Filter cloth cleaning device of belt type vacuum filter
By designing the filter cloth cleaning device of the belt vacuum filter machine, and using the transmission device to drive the high-pressure spray gun for reciprocating movement, the problems of many manual operations and low efficiency in the high-pressure water flow flushing technology are solved, and the automatic cleaning of the filter cloth is realized and the cleaning efficiency is improved. and reduce costs and extend the service life of the filter cloth.
Patent Information
- Application Number
- CN202420014508.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-02
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-01-02
AI Technical Summary
In the existing belt vacuum filter filter cleaning process, the high-pressure water flow flushing technology has problems such as many manual operations, low cleaning efficiency, high cost and inability to achieve automation. Especially in the preparation and production of silicon-aluminum adhesive, the filter cloth is blocked and high water content. The problem.
Design a belt vacuum filter cloth cleaning device, and use the drive device to drive the high-pressure spray gun and the fixed device to reciprocate, realize the circulating cleaning of high-pressure water flow, completely replace manual operation, improve the degree of cleaning automation and efficiency, and reduce costs .
The automation and continuousization of high-pressure water cleaning of filter cloth is realized, which significantly improves the cleaning efficiency, reduces operational difficulty and cost, and extends the service life of filter cloth.
Smart Images

Figure CN222266399U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a filter cloth cleaning device for a belt type vacuum filter. Background Art
[0002] In industrial production, belt vacuum filters are often used to achieve solid-liquid separation, and filter cloth is an important component of belt vacuum filters. When belt vacuum filters are used for solid-liquid separation of silica-alumina colloid in the production process of silica-alumina colloid, as the use time of the filter cloth increases, colloidal substances such as sodium silicate and alumina will block the filter cloth pores, making it difficult for the filter to filtrate, and the filter cake has a large water content, affecting product quality.
[0003] At present, filter cloth cleaning technology is mostly used to solve the above problems. The filter cloth cleaning technology of belt vacuum filter mainly uses fan nozzle washing, high-pressure water flow washing, electric brush roller washing, ultrasonic cleaning, acid or alkali immersion cleaning, baffle jet cleaning, and other process methods.
[0004] The inventors of the present application discovered during the process of realizing the present utility model that the high-pressure water flow flushing technology in the prior art has the defects of much manual operation, low cleaning efficiency, high cost, and inability to realize automation. Summary of the invention
[0005] The purpose of the embodiment of the utility model is to provide a device that can be installed on the rear frame of a belt vacuum filter, and utilizes a driving device to drive a high-pressure spray gun and a fixing device to move back and forth through a transmission device, so as to achieve a cyclic cleaning effect of the filter cloth. The device solves the problem of many manual operations in the high-pressure water cleaning process of the filter cloth of the belt vacuum filter, improves the degree of cleaning automation, improves cleaning efficiency, and reduces cleaning costs.
[0006] In order to achieve the above-mentioned purpose, an embodiment of the utility model provides a belt vacuum filter cloth cleaning device, characterized in that the cleaning device includes: a high-pressure spray gun, installed on a fixing device, for spraying high-pressure water to the belt vacuum filter cloth; the fixing device, installed on a transmission device, for fixing the high-pressure spray gun; the transmission device, for moving the fixing device and the high-pressure spray gun; and a driving device, for driving the transmission device, so that the transmission device drives the fixing device and the high-pressure spray gun to move back and forth.
[0007] Optionally, the cleaning device further comprises: a limiter, which is movably mounted on the two side edges of the transmission device and has an adjustable position, and is used for when the fixing device touches the limiter, the limiter transmits the touch information to the driving device, so that the driving device drives the transmission device to drive the fixing device to move in the opposite direction, and the limiter (2) is also used for when the position of the limiter is adjusted, the moving range of the fixing device and the high-pressure spray gun changes accordingly.
[0008] Optionally, the transmission device includes: a transmission belt and a slide rail, wherein after the transmission belt is driven by the driving device, the transmission belt drives the fixing device and the high-pressure spray gun to move back and forth on the slide rail.
[0009] Optionally, the cleaning device further includes: a frequency converter connected to the driving device, for adjusting the frequency of the driving device, and thereby adjusting the moving speed of the fixing device and the high-pressure spray gun.
[0010] Optionally, the transmission device includes: a cylinder, which is connected to the driving device via an air port and is used to drive the fixing device to move back and forth, wherein the cylinder includes: a main cylinder, which has a piston connected to the fixing device to control the movement of the fixing device; and an auxiliary cylinder, which has two auxiliary cylinders and is arranged on both sides of the main cylinder. There are two air ports, and the auxiliary cylinder is connected to one air port respectively. The auxiliary cylinder has connecting ports with the main cylinder on both sides of the piston of the main cylinder, respectively, for supplying air to the main cylinder via opposite directions; wherein, when the driving device switches different air ports, the driving device switches and drives the auxiliary cylinder to supply air to the main cylinder via opposite directions, thereby changing the moving direction of the piston, so that the main cylinder drives the fixing device to move back and forth.
[0011] Optionally, the driving device includes: an air source, which enters the auxiliary cylinder through the air inlet, and further drives the piston in the main cylinder to move, so that the main cylinder drives the fixing device to move.
[0012] Optionally, the driving device also includes: a solenoid valve, which is used to receive the touch information transmitted by the limiter when the fixing device touches the limiters respectively installed on the two side edges of the cylinder, and then switch and control the air source to enter the auxiliary cylinder corresponding to the air inlet through another air inlet, so as to switch the movement direction of the piston in the main cylinder, and then drive the fixing device to move back and forth.
[0013] Optionally, the cleaning device further comprises: buffer pins, which are disposed on both sides of the cylinder and are used to buffer the impact of the fixing device on both sides of the cylinder.
[0014] Optionally, the cleaning device is located at the tail of the belt vacuum filter.
[0015] Optionally, the high-pressure spray gun is movably mounted on the fixing device and its position is adjustable. When the position of the high-pressure spray gun on the fixing device is adjusted, the distance between the high-pressure spray gun and the filter cloth of the belt vacuum filter changes accordingly.
[0016] Through the above technical scheme, the utility model can be installed on the rear frame of the belt vacuum filter, and the high-pressure spray gun can be fixed to perform horizontal reciprocating motion through the driving device, so as to achieve the effect of cyclic cleaning of the filter cloth. At the same time, the positions of the frequency converter, the fixing device, the limiter and the high-pressure spray gun can be adjusted according to the specific conditions of the filter cloth. The utility model can completely replace manual operation, realize the automation and continuity of high-pressure water cleaning of the filter cloth, and has low operation difficulty, can greatly reduce the cleaning cost, and prolong the service life of the filter cloth.
[0017] Other features and advantages of the embodiments of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the embodiments of the present utility model and constitute a part of the specification. Together with the following specific implementations, they are used to explain the embodiments of the present utility model, but do not constitute a limitation on the embodiments of the present utility model. In the accompanying drawings:
[0019] Figure 1 The utility model is a schematic diagram of an electric cleaning device for filter cloth of a belt vacuum filter disclosed in an embodiment of the utility model.
[0020] Figure 2 The utility model is a schematic diagram of a belt vacuum filter cloth start-up pneumatic cleaning device disclosed in an embodiment of the utility model.
[0021] Description of Reference Numerals
[0022] 1 support 2 limiter
[0023] 3 High pressure spray gun 4 Fixing device
[0024] 5 Transmission 6 Drive
[0025] 7 frequency converter 8 air source
[0026] 9 solenoid valve 10 relay
[0027] 11 power supply 12 cylinder
[0028] 13 air port 14 buffer pin DETAILED DESCRIPTION
[0029] The specific implementation of the embodiment of the utility model is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the embodiment of the utility model, and is not used to limit the embodiment of the utility model.
[0030] Figure 1 This is a schematic diagram of the electric cleaning device for the filter cloth of a belt type vacuum filter disclosed in the embodiment of the utility model, see Figure 1As shown, the electric cleaning device for the filter cloth of the belt vacuum filter includes: a high-pressure spray gun 3, mounted on a fixing device 4, for spraying high-pressure water to the filter cloth of the belt vacuum filter; the fixing device 4, mounted on a transmission device 5, for fixing the high-pressure spray gun 3; the transmission device 5, for moving the fixing device 4 and the high-pressure spray gun 3; and a driving device 6, for driving the transmission device 5, so that the transmission device 5 drives the fixing device 4 and the high-pressure spray gun 3 to move back and forth. Among them, the driving device 6 provided in the embodiment of the utility model is a driving motor, which is driven by a 220V power supply; the transmission device 5 may include but is not limited to: a driving belt and a slide rail; the fixing device 4 may be a fixing plate; and the high-pressure spray gun 3 may be a spray gun with a high-pressure module or an ordinary spray gun connected to a high-pressure cleaning machine. The embodiment of the utility model is preferably an ordinary spray gun connected to a high-pressure cleaning machine, retaining the original high-pressure cleaning machine to save costs.
[0031] Specifically, the high-pressure spray gun 3 is connected to a high-pressure cleaning machine, and then sprays the high-pressure water flow generated by the high-pressure cleaning machine to the filter cloth of the belt vacuum filter for cleaning operation. The drive motor drives the transmission belt, and then drives the fixed plate and the high-pressure spray gun 3 to reciprocate on the slide rail to realize the cyclic cleaning function.
[0032] In some embodiments, the fixing plate and the high-pressure spray gun 3 can be set to move in a reverse direction after moving a certain distance (such as the width of the filter cloth) on the slide rail, and a limit device can also be installed on the slide rail to achieve the above setting. Figure 1 As shown, in the embodiment of the utility model, the limiter 2 is preferably installed on the edge of the slide rail, and when the fixed plate touches the limiter 2, the limiter 2 transmits the touch information to the drive motor through the data transmission line, so that the drive motor drives the transmission belt to drive the fixed plate to move in the opposite direction on the slide rail. Wherein, there are preferably two limiters 2, which are respectively installed on the two side edges of the slide rail. When the fixed plate moves to the right until it touches the limiter 2 on the right edge of the slide rail, the limiter 2 transmits the touch information to the drive motor, and the drive motor drives the transmission belt to drive the fixed plate to move to the left on the slide rail until it touches the limiter 2 on the left edge of the slide rail, and the reciprocating movement is cyclical, so as to achieve the effect of automatic cycle cleaning of the filter cloth.
[0033] In some embodiments, the moving speed of the fixing plate and the high pressure spray gun 3 on the slide rail is adjustable, see Figure 1 As shown, in the embodiment of the utility model, the frequency converter 7 is preferably used to adjust the frequency of the drive motor, thereby adjusting the moving speed of the fixed plate and the high-pressure spray gun 3 on the slide rail, and the frequency converter 7 is connected to the drive motor.
[0034] Figure 2This is a schematic diagram of a belt type vacuum filter cloth start-up pneumatic cleaning device disclosed in the embodiment of the utility model, see Figure 2 As shown, the pneumatic cleaning device for filter cloth of the belt vacuum filter includes: a high-pressure spray gun 3, mounted on a fixing device 4, for spraying high-pressure water flow to the filter cloth of the belt vacuum filter; the fixing device 4, mounted on a transmission device 5, for fixing the high-pressure spray gun 3; the transmission device 5, for moving the fixing device 4 and the high-pressure spray gun 3; and a driving device 6, for driving the transmission device 5, so that the transmission device 5 drives the fixing device 4 and the high-pressure spray gun 3 to move back and forth. Among them, the fixing device 4 provided in the embodiment of the utility model can be optionally a magnetic base, and the transmission device 5 can be optionally a cylinder 12, and the cylinder 12 is preferably a magnetic coupling cylinder, and the magnetic coupling cylinder includes: a main cylinder 12.1, which has a piston, and the piston is preferably a magnetic piston, so that the magnetic piston is connected to the magnetic base through magnetism, thereby controlling the movement of the base; and two auxiliary cylinders 12.2 and 12.3, which are placed on the left and right sides of the main cylinder 12.1, as shown in FIG. Figure 2 As shown, there are two air inlets 13, and the auxiliary cylinders 12.2 and 12.3 are connected to one air inlet 13 respectively. The auxiliary cylinders 12.2 and 12.3 have connecting ports (not shown) with the main cylinder 12.1 on both sides of the piston of the main cylinder 12.1, respectively, for supplying air to the main cylinder 12.1 in opposite directions. Figure 2 As shown, the driving device 6 provided in the embodiment of the utility model includes: an air source 8, which enters the auxiliary cylinders 12.2 and 12.3 through the air inlet 13, and then drives the magnetic piston in the main cylinder 12.1 to move, so that the main cylinder 12.1 drives the magnetic base to move, wherein the utility model embodiment preferably the air source 8 is instrument air; a solenoid valve 9, which is used when the magnetic base touches the limiter 2 respectively installed on the two side edges of the cylinder, the solenoid valve 9 receives the touch information transmitted by the limiter 2 through the data transmission line, and then switches and controls the instrument air to enter the auxiliary cylinders 12.2 and 12.3 corresponding to the air inlet 13 through another air inlet 13, so as to switch the moving direction of the magnetic piston in the main cylinder 12.1, and then drives the magnetic base to move back and forth, wherein, as Figure 2 As shown, the embodiment of the utility model provides a 24V power supply 11 to drive the solenoid valve 9 to switch the air inlet 13 through the relay 10.
[0035] In some embodiments, the instrument air enters the auxiliary cylinder 12.2 corresponding to the air inlet 13 via the solenoid valve 9, so that the auxiliary cylinder 12.2 sends air to the right into the main cylinder 12.1 via the connecting port on the right side of the main cylinder 12.1, thereby causing the magnetic piston in the main cylinder 12.1 to drive the magnetic base to move to the right until it touches the limiter 2 on the right edge of the cylinder, and then the limiter 2 transmits the touch information to the solenoid valve 9, and the solenoid valve 9 switches the instrument air to enter the auxiliary cylinder 12.3 corresponding to the air inlet 13 via another air inlet 13, so that the auxiliary cylinder 12.3 sends air to the left into the main cylinder 12.1 via the connecting port on the left side of the main cylinder 12.1, thereby causing the magnetic piston in the main cylinder 12.1 to drive the magnetic base to move to the left until it touches the limiter 2 on the left edge of the cylinder, and the reciprocating movement is repeated to achieve the effect of automatic cyclic cleaning of the filter cloth. In some embodiments, the pressure of the instrument wind can be adjusted, thereby adjusting the moving speed of the magnetic base and the high-pressure spray gun 3.
[0036] In some embodiments, Figure 2 As shown, the pneumatic cleaning device further includes: buffer pins 14, which are disposed on both sides of the cylinder 12 and are used to buffer the impact of the magnetic base on the two sides of the cylinder 12.
[0037] In some embodiments, the unidirectional moving distance of the fixing device 4 and the high-pressure spray gun 3 on the transmission device 5 is adjustable. Figure 1 and Figure 2 As shown, the embodiment of the utility model preferably uses a stopper 2 to limit the moving range of the high-pressure spray gun 3 and the fixed plate / magnetic base. Specifically, the position of the stopper 2 can be adjusted accordingly according to the specific conditions of the filter cloth. For example, when only a part of the filter cloth needs to be cleaned, the position of the stopper 2 can be adjusted accordingly according to the area of the filter cloth that needs to be cleaned, thereby reducing the moving range of the fixed plate / magnetic base and the high-pressure spray gun 3 and saving cleaning costs.
[0038] In some embodiments, the high-pressure spray gun 3 can be movably mounted on the fixed plate / magnetic base and the position can be adjusted. Specifically, the position of the high-pressure spray gun 3 on the fixed plate / magnetic base can be adjusted accordingly according to the specific conditions of the filter cloth. The distance between the nozzle outlet and the filter cloth is called the gun distance. The smaller the gun distance, the greater the spray gun spray pressure, and the greater the impact of the water pressure on the filter cloth. Therefore, when the filter cloth pores are seriously blocked by colloidal substances such as sodium silicate and alumina, the position of the high-pressure spray gun 3 on the fixed plate / magnetic base can be appropriately extended forward to reduce the gun distance between the high-pressure spray gun 3 and the filter cloth of the belt vacuum filter, thereby increasing the impact of the water pressure on the filter cloth and improving the cleaning efficiency.
[0039] In some embodiments, see Figure 1and Figure 2 As shown, the high-pressure spray gun 3, the fixing device 4, the transmission device 5, the drive device 6 and the limiter 2 can be installed on the support member 1, and then the support member 1 is installed at the tail of the belt vacuum filter to facilitate cleaning of the filter cloth of the belt vacuum filter.
[0040] It should also be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, commodity or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, commodity or device. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, commodity or device including the elements.
[0041] The above are only embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included within the scope of the claims of the present application.
Claims
1. A belt vacuum filter cloth cleaning device, characterized in that: The cleaning device comprises: A high-pressure spray gun (3), mounted on a fixing device (4), for spraying high-pressure water onto the filter cloth of the belt vacuum filter; The fixing device (4) is mounted on the transmission device (5) and is used to fix the high-pressure spray gun (3); The transmission device (5) is used to move the fixing device (4) and the high-pressure spray gun (3); and The driving device (6) is used to drive the transmission device (5) so that the transmission device (5) drives the fixing device (4) and the high-pressure spray gun (3) to move back and forth.
2. The cleaning device according to claim 1, characterized in that: The cleaning device further comprises: a stopper (2) which is movably mounted on the two side edges of the transmission device (5) and has an adjustable position, and is used for when the fixing device (4) touches the stopper (2), the stopper (2) transmits the touch information to the driving device (6), so that the driving device (6) drives the transmission device (5) to drive the fixing device (4) to move in the opposite direction, and the stopper (2) is also used for when the position of the stopper (2) is adjusted, the moving range of the fixing device (4) and the high-pressure spray gun (3) changes accordingly.
3. The cleaning device according to any one of claims 1 to 2, characterized in that: The transmission device (5) comprises: a transmission belt and a slide rail, wherein after the transmission belt is driven by the driving device (6), the transmission belt drives the fixing device (4) and the high-pressure spray gun (3) to move back and forth on the slide rail.
4. The cleaning device according to claim 3, characterized in that: The cleaning device also includes: A frequency converter (7) is connected to the driving device (6) and is used to adjust the frequency of the driving device (6), thereby adjusting the moving speed of the fixing device (4) and the high-pressure spray gun (3).
5. The cleaning device according to any one of claims 1 to 2, characterized in that: The transmission device (5) comprises: The cylinder (12) is connected to the driving device (6) via an air inlet (13) and is used to drive the fixing device (4) to move back and forth, wherein the cylinder (12) comprises: A main cylinder (12.1) having a piston therein connected to the fixing device (4) to control the movement of the fixing device (4); and Auxiliary cylinders (12.2, 12.3), there are two auxiliary cylinders (12.2, 12.3), which are arranged on both sides of the main cylinder (12.1) so that the fixing device (4) can be kept horizontal, there are two air inlets (13), the auxiliary cylinders (12.2, 12.3) are respectively connected to one air inlet (13), and the auxiliary cylinders (12.2, 12.3) have communication ports with the main cylinder (12.1) on both sides of the piston of the main cylinder (12.1), respectively, for supplying air into the main cylinder (12.1) in opposite directions; When the driving device (6) switches to a different air inlet (13), the driving device (6) switches to drive the auxiliary cylinders (12.2, 12.3) to deliver air into the main cylinder (12.1) in opposite directions, thereby changing the moving direction of the piston, so that the main cylinder (12.1) drives the fixing device (4) to move back and forth.
6. The cleaning device according to claim 5, characterized in that: The driving device (6) comprises: The air source (8) enters the auxiliary cylinders (12.2, 12.3) through the air inlet (13), thereby driving the piston in the main cylinder (12.1) to move, so that the main cylinder (12.1) drives the fixing device (4) to move.
7. The cleaning device according to claim 6, characterized in that: The driving device (6) further comprises: The solenoid valve (9) is used for receiving the touch information transmitted by the stopper (2) when the fixing device (4) touches the stopper (2) respectively installed on the two side edges of the cylinder (12), and then switching and controlling the air source (8) to enter the auxiliary cylinder (12.2, 12.3) corresponding to the air inlet (13) through another air inlet (13) to switch the movement direction of the piston in the main cylinder (12.1), thereby driving the fixing device (4) to move back and forth.
8. The cleaning device according to claim 5, characterized in that: The cleaning device also includes: Buffer pins (14) are disposed on both sides of the cylinder (12) and are used to buffer the impact of the fixing device (4) on the two sides of the cylinder (12).
9. The cleaning device according to claim 1, characterized in that: The cleaning device is located at the tail of the belt vacuum filter.
10. The cleaning device according to claim 1, characterized in that: The high-pressure spray gun (3) is movably mounted on the fixing device (4) and its position is adjustable. When the position of the high-pressure spray gun (3) on the fixing device (4) is adjusted, the distance between the high-pressure spray gun (3) and the filter cloth of the belt vacuum filter changes accordingly.