Flat single-shaft support capable of being installed under sloping field condition
By introducing a combination of spherical bearings and universal joints into the flat single-axis tracking bracket, combined with the optimized design of the adjustment seat and fastening plate, the installation problems on complex slopes are solved, and the continuous installation and multi-angle adaptation of the bracket are achieved, reducing the Construction costs and installation complexity.
Patent Information
- Application Number
- CN202420648188.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The existing flat single-axis tracking brackets are difficult to achieve continuous installation under undulating terrain conditions, resulting in large design and construction workloads and difficult to adapt to complex mountain slopes.
A flat single-axis bracket including vertical beams, spherical bearings, universal joints and driving mechanisms is designed. Through the cooperation of spherical bearings and universal joints, the main shaft is allowed to be inclined in multiple angles, and the connecting shaft rolls on the ball plate, supplemented by The optimized structure of the adjustment seat and fastening plate realizes the continuous installation of the bracket on complex slopes.
The bracket can achieve continuous installation on continuously undulating slopes, reduce construction costs, improve land utilization of power plants, is suitable for slopes of different inclinations, and simplify the installation process.
Smart Images

Figure CN222192228U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of solar photovoltaic panels, in particular to the field of flat single-axis brackets, and specifically refers to a flat single-axis bracket that can be installed under slope conditions. Background Art
[0002] With the rapid development of society, the excessive use of resources has caused serious pollution to the environment. The international community has attached increasing importance to energy conservation and emission reduction, calling for the use of green energy to replace traditional energy to reduce pollution to the environment. In recent years, the use of solar energy has made significant progress. Solar photovoltaic panels are currently the most common devices for converting solar energy. As a clean and environmentally friendly green energy product, solar photovoltaic panels are increasingly used in various fields of production and life. Solar photovoltaic panels are connected to grid-connected photovoltaic power generation systems or independent photovoltaic power generation systems. When the flat single-axis bracket is tracking the sun normally, a driving device is required to drive the photovoltaic components to rotate from east to west with the north-south axis as the axis to obtain higher sunlight irradiation and increase power generation.
[0003] The photovoltaic tracking brackets currently on the market are limited by the adverse effects of undulating terrain on installation and are mostly used in relatively flat terrain. When the terrain is basically flat or a large area of sloping terrain, the axis of rotation of the tracking bracket is basically parallel to the ground. However, when encountering relatively dense undulating mountains, it is difficult for a long single set of tracking brackets to be installed continuously along the slope.
[0004] For a mountain photovoltaic project, the size of the mountain slope is often more complicated, not a single slope. The existing flat single-axis tracking bracket needs to be designed one by one according to the different slopes of the mountain to meet the on-site installation requirements. The design workload and on-site installation workload are both very large. Utility Model Content
[0005] The utility model aims at the deficiencies of the prior art and provides a flat single-axis bracket which can be installed on a slope and can realize continuous installation on a continuously undulating slope.
[0006] The utility model is realized through the following technical scheme, and provides a flat single-axis bracket that can be installed under slope conditions, including a plurality of vertical beams and a spherical bearing installed on the vertical beams, wherein a connecting shaft extending left and right is installed on the spherical bearing, one end of the connecting shaft is connected to a universal joint, the universal joint is connected to a main shaft, the right end of the main shaft is connected to the universal joint, and the left end of the main shaft 2 is connected to the connecting shaft on the spherical bearing, a mounting frame is installed on the main shaft, a photovoltaic panel is installed on the mounting frame, the photovoltaic panel is installed between two vertical beams, a driving mechanism is installed on the vertical beam at the end, an auxiliary shaft is installed on the driving mechanism, and the auxiliary shaft is fixedly connected to the main shaft; the spherical bearing comprises a lower outer cover installed on the vertical beam, an upper outer cover is installed on the upper end of the lower outer cover, the lower outer cover and the upper outer cover are matched to form a spherical outer cover, a ball plate is installed in the spherical outer cover, the ball plate is rotatably connected to the spherical outer cover, a through groove for the connecting shaft to pass through is opened on the ball plate, and the outer wall of the connecting shaft fits with the inner wall of the through groove.
[0007] The utility model fixes the device on a slope by arranging a vertical beam, the main shaft is used to drive the photovoltaic panel to rotate, the spherical bearing and the universal joint are used together, the extension directions of two adjacent main shafts can be inconsistent, the universal joints are installed at both ends of the spherical bearing, the device can be used continuously on an undulating slope of a high ground, the inclination angle between the two adjacent main shafts can be increased, the connecting shaft is fixed to the ball plate, the ball plate rolls in the outer cover, thereby driving the connecting shaft to rotate in multiple directions.
[0008] As an optimization, the ball plate includes a left ball plate and a right ball plate, a through groove is formed between the left ball plate and the right ball plate, and the left ball plate and the right ball plate are both installed with a fastening plate, the two fastening plates are connected by bolts, and the connecting shaft is located between the two fastening plates. The setting of this optimization scheme is convenient for fixing the connecting shaft on the ball plate, and tightening the bolts can make the two fastening plates clamp the connecting shaft.
[0009] As an optimization, the connecting shaft and the main shaft are both equipped with a connecting handle at one end close to the universal joint, the connecting handle is fixedly connected with a connecting rod, and the universal joint is installed on the connecting rod. The setting of this optimization scheme facilitates the connection of a circular universal joint and a rectangular main shaft.
[0010] As an optimization, the lower end of the driving mechanism is connected to an adjustment seat, which is provided with a plurality of transverse long holes, and the vertical beam at the end is provided with a plurality of vertical long holes, and the adjustment seat is adjustably mounted on the vertical beam by bolts passing through the transverse long holes and the vertical long holes. The setting of this optimization scheme can adjust the inclination of the adjustment seat according to the inclination of the slope, so that the driving mechanism can form a complete system adapted to the slope with the spherical bearing and the universal joint.
[0011] As an optimization, the mounting frame includes a U-shaped plate and an extension plate, the extension plate is fixedly connected to the left and right ends of the upper end surface of the U-shaped plate, the U-shaped plate is fixedly connected to the main shaft, a single photovoltaic panel is fixedly connected to the extension plate, and a single photovoltaic panel is installed between the two mounting frames. The setting of this optimization scheme facilitates the mounting frame to be fixedly connected to the main shaft, and at the same time facilitates the installation of the photovoltaic panel on the mounting frame, which is convenient for assembly.
[0012] As an optimization, the vertical beam extends in the up-down direction, and the lower end of the vertical beam is tapered. The arrangement of this optimization scheme facilitates the fixing of the vertical beam on the slope.
[0013] As an optimization, the connecting handle includes two horizontal plates and a vertical plate, the two horizontal plates are fixedly connected by the vertical plate, the vertical plate is fixedly connected to the connecting rod, the main shaft is located between the two horizontal plates, and the horizontal plate is fixedly connected to the main shaft. The setting of this optimization scheme facilitates the connection of the connecting handle to the main shaft, the two vertical plates are respectively fitted with the upper and lower end surfaces of the main shaft, and the two are fixedly connected by bolts, which is convenient for operation.
[0014] The beneficial effects of the utility model are as follows: the utility model can be installed on a continuously undulating slope, a plurality of flat single-axis supports can be continuously connected and used, the spherical bearing and the universal joint cooperate to increase the inclination angle of the main shaft and widen the inclination range, the spherical bearing can drive the connecting shaft to incline at multiple angles, so that one set of equipment can cross valleys and ridges, reducing construction costs, and the installation is simple, which can effectively improve the land utilization rate of the power station, and the utility model can not only tilt up and down but also tilt left and right, and can be applied to slopes with different inclinations. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the connection between the spherical bearing and the universal joint;
[0017] Figure 3 This is a schematic diagram of the drive mechanism installation;
[0018] Figure 4 It is a schematic diagram of the spherical bearing structure;
[0019] Figure 5 This is a schematic diagram of the installation of the ball board;
[0020] Figure 6 It is the layout diagram of the long holes on the adjustment seat and the end vertical beam;
[0021] As shown in the figure:
[0022] 1. Vertical beam, 2. Main shaft, 3. Mounting frame, 4. Photovoltaic panel, 5. Mounting seat, 6. Spherical bearing, 61. Upper outer cover, 62. Lower outer cover, 63. Left ball plate, 64. Right ball plate, 65. Fastening plate, 7. Connecting shaft, 8. Connecting handle, 9. Connecting rod, 10. Universal joint, 11. Base, 12. Driving mechanism, 13. Auxiliary shaft, 14. Adjustment seat. DETAILED DESCRIPTION
[0023] In order to clearly illustrate the technical features of this solution, this solution is described below through a specific implementation method.
[0024] like Figures 1 to 6 The utility model is a flat single-axis bracket that can be installed under slope conditions, including a plurality of vertical beams 1 and spherical bearings 6 installed on the vertical beams, the vertical beams extend in the up-down direction, the lower ends of the vertical beams are tapered, the vertical beams are fixed to the slope, the front and rear end surfaces of the upper ends of the vertical beams are provided with bolt holes in the front-to-back direction, the top of the vertical beams is installed with a mounting seat 5, the mounting seat is U-shaped, the mounting seat 5 includes a front plate, a rear plate, and an upper plate, the upper end of the front plate is fixed to the upper plate, the rear end of the upper plate is fixed to the rear plate The upper end is fixed, and bolt holes are provided on the front plate, the rear plate and the upper plate. The bolt holes on the front plate and the rear plate are coaxial with the bolt holes on the vertical beam. The vertical beam 1 is fixed to the mounting seat 5 by bolts. A base 11 is installed at the bottom end of the spherical bearing 6. The base 11 is fixed to the spherical bearing. The base 11 extends in the up and down directions. The base 11 is U-shaped. Bolt holes extending up and down are provided on the base 11. The bolt holes on the base 11 are coaxially arranged with the bolt holes on the upper plate. The base 11 is fixed to the mounting seat 5 by bolts.
[0025] The spherical bearing 6 includes a lower outer cover 62 installed on the vertical beam 1, the base 11 is fixedly connected to the bottom end of the lower outer cover 62, the lower outer cover 62 is hemispherical, and the top end of the lower outer cover 62 is fixedly connected with a lower connecting ear extending outward, and an upper outer cover 63 is installed on the upper end of the lower outer cover. The lower outer cover 63 is hemispherical, and the lower end of the lower outer cover 63 is fixedly connected with an upper connecting ear extending outward, the upper end surface of the lower connecting ear is fitted with the lower end surface of the upper connecting ear, and the upper connecting ear is fixedly connected to the lower connecting ear by bolts, and the lower outer cover 62 and the upper outer cover 63 are arranged in cooperation to form a spherical outer cover.
[0026] A connecting shaft 7 extending left and right is installed on the spherical bearing. The connecting shaft 7 is rectangular. A ball plate is installed in the spherical outer cover. The ball plate is spherical. A through groove for the connecting shaft 7 to pass through is opened on the ball plate. The through groove extends in the left and right directions. The connecting shaft extends from the left side of the spherical bearing through the through groove to the right side of the spherical bearing. The outer wall of the connecting shaft 7 fits with the inner wall of the through groove. The ball plate is rotatably connected to the spherical outer cover. The ball plate includes a left ball plate 63 and a right ball plate 64. The left ball plate 63 and the right ball plate 64 are hemispherical. A left groove is opened on the left ball plate 63, and a right groove is opened on the right ball plate 64. There is a gap between the left ball plate 63 and the right ball plate 64, and a through groove is formed between the left ball plate 63 and the right ball plate 64.
[0027] The left ball plate 63 and the right ball plate 64 are both installed with fastening plates 65. Fastening plates 65 are installed on the left and right end surfaces of the left ball plate 63 and the right ball plate 64. The fastening plates 65 extend in the up and down directions. Bolt holes are opened on the fastening plates. The fastening plates on the left ball plate 63 and the right ball plate 64 on the same side are arranged opposite to each other. The connecting shaft is located between the two fastening plates 65. The fastening plates are close to the outer wall of the connecting shaft 4, and the two fastening plates are connected by bolts.
[0028] One end of the connecting shaft 7 is connected to a universal joint 10, which is a prior art. The universal joint can solve the problem of transmission angle deviation. The universal joint 10 allows the angle between the two connected shafts to vary within a certain range. The universal joint 10 extends in the left and right directions. The universal joint 10 is connected to a main shaft 2. The main shaft 2 is rectangular and extends in the left and right directions. The right end of the main shaft 2 is connected to the universal joint 10, and the left end of the main shaft 2 is connected to the connecting shaft 7 on the spherical bearing. The right end of the connecting shaft 7 is fixedly connected to the main shaft 2. A mounting frame 3 is installed on the main shaft, and the mounting frame is fixedly connected to the main shaft. The mounting frame is perpendicular to the main shaft. The photovoltaic panel is installed on the mounting frame 3, and the photovoltaic panel is installed between the two vertical beams 1.
[0029] like Figure 3 As shown, the mounting frame 3 includes a U-shaped plate and an extension plate, the U-shaped plate extends in the up and down directions, the upper end of the U-shaped plate is open, the extension plate is fixed to the left and right ends of the upper end surface of the U-shaped plate, the extension plate extends in the horizontal direction, the U-shaped plate is fixed to the main shaft, bolt holes are provided on the lower end surface of the U-shaped plate, the lower end of the U-shaped plate is fixed to the main shaft by bolts, bolt holes are provided on the extension plate, a single photovoltaic panel is fixed to the extension plate by bolts, two different photovoltaic panels are fixed to the left and right ends of a mounting frame, and a single photovoltaic panel is installed between two mounting frames 3.
[0030] like Figure 2As shown, a connecting handle 8 is installed at one end of the connecting shaft 7 and the main shaft 2 near the universal joint 10. The left end of the connecting shaft 7 is fixedly connected to the connecting handle 8, and the right end of the main shaft 2 is fixedly connected to the connecting handle 8. A connecting rod 9 is fixedly connected to the connecting handle, and the connecting rod 9 extends in the left and right directions. The universal joint is installed on the connecting rod 9, and the connecting rod 9 is fixed to the universal joint. The connecting handle includes two horizontal plates and a vertical plate. The horizontal plates extend in the horizontal direction, and the vertical plates extend in the vertical direction. The two horizontal plates are fixedly connected through the vertical plates, and the vertical plates are fixedly connected to the connecting rod. The connecting handle on the left is open to the left, and the connecting handle on the right is open to the right. The main shaft is located between the two horizontal plates of the connecting handle 8 on the left, and the connecting shaft is located between the two horizontal plates of the connecting handle 8 on the right. Bolt holes are provided on the horizontal plates. The main shaft is fixedly connected to the horizontal plate of the connecting handle 8 on the left by bolts, and the connecting shaft is fixedly connected to the horizontal plate of the connecting handle 8 on the right by bolts.
[0031] A driving mechanism 12 is installed on the vertical beam 1 at the end, that is, the driving mechanism 12 is fixedly connected to the vertical beam at the rightmost end. The driving mechanism 12 is a prior art. An auxiliary shaft 13 is installed on the driving mechanism. The auxiliary shaft 13 is fixedly connected to the output ring of the driving mechanism. The auxiliary shaft 13 extends in the left and right directions. The auxiliary shaft is fixedly connected to the main shaft 2. Bolt holes are opened on the upper and lower end surfaces of the left end of the auxiliary shaft 13. The left end of the auxiliary shaft 13 is fixedly connected to the main shaft 2 by bolts. The lower end of the driving mechanism is connected to an adjustment seat 14. The adjustment seat 14 includes two adjustment side plates and a top plate. The top plate extends in the horizontal direction, and the adjustment side plates extend in the vertical direction. The driving mechanism 12 The lower end is fixedly connected to the top plate, and a plurality of transverse long holes are provided on the adjusting seat 14, and the transverse long holes are provided on the adjusting side plate. Each adjusting side plate has four transverse long holes, and the four transverse long holes are arranged in a rectangular shape. The transverse long holes extend in the left-right direction and penetrate the adjusting side plate in the front-back direction. A plurality of vertical long holes are provided on the vertical beam at the end, and the vertical long holes extend in the up-down direction and penetrate the vertical beam in the front-back direction. The center position of the transverse long hole is coaxial with the center position of the vertical long hole. The adjusting seat can be adjustably installed on the vertical beam by bolts passing through the transverse long holes and the vertical long holes. According to the different positions of the transverse long holes and the vertical long holes through which the bolts pass, the adjusting seat can be tilted and fixed on the vertical beam.
[0032] During use of this embodiment, the vertical beam equipped with the driving mechanism 12 is installed on the flat part of the slope, so that the first vertical beam is perpendicular to the slope, the inclination of the adjustment seat 14 is adjusted according to the inclination of the slope, the main shaft is fixed to the driving mechanism, and the other vertical beams 1 are fixed to the undulating parts of the slope. The spherical bearing 6 is fixed to the vertical beam 1, the connecting shaft 7 is inserted into the groove, and the bolts on the fastening plate 65 are tightened to fix the connecting shaft on the spherical bearing 6, and the connecting shaft is fixed to the main shaft. The universal joint 10 is installed on the connecting shaft 7, and according to the inclination of the slope, the connecting shaft is rotated, and the universal joint is adjusted to tilt it at a certain angle, so that the end of the next main shaft is fixed to the universal joint 10, thereby completing the installation.
[0033] Of course, the above description is not limited to the above examples. The technical features not described in the present invention can be achieved by or by adopting the existing technology, which will not be repeated here. The above embodiments and drawings are only used to illustrate the technical scheme of the present invention and are not limitations of the present invention. The present invention is described in detail with reference to the preferred implementation methods. Ordinary technicians in this field should understand that the changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention do not deviate from the purpose of the present invention and should also fall within the scope of protection of the claims of the present invention.
Claims
1. A flat single-axis bracket that can be installed on slope conditions. Features: The invention comprises a plurality of vertical beams (1) and spherical bearings (6) mounted on the vertical beams, a connecting shaft (7) extending leftward and rightward is mounted on the spherical bearings, one end of the connecting shaft is connected to a universal joint (10), the universal joint (10) is connected to a main shaft (2), the right end of the main shaft (2) is connected to the universal joint (10), the left end of the main shaft (2) is connected to the connecting shaft (7) on the spherical bearing (6), a mounting frame (3) is mounted on the main shaft, a photovoltaic panel is mounted on the mounting frame (3), the photovoltaic panel is mounted between two vertical beams (1), a driving mechanism (12) is mounted on the vertical beam (1) at the end, an auxiliary shaft (13) is mounted on the driving mechanism, and the auxiliary shaft is fixedly connected to the main shaft; The spherical bearing comprises a lower outer cover (62) mounted on a vertical beam (1), an upper outer cover (61) being mounted on the upper end of the lower outer cover, the lower outer cover (62) and the upper outer cover (61) being arranged in cooperation with each other to form a spherical outer cover, a ball plate being mounted inside the spherical outer cover, the ball plate being rotatably connected to the spherical outer cover, a through groove being provided on the ball plate for a connecting shaft (7) to pass through, and an outer wall of the connecting shaft (7) being in contact with an inner wall of the through groove.
2. A flat single-axis bracket that can be installed on a slope according to claim 1, Features: The ball plate comprises a left ball plate (63) and a right ball plate (64), a through groove is formed between the left ball plate (63) and the right ball plate (64), and the left ball plate (63) and the right ball plate (64) are both installed with a fastening plate (65), the two fastening plates are connected by bolts, and the connecting shaft is located between the two fastening plates (65).
3. A flat single-axis bracket that can be installed on a slope according to claim 1, Features: A connecting handle (8) is installed on one end of the connecting shaft (7) and the main shaft (2) close to the universal joint (10), a connecting rod (9) is fixedly connected to the connecting handle, and the universal joint is installed on the connecting rod (9).
4. A flat single-axis bracket that can be installed on a slope according to claim 1, Features: The lower end of the driving mechanism (12) is connected to an adjustment seat (14), which is provided with a plurality of transverse long holes, and a plurality of vertical long holes are provided on the vertical beam at the end. The adjustment seat is adjustably mounted on the vertical beam by bolts passing through the transverse long holes and the vertical long holes.
5. A flat single-axis bracket that can be installed on a slope according to claim 1, Features: The mounting frame comprises a U-shaped plate and an extension plate, the extension plate being fixedly connected to the left and right ends of the upper end surface of the U-shaped plate, the U-shaped plate being fixedly connected to the main shaft, a single photovoltaic panel being fixedly connected to the extension plate, and the single photovoltaic panel being mounted between two mounting frames (3).
6. A flat single-axis bracket that can be installed on a slope according to claim 1, Features: The vertical beam extends in the up-down direction, and the lower end of the vertical beam is tapered.
7. A flat single-axis bracket that can be installed on a slope according to claim 3, Features: The connecting handle comprises two horizontal plates and a vertical plate, the two horizontal plates are fixedly connected through the vertical plate, the vertical plate is fixedly connected to the connecting rod, the main shaft is located between the two horizontal plates, and the horizontal plate is fixedly connected to the main shaft.
