Corona machine

Abstract

The utility model relates to a corona machine which comprises a conveying mechanism, a feeding station, a processing station and a discharging station are sequentially arranged along the conveying direction of the conveying mechanism, and the corona machine is suitable for sequentially conveying printed materials from the feeding station to the processing station and the discharging station; and the corona mechanism is arranged at the processing station and is suitable for carrying out electric shock processing on the printing stock conveyed from the feeding station to the processing station. The device has the effects that automatic conveying and electric shock processing are realized, the automation degree is high, the working efficiency is high, the labor cost is reduced, and meanwhile, the risk of industrial injury caused by manual operation is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of corona equipment, in particular to a corona machine. Background Art

[0002] Before surface treatment of plastic mobile phone cases, electric shock treatment is required to make the surface of the substrate have higher adhesion. Electric shock treatment usually uses a corona machine, which is a device that performs corona treatment on the surface of the material. Its working principle is to use high frequency and high voltage to discharge corona on the surface of the treated material to oxidize and polarize the surface molecules, increase the surface polarity to increase adhesion. Corona machines are commonly used for traditional rubber, plastic and other film materials. Such film materials involve ink printing, compounding, gluing, coating, bonding and other processes in the application process. These processes require the film surface to have a certain adhesion. The most common method is corona treatment.

[0003] In the existing corona machine, the substrate to be processed is usually placed manually into the corona machine, the corona machine is started, and the electric shock treatment is performed. After the treatment is completed, the substrate is manually taken out and another substrate to be processed is placed. Although this corona machine can perform electric shock treatment on the substrate, the taking and placing of the substrate are all done manually, with a low degree of automation, low work efficiency, and high labor costs. Utility Model Content

[0004] In view of this, the purpose of the utility model is to provide a corona machine to solve the technical problems of low working efficiency and high labor cost in the prior art.

[0005] The utility model provides a corona machine, comprising:

[0006] The conveying mechanism has a loading station, a processing station and a unloading station arranged in sequence along its conveying direction, and is suitable for conveying the substrate from the loading station to the processing station and the unloading station in sequence;

[0007] The corona mechanism is arranged at the processing station and is suitable for performing electric shock treatment on the printing material transported from the loading station to the processing station.

[0008] In one embodiment, the conveying mechanism comprises:

[0009] A conveyor belt, wherein the loading station, the processing station and the unloading station are arranged along the conveying direction of the conveyor belt, and are suitable for conveying the substrate from the loading station to the processing station and the unloading station in sequence;

[0010] The driving member is suitable for providing power to the conveyor belt, driving the conveyor belt to move, and transporting the printing substrate from the loading station to the processing station and the unloading station in sequence.

[0011] In one embodiment, the corona mechanism includes a corona discharge plate, which is arranged above the conveyor belt at intervals. When the printing material moves under the corona discharge plate, the corona discharge plate performs electric shock treatment on the printing material.

[0012] In one embodiment, the corona mechanism further comprises a supporting assembly, adapted to support the corona discharge plate and restrict the corona discharge plate above the conveyor belt.

[0013] In one embodiment, it further includes a bottom plate arranged on both sides of the conveyor belt and along the length direction of the conveyor belt, and the support assembly is arranged on the bottom plate.

[0014] In one embodiment, the support assembly includes a base arranged on the bottom plate, a connecting rod is arranged on the base, a connecting plate is arranged on the side of the connecting rod facing the conveyor belt, and the connecting plate is located above the discharge plate and connected to the discharge plate.

[0015] In one embodiment, a lifting component with a movable end is provided on the connecting plate, the movable end of the lifting component on the connecting plate is connected to the discharge board, and the lifting component is suitable for driving the discharge board to move up and down.

[0016] In one embodiment, the bottom plate is provided with a plurality of first fixing holes along its length direction, and the base is provided with a second fixing hole. The bottom plate and the base are inserted into the second fixing holes and the first fixing holes in sequence through pins to achieve a detachable connection between the bottom plate and the base.

[0017] In one embodiment, at least two of the electric discharge plates are provided, and the two electric discharge plates are arranged along the conveying direction of the conveyor belt.

[0018] In one embodiment, a protective cover is provided at the corona mechanism to cover the corona mechanism. The protective cover is provided with openings on both sides along the conveying direction of the conveying mechanism, and the openings are used for the printing material to move from the loading station to the processing station or from the processing station to the unloading station.

[0019] The technical solution of the utility model has the following advantages:

[0020] The corona machine provided by the utility model can automatically convey the substrate conveyed to the loading station in the previous link to the corona mechanism through the conveying mechanism, and perform electric shock treatment on the substrate through the corona mechanism, and utilize the high-frequency and high-voltage corona mechanism to perform corona discharge on the surface of the substrate to be treated, thereby generating low-temperature plasma, so that free radical reaction is generated on the surface of the substrate to cause cross-linking of the polymer. The surface becomes rough and its wettability to polar solvents is increased, and these ions enter the surface of the substrate through electric shock and penetration to destroy its molecular structure, thereby oxidizing and polarizing the treated surface molecules, and the ions erode the surface through electric shock, thereby increasing the adhesion ability of the substrate surface, and the treated substrate is moved from the treatment station to the unloading mechanism under the action of the conveying mechanism, and the treated substrate is conveyed to the next link through the unloading mechanism, thereby realizing automatic conveying and electric shock treatment, with high automation, high work efficiency, reduced labor costs, and avoiding the risk of work-related injuries caused by manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 This is a schematic diagram of the overall structure of the corona machine of the utility model;

[0023] Figure 2 It is a schematic diagram of the internal structure of the protective cover in the utility model;

[0024] Figure 3 for Figure 2 Enlarged view of part A in the middle.

[0025] Description of reference numerals:

[0026] 1. Placing table; 2. Bottom plate; 3. Conveyor belt; 4. Corona mechanism; 41. Discharge plate; 42. Support assembly; 421. Base; 422. Connecting rod; 423. Support rod; 424. Connecting plate; 43. Lifting assembly; 5. First fixing hole; 6. Second fixing hole; 7. Protective cover; 8. Roller. DETAILED DESCRIPTION

[0027] The following will describe in detail a specific embodiment of the utility model in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the description of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the description of the present utility model, unless otherwise clearly specified and limited, the terms "set", "install", "connection" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0029] The directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "vertical", "horizontal", "center", etc. are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of description and simplified description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the utility model.

[0030] The terms "first", "second", "third" and the like are merely used to distinguish elements of similar nature, and do not indicate or imply relative importance or a particular order.

[0031] The terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of the elements listed and may also include additional elements not expressly listed.

[0032] In addition, the technical features involved in different embodiments of the utility model described below can be combined with each other as long as they do not conflict with each other.

[0033] Example

[0034] Reference Figure 1-Figure 3 As shown, the utility model provides a corona machine, including a placement table 1, a conveying mechanism and a corona mechanism 4, wherein the conveying mechanism and the corona mechanism 4 are both arranged on the placement table 1, the conveying mechanism is sequentially provided with a loading station, a processing station and an unloading station along its conveying direction, and is suitable for conveying the substrate from the loading station to the processing station and the unloading station in sequence, the corona mechanism 4 is arranged above the conveying mechanism and at the processing station, and is suitable for performing electric shock treatment on the substrate conveyed from the loading station to the processing station.

[0035] Through the conveying mechanism, the substrate conveyed to the loading station in the previous link can be automatically conveyed to the corona mechanism 4, and the substrate is subjected to electric shock treatment by the corona mechanism 4. The high-frequency and high-voltage corona mechanism 4 is used to perform corona discharge on the surface of the substrate to be treated, thereby generating low-temperature plasma, causing free radical reaction on the surface of the substrate to cause cross-linking of the polymer. The surface becomes rough and its wettability to polar solvents is increased. These ions enter the surface of the substrate through electric shock and penetration to destroy its molecular structure, thereby oxidizing and polarizing the treated surface molecules, and the ion electric shock erodes the surface, thereby increasing the adhesion ability of the substrate surface. The treated substrate is then moved from the treatment station to the unloading mechanism under the action of the conveying mechanism, and the treated substrate is conveyed to the next link by the unloading mechanism, thereby realizing automatic conveying and electric shock treatment, with a high degree of automation, high work efficiency, reduced labor costs, and avoiding the risk of work-related injuries caused by manual operation.

[0036] Specifically, the conveying mechanism includes a conveyor belt 3 and a driving member. The loading station, the processing station and the unloading station are arranged along the conveying direction of the conveyor belt 3, which is suitable for conveying the substrate from the loading station to the processing station and the unloading station in sequence. The conveyor belt 3 is arranged horizontally, and rollers 8 are arranged at both ends of the conveyor belt 3 to drive the conveyor belt 3 to move. The driving member is arranged at one of the rollers 8, which is suitable for providing power to the conveyor belt 3 to drive the conveyor belt 3 to move, and convey the substrate from the loading station to the processing station and the unloading station in sequence. There is no sole limitation on the structure of the driving member, and it can be set to a driving motor, etc., as long as it can drive the roller 8 to rotate and drive the conveyor belt 3 to move, and move the substrate from the loading station to the processing station and the unloading station in sequence.

[0037] Two bottom plates 2 are arranged above the placement table 1. The bottom plates 2 are respectively located on both sides of the conveyor belt 3. The conveyor belt 3 is located between the two bottom plates 2, and the bottom plates 2 are extended along the conveying direction of the conveyor belt 3. Both ends of the roller 8 are rotatably set on the two bottom plates 2, and the conveying mechanism is installed through the bottom plates 2.

[0038] As a specific implementation, the corona mechanism 4 includes a discharge plate 41, which is arranged above the conveyor belt 3 at intervals and located at the processing station. There is a space between the discharge plate 41 and the conveyor belt 3 for the substrate to move to the bottom of the discharge plate 41. The discharge plate 41 in the power-on state processes the substrate motor, performs corona discharge on the substrate surface, and increases the adhesion of the substrate surface. As for the number of discharge plates 41, two are provided in this embodiment, and the two discharge plates 41 are arranged along the conveying direction of the conveyor belt 3. By providing two discharge plates 41, firstly, the substrate can be subjected to electric shock treatment, so that the adhesion of the substrate after corona is better. At the same time, it can adapt to substrates with different corona requirements to select one discharge plate 41 or two discharge plates 41 to work. In addition, when one of the discharge plates 41 has a problem, the other discharge plate 41 can continue to work, avoiding stopping work to repair the faulty discharge plate 41.

[0039] In order to fix the discharge plate 41, the discharge plate 41 is fixedly arranged above the conveyor belt 3 with a space left between the discharge plate 41 and the conveyor belt 3. The corona mechanism 4 also includes a support assembly 42, which is arranged on the bottom plate 2. The support assembly 42 is suitable for supporting the discharge plate 41, limiting the discharge plate 41 above the conveyor belt 3, and supporting and fixing the discharge plate 41 through the support assembly 42.

[0040] Specifically, the support assembly 42 includes a base 421 arranged on the bottom plate 2. There are two bases 421, and the two bases 421 are respectively located on different bottom plates 2. Two vertically arranged connecting rods 422 are arranged on the base 421. Support rods 423 are arranged at the top ends of the two connecting rods 422 of the same base 421. A connecting plate 424 is detachably connected between the support rods 423 on the two bases 421. Both ends of the connecting plate 424 are respectively connected to the two support rods 423. The connecting plate 424 is horizontally arranged. Two connecting plates 424 are arranged corresponding to each discharge board 41. The two connecting plates 424 are located above the discharge board 41 and connected to the discharge board 41.

[0041] A lifting component 43 with a movable end is provided on the connecting plate 424. The movable end of the lifting component 43 on the connecting plate 424 is connected to the electric release board 41. The lifting component 43 is suitable for driving the electric release board 41 to move up and down. For the lifting component 43, there is no unique limit again. It can be set to a cylinder or a linear guide rail. As long as it can drive the electric release board 41 to move up and down in the vertical direction, the height of the electric release board 41 can be adjusted to meet the requirements of different product heights.

[0042] The bottom plate 2 is provided with a plurality of first fixing holes 5 along its length direction, and the base 421 is provided with a second fixing hole 6. The bottom plate 2 and the base 421 are sequentially inserted into the first fixing hole 5 and the second fixing hole 6 by means of a latch, so that the bottom plate 2 and the base 421 are detachably connected. The discharge board 41 can be removed from the bottom plate 2 for repair or replacement. In addition, when the position of the discharge board 41 is adjusted, the latch is taken out from the first fixing hole 5 and the second fixing hole 6. At this time, the base 421 and the bottom plate 2 are separated, and the bottom plate 2 can be moved, thereby moving the discharge board 41. After the position of the discharge board 41 on the conveyor belt 3 is adjusted, the latch is taken out again and inserted into the second fixing hole 6 and the first fixing hole 5 to fix the base 421 on the bottom plate 2.

[0043] As another embodiment, a protective cover 7 is provided at the corona mechanism 4, which covers the corona mechanism 4 to protect the workers. The protective cover 7 is provided with openings on both sides along the conveying direction of the conveying mechanism, and the openings are used for the printing material to move from the loading station to the processing station or from the processing station to the unloading station.

[0044] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model shall be subject to the attached claims.

Claims

1. A corona machine, characterized in that: include: The conveying mechanism has a loading station, a processing station and a unloading station arranged in sequence along its conveying direction, and is suitable for conveying the substrate from the loading station to the processing station and the unloading station in sequence; A corona mechanism is arranged at the processing station and is suitable for performing an electric shock treatment on the substrate transported from the feeding station to the processing station; The corona mechanism comprises an electric discharge plate, which is arranged above the conveying mechanism at intervals. When the substrate moves below the electric discharge plate, the electric discharge plate performs electric shock treatment on the substrate. At least two electric discharge plates are provided, and the two electric discharge plates are arranged along the conveying direction of the conveying mechanism. The corona mechanism further comprises a support assembly, which is suitable for supporting the discharge plate and restricting the discharge plate above the conveying mechanism; It also includes a bottom plate arranged on both sides of the conveying mechanism and arranged along the length direction of the conveying mechanism, and the supporting assembly is arranged on the bottom plate; The support assembly comprises a base arranged on the bottom plate, a connecting rod is arranged on the base, a connecting plate is arranged on the side of the connecting rod facing the conveying mechanism, and the connecting plate is located above the discharge plate and connected to the discharge plate; The bottom plate is provided with a plurality of first fixing holes along its length direction, and the base is provided with a second fixing hole. The bottom plate and the base are inserted into the second fixing holes and the first fixing holes in sequence through latches to realize a detachable connection between the bottom plate and the base.

2. The corona machine according to claim 1, characterized in that: The conveying mechanism comprises: A conveyor belt, wherein the loading station, the processing station and the unloading station are arranged along the conveying direction of the conveyor belt, and are suitable for conveying the substrate from the loading station to the processing station and the unloading station in sequence; The driving member is suitable for providing power to the conveyor belt, driving the conveyor belt to move, and transporting the printing substrate from the loading station to the processing station and the unloading station in sequence.

3. The corona machine according to claim 1, characterized in that: A lifting component with a movable end is arranged on the connecting plate, the movable end of the lifting component on the connecting plate is connected to the electric discharge board, and the lifting component is suitable for driving the electric discharge board to move up and down.

4. The corona machine according to any one of claims 1 to 3, characterized in that: A protective cover is provided at the corona mechanism to cover the corona mechanism. The protective cover is provided with openings on both sides along the conveying direction of the conveying mechanism, and the openings are used for the printing material to move from the loading station to the processing station or from the processing station to the unloading station.

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