinders respectively drive the positioning bracket and the clamping plate in turn to clamp and fix the casing. The two cylinders need to be operated step by step during fixing, which not only increases the cost of the equipment, but also makes the operation more complicated. The step-by-step operation will seriously affect the efficiency of casing processing. Utility Model Content

[0006] The purpose of the utility model is to solve the problem in the prior art that two oil cylinders are operated step by step, which not only increases the cost of the equipment, but also makes the operation more complicated. The step-by-step operation will seriously affect the efficiency of casing processing, and a cutting device for generator casing processing is proposed.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A cutting device for machining a generator casing comprises a workbench, a table top is fixedly connected to the top of the workbench, a machining table is fixedly connected to the top of the table top, two clamping plates are arranged on the top of the machining table, the two clamping plates are close to each other and can clamp the two sides of the casing; a top cover is also included, and the top cover is located above the machining table, when the top cover moves downward, the top of the casing can be pressed, the top of the top cover is fixedly connected to a loading plate, and the cooperation between the top cover and the loading plate can limit the casing.

[0009] In one possible design, a bidirectional screw is rotatably connected in the processing table, nuts are threadedly sleeved on the positive and negative threaded sections of the bidirectional screw, and the nuts are slidably connected in the processing table, a connecting block is fixedly connected to the top of the nut, and the top of the connecting block is fixedly connected to the clamping plate, a driving motor is fixedly connected to the top of the table, and the output shaft of the driving motor extends into the processing table and is fixedly connected to one end of the bidirectional screw.

[0010] In one possible design, a support shaft is rotatably connected inside the processing table, a fixed sleeve is fixedly connected to the top of the processing table, and the support shaft extends to the top of the processing table and rotatably passes through the fixed sleeve, a threaded section is provided on the outer wall of the support shaft, and a top cover threaded sleeve is provided on the threaded section of the support shaft.

[0011] In a possible design, a rotating shaft is rotatably connected inside the processing table, the outer wall fixed sleeve of the rotating shaft is provided with a second gear, the outer wall fixed sleeve of the bidirectional screw is provided with a first gear, and the second gear and the first gear are meshed, thereby driving the rotating shaft to rotate, the outer wall fixed sleeve of the rotating shaft is provided with a second bevel gear, the outer wall fixed sleeve of the supporting shaft is provided with a first bevel gear, and the first bevel gear and the second bevel gear are meshed, thereby driving the supporting shaft to rotate.

[0012] In a possible design, the bottom of the top cover is fixedly connected to a limiting rod, and the limiting rod slides through the fixing sleeve, and the lifting and lowering of the top cover can be limited by the limiting rod.

[0013] In a possible design, a cutting body is provided on one side of the processing table, and the cutting body is fixedly connected to the table top. A control box is fixedly installed on one side of the cutting body, and the driving motor and the cutting body are electrically connected to the control box respectively. The control box can control the cutting body and the driving motor respectively.

[0014] In this application, the device mainly includes a workbench and a cutting body, and a power structure is provided on the rear side of the cutting body. On the top of the workbench, we fixedly connected a table top, which provides a stable support base for the cutting device. On the top of the table top, we fixedly connected a processing table. This platform is the main working area for the cutting operation. On the top of the processing table, there are two clamping plates. These two clamping plates can be close to each other to clamp and fix the two sides of the generator casing to ensure the stability and positioning accuracy of the casing during the cutting process. In addition, we have also designed a top cover, which is located above the processing table. When the top cover moves downward, it can press the top of the casing, and together with the clamping plate, it can achieve all-round limiting of the casing. Next, let's look at the driving mechanism of the clamping plate and the top cover. In the processing table, we rotatably connected a bidirectional screw. The forward and reverse threaded sections of this bidirectional lead screw are both threaded with nuts, which can slide along the axis of the threaded rod when the bidirectional lead screw rotates. The top of the nut is fixedly connected to a connecting block, and the top of these connecting blocks is fixedly connected to the clamping plate. Therefore, when the bidirectional lead screw rotates, it drives the two clamping plates to move closer or farther away from each other, thereby clamping and releasing the casing. In order to drive the bidirectional lead screw, we fixedly connect a drive motor to the top of the table. The output shaft of the drive motor extends into the processing table and is fixedly connected to one end of the bidirectional lead screw. In this way, by controlling the forward and reverse rotation of the motor, we can realize the clamping and releasing operations of the clamping plate. For the top cover, we also rotatably connect a support shaft in the processing table. The outer wall of this support shaft is provided with a threaded section, and the top cover is threadedly sleeved on this threaded section. Therefore, when the support shaft rotates, it will drive the top cover to rise and fall along its axis, thereby realizing the pressing and releasing of the top of the casing. In order to link the bidirectional screw and the support shaft, we fixedly sleeved a first gear on the outer wall of the bidirectional screw, and rotatably connected a rotating shaft in the processing table. The outer wall of the rotating shaft is also fixedly sleeved with a second gear, which is meshed with the first gear. Therefore, when the bidirectional screw rotates, it will drive the rotating shaft to rotate through the first gear and the second gear. The outer wall of the rotating shaft is also fixedly sleeved with another second bevel gear, which is meshed with the first bevel gear fixedly sleeved on the outer wall of the support shaft. In this way, the rotation of the rotating shaft will drive the rotation of the supporting shaft, thereby realizing the linkage between the clamping plate and the top cover. In order to increase the stability of the top cover lifting, we fixed a limit rod at its bottom, and this limit rod slides through the top of the fixed sleeve. When the support shaft rotates to adjust the lifting of the top cover, the limit rod will play a guiding and limiting role. Finally, a control box is set on one side of the cutting body, and the control box is electrically connected to the drive motor and the cutting body respectively. Through the control box, we can easily control the drive motor and the cutting body, thereby realizing the operation and control of the entire cutting device.

[0015] Beneficial effects:

[0016] In the utility model, the cutting device for machining the generator casing can realize fast clamping of both sides of the generator casing by designing two clamping device clamping plates, thereby ensuring the stability of the casing during machining. At the same time, the top cover of the top pressing device cooperates with the clamping device clamping plates to achieve all-round positioning of the casing, thereby ensuring machining accuracy.

[0017] In the utility model, the cutting device for machining the generator casing adopts a linkage drive system composed of a first gear, a second gear, a first bevel gear and a second bevel gear, so that the bidirectional threaded rod, the bidirectional screw rod and the driving threaded rod support shaft can rotate synchronously, thereby realizing the linkage between the clamping plate of the clamping device and the top cover of the pressing device. This design simplifies the operation process and improves work efficiency;

[0018] The utility model is suitable for processing generator casings of different sizes and shapes. By adjusting the position and parameters of the clamping plate of the clamping device and the top cover of the pressing device, different processing requirements can be met. In addition, the cutting device shows significant beneficial effects in clamping and positioning, ease of operation, stability and durability, wide applicability and flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A three-dimensional structural schematic diagram of a cutting device for machining a generator casing proposed by the utility model;

[0020] Figure 2 This is a schematic cross-sectional view of a machining table of a cutting device for machining a generator casing proposed in the utility model;

[0021] Figure 3 The utility model is a schematic cross-sectional structural diagram of a fixing sleeve of a cutting device for machining a generator casing.

[0022] In the figure: 1. workbench; 2. table top; 3. processing table; 4. cutting body; 5. control box; 6. fixing sleeve; 7. loading plate; 8. clamping plate; 9. driving motor; 10. top cover; 11. nut; 12. first gear; 13. second gear; 14. first bevel gear; 15. supporting shaft; 16. rotating shaft; 17. bidirectional screw; 18. limit rod; 19. second bevel gear. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Example 1

[0025] Reference Figure 1 A cutting device includes a workbench 1, a table top 2 is fixedly connected to the top of the workbench 1, a processing table 3 is fixedly connected to the top of the table top 2, two clamping plates 8 are provided on the top of the processing table 3, and the two clamping plates 8 are close to each other to clamp the two sides of the casing; it also includes a top cover 10, and the top cover 10 is located above the processing table 3, when the top cover 10 moves downward, the top of the casing can be pressed, the top of the top cover 10 is fixedly connected to the loading plate 7, and the cooperation of the top cover 10 and the loading plate 7 can limit the casing. The workbench 1 serves as the supporting base of the entire device. The table top 2 is fixed on the top of the workbench 1, providing a stable operating platform. The processing table 3 is fixedly connected to the table top 2, and it is the main working area for casing processing. Two clamping plates 8 are provided on the top of the processing table 3. The two clamping plates 8 can be moved closer to or farther away from each other so as to clamp or release the two sides of the casing. The top cover 10 is located above the processing table 3, and a loading plate 7 is fixed on the top thereof. The loading plate 7 and the top cover 10 together limit the casing.

[0026] Reference Figure 2 A bidirectional screw rod 17 is rotatably connected in the processing table 3, and a nut 11 is threadedly sleeved on the positive and negative thread segments of the bidirectional screw rod 17, and the nut 11 is slidably connected in the processing table 3, and a connecting block is fixedly connected to the top of the nut 11, and the top of the connecting block is fixedly connected to the clamping plate 8, and a driving motor 9 is fixedly connected to the top of the table 2, and the output shaft of the driving motor 9 extends into the processing table 3 and is fixedly connected to one end of the bidirectional screw rod 17. To achieve the movement of the clamping plate 8, a bidirectional screw rod 17 is rotatably connected inside the processing table 3, and nuts 11 are threadedly sleeved on the positive and negative thread sections of the bidirectional screw rod 17. When the bidirectional screw rod 17 rotates, the two nuts 11 will move along the positive and negative thread sections of the bidirectional screw rod 17 respectively, thereby driving the two clamping plates 8 to move closer to or away from each other. A driving motor 9 is also fixed on the top of the table 2, and the output shaft of the driving motor 9 is connected to one end of the bidirectional screw rod 17. By controlling the start and stop of the driving motor 9, the rotation of the bidirectional screw rod 17 can be controlled, thereby controlling the clamping and release of the housing by the clamping plate 8.

[0027] Reference Figure 2 — Figure 3 , a support shaft 15 is rotatably connected in the processing table 3, a fixing sleeve 6 is fixedly connected to the top of the processing table 3, and the support shaft 15 extends to the top of the processing table 3 and rotates through the fixing sleeve 6, a threaded section is provided on the outer wall of the support shaft 15, and the top cover 10 is threadedly sleeved on the threaded section of the support shaft 15. A support shaft 15 is also rotatably connected in the processing table 3, a threaded section is provided on the outer wall of the support shaft 15, and the top cover 10 is threadedly sleeved on the threaded section of the support shaft 15. When the support shaft 15 rotates, the top cover 10 moves up and down along the support shaft 15, thereby pressing or releasing the top of the housing.

[0028] A rotating shaft 16 is rotatably connected inside the processing table 3, and the outer wall fixed sleeve of the rotating shaft 16 is provided with a second gear 13, and the outer wall fixed sleeve of the bidirectional screw rod 17 is provided with a first gear 12, and the second gear 13 and the first gear 12 are meshed, thereby driving the rotating shaft 16 to rotate, and the outer wall fixed sleeve of the rotating shaft 16 is provided with a second bevel gear 19, and the outer wall fixed sleeve of the support shaft 15 is provided with a first bevel gear 14, and the first bevel gear 14 and the second bevel gear 19 are meshed, thereby driving the support shaft 15 to rotate. To realize the synchronous rotation of the bidirectional screw 17 and the support shaft 15, the processing table 3 is also provided with components such as a rotating shaft 16, a first gear 12, a second gear 13, a first bevel gear 14 and a second bevel gear 19. The outer wall fixed sleeve of the bidirectional screw 17 is provided with a first gear 12, and the outer wall fixed sleeve of the rotating shaft 16 is provided with a second gear 13. The first gear 12 and the second gear 13 are meshed. When the bidirectional screw 17 rotates, the first gear 12 will be driven to rotate, thereby driving the second gear 13 and the rotating shaft 16 to rotate. The outer wall of the rotating shaft 16 is also fixedly provided with a second bevel gear 19, and the outer wall fixed sleeve of the support shaft 15 is provided with a first bevel gear 14. The second bevel gear 19 is meshed with the first bevel gear 14. When the rotating shaft 16 rotates, the second bevel gear 19 will be driven to rotate, thereby driving the first bevel gear 14 and the support shaft 15 to rotate. In this way, the synchronous rotation of the bidirectional screw 17 and the support shaft 15 is realized, thereby realizing the synchronous clamping or loosening of the two sides and the top of the casing.

[0029] refer to Figure 3 The bottom of the top cover 10 is fixedly connected to a limiting rod 18, and the limiting rod 18 slides through the fixing sleeve 6, and the lifting and lowering of the top cover 10 can be limited by the limiting rod 18. In order to increase the stability of the lifting and lowering of the top cover 10, a limiting rod 18 is also fixed to the bottom of the top cover 10, and the limiting rod 18 slides through the fixing sleeve 6. Through the guiding effect of the limiting rod 18, the top cover 10 is more stable when lifting and lowering.

[0030] The present application can be used for cutting of generator casings, and can also be used in other fields applicable to the present application.

[0031] Example 2

[0032] refer to Figure 3 , improved on the basis of the first embodiment: a cutting device for machining a generator casing, which is applied to the cutting of the generator casing.

[0033] refer to Figure 1A cutting body 4 is provided on one side of the processing table 3, and the cutting body 4 is fixedly connected to the table 2. A control box 5 is fixedly installed on one side of the cutting body 4, and the drive motor 9 and the cutting body 4 are electrically connected to the control box 5 respectively, and the control box 5 can control the cutting body 4 and the drive motor 9 respectively. A cutting body 4 is provided on one side of the processing table 3, and the cutting body 4 is fixedly connected to the table 2, and is used to perform cutting processing on the casing. A control box 5 is fixedly installed on one side of the cutting body 4, and the drive motor 9 and the cutting body 4 are electrically connected to the control box 5 respectively. The control box 5 can control the start and stop of the drive motor 9 and the cutting body 4, thereby controlling the clamping and release of the casing by the clamping plate 8, and the cutting processing of the casing by the cutting body 4.

[0034] The cutting body 4 in the present utility model is consistent with the working principle and model of the cutting mechanism in the utility model with the announcement number CN208601182U.

[0035] However, as is well known to those skilled in the art, the working principle and wiring method of the drive motor 9 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any selections according to their needs or convenience.

[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A cutting device for machining a generator casing, characterized in that: include: A workbench (1), wherein the top of the workbench (1) is fixedly connected to a tabletop (2), the top of the tabletop (2) is fixedly connected to a processing table (3), and the top of the processing table (3) is provided with two clamping plates (8), and the two clamping plates (8) are close to each other to clamp two sides of the casing; The machine also comprises a top cover (10), and the top cover (10) is located above the processing table (3). When the top cover (10) moves downward, the top of the casing can be pressed. The top of the top cover (10) is fixedly connected to a loading plate (7), and the cooperation between the top cover (10) and the loading plate (7) can limit the casing.

2. A cutting device for machining a generator casing according to claim 1, characterized in that: A bidirectional screw rod (17) is rotatably connected inside the processing table (3), a nut (11) is threadedly sleeved on both the forward and reverse threaded sections of the bidirectional screw rod (17), and the nut (11) is slidably connected inside the processing table (3), a connecting block is fixedly connected to the top of the nut (11), and the top of the connecting block is fixedly connected to the clamping plate (8), a driving motor (9) is fixedly connected to the top of the table top (2), and the output shaft of the driving motor (9) extends into the processing table (3) and is fixedly connected to one end of the bidirectional screw rod (17).

3. A cutting device for machining a generator casing according to claim 1, characterized in that: A support shaft (15) is rotatably connected inside the processing table (3), a fixing sleeve (6) is fixedly connected to the top of the processing table (3), and the support shaft (15) extends to the top of the processing table (3) and rotatably penetrates the fixing sleeve (6), a threaded section is provided on the outer wall of the support shaft (15), and the top cover (10) is threadedly sleeved on the threaded section of the support shaft (15).

4. A cutting device for machining a generator casing according to any one of claims 1 to 3, characterized in that: A rotating shaft (16) is rotatably connected inside the processing table (3); a second gear (13) is provided on the outer wall fixing sleeve of the rotating shaft (16); a first gear (12) is provided on the outer wall fixing sleeve of the bidirectional screw rod (17); the second gear (13) and the first gear (12) are meshed with each other, thereby driving the rotating shaft (16) to rotate; a second bevel gear (19) is provided on the outer wall fixing sleeve of the rotating shaft (16); a first bevel gear (14) is provided on the outer wall fixing sleeve of the supporting shaft (15); the first bevel gear (14) and the second bevel gear (19) are meshed with each other, thereby driving the supporting shaft (15) to rotate.

5. A cutting device for machining a generator casing according to claim 1, characterized in that: The bottom of the top cover (10) is fixedly connected to a limiting rod (18), and the limiting rod (18) slides through the fixing sleeve (6), and the lifting and lowering of the top cover (10) can be limited by the limiting rod (18).

6. A cutting device for machining a generator casing according to claim 1, characterized in that: A cutting body (4) is provided on one side of the processing table (3), and the cutting body (4) is fixedly connected to the table top (2). A control box (5) is fixedly installed on one side of the cutting body (4), and the drive motor (9) and the cutting body (4) are respectively electrically connected to the control box (5). The control box (5) can control the cutting body (4) and the drive motor (9) respectively.

Citation Information

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