Vertical comprehensive grinding machine
By introducing a conveyor table, conveyor belt and transmission module into the grinder, combined with a triangular distribution of synchronous rollers and tensioning rollers, the problem that existing grinders cannot meet the large-scale grinding, and efficient batch grinding and automation are achieved Operation improves productivity and safety.
Patent Information
- Application Number
- CN202420870153.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing grinder has a single function and cannot meet the large-scale running water grinding operations, which reduces the production efficiency of grinding mechanical accessories and is difficult to achieve automated operations.
设计了一种立式综合打磨加工机,采用输送台、输送带和传动模组结合三角形分布的同步辊和张紧压辊,通过打磨砂带实现对批量工件的逐个输送和打磨,确保打磨砂 The belt is effectively contacted and conveyed with the workpiece, realizing assembly line operations and automated operations.
It improves the efficiency of the grinder, realizes efficient grinding of batch workpieces, ensures safety and reliability of long-term operation, and realizes automated operations, improving production efficiency.
Smart Images

Figure CN222155061U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding machines, in particular to a vertical comprehensive grinding machine. Background Art
[0002] Grinding machines are generally used for metal grinding, cutting, paint removal, putty grinding and other tasks. Grinding machines used for mechanical parts processing can remove dust and bumps on the surface of parts to make the surface of parts smooth.
[0003] For example, the Chinese patent of the prior art CN220446176U discloses a grinding mechanism for a grinder, wherein a device body is installed on the device base, four mutually symmetrical support columns are arranged at the bottom of the device base, a cavity is opened in the device body, a protective plate is hinged at the opening of the cavity, and a motor slot is opened on the inner wall of one side of the cavity. The overall process operation is relatively simple and quick, which improves the efficiency of disassembly and assembly of the grinding roller.
[0004] However, the existing grinding devices have relatively simple functions and can only grind a small number of scattered workpieces one by one, but cannot meet the needs of large-scale assembly line grinding operations, which is not conducive to realizing the automated operation of mechanical parts grinding and reduces production efficiency. Utility Model Content
[0005] In view of this, the purpose of the utility model is to provide a vertical comprehensive grinding machine with a simple structure and layout and better use efficiency than traditional single grinding machines.
[0006] To achieve the above purpose, the utility model adopts the following contents:
[0007] The utility model provides a vertical comprehensive grinding machine, which comprises a frame, a conveying platform is arranged on the surface of the frame along its length direction, the conveying platform has a conveying belt and a transmission module, and a grinding mechanism above the conveying belt is arranged on the surface of the frame through a base;
[0008] The grinding mechanism comprises a first synchronous roller, a second synchronous roller and a third synchronous roller which are distributed in a triangular shape, wherein the first synchronous roller and the third synchronous roller are located at the bottom, and the second synchronous roller is located at the top between the first synchronous roller and the third synchronous roller, and a grinding belt is wound around the first synchronous roller, the second synchronous roller and the third synchronous roller;
[0009] The first synchronous roller is connected to the output end of a rotating motor, and the rotating motor is connected to the base through a motor mounting seat. The second synchronous roller and the third synchronous roller are rotatably mounted on the base through a vertical frame and a support respectively. A tensioning roller is also rotatably provided at the lower part of the vertical frame. Under the action of the first synchronous roller and the tensioning roller, a certain distance is maintained between the grinding belt and the conveyor belt.
[0010] According to the vertical comprehensive grinding machine provided by the utility model, a horizontal pressing plate is also arranged on the base between the first synchronous roller and the tensioning roller, and the lower end surface of the horizontal pressing plate contacts the grinding belt downward, so as to ensure that the grinding belt can have good friction contact with the workpiece on the conveyor belt and improve the grinding effect.
[0011] According to the vertical comprehensive grinding machine provided by the utility model, the center of the first synchronous roller, the center of the third synchronous roller, and the center of the tensioning roller are all on the same horizontal line, ensuring that the grinding area of the grinding belt can be at a relatively horizontal level.
[0012] Furthermore, the diameters of the first synchronous roller, the second synchronous roller, and the third synchronous roller decrease in sequence, and the diameter of the tensioning roller is consistent with the diameter of the first synchronous roller, mainly to ensure that the workpiece on the conveyor belt can be smoothly conveyed to the lower part of the grinding area on the grinding belt.
[0013] According to the vertical integrated grinding machine provided by the utility model, a plurality of raised dividing strips are arranged in an array on the surface of the conveyor belt. A processing slot for limiting the moving position of a single workpiece can be formed between two adjacent dividing strips, which has a certain limiting effect on the workpiece and avoids excessive displacement of the workpiece during the grinding process.
[0014] According to a vertical integrated grinding machine provided by the utility model, the transmission module includes two transmission shafts rotatably mounted on both sides of the conveyor platform, the conveyor belt is wound between the two transmission shafts, the end of one of the transmission shafts is externally connected to a driven pulley, the driven pulley is connected to a driving pulley through a synchronous belt, the driving pulley is connected to the output end of a transmission motor, and the transmission motor is mounted on the conveyor platform. In this way, the driving pulley is controlled by the transmission motor to rotate, and the driving pulley drives the driven pulley to rotate through the synchronous belt, thereby realizing the rotation of the transmission shaft, and finally realizing the reciprocating transmission effect of the conveyor belt through the two transmission shafts.
[0015] According to the vertical comprehensive grinding machine provided by the utility model, a downwardly inclined material discharge channel is arranged at the end of the conveying platform. The material discharge channel is designed to facilitate the smooth outflow of the polished workpieces for centralized collection.
[0016] Compared with the prior art, the utility model has the following technical effects: the utility model has a simple structure and a reasonable design. By setting a conveying platform, a conveying belt and a transmission module, the batch workpieces can be conveyed one by one, so that the assembly line grinding operation can be realized; by setting a grinding mechanism composed of a first synchronous roller, a second synchronous roller, a third synchronous roller, a tensioning roller and a grinding belt, the batch grinding purpose of the workpieces conveyed on the conveyor belt can be achieved. Such a combined grinder is more efficient than a traditional single grinding machine, can operate for a long time, is safe and reliable, and realizes the automatic operation of the entire grinding machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.
[0018] Figure 1 It is a cross-sectional schematic diagram of a vertical comprehensive grinding machine according to an embodiment of the utility model;
[0019] Figure 2 It is a schematic diagram related to the transmission module of the embodiment of the utility model;
[0020] 1-frame, 2-conveyor platform, 3-first synchronous roller, 4-second synchronous roller, 5-third synchronous roller, 6-grinding belt, 7-tensioning roller, 8-horizontal pressing plate; 21-conveyor belt, 211-dividing bar, 22-transmission module, 221-transmission shaft, 222-driven pulley, 223-driving pulley, 224-synchronous belt, 225-transmission motor, 23-discharging channel; 31-rotating motor, 32-motor mounting seat, 41-vertical stand, 51-support. DETAILED DESCRIPTION
[0021] In order to explain the present invention more clearly, the present invention is further described below in conjunction with preferred embodiments. Those skilled in the art should understand that the following specific description is illustrative rather than restrictive, and should not be used to limit the scope of protection of the present invention.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0023] See also Figure 1 and Figure 2The utility model embodiment provides a vertical comprehensive grinding machine, including a frame 1, the surface of the frame 1 is provided with a conveyor platform 2 along its length direction, the conveyor platform 2 has a conveyor belt 21 and a transmission module 22, the transmission module 22 is used to drive the conveyor belt 21 to convey the workpiece to be ground, and the surface of the frame 1 is also provided with a grinding mechanism above the conveyor belt 21 through a base (not shown, actually arranged on the outer side of the conveyor platform), which is used to sequentially grind the workpiece to be ground conveyed on the conveyor belt.
[0024] The grinding mechanism includes a first synchronous roller 3, a second synchronous roller 4, and a third synchronous roller 5 which are distributed in a triangular shape, wherein the first synchronous roller 3 and the third synchronous roller 5 are located at the bottom, and the second synchronous roller 4 is located above the first synchronous roller 3 and the third synchronous roller 5, and a grinding belt 6 is wound around the first synchronous roller 3, the second synchronous roller 4, and the third synchronous roller 5.
[0025] Among them, the first synchronous roller 3 is connected to the output end of a rotating motor 31, and the rotating motor 31 is connected to the base through a motor mounting seat 32. The second synchronous roller 4 and the third synchronous roller 5 are rotatably installed on the base through a vertical stand 41 and a support 51 respectively. The lower part of the vertical stand 41 is also rotatably provided with a tensioning roller 7. Under the action of the first synchronous roller 3 and the tensioning roller 7, a certain distance is maintained between the grinding belt 6 and the conveyor belt 21. The first synchronous roller 3 is driven to rotate by the rotating motor 31, and the synchronous rotation of the second synchronous roller 4, the third synchronous roller 5, and the tensioning roller 6 is realized through the transmission effect of the grinding belt 7, thereby realizing the cyclic reciprocating rotation of the grinding belt 7.
[0026] It is worth noting that the centers of the first synchronous roller 3, the third synchronous roller 5, and the tension roller 7 are all on the same horizontal line, and the diameters of the first synchronous roller 3, the second synchronous roller 4, and the third synchronous roller 5 decrease in sequence, and the diameter of the tension roller 7 is consistent with the diameter of the first synchronous roller 3. On the one hand, it is to ensure that the grinding area of the grinding belt can be at a relatively horizontal level, and on the other hand, it is to ensure that the workpiece on the conveyor belt can be smoothly conveyed to the bottom of the grinding area on the grinding belt to avoid the front of the grinding belt affecting the conveyance of the workpiece.
[0027] In this embodiment, a horizontal pressing plate 8 is further provided on the base between the first synchronous roller 3 and the tensioning roller 7, and the lower end surface of the horizontal pressing plate 8 contacts downward with the inner wall of the grinding belt 6. The grinding belt between the first synchronous roller and the tensioning roller is pressed downward by the horizontal pressing plate to ensure that the grinding belt can have good friction contact with the workpiece on the conveyor belt, thereby improving the grinding effect.
[0028] In this embodiment, a plurality of raised partition bars 211 are arranged in an array on the surface of the conveyor belt 2. The space between two adjacent partition bars can just form a processing groove for limiting the moving position of a single workpiece, which has a certain limiting effect on the workpiece and avoids excessive displacement of the workpiece during the grinding process.
[0029] In this embodiment, the transmission module 22 includes two transmission shafts 221 rotatably mounted on both sides of the conveyor platform 2, and the conveyor belt 21 is wound between the two transmission shafts 221, and a driven pulley 222 is connected to the end of one of the transmission shafts 221, and the driven pulley 222 is connected to a driving pulley 223 through a synchronous belt 224. The driving pulley 223 is connected to the output end of a transmission motor 225, and the transmission motor 225 is mounted on the conveyor platform 2. In this way, the driving pulley 223 is controlled to rotate by the transmission motor 225, and the driving pulley 223 drives the driven pulley 222 to rotate through the synchronous belt 224, thereby realizing the rotation of the transmission shaft 221, and finally realizing the reciprocating transmission effect of the conveyor belt 21 through the two transmission shafts 221.
[0030] In this embodiment, a downwardly inclined material discharge channel 23 is provided at the end of the conveying platform 2. The material discharge channel is designed to facilitate the smooth outflow of the polished workpieces for centralized collection.
[0031] Working principle: First, the conveying effect of batch workpieces is realized one by one through the setting of the conveyor table, conveyor belt and transmission module, so as to realize the assembly line grinding operation; then, through the setting of the grinding mechanism composed of the first synchronous roller, the second synchronous roller, the third synchronous roller, the tensioning roller and the grinding belt, when the workpiece on the conveyor belt is transported to the bottom of the grinding belt between the first synchronous roller and the tensioning roller, the workpiece conveyed on the conveyor belt can be ground at this time, thus achieving the purpose of batch grinding. Such a combined grinder is more efficient than the traditional single grinding machine, can operate for a long time, is safe and reliable, and realizes the automatic operation of the entire grinding machine.
[0032] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the scope of protection of the present invention.
Claims
1. A vertical comprehensive grinding machine, It is characterized in that The machine comprises a frame, a conveying platform is arranged on the surface of the frame along the length direction thereof, the conveying platform has a conveying belt and a transmission module, and a grinding mechanism is arranged on the surface of the frame above the conveying belt through a base; The grinding mechanism comprises a first synchronous roller, a second synchronous roller and a third synchronous roller which are distributed in a triangular shape, wherein the first synchronous roller and the third synchronous roller are located at the bottom, and the second synchronous roller is located at the top between the first synchronous roller and the third synchronous roller, and a grinding belt is wound around the first synchronous roller, the second synchronous roller and the third synchronous roller; The first synchronous roller is connected to the output end of a rotating motor, and the rotating motor is connected to the base through a motor mounting seat. The second synchronous roller and the third synchronous roller are rotatably mounted on the base through a vertical frame and a support respectively. A tensioning roller is also rotatably provided at the lower part of the vertical frame. Under the action of the first synchronous roller and the tensioning roller, a certain distance is maintained between the grinding belt and the conveyor belt.
2. A vertical comprehensive grinding machine according to claim 1, It is characterized in that The base is also provided with a horizontal pressing plate between the first synchronous roller and the tensioning roller, and the lower end surface of the horizontal pressing plate is in contact with the grinding belt downward.
3. A vertical comprehensive grinding machine according to claim 1, It is characterized in that The center of the first synchronous roller, the center of the third synchronous roller, and the center of the tensioning roller are all on the same horizontal line.
4. A vertical comprehensive grinding machine according to claim 3, It is characterized in that The diameters of the first synchronous roller, the second synchronous roller, and the third synchronous roller decrease in sequence, and the diameter of the tensioning roller is consistent with the diameter of the first synchronous roller.
5. A vertical comprehensive grinding machine according to claim 1, It is characterized in that The surface of the conveyor belt is provided with a plurality of raised dividing strips in an array at intervals.
6. A vertical comprehensive grinding machine according to claim 1, It is characterized in that The transmission module includes two transmission shafts rotatably installed on both sides of the conveyor platform, and the conveyor belt is wound between the two transmission shafts. The end of one of the transmission shafts is outwardly connected to a driven pulley, and the driven pulley is connected to a driving pulley through a synchronous belt. The driving pulley is connected to the output end of a transmission motor, and the transmission motor is installed on the conveyor platform.
7. The vertical comprehensive grinding machine according to claim 1, It is characterized in that A material discharge channel inclined downward is arranged at the end of the conveying platform.
Citation Information
Patent Citations
Grinding mechanism for grinding machine
CN220446176U
