Conveying device for titanium alloy bar machining
By designing an automated titanium alloy rod conveying device, and using electric push rods and cylinders to achieve automatic loading and unloading, the problem of low efficiency of traditional conveying devices is solved, manpower and time is saved, processing efficiency is improved, and product quality is ensured.
Patent Information
- Application Number
- CN202421038016.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The traditional titanium alloy rod conveying device requires manual loading, which consumes a lot of manpower and time, increases labor intensity and is inefficient.
A conveying device for processing titanium alloy rods including conveying lines, follow-up tooling, testing mechanism, loading structure, removal structure and loading mechanism is designed, and automatic loading and loading is achieved by using electric push rods and cylinders. Inspection and clamps improve transport efficiency.
There is no need to manually stand on the loading end for a long time to transmit, saving manpower and time, reducing labor intensity, improving work efficiency, and ensuring product quality by automatically eliminating unqualified products.
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Figure CN222158822U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of titanium alloy bar production, in particular to a conveying device for titanium alloy bar processing. Background Art
[0002] Titanium alloy has the advantages of good mechanical properties, high strength, corrosion resistance, etc., and is widely used in various industries. Titanium alloy rods, as basic materials, usually need further stretching and straightening before they can be transformed into titanium alloy wires. In the processing of titanium alloy rods, it is usually necessary to transfer the rods in different processing steps. Due to the different design structures of the plant and the differences in the types and sizes of mechanical equipment, the positions of the mechanical equipment used in each processing step are different. Therefore, it is necessary to transfer the rods processed in the previous step during the processing process so that the rods can enter the next process. In the processing of titanium alloy rods, detection devices are also used.
[0003] Traditional titanium alloy bar conveying devices generally rely on manual labor to place the bars one by one into the corresponding tooling. It requires workers to stand at the loading end for a long time to continuously place the bars on the conveying device, which not only consumes a lot of manpower and time, but also increases the labor intensity of personnel, while having low work efficiency. Utility Model Content
[0004] In view of the fact that the above-mentioned existing traditional titanium alloy bar conveying device generally relies on manual labor to place the bars one by one into the corresponding tooling when loading, and it is necessary for humans to stand at the loading end for a long time to continuously place the bars on the conveying device, which not only consumes a lot of manpower and time, but also increases the labor intensity of the personnel, and at the same time solves the problem of low work efficiency, the present utility model is proposed.
[0005] Therefore, the purpose of the utility model is to provide a conveying device for titanium alloy bar processing, and its purpose is to solve the problem that traditional titanium alloy bar conveying devices generally rely on manual labor to put the bars one by one into the corresponding tooling when loading, and require manual labor to stand at the loading end for a long time to continuously place the bars on the conveying device, which not only consumes a lot of manpower and time, but also increases the labor intensity of the personnel, and the work efficiency is low.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a conveying device for processing titanium alloy bars, comprising a conveying line, a fixed frame is provided at the bottom of the conveying line, a plurality of follow-up toolings are provided on the conveying line, a titanium alloy bar is provided on the follow-up tooling, a detection mechanism is provided on the top of the fixed frame, a feeding structure is provided on one side of the conveying line, a rejection structure is provided on one side of the detection mechanism, and a feeding mechanism is provided on the top of the conveying line;
[0007] The feeding structure includes a trapezoidal mounting frame, a feeding chute is provided on the top of the trapezoidal mounting frame, a height limiting plate is provided inside the feeding chute, a downward inclined falling channel is provided on one side of the height limiting plate, a chute is provided on one side of the chute, a U-shaped top plate is provided inside the chute, a top joint is provided at the bottom of the U-shaped top plate, the top joint is transmission-connected to the output end of the electric push rod, and a baffle is provided on one side of the downward inclined falling channel.
[0008] As a preferred solution of the conveying device for processing titanium alloy bars described in the utility model, wherein: a first mounting block is fixedly provided on the trapezoidal mounting frame, the trapezoidal mounting frame is connected to the feeding chute, the trapezoidal mounting frame is connected to the oblique downward falling channel through a second mounting block, a plurality of adjustment foot pads are provided at the bottom of the trapezoidal mounting frame, and a spacing fine-tuning block is provided on one side of the trapezoidal mounting frame.
[0009] As a preferred solution of the conveying device for processing titanium alloy bars described in the utility model, the rejection structure includes a first cylinder, the output end of the first cylinder is transmission-connected to the pushing round head, a waste dropping channel is provided on one side of the conveying line, a limiting plate is provided on the waste dropping channel, and a collecting frame is provided at the bottom of the waste dropping channel.
[0010] As a preferred solution of the conveying device for processing titanium alloy bars described in the utility model, an L-shaped block is provided on the top of the conveying line, the first cylinder is fixedly installed on the L-shaped block, and the waste falling channel is connected to the fixed frame through a channel mounting block.
[0011] As a preferred solution of the conveying device for processing titanium alloy bars described in the utility model, wherein: the waste dropping channel is connected to the conveying line through a third mounting block, and the waste dropping channel is arranged on one side of the follower tooling.
[0012] As a preferred solution of the conveying device for processing titanium alloy bars described in the utility model, the unloading mechanism includes a first electric cylinder, a cylinder mounting plate is fixedly connected to the first electric cylinder, a second electric cylinder is provided on one side of the electric cylinder mounting plate, a slide plate is fixedly connected to the second electric cylinder, a first connecting plate is provided on one side of the slide plate, a second connecting plate is provided on one side of the first connecting plate, a plurality of finger cylinders are provided at the bottom of the second connecting plate, and a plurality of clamping members are provided on the finger cylinders.
[0013] As a preferred solution of the conveying device for processing titanium alloy bars described in the utility model, the first electric cylinder is fixedly mounted on an L-shaped mounting block, the first connecting plate and the second connecting plate are connected via a fourth mounting block, and a wire row mounting plate is provided on the top of the first electric cylinder.
[0014] Beneficial effects of the utility model:
[0015] 1. The utility model pushes the U-shaped top plate upwards to move through the top joint on the top of the electric push rod, and the U-shaped top plate pushes the titanium alloy bar on the top to move upwards to the oblique falling channel. Due to its own gravity, the titanium alloy bar will fall along the oblique falling channel to the corresponding tooling on the conveyor line, and then can be continuously loaded onto the conveyor device, so there is no need for manual work to stand at the loading end for a long time to continuously place bars on the conveyor device, which not only saves a lot of manpower and time, but also reduces the labor intensity of personnel, while improving work efficiency.
[0016] 2. The utility model drives the round head through the first cylinder to push the unqualified titanium alloy bars into the waste dropping channel. The titanium alloy bars passing through the waste dropping channel fall into the collection frame. The waste will be collected and subsequently processed in a centralized manner, which avoids unqualified bars from being mixed with qualified products, facilitates subsequent product packaging and processing, and also ensures the quality of bars in the same batch.
[0017] 3. The utility model uses a finger cylinder to drive a plurality of clamping parts to clamp the titanium alloy rods out of the tooling on the conveyor line, and then uses the first electric cylinder and the second electric cylinder to move the clamped rods to the unloading area. There is no need to arrange manual labor for a long time to perform unloading operations here, which saves labor resources and reduces labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0019] Figure 1 The utility model is a schematic diagram of the overall structure of a conveying device for processing titanium alloy bars.
[0020] Figure 2 The utility model is a schematic diagram of the feeding structure of a conveying device for processing titanium alloy bars.
[0021] Figure 3 The utility model is a schematic cross-sectional view of a feeding structure of a conveying device for processing titanium alloy bars.
[0022] Figure 4 The utility model is a partially enlarged structural schematic diagram of a conveying device for processing titanium alloy bars.
[0023] Figure 5 The utility model is a schematic diagram of a rejecting structure of a conveying device for processing titanium alloy bars.
[0024] Figure 6 The utility model is a schematic diagram of the unloading structure of a conveying device for processing titanium alloy bars.
[0025] Description of reference numerals:
[0026] 1. Conveyor line; 2. Fixing frame; 3. Follow-up tooling; 4. Titanium alloy rod; 5. Detection mechanism; 6. Feeding structure; 61. Trapezoidal mounting frame; 62. Feeding chute; 63. Height limit plate; 64. Oblique downward falling channel; 65. Chute; 66. U-shaped top plate; 67. Top joint; 68. Electric push rod; 69. Baffle; 611. First mounting block; 612. Second mounting block; 613. Second mounting block; 614. Adjustment pad; 615. Spacing fine-tuning block; 7. Rejection structure ;71. First cylinder;72. Push round head;73. Waste falling channel;74. Limiting plate;75. Collection frame;76. L-shaped block;77. Channel mounting block;78. Third mounting block;8. Unloading mechanism;81. First electric cylinder;82. Electric cylinder mounting plate;83. Second electric cylinder;84. Slide plate;85. First connecting plate;86. Second connecting plate;87. Finger cylinder;88. Clamping piece;89. L-shaped mounting block;90. Fourth mounting block;91. Wire row mounting plate. DETAILED DESCRIPTION
[0027] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0028] Example 1
[0029] Reference Figure 1-3 , which is the first embodiment of the utility model, provides a conveying device for processing titanium alloy bars, which includes a conveying line 1, a fixed frame 2 is provided at the bottom of the conveying line 1, a plurality of follow-up toolings 3 are provided on the conveying line 1, a titanium alloy bar 4 is provided on the follow-up toolings 3, a detection mechanism 5 is provided on the top of the fixed frame 2, a loading structure 6 is provided on one side of the conveying line 1, a rejection structure 7 is provided on one side of the detection mechanism 5, and a unloading mechanism 8 is provided on the top of the conveying line 1. The conveying line 1 is driven by a stepper motor to drive the follow-up tooling 3 to enter the detection process and then pause, and the motor movement is started again after the detection is completed.
[0030] The feeding structure 6 includes a trapezoidal mounting frame 61, a feeding chute 62 is provided on the top of the trapezoidal mounting frame 61, a height limiting plate 63 is provided inside the feeding chute 62, a slanting downward falling channel 64 is provided on one side of the height limiting plate 63, a chute 65 is provided on one side of the chute 65, a U-shaped top plate 66 is provided inside the chute 65, a top joint 67 is provided at the bottom of the U-shaped top plate 66, the top joint 67 is transmission-connected to the output end of the electric push rod 68, a baffle 69 is provided on one side of the slanting downward falling channel 64, the lower opening of the slanting downward falling channel 64 is arranged directly above the follow-up tooling 3, and the slanting downward falling channel 64 and the feeding chute 62 are fixedly connected.
[0031] A first mounting block 611 is fixedly provided on the trapezoidal mounting frame 61, the trapezoidal mounting frame 61 is connected to the loading chute 62 via 612, the trapezoidal mounting frame 61 is connected to the obliquely downward falling channel 64 via a second mounting block 613, a plurality of adjustment pads 614 are provided at the bottom of the trapezoidal mounting frame 61, and a spacing fine-tuning block 615 is provided on one side of the trapezoidal mounting frame 61, and the distance between the trapezoidal mounting frame 61 and the fixed frame 2 is fine-tuned by the spacing fine-tuning block 615.
[0032] During use, the staff lays the titanium alloy bars flat inside the loading chute 62 on the trapezoidal mounting frame 61, and limits the distance from the bottom of the loading chute 62 by the height limit plate 63 to ensure that only one titanium alloy bar 4 can pass through at a time. The bar rolls to the bottom of the loading chute 62, and then starts the electric push rod 68. The electric push rod 68 pushes the U-shaped top plate 66 upward through the top joint 67. The top slope of the U-shaped top plate 66 pushes the titanium alloy bar 4 upward until the top slope of the U-shaped top plate 66 is flush with the oblique falling channel 64. At this time, the titanium alloy bar 4 falls from the exit into the follow-up tooling 3 along the oblique falling channel 64 due to its own gravity, thereby completing the loading operation, thereby eliminating the need for manual standing at the loading end for a long time to continuously place bars on the conveying device, which not only saves a lot of manpower and time, but also reduces the labor intensity of personnel, while improving work efficiency.
[0033] Example 2
[0034] Reference Figure 1-4 , which is the second embodiment of the utility model. This embodiment is different from the first embodiment in that: the rejecting structure 7 includes a first cylinder 71, the output end of the first cylinder 71 is transmission-connected with the pushing round head 72, a waste dropping channel 73 is provided on one side of the conveying line 1, a limiting plate 74 is provided on the waste dropping channel 73, a collecting frame 75 is provided at the bottom of the waste dropping channel 73, and the waste dropping channel 73 is arranged on one side of the follower tooling 3, and does not affect the passage of the follower tooling 3.
[0035] The waste dropping channel 73 is connected to the conveying line 1 via a third mounting block 78 , and the waste dropping channel 73 is arranged on one side of the follower tooling 3 .
[0036] During use, after the titanium alloy rod 4 is inspected by the inspection mechanism 5, if unqualified titanium alloy rod 4 is found, an electrical signal is given by the controller to start the first cylinder 71, and the first cylinder 71 drives the round head 72 to push the unqualified titanium alloy rod 4 into the waste dropping channel 73. Due to the limiting effect of the limiting plate 74, the titanium alloy rod 4 passes through the waste dropping channel 73 and falls into the collecting frame 75. The waste rods will be collected and subsequently processed in a centralized manner, which avoids unqualified rods from being included in qualified products, facilitates subsequent product packaging and processing, and also ensures the quality of the same batch of rods.
[0037] The remaining structures are the same as those of Example 1.
[0038] Example 3
[0039] Reference Figure 1-5 , which is the third embodiment of the utility model. This embodiment is different from the second embodiment in that: the unloading mechanism 8 includes a first electric cylinder 81, an electric cylinder mounting plate 82 is fixedly connected to the first electric cylinder 81, a second electric cylinder 83 is provided on one side of the electric cylinder mounting plate 82, a slide plate 84 is fixedly connected to the second electric cylinder 83, a first connecting plate 85 is provided on one side of the slide plate 84, a second connecting plate 86 is provided on one side of the first connecting plate 85, a plurality of finger cylinders 87 are provided at the bottom of the second connecting plate 86, a plurality of clamping members 88 are provided on the finger cylinder 87, motors and screws are provided inside the first electric cylinder 81 and the second electric cylinder 83, and the two ends of the titanium alloy rod 4 are clamped by a plurality of clamping members 88.
[0040] The first electric cylinder 81 is fixedly mounted on an L-shaped mounting block 89 , the first connecting plate 85 is connected to the second connecting plate 86 via a fourth mounting block 90 , a line row mounting plate 91 is provided on the top of the first electric cylinder 81 , and two L-shaped mounting blocks 89 are respectively arranged on both sides of the conveyor line 1 .
[0041] During use, after the titanium alloy rod 4 passes the inspection of the inspection mechanism 5, it is transmitted to the unloading mechanism 8 through the conveyor line 1, and then the first electric cylinder 81 is started. The first electric cylinder 81 drives the finger cylinder 87 on the second electric cylinder 83 to move horizontally through the electric cylinder mounting plate 82. Then the second electric cylinder 83 is started. The second electric cylinder 83 drives the finger cylinder 87 on the first connecting plate 85 to move vertically through the slide plate 84. Then the finger cylinder 87 is started. The finger cylinder 87 drives several clamping parts 88 to clamp the two ends of the titanium alloy rod 4. Then the reverse operation is performed to take the titanium alloy rod 4 out of the follower tooling 3 and put it in the corresponding unloading area. There is no need to arrange manpower for a long time to perform unloading operations here, which saves labor resources and reduces labor intensity.
[0042] The remaining structure is the same as that of Example 2.
[0043] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A conveying device for processing titanium alloy bars, comprising a conveying line (1), a fixed frame (2) is provided at the bottom of the conveying line (1), a plurality of follow-up tools (3) are provided on the conveying line (1), a titanium alloy bar (4) is provided on the follow-up tools (3), and a detection mechanism (5) is provided on the top of the fixed frame (2), characterized in that: A loading structure (6) is provided on one side of the conveying line (1), a rejection structure (7) is provided on one side of the detection mechanism (5), and a unloading mechanism (8) is provided on the top of the conveying line (1); The feeding structure (6) comprises a trapezoidal mounting frame (61), a feeding chute (62) is provided on the top of the trapezoidal mounting frame (61), a height limiting plate (63) is provided inside the feeding chute (62), a side of the height limiting plate (63) is provided with a downwardly inclined falling channel (64), a side of the chute (65) is provided with a chute (65), a U-shaped top plate (66) is provided inside the chute (65), a top joint (67) is provided at the bottom of the U-shaped top plate (66), the top joint (67) is transmission-connected to the output end of the electric push rod (68), and a baffle (69) is provided on one side of the downwardly inclined falling channel (64).
2. A conveying device for processing titanium alloy bars according to claim 1, characterized in that: A first mounting block (611) is fixedly provided on the trapezoidal mounting frame (61), the trapezoidal mounting frame (61) is connected to the loading chute (62) via (612), the trapezoidal mounting frame (61) is connected to the obliquely downward falling channel (64) via a second mounting block (613), a plurality of adjustment pads (614) are provided at the bottom of the trapezoidal mounting frame (61), and a spacing fine-tuning block (615) is provided on one side of the trapezoidal mounting frame (61).
3. A conveying device for processing titanium alloy bars according to claim 2, characterized in that: The rejecting structure (7) comprises a first cylinder (71), the output end of the first cylinder (71) is drivingly connected to a pushing round head (72), a waste dropping channel (73) is provided on one side of the conveying line (1), a limiting plate (74) is provided on the waste dropping channel (73), and a collecting frame (75) is provided at the bottom of the waste dropping channel (73).
4. A conveying device for processing titanium alloy bars according to claim 3, characterized in that: An L-shaped block (76) is provided on the top of the conveying line (1), the first cylinder (71) is fixedly mounted on the L-shaped block (76), and the waste falling channel (73) is connected to the fixed frame (2) via a channel mounting block (77).
5. A conveying device for processing titanium alloy bars according to claim 4, characterized in that: The waste material dropping channel (73) is connected to the conveying line (1) via a third mounting block (78), and the waste material dropping channel (73) is arranged on one side of the follower tooling (3).
6. A conveying device for processing titanium alloy bars according to claim 5, characterized in that: The unloading mechanism (8) comprises a first electric cylinder (81), an electric cylinder mounting plate (82) is fixedly connected to the first electric cylinder (81), a second electric cylinder (83) is provided on one side of the electric cylinder mounting plate (82), a slide plate (84) is fixedly connected to the second electric cylinder (83), a first connecting plate (85) is provided on one side of the slide plate (84), a second connecting plate (86) is provided on one side of the first connecting plate (85), a plurality of finger cylinders (87) are provided at the bottom of the second connecting plate (86), and a plurality of clamping members (88) are provided on the finger cylinders (87).
7. A conveying device for processing titanium alloy bars according to claim 6, characterized in that: The first electric cylinder (81) is fixedly mounted on an L-shaped mounting block (89); the first connecting plate (85) and the second connecting plate (86) are connected via a fourth mounting block (90); and a wire row mounting plate (91) is provided on the top of the first electric cylinder (81).
