Material distribution equipment for bridge deck pavement

The material distribution equipment addresses the inefficiency of frequent manual filling by using a carrier and fixing mechanism to move the cement mixer truck's discharge pipe, improving the efficiency of bridge deck paving.

CN222182990UActive Publication Date: 2024-12-17CHINA RAILWAY NO 9 BUREAU GRP NO 1 CONSTR CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420876185.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-17
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

Existing bridge deck paving systems require frequent manual filling of materials into the hopper, which is inconvenient and affects paving efficiency.

Method used

A material distribution equipment with a carrier and fixing mechanism that allows the discharge pipe of a cement mixer truck to be clamped and moved within a support frame, combined with a walking mechanism to distribute materials continuously.

Benefits of technology

Enhances convenience and efficiency by eliminating the need for frequent manual filling and ensuring continuous material distribution on the bridge deck.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222182990U_ABST
    Figure CN222182990U_ABST
Patent Text Reader

Abstract

Distributing equipment for bridge deck pavement belongs to the technical field of bridge deck pavement and comprises two movable bases, hydraulic telescopic columns are fixedly mounted on the upper surfaces of the movable bases, a supporting frame is fixedly mounted between the upper surfaces of the two hydraulic telescopic columns, and a carrier vehicle is slidably mounted in the supporting frame; a fixing mechanism used for clamping a discharging pipe of the cement mixer is arranged in the carrying vehicle, a walking mechanism is arranged between the carrying vehicle and the supporting frame, two guide rails are fixedly installed on the upper surface of the supporting frame, the carrying vehicle comprises a bottom plate, a through opening is formed in the center of the upper surface of the bottom plate in a penetrating mode, and side plates are symmetrically and fixedly installed on the upper surface of the bottom plate; according to the utility model, the blanking pipe of the cement mixer can be clamped by utilizing the fixing mechanism, so that the blanking pipe can move and distribute materials in the support frame along with a carrying vehicle, and therefore, materials are prevented from being frequently injected into the material distribution equipment, the use is more convenient, the material distribution efficiency is improved, and the labor intensity of workers is reduced. And the bridge deck pavement efficiency is higher.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of bridge deck paving, and in particular relates to a material distribution device for bridge deck paving. Background Art

[0002] Bridge deck paving refers to a protective layer laid on the bridge deck with materials such as asphalt concrete, cement concrete, and high molecular polymers in order to protect the bridge deck and distribute the concentrated load of the wheels. It is laid on the bridge deck leveling layer, and laying equipment is generally used during the laying.

[0003] After searching, the Chinese authorized patent in the relevant field, the patent publication number is: CN220685814U, the patent name is: A laying device for steel box girder bridge deck paving, its structure specifically includes a traveling mechanism, an electric telescopic rod is fixedly installed on the surface of the traveling mechanism, a mounting block is fixedly installed on the top surface of the telescopic end of the electric telescopic rod, a track assembly is fixedly installed between the opposite surfaces of the two mounting blocks, a transverse movement mechanism is rollingly arranged on the surface of the track assembly, a loading hopper is fixedly installed on the surface of the transverse movement mechanism, a telescopic assembly is fixedly installed on the left side of the loading hopper, a protective box is fixedly installed on the bottom surface of the telescopic end of the telescopic assembly, and a pressure roller is rotatably installed inside the protective box. The utility model cooperates with the electric telescopic rod and the telescopic assembly so that the pressure roller can follow and roll the material discharged from the loading hopper, adapting to the paving requirements of different materials of the steel box girder bridge, and according to the deck width of the steel box girder bridge, a suitable number of track assemblies can be selected for splicing to ensure that the horizontal paving can be completed in one time.

[0004] In actual use of the above-mentioned prior art, since the area of ​​the bridge deck to be paved is large and the material storage in the loading hopper has certain limitations, it is necessary to frequently fill the loading hopper with material during the paving process, which is very inconvenient to use and affects the efficiency of bridge deck paving. Therefore, a special bridge deck paving material distribution equipment is provided for use in conjunction with a cement mixer truck. Utility Model Content

[0005] In view of the problem that a material distribution device for bridge deck paving of a steel box girder bridge in the prior art needs to frequently fill the material into the hopper during the material distribution process, which is inconvenient to use and affects the paving efficiency, the utility model provides a material distribution equipment for bridge deck paving, by sliding a carrier with a walking mechanism in a support frame, and setting a fixing mechanism in the vehicle, in actual use, the unloading pipe of the cement mixer truck can be clamped by the fixing mechanism, so that it can move with the carrier in the support frame to distribute the material, thereby avoiding frequent filling of the material distribution equipment, making it more convenient to use and achieving higher bridge deck paving efficiency, and effectively solving the problem that a material distribution device for bridge deck paving of a steel box girder bridge in the prior art needs to frequently fill the material into the hopper during the material distribution process, which is inconvenient to use and affects the paving efficiency. The specific technical scheme is as follows:

[0006] A material placing equipment for bridge deck paving comprises two mobile bases, the upper surfaces of the mobile bases are fixedly mounted with hydraulic telescopic columns, a support frame is fixedly mounted between the upper surfaces of the two hydraulic telescopic columns, a carrier is slidably mounted inside the support frame, a fixing mechanism for clamping a discharge pipe of a cement mixer truck is arranged inside the carrier, and a walking mechanism is arranged between the carrier and the support frame.

[0007] In the above technical solution, two guide rails are fixedly installed on the upper surface of the support frame, and the carrier includes a base plate, a through opening is opened at the center of the upper surface of the base plate, and side plates are symmetrically fixedly installed on the upper surface of the base plate, and V-shaped track wheels are rotatably installed on the outer surfaces of the side plates, and the V-shaped track wheels are rollingly set on the corresponding guide rails.

[0008] In the above technical solution, the fixing mechanism includes a fixing plate and a limiting plate, the fixing plate is fixedly installed between the two side plates, the limiting plate is in a "J" shape, and a long rod bolt is installed between the limiting plate and the fixing plate.

[0009] In the above technical solution, a combing plate is symmetrically fixedly installed on the lower surface of the bottom plate, a triangular material guide plate and a plurality of combing teeth are fixedly installed on the middle and both sides of the lower surface of the combing plate, and a material passing gap is reserved between two adjacent combing teeth.

[0010] In the above technical solution, the outer surfaces of the triangular guide plate and the combing teeth are coated with an anti-stick coating.

[0011] In the above technical solution, a fixing frame is fixedly installed on the outer surface of the combing plate, and a flattening roller is rotatably installed in the fixing frame.

[0012] In the above technical solution, the walking mechanism includes a walking motor, a gear and a rack plate. The walking motor is fixedly mounted on the lower surface of the base plate, the gear is sleeved on the outer surface of the output shaft of the walking motor, and the gear is meshed and connected with the rack plate, and the rack plate is fixedly mounted on the lower surface of the support frame.

[0013] Compared with the prior art, the bridge deck paving material placing equipment of the utility model has the following beneficial effects:

[0014] The utility model has a carrier with a traveling mechanism slidably arranged in a supporting frame, and a fixing mechanism is arranged in the carrier. In actual use, the discharge pipe of the cement mixer truck can be clamped by the fixing mechanism, so that the discharge pipe can be moved in the supporting frame with the carrier, thereby avoiding frequent filling of materials into the material distributing equipment, being more convenient to use and having higher bridge deck paving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the sliding vehicle structure of the utility model.

[0017] Figure 3 This is a schematic diagram of the structure of the carding plate of the utility model.

[0018] Figure 4 It is a schematic diagram of the structure of the utility model when viewed from above.

[0019] Figure 5 for Figure 4 Enlarged view of the local structure at point a.

[0020] Figure 1-5 Among them: 1. Mobile base; 11. Orienting rod; 2. Hydraulic telescopic column; 3. Support frame; 31. Guide rail; 4. Carriage; 41. Bottom plate; 411. Through port; 42. Side plate; 421. V-shaped track wheel; 43. Fixed plate; 44. Limit plate; 5. Combing plate; 51. Triangular guide plate; 52. Combing teeth; 53. Fixed frame; 54. Flattening roller; 6. Traveling mechanism; 61. Traveling motor; 62. Gear; 63. Rack plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0023] A material placing equipment for bridge deck paving, comprising two mobile bases 1, a hydraulic telescopic column 2 is fixedly installed on the upper surface of the mobile base 1, a support frame 3 is fixedly installed between the upper surfaces of the two hydraulic telescopic columns 2, a carrier 4 is slidably installed in the support frame 3, a fixing mechanism for clamping a discharge pipe of a cement mixer truck is arranged in the carrier 4, a walking mechanism 6 is arranged between the carrier 4 and the support frame 3, in order to ensure the stability of the support frame 3 when the hydraulic telescopic column 2 drives the support frame 3 to move up and down, two directional rods 11 are fixedly installed on the upper surface of the mobile base 1, and the directional rods 11 are slidably connected to the support frame 3, so as to ensure the stability of the support frame 3 when it moves up and down;

[0024] The walking mechanism 6 is used to drive the carrier 4 to move left and right in the support frame 3, thereby driving the cement mixer truck discharge pipe clamped in the fixing mechanism to move and lay materials. When laying materials, the carrier 4 moves from the left to the right as one laying formation. After one laying formation is completed, two operators synchronously move the base 1 to adjust the position of the support frame 3 to change the laying area;

[0025] It should be noted that if Figure 1 As shown, two guide rails 31 are fixedly mounted on the upper surface of the support frame 3. Figure 2 As shown, the vehicle 4 includes a bottom plate 41, a through hole 411 is opened at the center of the upper surface of the bottom plate 41, and the through hole 411 is used to install the discharge pipe of the cement mixer truck, and the upper surface of the bottom plate 41 is symmetrically fixed with side plates 42, and the outer surfaces of the side plates 42 are rotatably installed with V-shaped track wheels 421, and the V-shaped track wheels 421 are rollingly set on the corresponding guide rails 31. Through the arrangement of the V-shaped track wheels 421 and the bottom plate 41, the vehicle 4 can be stably slidably set as a whole in the support frame 3;

[0026] like Figure 2 As shown, the fixing mechanism includes a fixing plate 43 and a limiting plate 44. The fixing plate 43 is fixedly installed between the two side plates 42. The limiting plate 44 is in a "J" shape, and a long rod bolt is installed between the limiting plate 44 and the fixing plate 43. When using the fixing mechanism, first place the discharge pipe of the cement mixer truck between the fixing plate 43 and the limiting plate 44, and then use the long rod bolt to tighten the fixing plate 43 and the limiting plate 44, so that the discharge pipe of the cement mixer truck can be fixed in the carrier 4. When installing the discharge pipe of the cement mixer truck, it should be noted that the discharge end of the discharge pipe of the cement mixer truck needs to be passed through the through port 411 to ensure that the cement slurry can be laid on the bridge deck.

[0027] In addition, during the laying process, in order to facilitate the relatively uniform distribution of the materials dropped from the discharge pipe of the cement mixer on the bridge deck, combined with Figure 2 and Figure 3 As shown, a combing plate 5 is symmetrically fixedly installed on the lower surface of the base plate 41, and a triangular material guide plate 51 and a plurality of combing teeth 52 are respectively fixedly installed on the middle and both sides of the lower surface of the combing plate 5. A material passing gap is reserved between two adjacent combing teeth 52. The triangular material guide plate 51 can be used to guide the dropped pulp to both sides, and the plurality of combing teeth 52 can be used to comb the pulp to make the cloth relatively uniform.

[0028] In the process of combing the pulp, in order to prevent the pulp from adhering to the outer surface of the combing teeth 52 and causing blockage in the material passing gap, it is necessary to apply an anti-stick coating on the outer surface of the triangular material guide plate 51 and the combing teeth 52.

[0029] In addition, in order to further compact the scattered slurry and make it more compact with the bridge deck, such as Figure 2 As shown, a fixing frame 53 is fixedly installed on the outer surface of the combing plate 5, and a flattening roller 54 is rotatably installed in the fixing frame 53. The carrier 4 can drive the flattening roller 54 to move during the movement. When the hydraulic telescopic column 2 drives the support frame 3 and the carrier 4 to move downward, it can drive the flattening roller 54 to move downward, thereby compacting the pulp combed and scattered along the way.

[0030] Specifically, the walking mechanism 6 includes a walking motor 61, a gear 62 and a rack plate 63. The walking motor 61 is fixedly mounted on the lower surface of the base plate 41. The gear 62 is sleeved on the outer surface of the output shaft of the walking motor 61, and the gear 62 is meshed and connected with the rack plate 63. The rack plate 63 is fixedly mounted on the lower surface of the support frame 3. After the walking motor 61 is powered on, the gear 62 and the rack plate 63 can be used to drive the carrier 4 to move to the left or right in the support frame 3, thereby achieving the purpose of driving the unloading pipe of the cement mixer truck to move for laying materials.

[0031] When in use, first move the entire equipment to the bridge deck paving, then install the cement mixer truck discharge pipe in the carrier 4 through the fixing mechanism, and then start the travel motor 61 to drive the carrier 4 to move from left to right. During the movement, the cement mixer truck discharge pipe maintains a continuous discharge state, and the dropped slurry is preliminarily combed by the moving combing teeth 52, and then compacted by the flattening rollers 54 to fit the bridge deck, thereby realizing the preliminary distribution of the bridge deck. When the distribution area is changed, the cement mixer truck moves accordingly to maintain the corresponding discharge distance.

Claims

1. A material placing device for bridge deck paving, comprising two mobile bases (1), a hydraulic telescopic column (2) being fixedly mounted on the upper surface of the mobile base (1), and a support frame (3) being fixedly mounted between the upper surfaces of the two hydraulic telescopic columns (2), characterized in that: A trolley (4) is slidably mounted in the support frame (3), a fixing mechanism for clamping a discharge pipe of a cement mixer truck is arranged in the trolley (4), and a walking mechanism (6) is arranged between the trolley (4) and the support frame (3).

2. The bridge deck paving material placing equipment according to claim 1, characterized in that: Two guide rails (31) are fixedly mounted on the upper surface of the support frame (3); the carrier (4) comprises a bottom plate (41); a through opening (411) is provided at the center of the upper surface of the bottom plate (41); side plates (42) are symmetrically fixedly mounted on the upper surface of the bottom plate (41); V-shaped track wheels (421) are rotatably mounted on the outer surfaces of the side plates (42); and the V-shaped track wheels (421) are rollingly arranged on the corresponding guide rails (31).

3. The bridge deck paving material placing equipment according to claim 2, characterized in that: The fixing mechanism comprises a fixing plate (43) and a limiting plate (44); the fixing plate (43) is fixedly installed between the two side plates (42); the limiting plate (44) is in a "J" shape; and a long-rod bolt is installed between the limiting plate (44) and the fixing plate (43).

4. The bridge deck paving material placing equipment according to claim 2, characterized in that: A combing plate (5) is symmetrically fixedly mounted on the lower surface of the bottom plate (41), a triangular material guide plate (51) and a plurality of combing teeth (52) are respectively fixedly mounted on the middle and both sides of the lower surface of the combing plate (5), and a material passing gap is reserved between two adjacent combing teeth (52).

5. The bridge deck paving material placing equipment according to claim 4, characterized in that: The outer surfaces of the triangular material guide plate (51) and the combing teeth (52) are both coated with an anti-stick coating.

6. A bridge deck paving material placing equipment according to claim 4 or 5, characterized in that: A fixing frame (53) is fixedly mounted on the outer surface of the combing plate (5), and a flattening roller (54) is rotatably mounted inside the fixing frame (53).

7. The bridge deck paving material placing equipment according to claim 6, characterized in that: The walking mechanism (6) comprises a walking motor (61), a gear (62) and a rack plate (63); the walking motor (61) is fixedly mounted on the lower surface of the base plate (41); the gear (62) is sleeved on the outer surface of the output shaft of the walking motor (61); the gear (62) is meshedly connected with the rack plate (63); and the rack plate (63) is fixedly mounted on the lower surface of the support frame (3).