Split type oven core and ceramic oven
Through split design and splicing technology of high-temperature resistant materials, the problem of ceramic furnace core breaking in high-temperature environments is solved, production and maintenance costs are reduced, and the durability and accuracy of the furnace core are improved.
Patent Information
- Application Number
- CN202420620532.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing ceramic furnace core is in a high temperature environment for a long time and has a risk of fracture, and the overall production leads to high production and maintenance costs.
It adopts a split furnace core design, consisting of multiple furnace core pieces of the same structure, and is fixed by a furnace core seat with high temperature resistant material to eliminate thermal expansion and contraction stress, and a die-casting process is used to improve the precision of the finished product and installation accuracy.
It effectively prevents the furnace core from breaking, reduces the production and after-sales service costs, and improves the durability and installation accuracy of the furnace core.
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Figure CN222171961U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of oven accessories, and in particular to a split oven core and a ceramic oven. Background Art
[0002] Ceramic oven is a kind of barbecue equipment, which can be used to make barbecue food such as lamb kebabs and barbecue. Ceramic oven has the advantages of heat not easy to dissipate; fast heating; constant temperature and heat preservation when reaching a certain temperature. When using ceramic oven for barbecue, it can lock the moisture of food, and the baked food will not dry out, so it is widely used.
[0003] The ceramic stove core is a component inside the ceramic oven that is used to hold coal and other items for charcoal grilling. The general ceramic stove core is a whole piece that is simply made to fit the shape of the ceramic oven. However, since the ceramic stove core needs to be in a charcoal grilling environment for a long time during use and works in a high temperature environment for a long time, there is a great risk of breakage due to repeated thermal expansion and contraction of the material. Utility Model Content
[0004] The present application aims to solve at least one of the technical problems existing in the prior art or related art.
[0005] To this end, the present application provides a split furnace core, which is formed by splicing multiple furnace core blocks, and can effectively solve the problem that the ceramic furnace core is easy to break during operation.
[0006] The present application also provides a ceramic oven including the above-mentioned split furnace core.
[0007] A split furnace core according to the first aspect of the present application includes: a ceramic furnace core and a furnace core seat, wherein the ceramic furnace core is arranged in the furnace core seat; the ceramic furnace core is formed by splicing a plurality of furnace core blocks, and each furnace core block has the same structure.
[0008] Optionally, the furnace core seat includes: a locking hoop, a base and a support frame, the support frame is arranged between the locking hoop and the base, and the support frame is respectively connected to the locking hoop and the base; the ceramic furnace core is arranged on the base; the locking hoop is provided with a locking mechanism, and the locking hoop fixes the ceramic furnace core through the locking mechanism.
[0009] Optionally, the furnace core seat further includes: a supporting leg, and the supporting leg is connected to the bottom bracket.
[0010] Optionally, the locking mechanism includes: a locking bolt and a nut, and the locking bolt passes through a screw hole provided on the locking hoop and the nut to form a threaded locking method.
[0011] Optionally, the furnace core seat further includes: a first screw and a nut, and the locking hoop is detachably connected to the support frame via the first screw and the nut.
[0012] Optionally, a fixing groove is provided on the furnace core block, and the locking hoop is arranged in the fixing groove.
[0013] Optionally, a supporting edge is provided on the furnace core block, and the supporting edge is located at one side of the fixing groove.
[0014] Optionally, the furnace core block is provided with inclined surfaces, which are located on both sides of the furnace core block, and the two inclined surfaces form a gap when two adjacent furnace core blocks are spliced together.
[0015] Optionally, the furnace core block is provided with chamfers, and the chamfers are located around the furnace core block.
[0016] A ceramic oven according to an embodiment of the second aspect of the present application includes the split oven core of the first aspect or its various implementations.
[0017] One of the above technical solutions has at least the following advantages or beneficial effects:
[0018] A split furnace core according to an embodiment of the present application includes: a ceramic furnace core and a furnace core seat, wherein the ceramic furnace core is arranged in the furnace core seat; the ceramic furnace core is formed by splicing a plurality of furnace core blocks, and each furnace core block has the same structure. The furnace core seat can be made of high-temperature resistant metal material, and the ceramic furnace core is fixed by the furnace core seat to form a whole furnace core. The joints of the ceramic furnace core are equivalent to expansion joints, which can effectively eliminate the stress caused by thermal expansion and contraction, thereby preventing the overall furnace core from breaking. The furnace core block can be made of high-temperature resistant powdered material placed in a steel mold for die-casting. The finished product of the processed furnace core block has high dimensional accuracy and small installation error. The structure of the furnace core block is simple and easy to assemble, which can reduce production costs and after-sales service costs.
[0019] The ceramic oven provided in the embodiment of the present application is provided with the split furnace core described above. Since the split furnace core has the above-mentioned technical effects, the ceramic oven provided with the split furnace core should also have corresponding technical effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solution of the present application, the drawings required for use in the embodiments are briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0021] Figure 1 A schematic structural diagram of a split furnace core according to an embodiment of the present application is shown;
[0022] Figure 2 A schematic structural diagram of a ceramic furnace core and a furnace core seat according to an embodiment of the present application is shown;
[0023] Figure 3 A front view of a split furnace core according to an embodiment of the present application is shown;
[0024] Figure 4 A schematic structural diagram of a ceramic furnace core according to an embodiment of the present application is shown;
[0025] Figure 5 A schematic structural diagram of a furnace core seat according to an embodiment of the present application is shown;
[0026] Figure 6 A top view of a split furnace core according to an embodiment of the present application is shown;
[0027] Figure 7 Shows Figure 6 A partially enlarged schematic diagram.
[0028] [Description of Reference Numerals]
[0029] 1. Ceramic furnace core, 11. Furnace core block, 111. Fixing groove, 112. Support edge, 113. Inclined surface, 114. Chamfer, 2. Furnace core seat, 21. Locking hoop, 22. Bottom bracket, 23. Support frame, 24. Support leg, 25. Locking bolt, 26. First screw, 27. Nut, 28. Second screw. DETAILED DESCRIPTION
[0030] In order to better explain the present application and facilitate understanding, the present application is described in detail below in conjunction with the accompanying drawings through specific implementation methods. Figure 1 The orientation of is used as a reference. The position of the locking hoop 21 relative to the bottom bracket 22 is defined as "upper"; the position of the furnace core block 11 relative to the support frame 23 is defined as "inner".
[0031] As mentioned above, in the study of ceramic ovens, it was found that the ceramic oven cores available on the market are a whole and are simply made to fit the shape of the ceramic oven. Since the ceramic oven core needs to be in a carbon baking environment for a long time during use and works in a high temperature environment for a long time, the material repeatedly expands and contracts due to heat and cold, there is a great risk of breakage.
[0032] In order to solve at least one of the technical problems existing in the prior art or related art, the present application provides a split furnace core and a ceramic oven, the split furnace core comprising: a ceramic furnace core 1 and a furnace core seat 2, the ceramic furnace core 1 is arranged in the furnace core seat 2; the ceramic furnace core 1 is spliced by a plurality of furnace core blocks 11, and each furnace core block 11 has the same structure. The furnace core seat 11 can be made of high-temperature resistant metal material, and the ceramic furnace core 1 is fixed by the furnace core seat 2 to form a furnace core as a whole. The splicing part of the ceramic furnace core 1 is equivalent to an expansion joint, which can effectively eliminate the stress caused by thermal expansion and contraction, thereby preventing the overall furnace core from breaking. The furnace core block 11 can be made of high-temperature resistant powdered material and placed in a steel mold for die casting. The finished product of the processed furnace core block 11 has high dimensional accuracy and small installation error. The structure of the furnace core block 11 is simple and easy to assemble, which can reduce production costs and after-sales service costs.
[0033] The split stove core and ceramic oven according to some embodiments provided by the present application are described below with reference to the accompanying drawings.
[0034] See also Figures 1 to 7 The present application provides a split furnace core in one embodiment, comprising: a ceramic furnace core 1 and a furnace core seat 2, wherein the ceramic furnace core 1 is arranged in the furnace core seat 2; the ceramic furnace core 1 is formed by splicing a plurality of furnace core blocks 11, and each furnace core block 11 has the same structure. Figure 1 As shown, the furnace core seat 2 is used to fix the ceramic furnace core 1. A charcoal pad or a charcoal basket can be placed in the ceramic furnace core 1 to hold coal. The ceramic furnace core 1 is composed of a plurality of furnace core blocks 11 spliced together to form a furnace core as a whole. The splicing is equivalent to an expansion joint, which can effectively eliminate the stress caused by thermal expansion and contraction, thereby preventing the overall furnace core from breaking.
[0035] Furthermore, the number of core blocks 11 constituting the ceramic core 1 can be designed according to actual needs. For example, two core blocks 11 can be spliced together to form a ceramic core 1; four core blocks 11 can be spliced together to form a ceramic core 1; five core blocks 11 can be spliced together to form a ceramic core 1; or nine core blocks 11 can be spliced together to form a ceramic core 1.
[0036] Furthermore, the furnace core seat 2 can be made of high temperature resistant metal materials, such as stainless steel, copper, iron, aluminum, etc. The shape of the furnace core seat 2 can be designed according to the shape of the ceramic furnace core 1. For example, if the shape of the ceramic furnace core 1 is cylindrical, the shape of the furnace core seat 2 can be designed as a circular ring; if the shape of the ceramic furnace core 1 is a rectangular parallelepiped, the shape of the furnace core seat 2 can be designed as a long strip frame, etc.
[0037] Furthermore, the furnace core block 11 can be made of high temperature resistant powdered material placed in a steel mold for die casting, and the finished furnace core block after processing has high dimensional accuracy and small installation error. Since each furnace core block 11 has the same structure, only one mold is needed, the structure is simple, and it is easy to assemble, which can reduce production costs and after-sales service costs.
[0038] In an illustrative embodiment, Figure 2 and Figure 5 As shown, the furnace core seat 2 includes: a locking hoop 21, a bottom bracket 22 and a support frame 23. The support frame 23 is arranged between the locking hoop 21 and the bottom bracket 22, and the support frame 23 is connected to the locking hoop 21 and the bottom bracket 22 respectively; the ceramic furnace core 1 is arranged on the bottom bracket 22; the locking hoop 21 is provided with a locking mechanism, and the locking hoop 21 fixes the ceramic furnace core 1 through the locking mechanism. One end of the support frame 23 is connected to the locking hoop 21, and the other end is connected to the bottom bracket 22. The support frame 23 connects the locking hoop 21 and the bottom bracket 22 together to play a supporting role. The ceramic furnace core 1 is placed on the bottom bracket 22, and the locking mechanism can shrink the locking hoop 21. By locking the locking hoop 21, the ceramic furnace core 1 can be fixed, so that all the furnace core blocks 11 are spliced to form a furnace core as a whole, and will not move.
[0039] Furthermore, the support frame 23 can be designed to be in the shape of a long strip, and the number of the support frames 23 can be set to be greater than or equal to 2, for example: 2, 3, 4, 5 or 6. The support frames 23 can be evenly distributed around the locking hoop 21 and the base 22; the support frames 23 can also be arranged in an uneven manner as required. It can be understood that the support frame 23 only plays a supporting role, so the support frame 23 can not only be designed in the shape of a long strip, but also can be designed in different shapes as required, such as letter shapes, heart shapes or wave shapes, etc., to play an aesthetic role.
[0040] In an illustrative embodiment, Figure 3 and Figure 5 As shown, the furnace core base 2 also includes: support legs 24, which are connected to the bottom bracket 22. The support legs 24 can provide stable support to help the furnace core base 2 maintain balance and stability; the length of the support legs 24 can be adjusted as needed to change the height of the furnace core base 2, so as to adapt to different ceramic ovens.
[0041] Furthermore, the support leg 24 can be detachably connected to the bottom bracket 22 by a second screw 28, and the second screw 28 can be an M6 stainless steel pan head screw. The support leg 24 can also be fixedly connected to the bottom bracket 22 by welding.
[0042] Furthermore, the number of the support legs 24 can be set to be greater than or equal to 2, for example: 2, 3, 4, 5 or 6, etc. The support legs 24 can be evenly distributed around the base 22; the support legs 24 can also be arranged in an uneven manner as needed. It is understandable that the support legs 24 can also be designed into different shapes as needed, such as foldable, adjustable or curved. The foldable support legs can be unfolded or folded as needed. This design provides flexibility and portability and can be conveniently used in different environments and scenarios; the adjustable support legs have retractable or rotatable parts, and the length or angle of the support legs can be adjusted as needed; the curved support legs have a soft curved profile, which is not only beautiful, but also can reduce stress concentration and provide better structural stability.
[0043] In an exemplary embodiment, the locking mechanism includes: a locking bolt 25 and a nut 27. The locking bolt 25 passes through a screw hole provided on the locking hoop 21 and the nut 27 to form a threaded locking method. The threaded locking method is very common in machinery and engineering. By rotating threaded parts, such as the locking bolt 25 and the nut 27, they are tightly fitted together to achieve a locking effect. The threaded locking method has the characteristics of simple structure and high reliability, and is widely used in various connection and fixing occasions.
[0044] Furthermore, the locking mechanism may also adopt an L-shaped locking structure, which is usually composed of a frame, a tightening rod, a locking rod, a stopper and a locking spring. The locking rod and the tightening rod are buckled together by the spring force to achieve the locking function. The L-shaped locking structure can be provided with different notches as needed to achieve different locking positions.
[0045] Furthermore, the locking mechanism can also adopt a rotary locking structure, in which the wrench member of the structure performs a circular motion, and the locking is achieved by the cooperation of the guide groove on the frame and the wrench pin, combined with the elastic force of the spring. The rotary locking structure has the characteristics of flexible operation and uniform locking force.
[0046] In an illustrative embodiment, Figure 6 and Figure 5 As shown, the core base 2 also includes: a first screw 26 and a nut 27, and the locking hoop 21 is detachably connected to the support frame 23 through the first screw 26 and the nut 27. The first screw 26 and the nut 27 are arranged in pairs, and the first screw 26 passes through the screw holes arranged on the locking hoop 21 and the support frame 23, and then the nut 27 is tightened, so that the locking hoop 21 and the support frame 23 can be tightly connected together. The first screw 26 can be an M6 stainless steel cross slot countersunk screw, and the nut 27 can be an M6 stainless steel hexagonal nut. The detachable connection method can facilitate the replacement of the locking hoop 21, which can reduce the cost of after-sales service.
[0047] Furthermore, the number of first screws 26 and nuts 27 can be set according to the number of support frames 23. For example, if the number of support frames 23 is 3, the number of first screws 26 and nuts 27 is also 3; if the number of support frames 23 is 5, the number of first screws 26 and nuts 27 is also 5.
[0048] In an illustrative embodiment, Figure 1 and Figure 4 As shown, a fixing groove 111 is provided on the core block 11, and a locking hoop 21 is arranged in the fixing groove 111. The locking hoop 21 is placed in the fixing groove 111, and after the locking hoop 21 is locked, all the core blocks 11 can be better fixed. The fixing groove 111 can also make it more convenient to install the core block 11 in the locking hoop 21.
[0049] In an illustrative embodiment, Figure 4 As shown, the core block 11 is provided with a support edge 112, and the support edge 112 is located on one side of the fixing groove 111. The support edge 112 is a raised portion, and one side of the fixing groove 111 where the support edge 112 is provided is wider than the other side. This is arranged to more conveniently install the core block 11 in the locking hoop 21, and the support edge 112 can also better prevent the locking hoop 21 from slipping off.
[0050] Furthermore, the support edge 112 can be disposed on a side of the fixing groove 111 close to the base 22 ; the support edge 112 can also be disposed on a side of the fixing groove 111 away from the base 22 .
[0051] In an illustrative embodiment, Figure 3 and Figure 4 As shown, the furnace core block 11 is provided with an inclined surface 113, which is located on both sides of the furnace core block 11. The two inclined surfaces 113 form a gap when two adjacent furnace core blocks 11 are spliced together. The formed gap can effectively eliminate the stress caused by thermal expansion and contraction. At the same time, such a setting can also facilitate the replacement of the furnace core block 11, which can reduce the cost of after-sales service.
[0052] In an illustrative embodiment, Figure 6 and Figure 7 As shown, the furnace core block 11 is provided with chamfers 114, which are located around the furnace core block 11. Sharp corners can easily cause damage or wear to the furnace core block 11. By providing chamfers 114, the possibility of wear and damage can be reduced, the service life of the furnace core block 11 can be extended, and the durability of the furnace core block 11 can be improved.
[0053] Based on the split furnace core provided in the above embodiment, some embodiments of the present application further provide a ceramic oven, including the split furnace core described in the above embodiment. Since the ceramic oven provided in this embodiment has the split furnace core provided in any of the above embodiments, the ceramic oven has all the beneficial effects of the split furnace core provided in any of the above embodiments, which will not be described in detail here.
[0054] In the description of the present application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the feature. In the description of the present application, "plurality" means two or more, unless otherwise clearly and specifically defined.
[0055] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0056] In the present application, unless otherwise clearly specified and limited, when a first feature is “on” or “below” a second feature, it may be that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above”, “above” or “above” a second feature, it may be that the first feature is directly above or obliquely above the second feature, or it may simply mean that the first feature is higher in level than the second feature. When a first feature is “below”, “below” or “below” a second feature, it may be that the first feature is directly below or obliquely below the second feature, or it may simply mean that the first feature is lower in level than the second feature.
[0057] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "exemplary embodiment", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0058] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present application.
Claims
1. A split furnace core, characterized in that: include: A ceramic furnace core (1) and a furnace core seat (2), wherein the ceramic furnace core (1) is arranged in the furnace core seat (2); The ceramic furnace core (1) is formed by splicing a plurality of furnace core blocks (11), and each of the furnace core blocks (11) has the same structure; The furnace core block (11) is provided with an inclined surface (113), the inclined surfaces (113) are located on both sides of the furnace core block (11), and two inclined surfaces (113) form a gap when two adjacent furnace core blocks (11) are spliced together.
2. A split furnace core as claimed in claim 1, characterized in that: The furnace core seat (2) comprises: a locking hoop (21), a base (22) and a support frame (23); the support frame (23) is arranged between the locking hoop (21) and the base (22); the support frame (23) is connected to the locking hoop (21) and the base (22) respectively; the ceramic furnace core (1) is arranged on the base (22); the locking hoop (21) is provided with a locking mechanism, and the locking hoop (21) fixes the ceramic furnace core (1) through the locking mechanism.
3. A split furnace core as claimed in claim 2, characterized in that: The furnace core seat (2) further comprises: a support leg (24), wherein the support leg (24) is connected to the base (22).
4. A split type furnace core as claimed in claim 2, characterized in that: The locking mechanism comprises: a locking bolt (25) and a nut (27); the locking bolt (25) passes through a screw hole provided on the locking hoop (21) and the nut (27) to form a threaded locking method.
5. A split type furnace core as claimed in claim 2, characterized in that: The furnace core seat (2) further comprises: a first screw (26) and a nut (27), and the locking hoop (21) is detachably connected to the support frame (23) via the first screw (26) and the nut (27).
6. A split type furnace core as claimed in claim 2, characterized in that: The furnace core block (11) is provided with a fixing groove (111), and the locking hoop (21) is arranged in the fixing groove (111).
7. A split type furnace core as claimed in claim 6, characterized in that: The furnace core block (11) is provided with a supporting edge (112), and the supporting edge (112) is located on one side of the fixing groove (111).
8. A split type furnace core as claimed in claim 1, characterized in that: The furnace core block (11) is provided with a chamfer (114), and the chamfer (114) is located around the furnace core block (11).
9. A ceramic oven, characterized in that: include: A split furnace core as described in any one of claims 1 to 8.
