Truss floor support plate production line

Abstract

The utility model relates to the technical field of concrete prefabricated part production and manufacturing, and discloses a truss floor support plate production line which comprises a plurality of mold tables, a first assembly line, a second assembly line arranged side by side with the first assembly line and two transverse moving modules. The two transverse moving modules are perpendicularly arranged at the two ends of the first assembly line and the two ends of the second assembly line in a communicating mode correspondingly, and the multiple mold tables are suitable for circulating on the first assembly line, the second assembly line and the two transverse moving modules. The mold table is provided with a first station and a second station which are mutually independent and are both used for manufacturing the truss floor support plate. The first assembly line is sequentially provided with an unstacking station, a truss floor support plate offline station, a material distribution station used for pouring concrete at the first station and the second station, a rib distribution station used for arranging trusses at the first station and the second station and a stacking station, and the second assembly line is provided with a maintenance station. The truss floor support plate production line is high in production efficiency, compact in structure and high in space utilization rate.

Description

Technical Field

[0001] The invention relates to the technical field of production and manufacturing of precast concrete components, and in particular to a truss floor deck production line. Background Art

[0002] Steel truss floor decking is widely used in the construction industry because of its advantages of reducing the amount of on-site steel bar binding work, speeding up the construction progress, increasing construction safety assurance, and improving the construction quality of the floor.

[0003] There are many ways to produce steel truss floor decking, and the method of directly pouring concrete on the formwork and then arranging the trusses on the formwork has the advantages of high strength and good toughness. However, in the current production lines of related technologies, the formwork is usually produced with a single template. On the one hand, each formwork can only produce one steel truss floor decking component at a time, which has low production efficiency and is difficult to meet current production needs; on the other hand, the production lines of related technologies are usually assembly line operations, and each formwork only produces one component at a time, so that the equipment at each station on the production line can only operate one component at a time, resulting in low space utilization of the production line. In order to increase the utilization space of the factory building, methods such as digging foundation pits or increasing the height of the factory building are usually used, which greatly increases the infrastructure cost. Summary of the invention

[0004] In view of this, the present invention provides a truss floor deck production line to solve the problem of low production efficiency and space utilization of truss floor decks.

[0005] The present invention provides a truss floor deck production line, including multiple formwork platforms, a first assembly line, a second assembly line and two transverse modules. Among them, the first assembly line and the second assembly line are arranged side by side, the two transverse modules are respectively arranged vertically at the two ends of the first assembly line and the second assembly line, and each transverse module is connected to the first assembly line and the second assembly line, and multiple formwork platforms are suitable for circulating on the first assembly line, the second assembly line and the two transverse modules. Specifically, each formwork platform has a first station and a second station that are independent of each other, and the first station and the second station are both used to make truss floor decks. The first assembly line is sequentially provided with a destacking station, a line-off station, a material distribution station, a reinforcement distribution station and a stacking station. The line-off station is used to unload the truss floor deck; the material distribution station is used to pour concrete at the first station and the second station; the reinforcement distribution station is used to arrange the truss at the first station and the second station. The second assembly line is provided with a maintenance station.

[0006] Beneficial effects: The truss floor deck production line of this solution adopts a double-station mold platform with a first station and a second station, which doubles the production efficiency, and the equipment set at each station can operate on the truss floor deck components at the first station and the second station. Compared with the method of only operating a single component, the production line of this solution is compact and has higher space utilization. In addition, the truss floor deck components of this solution are completed on the production line from production to maintenance, and there is no need to set up a separate stacking position or stacking equipment outside the production line, so there is no need to dig a foundation pit in the factory or increase the height of the factory, which reduces costs and facilitates improving the cleanliness of the factory.

[0007] In an optional embodiment, the mold platform includes a support frame, a panel arranged on the support frame, and a side mold assembly. Specifically, the side mold assembly is connected to the panel, and the side mold assembly includes two first longitudinal side molds extending along the longitudinal direction of the panel, at least one second longitudinal side mold, and two first transverse side molds extending along the transverse direction of the panel. Among them, the two first longitudinal side molds and the two first transverse side molds are arranged around the edge of the panel, at least one second longitudinal side mold is arranged between the two first longitudinal side molds, and the two ends are respectively connected to one of the first transverse side molds; the first longitudinal side mold, the second longitudinal side mold and the first transverse side mold divide the upper surface of the panel into a first station and a second station.

[0008] Beneficial effect: With such arrangement, the first station and the second station are integrated on one die table, making the overall structure of the production line compact, thereby improving production efficiency and space utilization.

[0009] In an optional embodiment, the first longitudinal side mold is fixedly connected to the panel, the first transverse side mold is detachably connected to the panel, the second longitudinal side mold is movably connected to the panel, and the second longitudinal side mold is suitable for transverse movement along the panel.

[0010] Beneficial effects: The fixed connection between the first longitudinal side mold and the panel can ensure the stability of the truss floor decking component in the width direction and avoid the displacement of the first longitudinal side mold during the circulation process; the first transverse side mold is detachably connected to the panel to facilitate the adjustment of the length dimension of the component, and the second longitudinal side mold is movably connected to the panel in the transverse direction to facilitate the adjustment of the width dimension of the component, thus facilitating the production of components of multiple specifications.

[0011] In an optional embodiment, the mold platform also includes at least one second transverse side mold, which is movably connected to the upper surface of the panel and extends in the transverse direction of the panel, and the second transverse side mold is connected between one of the first longitudinal side molds and the second longitudinal side mold; the second transverse side mold is suitable for moving in the longitudinal direction of the panel.

[0012] Beneficial effects: Setting up the second transverse side mold can further increase the number of components that can be generated at the first station and the second station, further improving production efficiency and space utilization of the mold platform. In addition, the second longitudinal side mold and the second transverse side mold can be movably connected to the panel, so that by adjusting the positions of the second longitudinal side molds and the second transverse side molds, the production of components of different lengths and specifications can be arranged, which changes the traditional production organization method.

[0013] In an optional embodiment, two second longitudinal side molds are provided, the two second longitudinal side molds are arranged at intervals, and the first workstation and the second workstation are respectively formed between the adjacent first longitudinal side molds and the second longitudinal side molds.

[0014] Beneficial effect: With this arrangement, the combination of the side mold components is more flexible, and a variety of production scheduling methods can be generated according to demand. In addition, the side mold components can be flexibly arranged according to the size of the component, and the required size can be obtained without the need for trimming process, saving manpower and material resources.

[0015] In an optional embodiment, the support frame and the panel are both made of steel, and a plurality of magnetic parts are provided in the second longitudinal side mold and the second transverse side mold, and are magnetically connected to the panel.

[0016] Beneficial effect: The panel is made of steel material, which is not only durable, but also can avoid warping and deformation of the panel, ensuring the stability of the component quality. The second longitudinal side mold and the second transverse side mold are magnetically connected to the panel, which is easy to adjust the position of the second longitudinal side mold and the second transverse side mold, and is convenient for mold removal and mold setting operations.

[0017] In an optional embodiment, the off-line station is provided with a first manipulator and a second manipulator, and one side of the off-line station is provided with a first track and a second track arranged side by side with the first assembly line, the first manipulator is suitable for unloading the truss floor decking of the first station of the mold platform onto the first track, and the second manipulator is suitable for unloading the truss floor decking of the second station of the mold platform onto the second track.

[0018] Beneficial effect: In this solution, the use of dual manipulators and dual tracks can achieve simultaneous offline of components on the first and second workstations, further improving production efficiency.

[0019] In an optional embodiment, at least two first translation trolleys are provided on the first track, and at least two second translation trolleys are provided on the second track. The first translation trolley is used to receive the truss floor decking plates brought down by the first manipulator; the second translation trolley is used to receive the truss floor decking plates brought down by the second manipulator; the first translation trolley and the second translation trolley move towards each other.

[0020] Beneficial effects: Such an arrangement facilitates the circulation of the first translation trolley and the second translation trolley when empty or fully loaded, realizes the cross operation of lifting and stacking components and transferring components, improves the continuity of production, and improves the degree of automation.

[0021] In an optional embodiment, the reinforcement layout station is provided with a third manipulator and a fourth manipulator, and one side of the reinforcement layout station is provided with a third track and a fourth track arranged side by side with the first assembly line; the third manipulator is suitable for moving the truss on the third track and arranging it at the first station of the mold table, and the fourth manipulator is suitable for moving the truss on the fourth track and arranging it at the second station of the mold table.

[0022] Beneficial effect: In this solution, the use of dual manipulators and dual tracks can simultaneously realize the reinforcement laying operations on the first station and the second station, further improving production efficiency.

[0023] In an optional embodiment, at least two third translation trolleys are provided on the third track, and at least two fourth translation trolleys are provided on the fourth track. The third translation trolley is used to transport the truss to a position corresponding to the third manipulator, and the fourth translation trolley is used to transport the truss to a position corresponding to the fourth manipulator; the third translation trolley and the fourth translation trolley move towards each other.

[0024] Beneficial effects: Such an arrangement facilitates the circulation of the third and fourth translation trolleys when empty and fully loaded, realizes the cross-operation of component reinforcement and truss transportation, improves production continuity, and improves the degree of automation.

[0025] In an optional embodiment, the material placing station is provided with a material placing machine, and the material placing machine is provided with two discharge ports, and the two discharge ports are respectively arranged corresponding to the first station and the second station.

[0026] Beneficial effect: It is convenient to realize the simultaneous material laying operation of the first station and the second station to improve production efficiency.

[0027] In an optional embodiment, the first assembly line is further provided with a demolding station for removing at least part of the structure of the side mold assembly, a cleaning station, an oil spraying station, a marking station, a mesh cloth station for arranging a mesh cloth on the mold platform, and a mold laying station for arranging the side mold assembly on the mold platform in sequence between the offline station and the material laying station. The cleaning station is provided with a cleaning machine, and the cleaning machine is provided with two cleaning modules, and the two cleaning modules are respectively provided corresponding to the first station and the second station. The oil spraying station is provided with an oil spraying machine, and the oil spraying machine is suitable for performing oil spraying operations in the area where the mold platform is located. The marking station is provided with a marking machine, and the marking machine is suitable for performing marking operations in the area where the mold platform is located.

[0028] Beneficial effects: the demoulding station, cleaning station, oil injection station, marking station, mesh cloth station and mold laying station are all used to realize the double-station operation of the first station and the second station to ensure the continuity of production.

[0029] In an optional embodiment, four second assembly lines are arranged side by side, and each of the four second assembly lines is provided with a maintenance station.

[0030] Beneficial effects: Greatly increases the maintenance capacity of the production line, eliminates the need to set up additional offline maintenance stations, and reduces costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0032] Figure 1 It is a schematic diagram of the overall structure of a truss floor deck production line according to an embodiment of the present invention;

[0033] Figure 2 It is a schematic diagram of a first partial structure of a truss floor deck production line according to an embodiment of the present invention;

[0034] Figure 3 A second partial structural schematic diagram of a truss floor deck production line according to an embodiment of the present invention;

[0035] Figure 4 A third partial structural schematic diagram of a truss floor deck production line according to an embodiment of the present invention;

[0036] Figure 5 It is a structural schematic diagram of a state 1 of a mold platform according to an embodiment of the present invention;

[0037] Figure 6 It is a structural schematic diagram of a state 2 of a mold platform according to an embodiment of the present invention;

[0038] Figure 7 It is a structural schematic diagram of a mold platform according to another embodiment of the present invention;

[0039] Figure 8 A schematic structural diagram of a mold platform according to another embodiment of the present invention;

[0040] Fig. 9 It is a structural schematic diagram of a second longitudinal side mold according to an embodiment of the present invention;

[0041] Fig.10 for Fig. 9Magnified view of the end;

[0042] Fig.11 A top view of a downline station of a truss floor deck production line according to an embodiment of the present invention;

[0043] Fig.12 This is a schematic diagram of the structure of the first track and the second track in state a and state b according to an embodiment of the present invention;

[0044] Fig.13 A top view of a reinforcement station of a truss floor deck production line according to an embodiment of the present invention;

[0045] Description of reference numerals:

[0046] 1. Mould table; 101. First station; 102. Second station; 11. Support frame; 12. Panel; 13. First longitudinal side mould; 14. Second longitudinal side mould; 15. First transverse side mould; 16. Second transverse side mould; 17. Magnetic part; 18. Long groove; 19. Stop bar; 20. Column; 2. First assembly line; 21. Destacking station; 211. Destacking module; 22. Off-line station; 221. First manipulator; 222. Second manipulator; 223. First track; 224. Second track; 225. First translation trolley; 226. Second translation trolley; 23. De-moulding station; 24. Cleaning station; 241. Cleaning machine; 2 5. Oil spraying station; 251. Oil spraying machine; 26. Marking station; 261. Marking machine; 27. Mesh cloth station; 28. Moulding station; 29. ​​Fabric station; 291. Fabric machine; 30. Leveling station; 31. Reinforcement station; 311. Third manipulator; 312. Fourth manipulator; 313. Third track; 314. Fourth track; 315. Third translation trolley; 316. Fourth translation trolley; 32. Roughing station; 33. Quality inspection station; 34. Stacking station; 341. Stacking module; 35. Buffer station; 4. Second assembly line; 41. Maintenance station; 5. Transverse module; 51. Transverse track; 52. Transverse trolley. DETAILED DESCRIPTION

[0047] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0048] Combine the following Figures 1 to 13 , describing an embodiment of the present invention.

[0049] The present invention provides a truss floor deck production line, comprising a plurality of mold platforms 1, a first assembly line 2, a second assembly line 4 and two transverse modules 5. Figure 1 The first assembly line 2 and the second assembly line 4 are arranged side by side, and two transverse movement modules 5 are vertically arranged at the two ends of the first assembly line 2 and the second assembly line 4 respectively, and each transverse movement module 5 is connected with the first assembly line 2 and the second assembly line 4, and multiple mold platforms 1 are suitable for circulating on the first assembly line 2, the second assembly line 4 and the two transverse movement modules 5.

[0050] For details, see Figures 5 to 8 Each mold platform 1 has a first workstation 101 and a second workstation 102 which are independent of each other. The first workstation 101 and the second workstation 102 are both used for making truss floor decking.

[0051] See also Figures 2 to 4 , the first assembly line 2 is provided with a destacking station 21, a line-off station 22, a material distribution station 29, a reinforcement distribution station 31 and a stacking station 34 in sequence. The destacking station 21 is provided with a destacking module 211, which is used to disassemble the stacked multiple formwork platforms 1 into single ones, so that the single formwork platforms 1 are sequentially transferred to the subsequent stations; the line-off station 22 is used to unload the truss floor slab; the material distribution station 29 is used to pour concrete at the first station 101 and the second station 102 to form the bottom plate of the truss floor slab; the reinforcement distribution station 31 is used to arrange the trusses at the first station 101 and the second station 102, that is, to arrange the trusses in the bottom plate formed by the above-mentioned pouring of concrete, so that the two form an integral structure; the stacking station 34 is provided with a stacking module 341, which is used to realize the stacking of the formwork platforms 1 to save space, wherein the stacking number of the formwork platforms 1 can be set according to actual production needs, and the present invention does not make specific limitations on this. The second assembly line 4 is provided with a maintenance station 41, which is used for maintaining the truss floor decking.

[0052] The truss floor deck production line of this embodiment adopts a double-station mold platform 1 with a first station 101 and a second station 102, which doubles the production efficiency, and the equipment set at each station can operate on the truss floor deck components on the first station 101 and the second station 102. Compared with the method of only operating a single component, the production line of this embodiment is compact and has higher space utilization. In addition, the truss floor deck components of this embodiment are completed on the production line from production to maintenance, and there is no need to set up a stacking position or stacking equipment outside the production line, so there is no need to dig a foundation pit in the factory or increase the height of the factory, which reduces costs and facilitates improving the cleanliness of the factory.

[0053] in, Figures 1 to 4 In the figure, the direction of the arrow is the flow direction of the mold table 1 on the production line.

[0054] Exemplarily, the truss floor deck production line also includes a digital production management system and a central control system, that is, the central control system controls various production parameters and transmits them accordingly to the digital production management system, and the digital production management system digitally drives each device to perform corresponding operations to realize fully automated production of the truss floor deck production line.

[0055] For example, see Figure 2 and Figure 4 The transverse module 5 includes a transverse track 51 and a transverse trolley 52. ​​The transverse track 51 is connected between the first assembly line 2 and the second assembly line 4. The transverse trolley 52 is used to carry the mold table 1 that flows between the first assembly line 2 and the second assembly line 4. Figure 2 The direction of the arrow shown in the figure is the direction in which the transverse moving carriage 52 can move.

[0056] Exemplarily, a plurality of driving wheels are provided at intervals on the first assembly line 2 and the second assembly line 4, and under the control of the digital production management system and the central control system, the movement of the plurality of mold platforms 1 on the first assembly line 2 and the second assembly line 4 is realized, with a simple structure and low cost.

[0057] Of course, in some embodiments, the first assembly line 2 and the second assembly line 4 may also use traditional rollers or belts to realize the circulation of the mold table 1.

[0058] In some embodiments, the mold platform 1 includes a support frame 11, a panel 12 disposed on the support frame 11, and a side mold assembly. Figures 5 to 8 The side mold assembly is connected to the panel 12, and the side mold assembly includes two first longitudinal side molds 13 extending along the longitudinal direction of the panel 12, at least one second longitudinal side mold 14, and two first transverse side molds 15 extending along the transverse direction of the panel 12. Among them, the two first longitudinal side molds 13 and the two first transverse side molds 15 are arranged around the edge of the panel 12, and at least one second longitudinal side mold 14 is arranged between the two first longitudinal side molds 13, and the two ends are connected to one of the first transverse side molds 15 respectively; the first longitudinal side mold 13, the second longitudinal side mold 14 and the first transverse side mold 15 divide the upper surface of the panel 12 into a first station 101 and a second station 102.

[0059] In this way, the first workstation 101 and the second workstation 102 are integrated on one mold platform 1, so that the overall structure of the production line is compact, and the space utilization is improved while the production efficiency is improved.

[0060] It should be noted that the longitudinal direction of the panel 12 is the extending direction of the first assembly line 2. Figure 5 For example, the longitudinal direction of the panel 12 refers to the X direction, and the transverse direction refers to the Y direction.

[0061] Among them, the connection methods of the first longitudinal side form 13, the second longitudinal side form 14 and the first transverse side form 15 to the panel 12 can be the same or different, as long as a stable connection with the panel 12 can be achieved during the production process of the truss floor deck.

[0062] In some embodiments, the first longitudinal side mold 13 is fixedly connected to the panel 12, the first transverse side mold 15 is detachably connected to the panel 12, the second longitudinal side mold 14 is movably connected to the panel 12, and the second longitudinal side mold 14 is suitable for lateral movement along the panel 12.

[0063] The fixed connection between the first longitudinal side form 13 and the panel 12 can ensure the stability of the truss floor decking member in the width direction and avoid the displacement of the first longitudinal side form 13 during the circulation process; the first transverse side form 15 is detachably connected to the panel 12 to facilitate the adjustment of the dimension of the length direction of the member, and the second longitudinal side form 14 is movably connected to the panel 12 in the transverse direction to facilitate the adjustment of the dimension of the width direction of the member, thereby facilitating the production of members of multiple specifications.

[0064] Exemplarily, the first longitudinal side mold 13 can be welded or bolted to the panel 12. Of course, in some embodiments, a detachable connection method such as a snap-on connection, a plug-in connection, or a magnetic connection can also be used.

[0065] Exemplarily, the first transverse side mold 15 can be connected to the panel 12 by snapping, plugging or magnetic attraction. Of course, in some embodiments, a fixed connection method such as welding or bolting can also be used.

[0066] Exemplarily, the second longitudinal side mold 14 can be connected to the panel 12 by snapping, plugging or magnetic attraction. Of course, in some embodiments, a fixed connection method such as welding or bolting can also be used.

[0067] In some embodiments, see Figure 7 The mold platform 1 also includes at least one second transverse side mold 16, which is movably connected to the upper surface of the panel 12 and extends in the transverse direction of the panel 12. The second transverse side mold 16 is connected between one of the first longitudinal side molds 13 and the second longitudinal side mold 14; the second transverse side mold 16 is suitable for moving in the longitudinal direction of the panel 12.

[0068] The second transverse side mold 16 can further increase the number of components that can be generated at the first station 101 and the second station 102, further improving the production efficiency and the space utilization of the mold platform 1. The second longitudinal side mold 14 and the second transverse side mold 16 can be movably connected to the panel 12, so that by adjusting the positions of the second longitudinal side molds 14 and the second transverse side molds 16, components of different lengths and specifications can be matched and scheduled, which changes the traditional production organization method.

[0069] For example, see Figure 7 The first station 101 and the second station 102 may both be provided with the second transverse side mold 16, or may be provided at only one of the stations therebetween. The specific setting method and number of settings depend on the generation requirements and parameters of the component, and the present invention does not make any specific limitation on this.

[0070] In some embodiments, see Figure 7 There are two second longitudinal side molds 14, which are arranged at intervals, and the first workstation 101 and the second workstation 102 are respectively formed between the adjacent first longitudinal side molds 13 and the second longitudinal side molds 14; there are four second transverse side molds 16, of which two second transverse side molds 16 are arranged at the first workstation 101, and the other two second transverse side molds 16 are arranged at the second workstation 102.

[0071] With this arrangement, the combination of the side mold components is more flexible, and a variety of production scheduling methods can be generated according to demand. In addition, the side mold components can be flexibly arranged according to the size of the component, and the required size can be obtained without the need for trimming process, saving manpower and material resources.

[0072] In this embodiment, the first station 101 and the second station 102 are divided into three sub-stations. Preferably, the sub-station in the middle of the three sub-stations is used as a spacing station, and the sub-stations on both sides are used to make truss floor deck components. The mold platform 1 set up in this way can realize the simultaneous production of 1 to 4 components, and the production efficiency is significantly improved.

[0073] For example, see Figure 8 , the second longitudinal side molds 14 can also be set to three, and are arranged at intervals between the two first longitudinal side molds 13. Such a setting can add a third station and a fourth station between the first station 101 and the second station 102 to further increase the number of components that can be produced simultaneously by the mold platform 1. Exemplarily, the second longitudinal side molds 14 can also be set to three, four, five, etc., which can be adjusted according to actual conditions.

[0074] In some embodiments, the support frame 11 and the panel 12 are both made of steel, and a plurality of magnetic members 17 are provided in the second longitudinal side mold 14 and the second transverse side mold 16 , and are magnetically connected to the panel 12 .

[0075] The panel 12 is made of steel material, which is not only durable, but also can prevent the panel 12 from warping and deformation, thereby ensuring the stability of the component quality. The second longitudinal side mold 14 and the second transverse side mold 16 are magnetically connected to the panel 12, which facilitates the adjustment of the positions of the second longitudinal side mold 14 and the second transverse side mold 16, and is convenient for mold removal and mold setting operations.

[0076] For example, see Fig. 9 and Fig.10The second longitudinal side mold 14 is in the shape of a long strip, and a long groove 18 is provided at the bottom thereof, the opening of which faces the panel 12. The plurality of magnetic members 17 are embedded in the long groove 18 at intervals, and preferably, are evenly spaced. For example, a stop bar may be embedded at the notch of the long groove 18 to increase the sealing performance of the second longitudinal side mold 14 and prevent the cement slurry from leaking out.

[0077] In some embodiments, the first transverse side mold 15 is provided with a connecting edge, which is used to be bolted to the panel 12. Correspondingly, both ends of the second longitudinal side mold 14 are provided with card grooves, which are clamped on the connecting edge to ensure that the second longitudinal side mold 14 is stably installed on the panel 12.

[0078] Exemplarily, the first longitudinal side mold 13 , the first transverse side mold 15 and the second transverse side mold 16 may all be magnetically connected to the panel 12 and have the same structure as the second longitudinal side mold 14 .

[0079] Exemplarily, at least one pair of columns 20 may be provided on both longitudinal sides of the mold platform 1 , and preferably, two pairs of columns 20 are provided. Exemplarily, the columns 20 are welded and fixed to both sides of the support frame 11 .

[0080] In some embodiments, see Fig.11 The off-line station 22 is provided with a first manipulator 221 and a second manipulator 222. One side of the off-line station 22 is provided with a first track 223 and a second track 224 arranged side by side with the first assembly line 2. The first manipulator 221 is suitable for unloading the truss floor decking of the first station 101 of the mold platform 1 onto the first track 223, and the second manipulator 222 is suitable for unloading the truss floor decking of the second station 102 of the mold platform 1 onto the second track 224.

[0081] In this embodiment, the use of dual manipulators and dual tracks can enable components on the first station 101 and the second station 102 to be taken off the line simultaneously, further improving production efficiency.

[0082] In some embodiments, see Fig.11 and Fig.12 At least two first translation trolleys 225 are provided on the first track 223, and at least two second translation trolleys 226 are provided on the second track 224. The first translation trolley 225 is used to receive the truss floor decking plates off the line of the first manipulator 221; the second translation trolley 226 is used to receive the truss floor decking plates off the line of the second manipulator 222; the first translation trolley 225 and the second translation trolley 226 move towards each other.

[0083] Such an arrangement facilitates the circulation of the first translation trolley 225 and the second translation trolley 226 when empty or fully loaded, realizes the cross operation of component lifting and stacking and component transportation, improves the continuity of production, and improves the degree of automation.

[0084] In actual production, Fig.12 As shown, the middle of the first track 223 is the position corresponding to the first manipulator 221, and the middle of the second track 224 is the position corresponding to the second manipulator 222. As shown in state a, the first manipulator 221 stacks the components of the first station 101 layer by layer on the first translation trolley 225 located in the middle, and the second manipulator 222 stacks the components of the second station 102 layer by layer on the first translation trolley 225 located in the middle. After the first translation trolley 225 and the second translation trolley 226 located in the middle reach full load, they move toward each other, that is, they move to the opposite ends of the first track 223 and the second track 224 respectively. At this time, another first translation trolley 225 on the first track 223 and another second translation trolley 226 on the second track 224 (both in an unloaded state) move to the middle to start the next round of component stacking.

[0085] It is understandable that the number of the first translation trolley 225 and the second translation trolley 226 may also be three, four or more, as long as the continuous production requirements can be met.

[0086] In some embodiments, see Fig.13 The reinforcement station 31 is provided with a third manipulator 311 and a fourth manipulator 312, and one side of the reinforcement station 31 is provided with a third track 313 and a fourth track 314 arranged side by side with the first assembly line 2; the third manipulator 311 is suitable for moving the truss on the third track 313 and arranging it at the first station 101 of the mold table 1, and the fourth manipulator 312 is suitable for moving the truss on the fourth track 314 and arranging it at the second station 102 of the mold table 1.

[0087] In this embodiment, the use of dual manipulators and dual tracks can simultaneously implement the reinforcement laying operations on the first workstation 101 and the second workstation 102, further improving production efficiency.

[0088] In some embodiments, at least two third translation trolleys 315 are provided on the third track 313, and at least two fourth translation trolleys 316 are provided on the fourth track 314. The third translation trolley 315 is used to transport the truss to a position corresponding to the third manipulator 311, and the fourth translation trolley 316 is used to transport the truss to a position corresponding to the fourth manipulator 312; the third translation trolley 315 and the fourth translation trolley 316 move towards each other.

[0089] Such an arrangement facilitates the circulation of the third translation trolley 315 and the fourth translation trolley 316 when empty or fully loaded, realizes the cross operation of component reinforcement layout and truss transportation, improves the continuity of production, and improves the degree of automation.

[0090] It is understandable that the third translation trolley 315 and the fourth translation trolley 316 can also be set to three, four or more, as long as the continuous production requirements can be met. The actual production process is similar to the offline operation, and will not be repeated here.

[0091] For example, the reinforcement station 31 may also be provided with a vibrating module and an aerial alignment device. The vibrating module is used to tamp the concrete after reinforcement is laid to improve the compactness of the component. The aerial alignment device is used to perform aerial alignment of the trusses grasped by the third manipulator 311 and the fourth manipulator 312 to improve the reinforcement accuracy.

[0092] In some embodiments, the material distribution station 29 is provided with a material distribution machine 291, and the material distribution machine 291 is provided with two discharge ports, and the two discharge ports are respectively arranged corresponding to the first station 101 and the second station 102, so as to facilitate the simultaneous material distribution operation of the first station 101 and the second station 102 to improve production efficiency.

[0093] Exemplarily, the concrete placing machine 291 drives the concrete placing digitally, that is, according to the size parameters of the truss floor decking components issued by the above-mentioned central control system, when the formwork table 1 is transferred to the concrete placing station 29, the digital production management system sets the start and stop time, flow speed, screw feeding speed, unloading amount and other parameters of the formwork table 1 according to the component size, and intelligently drives the formwork table 1 and the concrete placing machine 291 according to the parameters, and dynamically adjusts the unloading amount in real time to achieve the consistency between the theoretical concrete demand of the component and the actual demand, and the concrete placing is uniform and the unloading is accurate.

[0094] Exemplarily, a mixing station and a powder tank foundation may be provided on one side of the material distribution station 29, so as to facilitate intelligent material replenishment of the material distribution machine 291 under the control of the digital production management system and the central control system, thereby realizing fully automated production.

[0095] In some embodiments, the first assembly line 2 is also provided with a demolding station 23 for removing at least part of the structure of the side mold assembly, a cleaning station 24, an oil spraying station 25, a marking station 26, a mesh cloth station 27 for arranging a mesh cloth on the mold platform 1, and a mold laying station 28 for arranging the side mold assembly on the mold platform 1, between the offline station 22 and the material laying station 29. The cleaning station 24 is provided with a cleaning machine 241, and the cleaning machine 241 is provided with two cleaning modules, and the two cleaning modules are respectively arranged corresponding to the first station 101 and the second station 102. The oil spraying station 25 is provided with an oil spraying machine 251, and the oil spraying machine 251 is suitable for performing oil spraying operations in the area where the mold platform 1 is located. The marking station 26 is provided with a marking machine 261, and the marking machine 261 is suitable for performing marking operations in the area where the mold platform 1 is located. The demoulding station 23, the cleaning station 24, the oil spraying station 25, the marking station 26, the mesh cloth station 27 and the mold laying station 28 are all used to realize the double-station operation of the first station 101 and the second station 102 to ensure the continuity of production.

[0096] Exemplarily, the demolding station 23 can only remove the first transverse side mold 15, the second transverse side mold 16 and the second longitudinal side mold 14, saving steps.

[0097] The cleaning machine 241 is used to clean the concrete residues on the surface of the mold platform 1 and the surface of the side mold assembly, and has a combined operation mode of front shoveling, rear brushing, negative pressure vacuuming, and then wiping and brushing. Specifically, the cleaning module may include devices such as a scraper, a roller brush, and a negative pressure vacuuming mechanism, and they are respectively arranged in a one-to-one correspondence with the material distribution areas of the first station 101 and the second station 102. Among them, the scraper is used to scrape off large pieces of concrete residues adhered to the surface of the panel 12; the roller brush is a steel wire roller brush, which is used to roll and brush away fine concrete residues on the surface of the panel 12; the negative pressure vacuum has a duckbill type vacuum port, which cleans the dust on the surface of the tray by negative pressure vacuuming.

[0098] The oil spraying machine 251 has an oil spraying operation area that matches the size of the mold platform 1. When the mold platform 1 flows to the oil spraying station 25, the oil spraying operation is started, and when the mold platform 1 leaves the oil spraying station 25, it is closed.

[0099] Exemplarily, a limit device is provided at the marking station 26. When the mold table 1 flows to the marking station 26, the limit device can realize the accurate stopping of the mold table 1. Then the marking machine 261 performs the marking operation of the side mold assembly under the intelligent control of the central control system and the digital production management system, and its marking stroke matches the size of the mold table 1.

[0100] In some embodiments, the first assembly line 2 is further provided with a leveling station 30 between the material laying station 29 and the reinforcement laying station 31. The leveling station 30 is provided with a vibration leveling machine. When the mold platform 1 is transferred to the leveling station 30, the vibration leveling machine is used to perform vibration leveling operations on the mold platform 1; and a roughening station 32 and a quality inspection station 33 are sequentially arranged between the reinforcement laying station 31 and the stacking station 34 to further ensure the finished product quality of the truss floor decking components and realize high-efficiency and high-quality production of the truss floor decking production line.

[0101] Among them, the above-mentioned vibration leveling machine has a double vibration leveling operation device that matches the size of the mold table 1. When the mold table 1 with finished materials flows to the vibration leveling station 30, the vibration leveling operation is started, and when the tray leaves the vibration leveling station 30, the vibration leveling operation is stopped.

[0102] For example, see Figures 2 to 4 A buffer station 35 is also provided between some key stations to facilitate the mold platform 1 to make a short stay between two stations or to delay the time for the mold platform 1 to flow into the next station according to production needs.

[0103] In some embodiments, four second assembly lines 4 are arranged side by side, and each of the four second assembly lines 4 is provided with a maintenance station 41, which greatly increases the maintenance capacity of the production line. There is no need to set up additional offline maintenance stations 41, thereby reducing costs.

[0104] Exemplarily, each second assembly line 4 has a plurality of maintenance stations 41, such as Figure 2 and Figure 4 As shown, two of them can be provided with curing kilns in which the truss floor decking can be cured, and the other two can be cured naturally.

[0105] Exemplarily, the truss floor deck production line further includes a curing kiln system for controlling the curing operation of the truss floor deck.

[0106] The truss floor deck production line provided by the present invention has a simple and compact structure, and can realize the stacking and circulation of the mold platform 1 and the truss floor deck components in a plane. There is no need to dig a foundation pit for stacking and entering and exiting the kiln, and there is no infrastructure cost. The production line adopts a double-station mold platform 1 with a first station 101 and a second station 102, and each station is provided with equipment capable of double-station operation, which increases the production organization mode, production efficiency, and maintenance capacity exponentially. The transverse module 5 also adopts an in-plane operation mode, and there is no need for high-altitude circulation, which reduces the requirements for factory building infrastructure and avoids the problem of unsafe high-altitude circulation. The truss floor deck components are maintained on the second assembly line 4, and there is no need to set up a separate maintenance frame, so the overall cost is low.

[0107] Therefore, the truss floor deck production line of the present invention has the technical advantages of being free of foundation installation, safe and reliable in operation, and having a low comprehensive cost.

[0108] Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.

Claims

1. A truss floor deck production line, characterized in that: include: A plurality of mold platforms (1), each of the mold platforms (1) having a first workstation (101) and a second workstation (102) that are independent of each other, the first workstation (101) and the second workstation (102) both being used to manufacture truss floor decking plates; A first assembly line (2), wherein the first assembly line (2) is provided with a destacking station (21), a downline station (22) for the truss floor deck, a material placing station (29) for pouring concrete at the first station (101) and the second station (102), a reinforcement placing station (31) for arranging trusses at the first station (101) and the second station (102), and a stacking station (34) in sequence; A second assembly line (4) is arranged side by side with the first assembly line (2), and a curing station (41) is provided on the second assembly line (4); Two transverse movement modules (5) are respectively arranged vertically at the two ends of the first assembly line (2) and the second assembly line (4), and each of the transverse movement modules (5) is connected to the first assembly line (2) and the second assembly line (4); The plurality of mold tables (1) are suitable for circulating on the first assembly line (2), the second assembly line (4) and the two transverse shift modules (5).

2. The truss floor deck production line according to claim 1, characterized in that: The mold platform (1) comprises: Support frame (11); A panel (12) is arranged on the support frame (11); A side mold assembly is connected to the panel (12), and the side mold assembly comprises two first longitudinal side molds (13) extending in the longitudinal direction of the panel (12), at least one second longitudinal side mold (14), and two first transverse side molds (15) extending in the transverse direction of the panel (12); the two first longitudinal side molds (13) and the two first transverse side molds (15) are arranged around the edge of the panel (12), at least one second longitudinal side mold (14) is arranged between the two first longitudinal side molds (13), and the two ends of the second longitudinal side mold (14) are respectively connected to one of the first transverse side molds (15); the first longitudinal side mold (13), the second longitudinal side mold (14) and the first transverse side mold (15) divide the upper surface of the panel (12) into the first work station (101) and the second work station (102).

3. The truss floor deck production line according to claim 2, characterized in that: The first longitudinal side mold (13) is fixedly connected to the panel (12), the first transverse side mold (15) is detachably connected to the panel (12), the second longitudinal side mold (14) is movably connected to the panel (12), and the second longitudinal side mold (14) is suitable for lateral movement along the panel (12).

4. The truss floor deck production line according to claim 3, characterized in that: The mold platform (1) further comprises at least one second transverse side mold (16), the second transverse side mold (16) being movably connected to the upper surface of the panel (12) and extending in the transverse direction of the panel (12), the second transverse side mold (16) being connected between one of the first longitudinal side molds (13) and the second longitudinal side mold (14); the second transverse side mold (16) being suitable for moving in the longitudinal direction of the panel (12).

5. The truss floor deck production line according to claim 4, characterized in that: Two second longitudinal side molds (14) are provided, and the two second longitudinal side molds (14) are arranged at an interval, and the first workstation (101) and the second workstation (102) are respectively formed between the first longitudinal side mold (13) and the second longitudinal side mold (14) which are arranged adjacent to each other.

6. The truss floor deck production line according to claim 5, characterized in that: The support frame (11) and the panel (12) are both made of steel, and a plurality of magnetic parts (17) are provided in the second longitudinal side mold (14) and the second transverse side mold (16), and are both magnetically connected to the panel (12).

7. The truss floor deck production line according to any one of claims 2 to 6, characterized in that: The offline station (22) is provided with a first manipulator (221) and a second manipulator (222); one side of the offline station (22) is provided with a first track (223) and a second track (224) arranged side by side with the first assembly line (2); the first manipulator (221) is suitable for offline the truss floor deck of the first station (101) of the formwork platform (1) onto the first track (223); the second manipulator (222) is suitable for offline the truss floor deck of the second station (102) of the formwork platform (1) onto the second track (224).

8. The truss floor deck production line according to claim 7, characterized in that: At least two first translation trolleys (225) are provided on the first track (223), and at least two second translation trolleys (226) are provided on the second track (224), wherein the first translation trolley (225) is used to receive the truss floor decking plate that is offline from the first manipulator (221); The second translation trolley (226) is used to receive the truss floor decking plate that is offline from the second manipulator (222); the first translation trolley (225) and the second translation trolley (226) move towards each other.

9. The truss floor deck production line according to claim 8, characterized in that: The reinforcement arrangement station (31) is provided with a third manipulator (311) and a fourth manipulator (312); one side of the reinforcement arrangement station (31) is provided with a third track (313) and a fourth track (314) arranged side by side with the first assembly line (2); the third manipulator (311) is suitable for moving the truss on the third track (313) and arranging it at the first station (101) of the mold platform (1); the fourth manipulator (312) is suitable for moving the truss on the fourth track (314) and arranging it at the second station (102) of the mold platform (1).

10. The truss floor deck production line according to claim 9, characterized in that: At least two third translation trolleys (315) are provided on the third track (313), and at least two fourth translation trolleys (316) are provided on the fourth track (314). The third translation trolley (315) is used to transport the truss to a position corresponding to the third manipulator (311), and the fourth translation trolley (316) is used to transport the truss to a position corresponding to the fourth manipulator (312); the third translation trolley (315) and the fourth translation trolley (316) move towards each other.

11. The truss floor deck production line according to claim 10, characterized in that: The material distribution station (29) is provided with a material distribution machine (291), and the material distribution machine (291) is provided with two discharge ports, and the two discharge ports are respectively arranged corresponding to the first station (101) and the second station (102).

12. The truss floor deck production line according to claim 11, characterized in that: The first assembly line (2) is also provided with a demoulding station (23), a cleaning station (24), an oil spraying station (25), a marking station (26), a mesh cloth station (27) for arranging a mesh cloth on the mold platform (1), and a mold laying station (28) for arranging the side mold assembly on the mold platform (1) in sequence between the lower line station (22) and the material laying station (29); The mold removal station (23) is used to remove at least part of the structure of the side mold assembly; The cleaning station (24) is provided with a cleaning machine (241), and the cleaning machine (241) is provided with two cleaning modules, and the two cleaning modules are respectively arranged corresponding to the first station (101) and the second station (102); The oil spraying station (25) is provided with an oil spraying machine (251), and the oil spraying machine (251) is suitable for performing oil spraying operations in the area where the mold platform (1) is located; The marking station (26) is provided with a marking machine (261), and the marking machine (261) is suitable for performing marking operations in the area where the mold platform (1) is located.

13. The truss floor deck production line according to claim 12, characterized in that: Four of the second assembly lines (4) are arranged side by side, and the four second assembly lines (4) are each provided with the maintenance station (41).

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